Date: 28.09.2016 To, the Member
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Date: 28.09.2016 To, The Member Secretary, Expert Appraisal Committee (Industry-I), Ministry of Environment, Forests and Climate Change, Government of India, Indira Paryavaran Bhawan, Jor Bagh, New Delhi. Sub: Application for obtaining Environmental Clearance for expansion of steel manufacturing Unit on Plot No. B-57A, Focal Point, Ludhiana by M/s Jyoti Industries – Unit-II Respected Sir, Our application for obtaining Environmental Clearance of our steel manufacturing unit for expansion was considered by the Hon’ble Committee in their 11th meeting held on 29 to 31 August 2016 wherein some observations were made and asked to submit the reply of those observations. Accordingly we are submitting herewith the reply as under:- S. OBSERVATIONS COMPLIANCE No. 1 The power requirement for the The existing & proposed power requirement has existing plant and the proposed been re-estimated & details are as under: plant should be re-estimated EXISTING PROPOSED TOTAL and submitted. 6500KW 2500KW 10000KW 2 The existing capacity of the The existing & proposed capacity of the plant plant and the proposed plant along with units are given below: capacity along with the units EXISTING PROPOSED TOTAL should be presented in a tabular 29000MTA 55000MTA 84000MTA format. 3 Comfort letter should be Copy of comfort letter from Electricity Board obtained from the electricity attached as annexure-I board for the supply of power for the required capacity. 4 Revise the data presented in the Data has been revised in EIA report with EIA report with the presentation presentation. See Annexure-IV. as there is mismatch in the data. 5 AAQM data collected during Details are given in annexure-II the monitoring should be compared with the SPCB data. 6 Compliance report for CTO Copy of compliance report of existing CTO from SPCB should be submitted certified by State Pollution Control Board is attached as annexure-III In view of the above compliance we are submitting the documents for consideration & issuing Environment Clearance of the project for expansion. Thanking you. Yours Faithfully, ANNEXURE-I COMFORT LETTER FROM PSPCL ANNEXURE-II AAQM results from PPCB Ambient Air Quality Result of the Project PARAMETERS PM10 PM2.5 SO2 NOx µg/m3 µg/m3 µg/m3 µg/m3 PERIOD April-June January April-June January April-June January April-June January 2013 2016 2013 2016 2013 2016 2013 2016 Project Site 80.93 84.90 38.62 43.3 8.48 14.5 20.03 27.4 Mangarh 70.49 77.90 36.45 37.1 8.10 11.5 19.45 25.7 Bhukri Kalan 71.7 71.60 38.11 32.7 8.06 11.8 18.15 24.0 Rawat 72.03 70.90 41.08 35.0 8.12 12.4 20.23 23.4 Dugri 70.33 83.80 39.75 42.2 8.06 12.1 18.06 24.4 Bhagwanpur 69.71 82.90 38.40 43.0 8.21 11.6 19.24 24.1 Mundian 71.40 84.30 41.47 43.1 8.71 11.8 18.96 24.3 Kalan Govindgarh 70.61 84.35 42.75 42.85 8.80 12.9 20.24 24.75 LIMITS 100 60 80 80 ANNEXURE-III CERTIFIED COMPLIANCE REPORT M/S JYOTI INDUSTRIES (UNIT NO. II) FINAL ENVIRONMENT IMPACT ASSESSMENT REPORT Expansion of Steel Manufacturing Plant At: Plot No B-57A, Focal Point, Phase-VII, Ludhiana, Punjab. Prepared by Shivalik Solid Waste Management C P T L - E I A Limited E-126, Phase- VII, Industrial (UPL Enviro Infrastructure Group Co.), Vill. Area, Mohali, Punjab- 160055 Majra, P.O. Dabhota, The. Nalagarh Distt. E-mail: [email protected] Solan (H.P.) i JYOTI INDUSTRIES, LUDHIANA CONTENTS Section Particulars Page No. PROJECT AT A GLANCE viii TOR LETTER ix COMPLIANCE OF TORs xix EXECUTIVE SUMMARY 1-9 FINAL ENVIRONMENT IMPACT ASSESSMENT 10 REPORT CHAPTER 1.0 INTRODUCTION 1.1 PURPOSE OF THE REPORT 11 1.2 STUDY CONCEPTS 12 1.2.1 SCOPE 12 1.2.2 METHODOLOGY 12 1.3 PROFILE OF THE COMPANY AND PROMOTERS 13 CHAPTER 2.0 PROJECT DESCRIPTION 2.1 GENERAL 14 2.2 RAW MATERIALS 14 2.3 FINISHED PRODUCTS 14 2.4 INSTALLED CAPACITY 15 2.5 MANUFACTURING PROCESS 16 2.6 OTHER FEATURES 16 2.7 FACILITIES AT THE PLANT 18 2.8 MACHINERY 18 2.9 POWER 19 2.10 WATER SUPPLY 19 2.11 MANPOWER 20 2.12 WASTE HANDLING 20 2.12.1 LIQUID WASTE 21 2.12.2 SOLID WASTE 22 2.12.3 HAZARDOUS WASTE 22 2.13 POLLUTION CONTROL MEASURES 22 2.13.1 AIR POLLUTION 22-24 2.13.2 WATER POLLUTION 24 2.13.3 NOISE POLLUTION 24 2.13.4 INDUSTRIAL WASTE 25 2.13.5 STORM WATER 25 CHAPTER 3.0 BASELINE ENVIRONMENTAL SETTING 3.1 THE STATE 26 3.2 LUDHIANA DISTRICT 26 3.3 PROJECT SITE 27-31 3.4 STUDY AREA 32 3.5 CLIMATE 35 ii JYOTI INDUSTRIES, LUDHIANA 3.6 TEMPERATURE 35 3.7 RAINFALL 37 3.8 HUMIDITY 38 3.9 CLOUDINESS 39 3.10 WINDS 39 3.11 DRAINAGE 41 3.12 LAND USE 41 3.13 FOREST 41 3.14 ECOLOGY 41 3.14.1 FLORA 42 3.14.2 FAUNA 42 3.15 DEMOGRAPHY AND SOCIO-ECONOMIC 42-44 SCENARIO CHAPTER 4.0 ENVIRONEMNTAL BENCH MARK CONDITION IN THE STUDY AREA 4.1 GENERAL 45 4.2 AMBIENT AIR 45 4.2.1 Methodology 45 4.2.2 AMBIENT AIR QUALITY STATUS 51 4.2.2.1 RESPIRABLE SUSPENDED PARTICULATE 51 MATTER (PM10) 4.2.2.2 RESPIRABLE SUSPENDED PARTICULATE 51 MATTER (PM2.5) 4.2.2.3 SULPHUR DIOXIDE (SO2) 52 4.2.2.4 OXIDES OF NITROGEN (NOX) 52 4.2.3 CONCLUSIONS 52 4.3 WATER QUALITY 52 4.3.1 SOURCES 52 4.3.2 SURFACE WATER SAMPLING 53 4.3.3 GROUND WATER SAMPLINGS 53 4.3.4 GROUND WATER QUALITY 53-63 4.3.5 CONCLUSION 64 4.4 NOISE 64 4.5 SOIL 67 4.5.1 PHYSICAL CHARACTERISTICS 67 4.5.2 CHEMICAL CHARACTERISTICS 67 4.5.3 CONCLUSION 70 CHAPTER 5.0 ENVIRONMENTAL IMPACT ASSESSMENT & MITIGATION MEASURES 5.1 GENERAL 71 5.2 PROBABLE IMPACT ON ENVIRONMENT 71 5.3 DEVELOPMENT STAGE: - (SHORT TERM) 71-73 iii JYOTI INDUSTRIES, LUDHIANA 5.4 OPERATIONAL STAGE: - (LONG TERM) 74-76 5.5 CONCLUSION 76 CHAPTER - 6.0 ENVIROMENT MONITORING PLAN 77-79 CHAPTER-7.0 CORPORATE SOCIAL RESPONSIBILITY 80-82 CHAPTER 8.0 ENVIRONMENTAL MANAGEMENT PLAN 8.1 GENERAL 83 8.2 AIR ENVIRONMENT 83 8.3 WATER ENVIRONMENT 83 8.4 LAND ENVIRONMENT 84 8.5 SOLID WASTE 84 8.6 NOISE POLLUTION 84 8.7 GREEN BELT 84-86 8.8 RAIN WATER HARVESTING 87 8.8.1 GENERAL ARRANGEMENTS PROPOSED 87 8.8.2 RECHARGE POTENTIAL 87 CHAPTER-9.0 OCCUPATIONAL HEALTH AND SAFETY OF WORKERS 9.1 GENERAL 88 9.2 OCCUPATIONAL ENVIRONMENT 88 9.3 OCCUPATIONAL HAZARDS 88 9.3.1 HAZARDS COMPRISING AT THE INDUSTRY 89 9.4 MITIGATION MEASURES 89 9.4.1 SAFETY PRECAUTIONS & SUGGESTION 89-90 9.4.2 ROUTINE HEALTH CHECK-UP OF WORKERS 90 9.5 FIRE FIGHTING PLAN 91 9.5.1 INTRODUCTION 91 9.5.2 MANAGEMENT OF FIRE & OTHER HAZARDS 91 9.5.3 PREVENTION OF SPREAD OF FIRE 91 9.5.4 EXTINGUISHING SYSTEMS 92 9.5.5 FIRE PRONE AREAS OF THE INDUSTRY 92 9.5.6 PRECAUTIONS 92 iv JYOTI INDUSTRIES, LUDHIANA List of Tables Table No. Name Page No. 2.1 DETAILS OF THE RAW MATERIAL REQUIRED 14 2.2 MACHINERY DETAILS 18 3.1 PLANT SITE AND LOCATION 28 3.2 STUDY AREA DETAILS 33-34 3.3 MONTHLY AVERAGE TEMPERATURE 36 3.4 MONTHLY AVERAGE RAINFALL 37 3.5 MONTHLY AVERAGE RELATIVE HUMIDITY 38 3.6 SUMMARY OF KEY DEMOGRAPHIC STATISTICS 44 3.7 OCCUPATIONAL STRUCTURE IN THE DISTRICT 44 4.1 AMBIENT AIR MONITORING STATIONS 46 4.2 AMBIENT AIR QUALITY 48-50 4.3(a) AMBIENT AIR QUALITY ABSTRACT 50 4.3(b) AMBIENT AIR QUALITY ABSTRACT 51 4.4 DETAIL OF WATER MONITORING STATION 53 4.5 RESULT OF WATER SAMPLE-(SURFACE WATER) 54-57 4.5(a) RESULT OF WATER SAMPLE-(GROUND WATER) 58-63 4.6 NOISE RESULTS 66 4.7 RESULT OF SOIL SAMPLE 69 6.1 ENVIRONMENTAL MONITORING PLAN 77 6.2 EXPENDITURE ON ENVIRONMENTAL 79 MEASURES 7.1 DETAIL OF CSR AND ITS TIME BOUND 82 IMPLEMENTATION v JYOTI INDUSTRIES, LUDHIANA List of Figures Figure No. Name Page No. 2.1 MATERIAL BALANCE 15 2.2 MANUFACTURING PROCESS 17 2.3 WATER BALANCE 21 2.4 PROCESS FLOW CHART OF AIR POLLUTION 24 CONTROL SYSTEM 3.1 KEY PLAN 29 3.2 LOCATION ON GOOGLE IMAGE 30 3.3 LAYOUT PLAN 31 3.4 DETAIL OF STUDY AREA (Within 10 kms radius 32 area) 3.5 WIND ROSE DIAGRAM 40 4.1 LOCATION OF AMBIENT AIR AND GROUND/ 48 SURFACE WATER MONITORING STATIONS 4.2 LOCATION OF NOISE MONITORING STATIONS 65 4.3 LOCATION OF SOIL MONITORING STATIONS 68 8.1 EMP FLOWCHART 86 vi JYOTI INDUSTRIES, LUDHIANA List of Annexure No. Name Page no. I. PHOTOGRAPHS 94 II. AIR QUALITY MODELING 95-102 III. AIR SAMPLE ANALYSIS REPORT BY PPCB 103 IV. PSIECL CERTIFICATE 104-107 V. APPROVED INDUSTRIAL FOCAL POINT- LETTER 108 BY PSIECL VI. APPROVED INDUSTRIAL LAND NOTIFICATION 109-110 BY DOI VII. PARTNERSHIP DEED 111-113 VIII. NOC- PPCB 114-118 IX. SITE APPROVAL BY DOL 119-120 X. LEASE DEED 121-129 XI. INDUSTRY LIST 130-133 XII. ENVIRONMENTAL POLICY 134 vii JYOTI INDUSTRIES, LUDHIANA PROJECT AT A GLANCE Name of Project : M/S Jyoti Industries Location : Unit No.