Sustainability in the Tire Industry 2016
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Report Title: Sustainability in the Tire Industry 2016 Length: Over 75,000 words (190 pages) / 200 charts & diagrams Price: Corporate licence: GBP 5000 Publisher: Tire Industry Research Find out more: http://SustainableTires.com Tire Industry Research RESEARCH Sustainability Sustainability in the Tire Industry 2016 is a full-scale in the tire industry market research report. It is the second edition of a report first published in 2014, and expanded to include 2016 chapters on tire recycling and sustainability criteria. Keeping the world’s tire industry informed: The report covers every aspect of sustainability, in the News Opinion tire industry, including green tires, labelling, NR risks Comment and key upstream driver. Analysis Market research More than that, it acts as a manual for how the tire Forecasting industry really works. Readers from the 2014 edition told us they liked the way the report offers insights into how the key players work and the background to deci- sions made in the tire industry. With support from Versalis Green The report analyses the ‘sustainable’ status of natural ‘X’ rubber and gives deep insights into the future of alter- native crops such as guayule and TKS. Continuous polymerisation Batch polymerisation E-SBR E-SBR S-SBR S-SBR S-SBR S-SBR S-SBR S-SBR Ti-BR Ti-BR Ti-BR Nd-BR Nd-BR Nd-BR Nd-BR Nd-BR It takes a wide-perspective view of what is sustainable 80/20 80/20 80/20 70/30 70/30 70/30 70/30 70/30 V/Z and what is ‘green’ and explains the careful balance High Low- Low- Functionalised Bio- between in-service energy consumption and energy styrene PAH PAH S-SBR components SBR oils oils used to create tires. Low Sustainable S/T/H Low T wear S/T LRR g LRR for Ice Written by acknowledged industry expert, David H/V grip Shaw, it offers the insider’s guide to one of the key S/T Carbon black compounds Silica compounds issues facing the global tire industry. Early 1970s Late 1970s 1980s Early 1990s Late 1990s Early 2000s Late 2000s Future Versalis, our Corporate partner “The book ... is valuable for its Tire Industry Research has partnered completeness and in-depth analysis with Versalis, the largest Italian of each subject” chemical company and a subsidiary of “Every tire maker and ENI, in the production of this report. supplier should have a copy” Head of Sustainability at a major international rubber supplier Tire Industry Research Sustainability in the Tire industry 2016 http://SustainableTires.com Weaknesses of the label Butyl rubber Innovations Either too complex or too simple Ch. 9: Other materials Energy and water management Contents Tire Wear grading Key points Waste Sustainability in the tire industry The EU labelling scheme Not drop-in replacements Reducing Solvent consumption Timing New horizons Fillers Hankook Industry Perspective More time needed to accept labels Silica Business Risks Winter tires and the EU label Versalis Carbon black Supply Chain Backward integration Labels and selling price Starch-based alternatives to silica Environment Adding bio-technology to petrochemicals Enforcement Oils Michelin On-purpose butadiene Tire labelling in China Bio-based extender oils Innovation Japanese tire labelling Bio-sourced butadiene with Genomatica Orange oil Environment United States tire labelling Variants on natural rubber Suppliers Adding guayule crop as a business Other countries Epoxidised natural rubber NR purchasing Mid-term strategy to develop butadi- Ch. 5: Natural rubber ene-based elastomers production Ch. 10: Tire design and concepts Nokian Key points Approach to sustainability Key points Raw materials Price volatility Suppliers’ Code of Conduct Ch. 1: Introduction Managing price volatility Tire Pressure Monitoring Systems Environment General Rubber Goods industry Alternative materials Direct and indirect pressure monitoring Metrics Technical features of Natural Rubber Runflat tires Pirelli Progress Natural Rubber in the tire industry Sealant tires Supply Chain Risks associated with Natural Rubber Cost of production Non-pneumatic tires Green sourcing policy Price Volatility Pricing models Amerityre polyurethane tires Raw materials research Security of supply Speciality and commodity ingredients Michelin Tweel Environmental Performance Disease Pricing model of a speciality Resilient Technologies’ NPT RPG-Ceat Limited traceability and documentation Pricing models in commodities Airboss segmented tires SRI in the Contract and spot markets Bridgestone Airless Innovation NR supply chain NR markets in Shanghai,Tokyo and Hankook i-Flex Environmental Impact Butadiene shortage Singapore SRI Gyroblade Yokohama Ch. 2: Key drivers – Automotive Futures, options and derivatives Yokohama Youmyaku Technologies for sustainability Environment Key points Defaults increase with price volatility Air Maintenance Technology Exerting influence down the supply chain Risks of long-term price contracts Tall-Narrow tires Water, waste and recycling Change comes slowly Disease Risks: Small diameter tires Employees BMW South American Leaf Blight Ch. 11: Towards 100% sustainability Suppliers Supplier monitoring Corynespora leaf fall Key points Omni United Managing risk White Root disease (WRD) Re-using process materials in tires Ch. 14: Recycling Tires Voluntary self-assessment Sustainability policies Sumitomo Enasave Key points Sustainability audits Sustainable Natural Rubber Initiative The SRI approach The recycling challenge Human rights Managing the supply chain Ultra pure Rubber Laws and numbers Ford Cost savings through inventory manage- Modelling Retreading Aligned Business Framework ment Bridgestone Ecopia Retread methods UN Global Compact on Supply Chain Environmental sustainability Ch. 12: Market development Cold cure retreading Increasing yields Sustainability Key points Hot-cure retreading Supplier Assessments Genetic Manipulation Recycling Automated tapping Europe Raw material supply Japan Devulcanisation Due Diligence in Conflict minerals Ch. 6: De-risking from natural rubber North America Recovered Carbon Black Rare earth elements Key points Latin America Recycling Company Profiles Recycling Alternative sources of NR China Bandag (US) A long term vision Volvo First downturn China has seen Black Bear Carbon Guayule Sourcing process Low prices lead to trade barriers Carbon clean tech (Pyrolyx) Guayule in the modern era Risk evaluation Raw material prices are low GRP (India) Processing guayule Standards Increasing regulation Lehigh Technologies (US) Characteristics of guayule rubber Jaguar Land Rover Current situation Rubber Resources New suppliers Guayule research triggered by allergies Still work to do TKS Ch. 15: Sustainability standards Ch. 3: What’s Green? TKS in the modern era Ch. 13: Sustainability Reports Carbon Disclosure Project: Key points Eucommia ulmoides Key points The Global Reporting Initiative Tires and sustainability Apollo Tyres Dow Jones Sustainability Index Rolling resistance Ch. 7: Bio-sourced monomers Skills World Business Council for Sustainable Fuel Economy, rolling resistance, Key points Environment Development inflation pressure and tread depth Which monomers? Raw materials UN Global Compact Metabolic pathways Driving style Saving energy International Integrated Reporting Council Bio-isoprene Fuel use, wet grip, silica and machinery Greenhouse gas emissions Sustainability Accounting Standards Board Commercial production beyond 2015 Tire wear rates Waste and water Forest Stewardship Council Bio-Butadiene Sustainable Natural Rubber Initiative Scrap and re-work Workplace Issues Production processes Isobutylene/ Isobutene Fair Rubber Association Process by process Ch. 8: Polymers Innovation ISO Standards Bridgestone – The Bridgestone Essence Raw materials preparation Key points ISO 9000:2015 Quality Management Broad environmental goals Material preparation Polymers system Component manufacture Making polymers: the science of polym- 100% sustainable tires ISO19011:2011 Audit standards Tire building erisation What does sustainability mean? ISO 14001:2015 Environmental Man- Tire curing Emulsions and solutions Recycling agement Inspection Batch or continuous Bridgestone supply chain ISO 14046:2014 Environmental Manage- Storage and logistics Solution-SBR Human rights and rights of the child ment – Water Footprint – Principles, Requirements Fossil resources Extender oils and PAH legislation Continental AG and Guidelines Retreading Functional groups at the chain-end Cooper Tires Recycled rubber in new tires The silanisation reaction Energy and environment ISO 50001:2011 Energy Management Waste Ch. 4: Tire labelling Capacity for S-SBR is booming ISO 26000:2010 corporate social Innovation responsibility Key points Many generations of S-SBR Strengths of the label Butadiene rubber GiTi A China-based company Goodyear Useful links brasiliensis The emissions savings prize Understanding a DMA plot Info boxes Energy of Production Reports discussing CSR violations Bio-butanediol/Biobutadiene projects Yokohama’s six orange oil tires Abbreviations Main processes in a tire factory Plant breeding becomes more Genomatica Useful references Versalis Elastomers Portfolio Links to videos of tire building scientific BASF If we have TPMS, do we need E-SBR Europrene® Tire parameters on and off the label History of guayule Versalis runflats? BR Europrene Neocis®/Intene® Useful References TKS projects Braskem Airless tires go back to 1938 Europrene® Latex Resources for Natural Rubber prices Fraunhofer Institute/Conti Bio butterfly Bridgestone CSR Activities Thermoplastic Rubber Europrene® Impact of SALB