AUTOMOTIVE INDUSTRY Automotive Engine Transmission Steering & Brake
Differential Cylinder Block 4-7 Camshaft 14 Transmission Case 18 Flywheel 2 2 Case 26
Knuckle & Brake Disc Bearing Cap 8 Connecting Rod 15 Clutch Housing 19 Carrier 23 & Drum 26
Bedplate 9 Piston 16 Clutch Gear 20 CV Joint 23 Caliper 27
Hub & Aluminum Cylinder Head 10-11 Manifold 17 Input & Output Shaft 21 Outer Ring 24 Wheel 27
Crankshaft 12-13 Pulley 17 Yoke 25
Automotive Industry 2 - 3 Cylinder Block Engine Part
The cylinder block is designed and developed from specific materials to endure rigorous forces, friction and vibration during engine operation, as it is the most fundamental part of the engine body. Therefore the cylinder block is cast from either cast iron, CGI(Compacted Graphite Iron), or aluminum and it undergoes several precise machining operations before the final assembly.
Cylinder Boring Face Milling
CHASE QUAD CHASE QUAD
CHASE HEPTA Water pump bore boring 14D-F45XNW (XNHU) Excellent surface finish For rough boring TFM90SNS (SNEX) TTBC (SNGX) CBN
For rough boring Excellent surface finish TFM90ZN Boss milling (ZNHN)
CHASE QUAD
Starter mounting face machining
Excellent machinability 6N TF90 (6NGU) TFM90SN Face mill (SNGX)
Automotive Industry 4 - 5 Cylinder Block Engine Part
The engine block is a central element to the complete engine following its precise connection to the crank shaft, connecting rod, piston, cam shaft, and cylinder head on the upper side. The tooling and the cutting conditions are different for the capacity and materials on each individual machine with parts being produced from cast iron, CGI, and aluminum.
Cheek milling
Special gang cutter Drilling solutions TCD SOMT Bearing cap seat machining
Broach cutter For rough milling High productivity TFM90LN (LNCX)
TOPDRILL Crank half bore machining ReamingH-DRILL & Tapping solutions Ball mill TTBE (XCET) Crank half bore slotting
TS-REAM Special slotting tool TM-REAM TSC (TIMC)
T-TAP T-CLAMP Automotive Industry 6 - 7 ULTRA PLUS Bearing Cap & Bedplate Engine Part
Face milling Slitting & Side milling XNHU SNEX
all adjustable type CHASE QUAD
QNHF CHASE HEPTA
QTSM Rough milling Finish milling Bolt hole face milling 14D-F45XNW TFM90SNS-QC
TOPSLOT Cheek face milling
CHASEMILL
TFM90AP 6N TF90 Special gang cutter (APKT) (6NGU) Bottom face milling Drilling Drilling & Tapping Crank half bore milling
T-TAP CHASE HEPTA Ball mill XNHU TCD TTBE 14D-F45XN H-DRILL (XCET)
Automotive Industry 8 - 9 Cylinder Head Engine Part
The cylinder head sits above the cylinder block and consists of a platform containing part of the combustion chamber that locates the valves and spark plugs. The cylinder head is key to the performance of the internal combustion engine as the shape of the combustion chamber, inlet passages and ports determines a major portion of the volumetric efficiency and compression ratio of the engine. Most of the parts are made of Aluminum with the exception of most commercial vehicles, so PCD tooling with specialised geometries for high-speed machining is required.
OTTO MILL Face milling Tappet bore boring
PCD PCD For rough milling
CHASEOCTO For finish milling Cam bore boring AFM90B (TCT13) PCD
3P TF90 Most economical insert (3PHT) TFM430FS (OFCT) High accuracy Valve seat & guide boring Oil control valve hole boring Before press in PCD PCD
After press in PCD CBN Drilling & tapping
Reaming Cam half bore PCD milling H-DRILL High productivity High accuracy T-TAP TM-REAM TB-REAM Automotive Industry 10 - 11 Crankshaft Engine Part
The crankshaft is the part of the engine that translates reciprocating linear piston motion into rotation. Crankshafts can be forged from a steel bar usually through roll forging or cast in ductile steel.
Today, more and more manufacturers tend to favor the use of forged crankshafts due to their lighter weight, more compact dimensions and improved dampening characteristics. Therefore, customized cutting tools are needed to suit the numerous dimensions and materials of intricate components.
TCLNR TDJNR External turning
Face milling Tapping
TDNMG-TURN CNMG DNMG CNMG
Pin & Main journal milling XNMU T-TAP Internal Cutter Internal cutter for pin journal and main journal 14D-F45XN machining
CHASE HEPTA TPINM Hole drilling & Reaming PMIN
Chamfering
Oil hole drilling
APEXMILL
H-DRILL
TM-REAM Automotive Industry 12 - 13
M.Q.LDRILL Camshaft Connecting Rod Engine Part
The camshaft is a component that operates the poppet valves. The connecting rod or con-rod connects the piston to the crankshaft. It consists of a cylindrical rod running the length of the cylinder The connecting rods are generally made of steel for production engines, bank with a number of oblong lobes or cams protruding from it, but can be made of aluminium (less weight and the ability to absorb high impact one for each valve. The cams force the valves open by pressing at the expense of durability) or titanium (for a combination of strength and weight the valves as they rotate. TaeguTec has developed a series of at the expense of affordability) for high performance engines. cutting tools that enable automotive manufacturers to achieve For that reason, customized cutting tool services for the right working conditions are required. productivity gains and cost reductions with various tools such as the Cam lobe mill and T-Clamp.
Cam lobe milling Face Milling Bore boring
Special boring tool Face milling
CHASE QUAD SNG(M)X External cam mill Double-sided insert CHASE QUAD SNG(M)X TFM45SN Double-sided insert Balance weight milling TFM45SN
Center drilling Lug end milling Special cutter Bolt hole machining Pin bore drilling High speed machining
APEXMILL ExternalH-DRILL turning & grooving TVJNR
TTER T-TAP TOPDRILL
H-DRILL VNMX TVNMG-TURN T-CLAMPTDT TDXT ULTRA PLUS
Automotive Industry 14 - 15 Engine Engine Part
Manifold Face milling
XNHU
CHASE HEPTA Rough milling 14D-F45XN Piston Holemaking Grooving solution Spot facing
TSF (SPMG)
H-DRILL
CHASEQUAD Pulley Pulley grooving
Drilling solution
Holemaking External turning TVJNR
T-TURN Special inserts for pulley machining
SOMT
TTER-TB VNMX TVNMGOPDRILL
T-BURST HIGH PRESSURE AutomotiveTOPDRILL Industry 16 - 17 T-TURN Transmission Transmission Part
The transmission system in the automotive industry is a speed conversion system The manual transmission is equipped with a connecting clutch plate and that generally has two types – the manual and the automatic gearbox. flywheel to control the power from the gearbox. The aluminum alloy clutch housing The transmission case that protects the transmission system and circulates is assembled at the front of the transmission case to protect the clutch system. the lubrication is mostly made of lightweight aluminum alloy parts. This transmits the power from the engine and connects it to the transmission and axles.
For the production of the transmission system, TaeguTec delivers economical and productive tailor-made tools that are suited to the relevant workpiece material and cutting condition.
Transmission Case Clutch Housing
Face milling Face milling Drilling & Tapping
OTTO MILL OTTO MILL 3PHT
H-DRILL PCD PCD For finish milling For finish milling 3P TF90 AFM90B (TCT13) AFM90B (TCT13) Special boring Reaming T-TAP
Bearing bore boring TM-REAM
Optimized design
Reaming Drilling & Tapping
For rough boring For finish boring
TM-REAM Automotive Industry 18 - 19 T-TAP Transmission Transmission Part
Clutch Gear Input & Output Shaft
Face turning External turning DNMG WNMX VNMX TCLNR
TVJNR
CNMG VNMX TCNMG-TURN VNMG T-TURN VNMG DNMG
Internal turning
TQHR
T-TURN Face grooving S-SDUCR External grooving
S-PCLNR TDXU DCMT TQJ TDXU TTFR-RN TTER
T-CLAMP T-CLAMP ULTRA PLUS Automotive Industry 20 - 21ULTRA PLUS Steering & Brake Steering & Brake Part
Knuckle & Carrier
Mounting face milling Center bore machining
Spot facing Mounting hole drilling Flywheel
External turning
TCNMG-TURN DNMG CNMG DNMG TSF TDJNR CHASEQUAD CV Joint T-TAP TCLNR External turning
S-PTFNR Chamfering & Drilling TCNMG-TURN CNMG Internal turning
S-SDUCR TCLNR
Profile milling T-TURNTNMG TNMG C-SCLCR Internal boring External grooving
2EB T-TURN TCD DCMT CCMT TQJ TQHR 2E
Automotive Industry 22 - 23 H-DRILL Steering & Brake Steering & Brake Part
Hub & Outer Ring Yoke
External turning Hole drilling
TCNMG-TURN CNMG WNMX
Internal turning TOPDRILL TCLNR
DCMT Hole drilling T-TURN TWLNR Side milling S-SDUCR
External turning Internal turning
T-TURN CCMT S-SCLCR TVNMG-TURN VNMX TVJNR
Automotive Industry 24 - 25 Steering & Brake Steering & Brake Part
Differential Case Caliper External turning Internal machining Cylinder bore boring & grooving
Caliper body slotting
TCNMG-TURN DNMG TDXT T-TURNDNMG DNUX
TTIR
TCLNR S-CKUNR Mounting hole S-PDZNR machining
TDJNR TTRC (LNC)
H-DRILL Brake Disc & Drum Aluminum Wheel
Turning Face grooving Rim turning Internal turning
TTER Carbide CBN Ceramic Ceramic Carbide PCD PCD
THSNR
TSKNR TGIUR-15A
S-HSKNR
TTER-15A
Automotive Industry 26 - 27 TaeguTec Global Network
World Headquarters Finland The Netherlands Slovenia TaeguTec Ltd. Knorring OY AB T.C.E. Intehna d.o.o. 1040 Gachang-ro, Gachang-myeon, Mestarintie 4 FI-01730 Vantaa, Finland Kennedylaan 14, 5466 AA, Veghel, Špruha 40, Si-1236, Trzin, Slovenia Dalseong-gun, Daegu 42936, KOREA Tel: +358 9 560 41 The Netherlands Tel: +386-1-580-9260 Tel: +82-53-760-7640 E-mail: [email protected] Tel: +31 (413) 38 83 10 E-mail: [email protected] Web: http://www.taegutec.com E-mail: [email protected] France Website: http://www.taegutec.nl South Africa Argentina Ingersoll France TaeguTec South Africa (Pty) Ltd. TaeguTec Argentina SA 22 Rue Albert Einstein New Zealand P.O. Box 3121, Springs, 1560 11 de septiembre 4237- Piso 7 77420 Champs Sur Marne, France TT Pacific 43 South Main Reef Road, (C1429BJC) Ciudad Autόnoma Tel: +33 (0)1 64 68 45 36 1/501 Mt. 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Sweden Belarus Rep. 25th Martiou & Thrakis 15, 15235 Vrilissia, Pakistan SMV Verktyg AB Twing-M Athens, Greece Dynamic Tooling Services Parkgatan 6 3/2 Klumova Str, Minsk, 220009, Tel: +30-2-10-832-0752 Office No. 304, 3rd Floor, Azeem SE-333 31 Smalandsstenar, Sweden Republic of Belarus E-mail: [email protected] Mansion, Fazal-ul-Haque Road, Tel: +46-371-343-48 Tel: +375-17-506-3238 Blue Area, Islamabad-44000, Pakistan E-mail: [email protected] E-mail: [email protected] Hungary Tel: +92-51-2150382 TaeguTec Hungary Kft. +92-51-2150383 Taiwan Belgium 1142 Budapest, Kassai u.151. E-mail: [email protected] TaeguTec Taiwan Usi-Tools S.P.R.L. Tel: +36-1-273-29-52 3F., No.56, Min Tai St., Ku-Shan Dist., Parc Industriel Des Hauts E-mail: [email protected] Philippines Kaohsiung City 804, Taiwan (R.O.C.) Sarts1 Avenue,145 Web: http://www.taegutec.hu Colt Commercial Inc. Tel: +886-7-5505996 4040 Herstal, Belgium Suite 508 Padilla delos Reyes Bldg. 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Tel: +62-21-29093176/78/79 Portugal TOSB Otomotiv Yan Sanayi Ihtisas Alexander Stamboliyski No 31. E-mail: [email protected] Hexatool, S.A. Organize Sanayi Bolgesi 7700 Targovishte, Bulgaria Rua Casal Galego, No. 40.44 1.Cad. 15.Sokak No:9 41420 Şekerpınar Tel: +359-878-05-1818 Ireland 2430 Marinha Grande, Portugal Çayırova/KOCAELI, Türkiye E-mail: [email protected] Hardmetal Machine Tools Ireland Ltd. Tel: +351-244-550424/5 Tel: +90-850-201-69-00 Dargan House, Duncairn Terrace, E-mail: [email protected] E-mail: [email protected] Chile Bray Co. Wicklow, Ireland Cutting Tools Chile E.I.R.L. Tel: +353-1-286-2466 Romania Ukraine Alcalde Pedro Alarcón Nº 765, E-mail: [email protected] SC TaeguTec Tools SRL TaeguTec Ukraine San Miguel, Santiago - Chile Splaiul Unirii, nr. 4, Bl. B3, 5th Floor, 40-b, Pushkina avenue, Dnepropetrovsk Tel: +56-2-553 6944 Italy Office 5.1, District 4., Bucharest, Ukraine, 49006 +56-2-552 1181 Ingersoll TaeguTec Italia S.R.L. Romania, 040031 Tel: +38-056-790-84-09 E-mail: [email protected] Via Montegrappa 78, 20020 Arese (MI), Italy Tel: +4021 210 3108 E-mail: [email protected] Tel: +39 02.99.76.67.00 E-mail: [email protected] China E-mail: [email protected] United Arab Emirates TaeguTec China Russia A.F.Husain RM 1205, Huishang Office Building, Japan TaeguTec Russia Al Ghurair W/H Shed No. 60 No.1286 of Minsheng RD, TaeguTec Japan Ltd. 123290, Russia, Moscow, Al Quoz Industrial Area Pudong New District, Shanghai, China - Osaka / Head office 2nd Magistralnaya str, 8A, building 5 P.O. Box: 4007 Dubai, UAE PC: 200135 Senri Asahi Hankyu Bldg. 15F Tel: +7-495-269-7917 Tel: +971-4-3400034 Tel: +86-21-5106-1260 1-5-3 Shinsenri-Higashimachi E-mail: [email protected] E-mail: [email protected] E-mail: [email protected] Toyonaka-shi Osaka 560-0082, Japan Tel: +81-6-6835-7731 Serbia United Kingdom Croatia E-mail: [email protected] Intehna Beo d.o.o. TaeguTec UK Ltd. Intehna Zagreb d.o.o. Website: http://www.taegutec.co.jp Autoput 22, 11080 Zemun, Serbia Waterside, Grange Park, Wetherby, Samoborska cesta 255, 10090 Tel: +381-11-3149-092 Leeds, LS22 5NB, United Kingdom - Nagoya / Branch office Zagreb-Susedgrad, Croatia E-mail: [email protected] Tel: +44-1937-589-828 Tel: +81-52-745-2451 Tel: + 385-1-3436-919 E-mail: [email protected] E-mail: [email protected] - Tokyo / Branch office Singapore Tel: +81-3-5753-6281 TT Tooling Systems U.S.A. Czech Rep. BK502, #03-823,Jurong West Avenue 1, Ingersoll Cutting Tools TaeguTec ČR s.r.o. Lithuania Singapore 640502 845 S Lyford Road Rockford, Domažlická 180a, CZ-31800 Plzeň, UAB TTMT Tel: +65-6-4254918 IL 61108-2749, U.S.A. Czech Rep. R.Kalantos str. 161 E-mail: [email protected] Tel: +1-815-387-6600 Tel: +420 373 720 999 LT-52315 Kaunas, Lithuania E-mail: [email protected] E-mail: [email protected] Tel: +370-37-328487 Slovakia E-mail: [email protected] TaeguTec Slovakia, s.r.o. Vietnam Denmark Bytčická 2/44 010 01 Žilina DMC Technology Co., Ltd. TaeguTec Scandinavia A/S. Malaysia Slovak Republic No. 109, Cong Hoa Street, Ward 12, Omøgade 8, DK-2100 Copenhagen, TaeguTec Tooling Systems Malaysia Sdn. Bhd Tel: +421 41 7000056 Tan Binh District, Ho Chi Minh City, Denmark No.23-1&2, Jalan Anggerik Vanilla E-mail: [email protected] Vietnam. Tel: +45-7022-0103 BF 31/BF Kota Kemuning, Seksyen 31 Tel: +84-8-62925556 E-mail: [email protected] 40460 Shah Alam Selangor Darul, Malaysia E-mail: [email protected] Tel: +603-5131-7514 E-mail: [email protected]