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Process Flow Diagrams REFINERY PROCESS

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Process Flow Diagrams REFINERY PROCESS DECEMBER 2019 Process Flow Diagrams REFINERY PROCESS 1 ProcessExperience Flow Diagrams — Refinery In Motion REFINERY— PROCESS FLOW DIAGRAMS Three Basic Refinery Process Flows SEPARATION CONVERSION STORAGE AND BLENDING Gas Naphtha Kerosene Gasoline Fuel Oil Crude BLENDING Residual/Asphalt Separation Crude Oil into Converts Lower Value Combines the Various Various Fractions Based Products into High-Demand, Components from the on Boiling Point Premium Products Conversion Processes • Crude Desalter • Residual Conversion into End-Use Products • Atmosphere Crude Unit • Middle Distillate Upgrading • Vacuum Crude Unit • Light Ends Processing 2 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Key Refinery Processes and Marketable End Products 3 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Key Refinery Processes with Critical Pump and Control Valves Concept 4 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Conversion Process — Typical Distillation Unit Process Desciptions One of the other feedstocks to a refinery is hydrogen, which can be used in a hydrotreater, isomerization, FCC, reformer, and a complex, capital-intensive unit. 5 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Vapor or Flare Examples Using SIHI Vacuum Products Throughout the Refinery Typical Vacuum Pump Package 6 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Detailed Crude Distillation Process with Second-Phase, High-Vacuum Tower 7 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Vacuum Distillation Unit (VDU), Enhanced with SIHI Vacuum Systems Options 8 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Basic Delayed Coking Unit 9 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Basic Hydrotreater 10 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Typical Fluid Catalytic Cracker 11 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Typical Hydrocracker Thermal and Pressure Balance Processes 12 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Hydrocracker (Simplified) 13 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Continuous Catalytic Reformer (Simplified) 14 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Continuous Bed Process Flow with Primary Control Valves 15 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Typical Alkylation-Unit Flow 16 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Vapor Recovery System Process 17 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Typical Vacuum Systems PRESSURE CONTROL VALVE (Valtek MaxFlo 4) 18 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Typical SIHI Liquid Ring Used in Flare Gas 19 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Blending (Mixing) Flow with Key Pump and Control Valves 20 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Typical Amine Treating Process in Refineries 21 Process Flow Diagrams — Refinery REFINERY— PROCESS FLOW DIAGRAMS Deasphalter (Simplified) 22 Process Flow Diagrams — Refinery North America Latin America Europe Middle East Africa Asia-Pacific Flowserve Corporation 5215 North O’Connor Boulevard Suite 2300 Irving, Texas 75039 flowserve.com FLS-1013-Diagrams (E/AQ) ASG-Refining, December 2019 © 2019 Flowserve Corporation. All rights reserved. Kämmer, Logix, NAF, Valbart, Valtek, Flowserve, and the Flowserve design are registered marks of Flowserve Corporation. All other marks are the property of their respective owners..
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