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SI B00 01 05 June 2006 Maintenance and General Hints Technical Service
This Service Information supersedes S.I. B00 01 05 dated January 2006.
designates changes to this revision
SUBJECT New Vehicle Preparation and Maintenance Requirements
MODEL 2006 325Ci, 325Ci SULEV/PZEV, 330Ci, 325 Cic, 330Cic, M3, M3 convertible (E46)
2006 325xiT (E91)
2006 Z4 Roadster 3.0i, 3.0si (E85)
2006 M Roadster (E85)
2006 Z4 coupe 3.0si (E86)
2006 M coupe (E86)
2006 525i, 525xi, 530i, 530xi, 550i, M5 (E60)
2006 530xiT (E61)
2006 650Ci (E63)
2006 650Cic (E64)
2006 M6 (E63)
2006 750i, 760i (E65)
2006 750Li, 760Li (E66)
SITUATION Production Model Comments Start* Entirely new model, successor to E46 sedan. 325i, 330i 3/05 Engineering designation E90. All-wheel Drive version of E90 sedan, using X-drive. 325xi, 330xi 9/05
New Sports Wagon version of 3 Series using X- 325xiT 9/05 Drive and N52 engine. Engineering designation E91. 325Ci, 330Ci 9/05 E46 coupe 325Ci
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SULEV/PZEV 9/05 E46 coupe 325Cic, 330Cic 9/05 E46 convertible M3 coupe and 9/05 Based on E46 convertible Z4 Roadster 3.0i, Updated styling on both models. N52 engines from 2/06 3.0si E90 now utilized Motorsport version of Z4 Roadster with S54 engine M Roadster 2/06 from E46 M3 coupe New coupe version of Z4 roadster. Z4 Coupe 3.0si 5/06 Engineering designation E86. New coupe version of M roadster. M coupe 5/06 Engineering designation E86. 525i, 530i 3/05 New engine family N52 replaces M54. 525xi, 530xi 4/05 New models using X-Drive and N52 engines. New Sports Wagon version of 5 Series using X- 530xiT 4/05 Drive and N52 engine. Engineering designation E61. 550i 9/05 New engine N62B48 replaces N62B44 of 545i. Motorsport version of E60 5 Series sedan. Engine Oil M5 9/05 Service at approx. 1200 miles. Motorsport version of E63 6 Series coupe. Engine M6 5/06 Oil Service at approx. 1200 miles. 650Ci, 650Cic 9/05 New engine N62B48 replaces N62B44 of 645Ci. Body styling changes. New engine N62B48 replaces 750i, 750Li 3/05 N62B44 of 745i. 760i, 760Li 3/05 Body styling changes. * availability approx. 1 month later
Brief summary of new features on the 3 Series (E90):
The 2006 3 Series models 325i and 330i sedans are completely redesigned compared to their 2005 E46 predecessors and carry the engineering designation E90.
z New body: Some basic dimensions of the previous 330i sedan (E46) compared to the 2006 330i (E90) sedan. Values are for base versions with manual transmissions.
2006 330i (E90) 2005 330i (E46) overall length, in. 178.2 176.0 overall width (not including mirrors), in. 71.5 68.5 overall height, in. 55.9 55.7 http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007 Page 3 of 18 wheelbase, in. 108.7 107.3 weight, lb. 3417 3285 front track, in. 59.1 57.9 rear track, in. 59.6 58.4 trunk volume, cu.ft. 16.2 15.5 fuel tank total capacity, gal. 15.9 16.6 engine oil capacity, qt. 6.9 6.9
z The new generation N52B30 in-line 6 cylinder engine replaces the M54B25 and M54B30 engines from the E46. It features many technical advances such as a magnesium/aluminum crankcase, single-belt drive for all ancillary components, magnesium cylinder head cover and electrically driven coolant pump. The same basic engine is shared on both the 325i and 330i models, with the difference in power ratings being achieved with intake manifold tuning and DME software. The 325i's engine is rated at 215hp at 6250 rpm, whereas the 330i's engine is rated at 255hp at 6600rpm. Both engines have an ULEV2 (Ultra-Low Emissions Vehicle II) emissions rating.
z The front suspension is a double-link trailing arm design made entirely of aluminum. The rear suspension is a five link configuration made of steel and light alloy.
z New manual and automatic 6-speed transmissions.
z Each model is also available with active steering, and active cruise control. The 330i is available with a 6-speed Sequential Manual Gearbox (SMG).
z The optional "iDrive" control (when equipped with the optional Navigation system) is similar to the system used in the 5 Series. It consists of the Controller Knob and Menu Button (located in the center console) and the Control Display (located in the instrument panel) taking the place of conventional switches for most of the driver assistance, communications and convenience functions.
z Each E90 3 Series is equipped with Run Flat Tire technology which eliminates the need to carry a spare tire. The Flat Tire Monitor (FTM) monitors tire pressures while the vehicle is being driven. The system detects any significant loss of pressure in one tire in relation to another, and will illuminate the warning lamp in the Check Control. The E90's FTM is similar to the system on the 5 and 6 Series.
z Adaptive headlamps are available on both the 325i (optional equipment) and the 330i (standard equipment).
z The "Drive-off assistant" on manual transmission vehicles facilitates driving off on uphill gradients without using the emergency brake. This feature holds the vehicle stationary for a maximum of approx. 2 seconds as soon as the service brake is released while transferring your foot to the accelerator pedal. It is not meant as a "hill holder" for longer periods of time.
z Dynamic Stability Control (DSC) Mk60E5 as standard equipment.
For more technical details on the E90 3 Series, refer to SBT 00 05 04 (083).
Brief summary of new features on the 325xiT:
This new 4-door Sports Wagon version of the 3 Series has the engineering designation E91. The X-Drive all wheel drive system first seen on 2005 BMW SAVs has been adapted to the 325xiT. This model is available with a 6-speed http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007 Page 4 of 18 manual transmission or a 6-speed automatic transmission with Steptronic.
2006 325xiT 2006 325xi 2006 325i (E91) (E90) (E90) overall length, in. 178.2 178.2 178.2 overall width (not including mirrors), 71.5 71.5 71.5 in. overall height, in. 55.8 55.9 55.9 wheelbase, in. 108.7 108.7 108.7 weight, lb. (manual transmission) 3737 3560 3285 front track, in. 59.1 59.1 59.1 rear track, in. 59.6 59.6 59.6 trunk volume, cu.ft. 16.2 to 48.9 16.2 16.2 fuel tank total capacity, gal. 16.1 16.1 16.1 minimum turning circle 38ft 9in. 38ft 9in. 36ft 1in. Brief summary of new features on the 530xiT:
This new Sports Wagon version of the 5 Series has the engineering designation E61. It shares many mechanical features with the 2006 530i sedan such as the same N52 engine as described above for the 330i. The rear suspension of the Sports Wagon has been redesigned to allow a flat luggage floor area. An automatic self-leveling feature, using air springs and dampers, is similar to the system in the 7 Series. The standard-equipment panorama dual-pane moonroof is the same design as used on BMW SAVs. The X-Drive all wheel drive system first seen on 2005 BMW SAVs has been adapted to the 530xiT. 530xiT Sports Wagon is available with a 6-speed manual transmission or a 6-speed automatic transmission with Steptronic.
Brief summary of new features or changes on all 2006 7 Series:Brief summary of new features or changes on all 2006 7 Series:
z "Power dome" hood styling
z Kidney Grill design
z Headlamp design
z Front air dam design
z Taillamp design
z Rear air dam design
z 14mm wider rear track
New engine on 550i, 650Ci, 650Cic, 750i/Li:
The N62B48TU engine of the 2006 750i and 750Li, as well as in the 550i, 650Ci and 650Cic has increased http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007 Page 5 of 18
displacement and power compared to its N62B44 predecessor.
N62B48TU: N62B44: 2006 750i, 750Li, 2005 745i, 745Li, 550i, 650Ci, 650Cic 545i, 645ci, 645Cic Displacement, cc 4799 4398 Bore, mm 93.0 92.0 Stroke, mm 88.3 82.7 Compression Ratio, :1 10.5 10.0 Maximum power output, hp @ rpm 360 @ 6300 325 @ 6100 Maximum torque, fl.lb. @ rpm 360 @ 3400 330 @ 3600 Emissions Rating ULEV2 LEV A new engine air intake system incorporating two air intake ducts, air filters and Hot-film Air Mass Meters (HFM) is required due to the increased displacement as well as the lower hood profile. Other changes are a redesigned Differential Intake Air System (DISA), spark plug and engine control module programming. This engine utilizes Digital Motor Electronics (DME) ME9.2.2 and maintains the VALVETRONIC and dual-VANOS controls.
Even though the N62B48TU engine is equipped with a conventional oil dipstick, the engine oil level can now be checked electronically when viewed in the Control Display. If checked electronically, the engine must be running either at idle or at a constant speed if underway, and the vehicle must be on a level surface. Using the iDrive controller, select "Car Data" from the menu, then select and press the "oil can" symbol.
Brief summary of new features on the M5:
The latest offering from the Motorsport division of BMW is the M5, based on the E60 sedan. It combines seating for 5, together with the most powerful engine ever installed in a production BMW.
Some measurements for comparison to the last M5 of the E39 body series:
Model 2006 M5 (E60) 2003 M5 (E39) engine designation S85B50 S62B50 displacement cu. in. (cu.cm) 305.1 (4,999) 301.5 (4941) configuration V10 V8 bore, in. (mm) 92.0 3.70 (94.0) stroke, in. (mm) 75.0 3.50 (89.0) compression ratio :1 12.0 11.0 max. output (hp) 500 @ 7750 394 @ 6600 at engine speed (rpm) max. torque lb-ft (Nm) 383 (520) 368 (500) at engine speed (rpm) @ 6100 @ 3800 maximum engine rpm (redline) 8250 7000
http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007 Page 6 of 18 engine management system MS S65 MS S52 emissions compliancy LEV2 TLEV 7-speed SMG, 6-speed manual, transmission GS7S47BG SGS420G rear axle final drive ratio :1 3.62 3.15 rim size (fr/rr; in.) 8.5J, 9.5Jx19 8.0J, 9.5Jx18 255/40 ZR19, tire size (fr/rr) 245/40 ZR18, 275/35 ZR18 285/35 ZR19 curb weight, lbs. 4012 4024 length, in. (mm) 191.5 (4863) 188.3 (4784) overall height, in. (mm) 57.8 (1469) 55.6 (1437) overall width, not including mirrors in. (mm) 72.7 (1846) 70.9 (1800) wheelbase, in. (mm) 113.7 (2889) 111.4 (2830) front track, in. (mm) 62.1 (1580) 59.6 (1515) rear track, in. (mm) 61.7 (1566) 60.1 (1527) minimum turning circle, ft. 40.7 38.1 trunk capacity, cu.ft. 17.7 16.2 Overview of M5 and M6 maintenance consumables:
BMW part Component Name Quantity Needed number Castrol TWS Motorsport 10W-60 9.30 l with filter 07 51 0 009 420 engine oil synthetic change (1 l) transmission 83 22 0 309 031 MTF-LT2 2.75 l oil (5 l) 83 22 1 470 080 differential oil SAF-XJ 1.1 l (55 l) spark plugs NGK LKR8AP 10x 12 12 0 032 273 Brief summary of new features on the Z4 roadster:
The Z4 roadster receives numerous styling changes compared to 2005 models, such as front and rear bumpers and taillamps. The N52 engines from the E90 3 Series sedans have been adopted to increase vehicle performance.
Quality Certification 1 (QC1):
New QC1 forms been developed for the 2006 models covered in this Bulletin:
z SD92-285 for the All-Wheel Drive and Sports Wagon versions of the 3 Series (E90), all 5 Series, 6 Series, 7 Series
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z SD92-312 for the E46 3 Series models, and Z4 roadster/coupe versions..
All referenced models: New vehicle open circuit battery voltage must be at least 12.3V. Refer to SI B61 07 88. Existing QC1 forms will be changed to this revised value at next reprinting.
All referenced E46 and Z4 versions equipped with BMW Assist™. Refer to SI B84 16 06. It is essential that vehicles built as of 3/06 must be undisturbed for at least 2 minutes after clearing the Transport Mode, to ensure correct functionality of the BMW Assist.
After extensive analysis and testing, several functions have been eliminated from the (technician) QC1 process. However, these operations will still be fully checked at the manufacturing plant. These changes will be implemented on 2006 model year vehicles produced as of March 1, 2005.
z Check all vehicle lights (any bulb malfunctions will be shown in the Check Control)
z Check windshield wiper operation
z Check function of heater and air conditioning blower
z Check function of horn
z Check function of sunroof, windows and central locking system.
z During road test, check function of the cruise control
z BMW Assist initialization (see details below)
The following operations have been added to the QC1 form:
Display Check (technician):
z Check cleanliness of engine compartment.
z Remove Transportation Battery Disconnect Switch
z Initialize steering angle sensor on active steering
z Set/calibrate digital compass
z Top up washer fluid if needed
Delivery check (technician):
z Enter BMW Assist phone numbers per completed Electronic Subscriber Agreement
z Perform BMW Assist test calls during road test
z Initialize Flat Tire Monitor System on vehicles with Run-Flat tires
z Install front license plate bracket if needed
z Stamp the Service Booklet in the QC1 space. http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007 Page 8 of 18
All referenced models with CBS and Control Display:
A new operation "Pre-Delivery Inspection" will be shown in the CBS screen as long as the transport mode has not yet been deactivated. This operation is shown in red on the CBS display. It is removed from the display when the vehicle is being processed with the GT1 under the test module "Pre-Delivery Inspection".
325i, 330i: An electronic digital compass is available with the optional Premium Package. The compass is located in the interior rear view mirror. Refer to SI B51 14 04 for more technical information. The compass is deactivated when the vehicle is in Transport Mode, so it must be set and calibrated when the vehicle is prepared for showroom display or customer delivery. The digital compass displays the direction the car is heading and it is capable of distinguishing 8 primary directions: North, North East, East, South East, South, South West, West, and North West.
All compasses measure readings relative to Magnetic North direction. The difference between Magnetic North and True North varies from place to place across the surface of the earth. Different parts of the earth are separated into numbered "Zone Variance" (see map). Therefore, the digital compass must be set approximately where it is on the earth's surface so that the Magnetic North reading can be properly converted into a True North display. Entering the Zone Variance number in which the compass operates completes this calibration process.
ZONE VARIANCE MAP
Note: The compass default zone is set to zone 8 from the factory.
Set and/or calibrate the compass as follows:
PROCEDURE
1. Move the vehicle to an area away from large metallic objects or overhead power lines, and to a space that will allow driving the vehicle in a full circle.
2. Check and adjust Zone Variance for the correct geographic location (See Zone Variance Map). Hold the reset button located on the underside of
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mirror (1) and release when the zone number appears in compass window (2). Press the reset button (1) again to correct the zone. Display will automatically return to normal.
3. Press the reset button (1) until "C" is displayed in the compass window (2).
4. Once "C" is displayed, the vehicle must be driven (with windshield wipers off) in at least 1 complete 360° circle at a speed of less than 5 miles per hour.
5. Continue to drive the vehicle in circles until the "C" is replaced with the correct direction. Up to 3 complete 360° circles may be required.
6. The compass is now calibrated and should operate normally.
All referenced Models: BMW Assist:
Effective April 1, 2006 model year vehicles equipped with BMW Assist (whether standard equipment or optional) will arrive at BMW centers with this feature already initialized by the respective BMW Import Processing Center.
The following models will be already initialized:
2006 325i, 330i equipped with optional Premium Package or BMW Assist.
Such vehicles will have the "SOS" button (1) on the headliner.
2006 5 Series, 6 Series, 7 Series: all models. BMW Assist is standard equipment.
Even though BMW Assist will already be initialized, it is still up to the BMW client advisor to introduce the BMW Assist services to the customer and to register them using the Electronic Subscriber Agreement (ESA) per the BMW Centernet website. Refer to SI B84 14 01 to carry out the BMW Handover Inspection so that the proper documentation is completed and that the proper numbers are entered into the Telematics Control Unit (TCU). In case you must repeat the initialization for BMW Assist, refer to SI B84 15 03. Test calls to Roadside Assistance and then an "SOS" call must also be performed during the road test to ensure the system functions properly. These are also explained in SI B84 15 03.
Note: If a vehicle with pre-initialized BMW Assist requires programming or flash coding for a repair to any module http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007 Page 10 of 18
(not just the TCU), the initialization will be lost. Refer to SI B84 15 03 to repeat the initialization.
325i, 330i Personal Profile:
Most settings found in Car Key Memory (CKM) on other models can be accessed and configured directly on an E90 325i or 330i without the use of a BMW center's diagnostic equipment. Settings are saved to the remote control key currently utilized in the vehicle.
Personal Profile settings include:
z Automatic adjustment of the driver's seat and exterior mirrors after remote unlocking
z Clock 12 or 24 hour mode
z Date format
z Units of measure
z automatic climate control
z Audio volume
z Speed-dependant audio volume
Refer to SI B09 03 98 for details on CKM.
325i, 330i, 525i, 530i with N52 engine:
This engine is no longer equipped with an engine oil dipstick. The engine oil level can only be checked using the electronic monitor in the Check Control or Control Display. This must be done with the engine running at idle or at a constant speed if underway, and at operating temperature. Also, the vehicle must be on a level surface.
E90: The oil level can be monitored via the instrument cluster Check Control:
z Push the toggle button on the turn signal stalk up or down until the "oil can" symbol appears in the Check control display, along with the word "OIL".
z Press the button on the end of the turn signal stalk to activate the measuring. Determination of the oil level can take about 3 minutes if the car is stationary, or up to 5 minutes if moving.
5 Series: The oil level can be monitored via the iDrive Control Display.
z Using the iDrive selector knob, push the knob down to open the "Information" menu.
Select "Service".
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Select "Engine Oil Level".
The oil level is now displayed.
Service Maintenance:
325Ci, 325Ci SULEV/PZEV, 325Cic, 330Ci, 330Cic, M3 (E46), Z4 roadster, M roadster, Z4 coupe 3.0si, M coupe:
A new 2006 Service Maintenance checklist SD92-314 has been developed for these models. There are no changes compared to carry-over 2005 models.
Note: Service Maintenance checklist SD92-314 dated 12/05 gives incorrect replacement intervals for the oxygen sensor.
Model listed interval correct interval Z4 coupe 3.0si 100,000 miles 120,000 miles 325ci SULEV/PZEV 120,000 miles 150,000 miles 325i, 330i, 325xi, 330xi (E90); 325xiT (E91):
Condition Based Service Concept for 2006 3 Series (E90, E91):
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The 2006 3 Series (E90) and 325xiT (E91) feature Condition Based Service (CBS) which is similar to the system used on the 5 Series (E60). CBS is a development of the Service Interval Indicator System. Sensors built into certain components and control unit algorithms gather more detailed account of the various conditions of vehicle use and adjust the service intervals accordingly. Refer to SI B00 07 02 for a detailed explanation of CBS.
The remaining times for selected maintenance tasks, as well as any dates for State and/or Emissions Inspections (determined by the state in which the vehicle is registered), are displayed individually:
z Engine oil
z Brake Pads- front and rear are calculated separately
z Ventilation System Microfilter
z Brake fluid
z Spark Plugs
z Vehicle check (traditionally referred to as "Inspection I" or "Inspection II")
z State Inspection
z Emissions Inspection
CBS thus determines the current and future maintenance requirements.
E90 without optional iDrive: The various maintenance tasks can be viewed in the instrument cluster computer, called up by pressing the button on the end of the turn signal stalk.
E90 with optional iDrive: Refer to SI B00 05 01 to program the various service maintenance tasks in the Control Display via the iDrive. The current Status of Service items determined by the CBS are shown in the Control Display.
To view additional information on service and maintenance operations, select the "OB Data" menu.
z Select "car symbol" (in lower left corner of screen) and confirm
z Select "Service" and confirm
Service requirements highlighted in green: No service is currently required.
Service requirements highlighted in yellow: Service deadline is approaching.
Service requirements highlighted in red: Service deadline has already passed.
This data can also be read from the vehicle key by using the Key Reader*, as the vehicle's current service status is automatically saved in the ignition key every time the key is used to operate the vehicle. Since the Key Reader uses the input from CBS to recognize all pertinent service requirements which must be addressed at the time of the service appointment, a customized service maintenance list is printed out for specific operations. Therefore, the 3 Series (E90, E91) does not utilize a conventional Service Maintenance Checklist, such as that utilized for 2005 3 Series (E46) BMW automobiles (i.e. SD92-244). Refer to "Standard Operations" below for a list of all possible service requirements on the 2006 3 Series (E90).
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* In case the Key Reader or Service Acceptance Module (SAM) software is inoperative, refer to
SI B00 08 02 for an Alternate Operating Procedure.
In contrast to the double-copy made by the Service Maintenance checklist for other models, the Service Dept. must make a photocopy of the completed 3 Series (E90, E91) custom checklist (as well as for 5, 6 and 7 Series), to present to the customer. The original checklist is kept in the BMW center's files.
As explained above, the CBS will determine which of the possible maintenance services listed below are required for a particular service visit.
Standard Operations (Standard Scope)
z Brief diagnostic test
z Verify Check Control messages
z Check indicator and warning lights
z Reset CBS display
Engine Oil
z Change engine oil and oil filter. We recommend BMW High Performance 5W-30 Synthetic Oil, available under BMW part number 07 51 0 017 866.
z After every 4th engine oil change: replace air cleaner filter element.
Microfilter
z Replace
Front Brakes
z Brake pads: replace; clean brake pad contact points in calipers.
z Brake discs: check surface and thickness.
Rear Brakes
z Brake pads: replace; clean brake pad contact points in calipers.
z Brake discs: check surface and thickness.
z Parking Brake: check condition, brake lining thickness and function.
Vehicle Check
z Check operation of horn, headlight flasher and hazard warning lights.
z Check heater/AC blower.
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z Check lighting system: turn signals, back-up, license plate, interior (incl. map reading lights), glovebox, flashlight, luggage area lights, instrument and control lighting.
z Safety belts: check condition and function.
z Check windshield wiper and washer jet positions.
z Body: check for corrosion.
z Tires: check tread depth, wear pattern, outer condition, inflation pressure.
z Battery: check state of charge ("magic eye") and charge if required.
z Power steering reservoir: check fluid level.
z Visually inspect all SRS airbag units for torn covers, obvious damage or attachment of stickers.
z Function of rear-view mirrors.
z Coolant: check fluid level and concentration.
z Windshield washer system: check fluid level and protection level.
z Brake system connections and lines: check for leaks, damage and correct positioning.
z Underbody: all visible parts incl. transmission, rear axle, fuel tank. Exhaust system: check for damage, leaks, corrosion.
z Steering components: check for clearance, leaks, damage and wear.
z Parking brake: check function.
z Final Inspection: road test with check of
{ brakes, including bedding-in of parking brake
{ steering
{ shock absorbers (external)
{ transmission
Brake Fluid: replace every 2 years.
Spark Plugs: replace every 100,000 miles.
Automatic Transmission: replace ATF every 100,000 miles.
Oxygen Sensor: replace at 120,000 miles (all referenced models)
Battery for Comfort Access: The optional comfort access feature on the referenced models uses a separate battery in the remote control unit. This battery is not charged by induction. A warning lamp in the instrument cluster will indicate that http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007 Page 15 of 18
the battery needs to be changed. The battery designation is CR2032, 3V. It is available under BMW part number 66 12 0 141 710.
M5, M6:
The Condition Based Service on the 2006 M5 and M6 includes several additional operations which must be performed during the Engine Oil Service compared to other E60 and E63 models. The first scheduled Engine Oil Service is at approx. 1200 miles. Refer to KSD for the applicable labor operations:
Description Labor Labor When per Consists of Allowance, Operation performed CBS Display FRU Change the SMG First approx. transmission gear oil, and 1200 miles. Service- clean the transmission oil This operation is running in 00 00 600 8 filter. performed only check Change the differential once in the car's oil. life Change the engine oil and filter. First approx. Note: The only approved Engine Oil 1200 miles, then 00 00 610 engine oil is Castrol TWS 5 Service at every Engine Motorsport 10W-60 Oil Service synthetic, BMW part number 07 51 0 009 420. Change the SMG transmission gear oil, and Service- SMG Together with clean the transmission oil gearbox/final 00 00 611 every 3rd Engine 8 filter. drive Oil Service Change the differential oil. Note: After an engine oil change has been performed, the engine oil level will only be recalculated and shown in the Control Display upon request after the vehicle has been driven approx. 30 miles.
Note: Refer to SI B11 01 06 for important updates on changing the S85B50 engine oil.
M roadster, M coupe:
General maintenance reflects those operations needed for the E46-based M3, including the 1200 Mile Service. The only approved engine oil is Castrol TWS Motorsport 10W-60 synthetic, BMW part number 07 51 0 009 420.
Inspection 1, Undercarriage: Check power steering fluid level; add fluid if necessary. The M roadster's and M coupe's steering system is based on a hydraulically assisted system like on the M3. The power steering fluid is ATF (automatic transmission fluid). In contrast, the Z4 roadster utilizes EPS (electric power steering) which does not need fluid.
General Notes:
2006 Service and Warranty Information booklet:
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325i, 330i (E90) SD92-284 325Ci, 325Ci SULEV/PZEV, 325Cic, 330Ci, 330Cic SD92-296 M3 SD92-292 Z4 Roadster 3.0, 3.0si SD92-290 Z4 coupe 3.0si SD92-290 M Roadster SD92-313 M coupe SD92-313 525i, 525xi, 530i, 530xi, 530xiT, 550i SD92-287 M5 SD92-291 M6 SD92-291 6 Series SD92-294 7 Series SD92-288 The diagnosis software needed for the various 2006 models as of 9/05 production, as well as the Vehicle Data Status (Integration level) is:
325Ci, 325Cic, 330Ci, 330Cic, 325Ci SULEV/PZEV (E46) DIS V 43.0 Not applicable 325i, 330i (E90) CIP V19.01 E089-05-09-530 Z4 roadster 3.0i, 3.0si; M roadster DIS V 44.0 Not applicable 525i, 530i CIP V19.01 E060-05-09-530 525xi, 530xi, 530xiT CIP V19.01 E060-05-09-530 550i, M5 CIP V19.01 E060-05-09-530 650Ci, 650 Cic CIP V19.01 E060-05-09-530 M6 CIP V21.1 E060-06-03-515 7 Series CIP V19.01 E065-05-09-510 PARTS INFORMATION: Under separate cover, one pack of the Quality Certification I form, and one pack of the Service Maintenance Checklist for the 2006 BMWs will be sent to each BMW center's Service Manager. Additional copies of the checklists for 2006 models may be ordered as listed below:
Item Description Qty Price 1 pack Quality Certification I form (2006 325i, 330i; SD92-285 (= 25 $4.75 5 Series, 6 Series, 7 Series) forms) Quality Certification I form (2006 325Ci, 325Cic, 330Ci, 1 pack
330Cic, M3, Z4 roadster 3.0i/3.0si; (= 25 $4.75 SD92-312 Z4 coupe 3.0si, M coupe) forms)
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1 pack Service Maintenance form (2006 325Ci, 325Cic, 330Ci, (= 25 $5.00 SD92-314 330Cic, M3, Z4 roadster and coupe versions) forms) These items are available online at BMW TIS under Materials Ordering. Refer to bulletin B10 02 02 for instructions on how to place an order.
WARRANTY INFORMATION 2006 Model Year QCI payments will be automatically issued to BMW centers upon reporting a 2006 model year vehicle as retailed, or by placing the vehicle in service as a BMW center demonstrator or Service/Loaner vehicle. The payments, processed via a miscellaneous billing, will be based on the display and delivery check flat rates as published, utilizing each BMW center's warranty labor rate. The QCI line item on the repair order should be charged internally to the New Vehicle Sales Department.
Service QC I Display and Delivery Check* Labor Allowance (FRU) 325Ci, incl. SULEV(PZEV); 330Ci 11 325Ci, 330Ci convertible 11 325i, 330i (E90) 13 325xiT (E91) 13 M3 11 M3 convertible 11 Z4 roadster 3.0i, 3.0si 12 M roadster 12 Z4 coupe 3.0si 13 M coupe 13 525i, 530i, 550i 12 530xiT 12 M5 12 650Ci, 650Ci conv. 12 M6 12 750i, 750Li, 760i, 760Li 12 * *value shown is the sum of Display and Delivery check per 6/06 KSD except for all Z4 versions.
BMW Company Vehicles
Reimbursement for performing the QCI on BMW company vehicles (of any model year) must still be requested by submitting a claim through DCS using the Spot Delivery codes as listed below:
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Defect Code: 11 99 99 77 BV Labor Operation: 00 00 012 Flat Rate Units: Refer to KSD for flat rate times. Note: BMW company vehicles delivered to field personnel may have already received a full QCI at the Vehicle Distribution Center (VDC) which serves your region. This should be evident upon arrival at your center by the absence of the usual protective seat and door panel covers and battery main-disconnect cable, correct wipers already installed, the Monroney label is not affixed to the window, etc. VDCs affix a small orange-colored label onto the center console near the transmission selector lever which reads "QC1 already done at VDC!". If this label is found, remove it prior to delivery to the employee. Please verify that the QC1 has already been performed at a VDC on a specific vehicle by contacting your regional Distribution Manager with the chassis#.
IMPORTANT:
As with all work that is reimbursed by BMWNA, the repair order, time recording and record keeping requirements outlined in the Warranty Policy and Procedures Manual must be strictly observed.
Quality Certification I payments are subject to audit.
ATTACHMENTS view PDF attachment SD92-314. view PDF attachment SD92-312. view PDF attachment SD92-285.
[ Copyright © 2006 BMW of North America, LLC ]
http://www.bmwtis.com/tsb/bulletins/bulletin_graphic_temp/B000105g.htm 6/21/2007