W1679 Manual

MODEL W1679 6" Jointer

INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: [email protected]

COPYRIGHT © JULY, 2002 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. NTRODUCTION

Table Of Contents PAGE 1. INTRODUCTION...... 2 About Your New Jointer ...... 2 Woodstock Service And Support ...... 2 Warranty And Returns...... 3 Machine Specifications ...... 3 2. SAFETY ...... 4 SAFETY Standard Safety Instructions ...... 4-5 Jointer Safety ...... 6 Avoiding Potential Injuries ...... 7 110V Operation ...... 8 Extension Cords...... 8 Grounding ...... 8 220V Operation ...... 9 Extension Cords...... 9 Grounding ...... 9 ASSEMBLY 3. ASSEMBLY INSTRUCTIONS ...... 10 Unpacking ...... 10 Box Contents...... 10 Shop Preparation ...... 11 Cleaning Machine ...... 11 Beginning ...... 12 Mounting Jointer ...... 12

Installing V-belt ...... 12 ADJUSTMENTS Dust Port ...... 13 Installing Fence ...... 13-14 Cutterhead Guard...... 14 Belt Cover ...... 15 Knife Gauge ...... 15 Control Panel ...... 15 Checking Knives...... 16 Adjusting Knives ...... 17 Table Gibs ...... 18 Adjusting Tables ...... 18-19 Fence Stops ...... 20 OPERATIONS 4. OPERATIONS ...... 21 Starting Jointer ...... 21 Basic Operations ...... 21 Operation Musts...... 22 Surface Planing ...... 23 Edge Jointing ...... 24 Bevel Cutting ...... 25 Rabbet Cutting ...... 26

5. MAINTENANCE ...... 27 MAINTENANCE General ...... 27 Table Surface ...... 27 Lubrication ...... 28 Sharpening Knives ...... 28 Troubleshooting...... 29-30 Wiring Diagram ...... 31 6. CLOSURE ...... 32 Parts Breakdowns and Parts Lists ...... 23-38 Warranty Information ...... 39-40

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! PARTS INTRODUCTION send e-mailto:[email protected] about yourmachine,pleasecontactWoodstockInternationalServiceandSupportat1-360-734-3482 or We standbehindourmachines!Intheeventthatadefectisfound,partsaremissingorquestions arise Your newShopFox problems, sendoutpartsorarrangewarrantyreturns. If youshouldhaveanycommentsregardingthismanual,pleasefeelfreetocontactusat: bility ofthisproductbeincluded. intent tomakesurealltheinformationnecessaryforsafety,easeofassembly,practicaluseanddura- Woodstock International,Inc.iscommittedtocustomersatisfactioninprovidingthismanual.Itour is easilyaccessibleandthesolidcabinetprovidesavibrationdampeningbaseforsmooth-qualitycuts. rabetting operations.Thehandwheelsallowyoutomakeprecisiontableadjustments,thecontrolpanel The ModelW1679iscapableofawidevarietysurfacejointing/planing,edgejointing,bevelingand able operation. Close attentiontodetail,ruggedlybuiltpartsandarigidqualitycontrolprogramassuresafereli- Woodstock ServiceAndSupport ® Jointer hasbeenspeciallydesignedtoprovidemanyyearsoftrouble-freeservice. About YourNewJointer INTRODUCTION Woodstock International,Inc. Attn: TechnicalDepartment elnhm WA98227 Bellingham, P.O. Box2309 . Ourknowledgeablestaffwillhelpyoutroubleshoot -2- NTRODUCTIONNTRODUCTION ® " " 8 2 ⁄ ⁄ 1 1 machinery complies with ® machinery meets high quality and durability machinery meets high quality and ® machinery to be free of defects from workman- to be free of machinery factory service center or authorized repair facility factory service center ® ® -3- Warranty And Returns And Warranty Machine Specifications Maximum Rabbet: ...... Cutterhead: ...... 3 Knife, 3" Diameter Cutterhead Speed: RPM ...... 5500 Cuts Per Minute: ...... 16,500 Fence Tilt: 90˚, 45˚ R ...... 45˚L, Machine Weight: lbs ...... 235 Motor Size:...... 1 HP, 110/220V, Single-Phase Motor Speed: ...... 3450 RPM Amps: ...... 14/7 Maximum Width of Cut: ...... 6" Maximum Depth of Cut: ...... standards. We reserve the right to change specifications at any time because of our commitment to con- to change specifications at any time because of our commitment standards. We reserve the right our products. tinuously improve the quality of Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX at its expense and at its Inc. will repair or replace, Woodstock International, ship and materials for a period of 2 years from the date of original purchase by the original owner. This by the original of original purchase from the date period of 2 years materials for a ship and negligence or accidents, or indirectly to misuse, abuse, apply to defects due directly warranty does not by anyone other than made or specifically authorized or to repairs or alterations lack of maintenance, Inc. Woodstock International, This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be Inc.'s sole written warranty and any and all warranties that This is Woodstock International, limited or fitness, for any particular purpose, are hereby implied by law, including any merchantability warranty. We do not warrant that SHOP FOX to the duration of this written designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and of their purchase of the product Bellingham, WA office, with proof designated by our alleged defect through opportunity to verify the International, Inc. reasonable provides Woodstock causes not within the or that the defect resulted from is determined there is no defect, inspection. If it of storing Inc.'s warranty, then the original owner must bear the cost scope of Woodstock International and returning the product. machine or machine part which in normal use has proven to be defective, provided that the original has proven to be defective, provided part which in normal use machine or machine FOX product prepaid to the SHOP owner returns the Woodstock International, Inc. warrants all SHOP FOX Inc. warrants International, Woodstock Every effort has been made to ensure that all SHOP FOX Every effort has been made to the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war- In no event shall Woodstock International, Inc.'s liability under the provisions of any law or acts. paid for the product, and any legal actions brought against Woodstock ranty exceed the purchase price no event in the State of Washington, County of Whatcom. We shall in International, Inc. shall be tried persons or property or for incidental, contingent, special or consequen- be liable for death, injuries to of our products. tial damages arising from the use SAFETY 1 Disconnect themachinewhencleaning, adjustingorservicing. 11. Childprooftheworkshop 10. 9. Keepthework areaclean, 8. Makesurethepowerswitchisin “ 7. Ensureallguardsaresecurely inplace 6. Avoiddangerousenvironments. 5. Weareyeprotectionatalltimes. 4. Groundalltools. 3. Keeptheworkareacleanandwelllighted. 2. Thoroughlyreadtheinstructionmanualbeforeoperatingyourmachine.Learnapplications, 1. Keep Airborne dustparticlescouldcauseanexplosion andseverefirehazard. the nationalsafetystandards,whileoperating this machine. hole receptacle,groundusingascrewtoknownground. ed electricaloutletorgroundedextensioncord.Ifusinganadaptertoaidinaccommodating a two- ards. future reference. limitations andpotentialhazardsofyourmachine.Keepthismanualinasafe,convenientplace for FAILURE TOFOLLOWINSTRUCTIONSBELOWWILL NOTICE READ MANUALBEFOREOPERATINGMACHINE. visitors atasafedistance awaywhileoperatingthismachine. Standard SafetyInstructions If amachineisequippedwiththree-prongplug,plugitintothree-holeground- RESULT INPERSONALINJURY. result inminorormoderateinjury,MAYpropertydamage. Indicates apotentiallyhazardoussituationwhich,ifnotavoided,MAY result indeathorseriousinjury. Indicates animminentlyhazardoussituationwhich,ifnotavoided,WILL operation oftheequipment. This symbolisusedtoalerttheuserusefulinformationaboutproper result indeathorseriousinjury. Indicates apotentiallyhazardoussituationwhich,ifnotavoided,COULD with padlocks,masterswitches orbyremovingstarterkeys. free ofclutter,sawdust, dirtorgrease. Do notoperatethismachineinwetoropenflame environments. Use safetyglasseswithsideshieldsorgoggles thatmeet SAFETY OFF and inworkingcondition. ” positionbeforeconnectingpowertomachine. -4- Clutter andinadequatelightinginvitepotentialhaz- SAFETY Always wear safety glasses or goggles when operating equipment. Operating this equipment creates the potential for flying debris to cause eye injury. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be cer- tain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI). at all times. -5- Operating machines near pilot lights and/or open flames Operating machines near pilot lights Before turning the machine on, make it a habit to check machine on, make it a habit Before turning the Develop good habits in your shop and safety will become Develop good habits in your shop Wait until it comes to a complete stop before leaving the Wait until it comes to a complete difficulties performing the intended operation, stop using the difficulties performing the intended and follow all lubrication instructions in this manual. and follow all lubrication instructions The machine will do a safer and better job at the rate for which it was job at the rate and better will do a safer The machine Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied clothing, neck ties, gloves, jewelry, Do not wear loose Do not force the tool or attachment to do a job for which it was not designed. do a job for which attachment to the tool or Do not force Length And Gauge 0-6 #18 #16 #16 7-1011-1213-16 #1817-20 #1621-30 #16 #14 #16 #12 #14 #12 #14 #10 #12 #12 #10 #10 No Extension Cord Requirements Amp Rating 25ft 50ft 100ft machine! Then contact our service department or ask a qualified expert how the operation should department or ask a qualified expert how the operation machine! Then contact our service be performed. second-nature to you. area. chart below to determine the correct length and gauge of extension cord needed for your particular gauge of extension cord needed the correct length and chart below to determine is dual voltage, be on its nameplate. If the motor rating of the motor can be found needs. The amp cord with an will be using. If you use an extension amp rating for the voltage you sure to use the too long, excessive heat will be generated within the circuit increas- undersized gauge or one that is pin. to the circuit. Only use an extension cord that has a ground ing the chance of a fire or damage cord if it shows any signs of damage. Immediately replace an extension designed. up, etc. removed. keys and wrenches have been that all adjusting cause in the area. Dust particles and an ignition source may creates a high risk if dust is dispersed men- machine in high-risk areas, including but not limited to, those an explosion. Do not operate the tioned above. 22. hard to break. Habits—good and bad—are 19. maintenance, Perform all machine 17. and keep your balance Keep your footing stable 18. the unattended. Do not leave machine 20. from open flame. Keep the machine away 13. tool. Use the correct 15. all adjusting keys and wrenches. Remove 16. condition. Use the cord to ensure it is in good extension cord. Examine the extension Use proper 21. are experiencing If at any time you 14. the proper apparel. Wear 12.the machine. Do not force SAFETY .NEVERMAKECUTS 6. 13. BEAWARETHATCERTAINWOODSMAYCAUSEANALLERGICREACTION .WHENJOINTING,DONOTSTANDDIRECTLYBEHINDTHE WORKPIECE. 5. SUPPORTANDMAINTAINCONTROLOVERTHEWORKPIECE 4. ALWAYSUSEPUSHBLOCKSWHENJOINTING. 3. MAINTAINTHEPROPERALIGNMENT 2. JOINTINGSAFETYBEGINSWITHYOURLUMBER. 1. 2 “KICKBACK” 12. HABITS—GOODANDBAD—AREHARDTOBREAK. 11. NEVERBACKTHEWORK 10. WITHTHEEXCEPTIONOFRABBETING, 9. JOINTWITHTHEGRAIN. 8. NEVERJOINTABOARDTHATHASLOOSE KNOTS. 7. exposed toandalwayswearanapprovedrespirator. especially whenexposedtofinedust.Makesureyouknowwhattypeofwooddustwill be side oftheinfeedtabletoavoidpossiblekickbacks. do notunderstandwhatkickbackis,orhowitoccurs,DONOToperatethismachine. Always usepushblocksandsafetyglassestoreducethelikelihoodofinjuryfrom“kickback.” If you NOT JOINTIT! the cutterhead.Ifyouhaveanydoubtsaboutstabilityorstructuralintegrityofyourstock,DO become second-naturetoyou. After rabbeting,besuretoreplacetheguard. NEVERJOINTENDGRAIN. sive chipout. Additional SafetyInstructionsForJointers is whentheworkpiecethrownoffjointertablebyforceofcutterhead. ing! your safetybynotread- is notfollowed.Dorisk tion isnotunderstoodand and operationalinforma- injury mayoccurifsafety machine. Seriouspersonal operations withyour before performingany entire instructionmanual Read andunderstandthis deeper than Jointing againstthegrainisdangerousandcouldproducechatterorexces- toward theinfeedtable. 1 ⁄ 8 ". of theoutfeedtablewithcutterheadknife. all operationsmustbeperformedwiththeguardinplace. -6- Never allowyourhandstogetnearthecutterhead. Inspect yourstockcarefullybeforeyoufeeditover Develop goodhabitsinyourshopandsafetywill All defectsshouldberemovedbeforeuse. ment orpoorworkresults. serious personalinjury, damagetoequip- Failure tofollowguidelines couldresultin plete—every shopenvironment isdifferent. tions. Nolistofsafetyguidelinescanbecom- it appliestoyourindividualworkingcondi- and respect.Alwaysconsidersafetyfirst,as Use thisandothermachinerywithcaution at alltimesduringoperation. Position yourselfjusttothe in peopleandanimals, SAFETY Figure 5. Never joint end grain! Figure 3. Never stand directly behind the workpiece! -7- guard is in place, and push blocks are being used. guard is in place, and push blocks Correct operator and workpiece position, Figure 1. Correct operator and workpiece Avoiding Potential Injuries Potential Avoiding the guard removed! Figure 4. Never plane/edge-joint with Figure 2. Never surface plane without push blocks! SAFETY breaker orfuse,useadifferentcircuit. this numberexceedstheratingofcircuit the loadratingsofallmachinesoncircuit.If trical loadbeingappliedbythemachine.Addup or toolsatthesametimewilladdtoelec- mind thatacircuitbeingusedbyothermachines NEMA-style 5-15asshownin er orfuse.Whenchoosingplugandoutlet,usea consider usingonewitha15ampcircuitbreak- amps. Whenchoosinganoutletforthismachine, rated at1HPandwilldrawapproximately14 The motorsuppliedwithyournewmachineis source mustbeverified. antee themachinewillbegrounded.Aground An adapterwithagroundingwiredoesnotguar- be grounded. note: whenusinganadapter,theadaptermust or haveanappropriateadapterinstalled.Please pin, haveitreplacedbyaqualifiedelectrician If youroutletdoesnotaccommodateaground a groundingpin.Donotremoveit. cord suppliedwiththeModelW1679comes This machinemustbegrounded!Theelectrical use thefollowingguidelines: When itisnecessarytouseanextensioncord, The ShopFox •Do notusedamagedcords •Make surecordhasagroundwireandpin •Use cordswith14ga.wireorbigger •Never exceedalengthof100feet •Use cordsratedforHardService (12 ga.,10etc.) Extension Cords 110V Operation Grounding ® W1679 isprewiredfor110volts. Figure 6.Keepin See Figure7. -8- Figure 6. Figure 7.Neverremovegrounding pin. NEMA-style 5-15plugandoutlet. warning isignored! injury mayoccurifthis must begrounded.Serious you plugyourmachineinto trical outletandcircuitthat before operating.Anyelec- to themachineisgrounded always makesureallwiring ing pinfromanyplugand Do notremovetheground- SAFETY See Figure 8. W1679 can also be operated at also be operated W1679 can ® Grounding Figure 8. Keep in mind that a circuit 220V Operation 220V Extension Cords 220 volts. To do this, you must purchase the you must purchase To do this, 220 volts. switch that is shown in optional 220V magnetic at the back of this manual. the parts diagram a NEMA-style 6-15 plug and Also, you will need outlet. with your new machine is The motor supplied 7 and will draw approximately rated at 1 HP volt operation. When choosing amps during 220 machine, consider using one an outlet for this or fuse. When with a 10 amp circuit breaker NEMA-style 6-15 choosing plug and outlet, use a as shown in or tools at the being used by other machines load being same time will add to the total load ratings of applied to the circuit. Add up the If this number all machines on the circuit. breaker or fuse, exceeds the rating of the circuit use a different circuit. The electrical cord supplied with the Model W1679 is not equipped with a 220 volt plug. Use a plug with a ground pin. If your outlet does not accommodate a ground pin, have the outlet replaced by a qualified electrician or have an appropriate adapter installed and grounded properly. An adapter with a grounding wire does not guarantee the machine will be grounded. A ground source must be verified. We do not recommend using an extension cord We do not recommend using an the place- for 220V equipment. Instead, arrange wiring to ment of your machinery and installed cords. If you eliminate the need for extension make sure it is must use an extension cord, or better. The rated Hard Service (grade S) a ground extension cord must always contain wire and plug pin. Always repair or replace extension cords when they become worn or damaged. This machine must be grounded! The Shop Fox The Shop -9- Do not remove the ground- Do not remove and from any plug ing pin all wiring always make sure is grounded to the machine Any elec- before operating. circuit that trical outlet and into you plug your machine Serious must be grounded. if this injury may occur warning is ignored! NEMA-style 6-15 plug and outlet. Figure 8. Never replace the circuit breaker with one rated at a higher amperage or damage to the circuit may occur, and a fire may result! ASSEMBLY INSTRUCTIONS

Unpacking Read and understand this The Model W1679 has been carefully packaged entire instruction manual for safe transporting. If you notice the machine before performing any has been damaged or is missing any parts, operations with your please contact Woodstock International Service machine. Otherwise, seri- and Support at 1-360-734-3482 or send e-mail ous personal injury may to: [email protected]. occur if safety and operational information is not understood and followed. Box Contents Do not risk your safety by not reading! The following is a description of the components shipped with the Shop Fox® W1679. It is recom-

ASSEMBLY mended that the components be laid out in a similar fashion to those in Figure 9. This will help in identification before beginning assem- Seek lifting assistance bly. Should any part be missing, examine the before beginning assem- packaging carefully. If any key parts are missing, bly. The Model W1679 is find the part number in the back of this manual a heavy load at 235 and call Woodstock International, Inc. at 360- pounds. 734-3482 or e-mail at: tech-support@woodstock- int.com.

Item Qty. 7 1 11 1. Cabinet Stand 1 2. Table Assembly 1 3 3. Fence Assembly 1 4. Push Blocks 2 5. Cutterhead Guard 1 5 6. Fence Support Key 1 2 7. Dust Port 1 3 3 8. Fence Tilt Knob ⁄8"-16 x 2 ⁄4"1 1 3 12 9. Lock Knob ⁄2"-12 X 3 ⁄4"1 1 Special Nut ⁄2"-12 1 4 1 Flat Washer ⁄2" 1 10 10. V-Belt A-36 1 6 8 9 11. Belt Cover 1 12. Hardware Bags: 3 3 Figure 9. Jointer components removed from Hex Bolts ⁄8"-16 x ⁄4"3 3 the boxes and laid out for identification. Lock Washers ⁄8"3 5 Hex Nuts ⁄16"-18 4 5 Hex Washers ⁄16"8 5 1 Phillps Head Screws ⁄16"-18 x ⁄2"4 Knife Setting Gauge Kit 1

-10- ASSEMBLY Clean this Most solvents used to clean machinery are toxic when inhaled or ingested. Always work in a well ventilated area when using these products and keep away from any potential ignition sources (pilot lights). Always dispose of any waste rags in a sealed container to make sure they do not cause fire or environmental hazards. Never smoke while using any cleaning solvents. Smoking may cause explosion or risk of fire when exposed to these products! Never use flammables such as gas or other petro- leum-based solvents to clean your machine. These products have low flash points and present the risk of explosion and severe personal injury! Cleaning Machine Cleaning The table and other unpainted parts of the unpainted parts and other The table that with a waxy grease are coated Model W1679 corrosion during shipment. protects them from from your machine, For optimum performance clean all moving parts or sliding make sure you that are coated. contact surfaces grease off with a solvent cleaner or citrus-based grease off with use chlorine-based solvents— degreaser. Do not splash some onto a painted sur- if you happen to the finish. face, you will ruin -11- Lighting should be Always make sure that all entrances to your shop are locked or that machines are equipped with safety lock-out devices to protect curious children or visitors from serious injury. Never allow unsupervised people in your shop who have not been fully trained! Shop Preparation Shop Your Model W1679 represents a W1679 represents Your Model Floor Load: footprint. While load in a small large weight floors are suitable for this most commercial floors may require jointer, some residential to support both machine additional bracing and operator. and Consider existing Working Clearances: size of material to be anticipated needs, each machine, and space processed through work tables or other for auxiliary stands, establishing a location for machinery when your machine. Lighting and Outlets: and pre- bright enough to eliminate shadow should be vent eye strain. Electrical circuits amper- dedicated or large enough to handle be locat- age requirements. Outlets should or exten- ed near each machine so power areas. sion cords are clear of high-traffic for proper Observe local electrical codes or cir- installation of new lighting, outlets, cuits. • • • Beginning Make sure that your Although the main components of the Shop Fox® machine is unplugged W1679 are assembled at the factory, some during all assembly pro- assembly is required. The following series of cedures! If this warning instructions are the recommended sequence is ignored, serious per- best suited for final assembly. sonal injury may occur.

Mounting Jointer

1. Determine the best place for the jointer in your shop and place the cabinet stand in that location. ASSEMBLY

2. With the help of a friend, lift the jointer assembly onto the stand so the cutterhead pulley is positioned directly over the slot in the top of the stand.

3. Align the mounting holes (shown in Figure 10) on the stand to the jointer assembly, and secure the jointer assembly with the (3) 3 3 ⁄8" - 16 x ⁄4" hex bolts and lock washers from the hardware bag. Figure 10. Secure table to stand at these locations.

Installing V-Belt

1. Figure 11 shows the jointer motor mount bolts inside of the dust chute. Loosen the nuts so you can slide the motor up and install the V-belt.

2. With the V-belt in the grooves of both the motor pulley and the cutterhead pulley, pull the motor down tightly by hand and tighten one corner bolt.

3. Place your straightedge against the face of both pulleys, and swivel the motor as necessary until both pulleys line up with each other. Tighten the other three motor mount Figure 11. Motor mount bolts inside bolts. dust chute (two are not shown).

-12- ASSEMBLY ", 2 ⁄ 1 Do not use shows the key for details. Figure 12 NOTICE Dust Port Installing Fence Locate the threaded hole on the back of the infeed side of the fence and install the fence tilt knob into the fence. The fence support key has a roll pin fitted in The fence support key has a roll the center. Install the key into the fence support keyway and fit the roll pin into the provided hole. Figure 14 installed correctly. Get a friend to help you lift and place the fence on this support. Halfway between the two pulleys, lightly between the Halfway to belt together each side of the squeeze tension. check the the belt If each side of Belt too loose? each other more than squeezes toward increase the tension by repeating steps 2 increase the tension and 3. the belt! DO NOT over-tighten other device to force the pry bars or any this may over-tighten the motor down as damage the balance of the belt, which may bearings and increase the motor shaft or wear of the power transfer components. Minor Check the V-belt pulley alignment. the adjustments may be made by loosening pulley along pulley setscrew and sliding the the shaft. See Do not slide the fence across the outfeed table. Scratching will result. 3. Using the (4) phillips head screws from the hard- Using the (4) phillips head screws over the dust ware bag, attach the dust port in Figure 13. chute at the mounting holes shown 1. 2. 4. 5. -13- Fence Support Dust port mounting holes. Pulley and V-belt alignment. Key Figure 13. Figure 12. Figure 14. Installing key into fence support. ASSEMBLY 5. 7. Makesure thecutterheadguardhas 6. 5. 4. 3. 2. 1. 4. Cutterhead Guard thread theknobintospecialnut. the knobthroughfencehousingand trude intotheadjustmentslot,theninsert Make surethesplinesonspecialnutpro- the fencesupportasshownin and installthespecialnutfromunderneath be removedfromthepivothole. shaft, sothatthecutterheadguardcannot Replace thesetscrewatendof shaft tocheckforproperoperation. by rotatingclockwise,andre-installthe remove theshaft,tightenspringhousing weak orthereisnoreturnpressureatall, correct returnpressure.Ifthepressureis and overthecutterhead. back toitsproperpositionagainstthefence to makesurethatitautomaticallyreturns Move thecutterheadguardbackandforth head asshowninFigure17. should becompletelycoveringthecutter- should pressfirmlyagainstthefenceand When installed,thecutterheadguard through thebottomofhousing. spring housing.Theshaftshoulddrop Fit theshaftslotovertanginside hole asshowninFigure16. insert thecutterheadshaftintopivot at thefaceofknob)1fullturnand Rotate thespringhousingclockwise(looking end ofthecutterheadguardshaft. Remove thesetscrewfromslotin Place the 1 ⁄ 2 " flatwasheroverthelockknob Figure 15. -14- Figure 16. Figure 15.Installinglockknobandspecialnut. the fenceandcompletely overthecutterhead. Figure 17.Guardinproperposition against turn andinsertcutterheadguardshaft. Knob Cutterhead Tilt Guard Shaft Rotate springhousingclockwise1full Knob Lock Special Housing Spring Nut Pivot Hole ASSEMBLY Figure 20. " washers from the 16 ⁄ 5 machine is unplugged pro- during all assembly warning cedures! If this is ignored, serious personal injury may occur. Make sure that your Make sure that " hex bolt as shown in Figure " hex bolt as shown 2 ⁄ 1 Belt Guard Belt Knife Gauge " hex nuts and (4) "-18 x 2 16 16 Control Pedestal ⁄ ⁄ Insert the steel rod through each adjuster Insert the steel rod through each arm. at the ends Snap the E-clips into the grooves looks like of the steel rod so your assembly . the knife gauge shown in Figure 19 Mount the control pedestal to the back of the cabinet stand as shown in Secure the control pedestal with the (4) 5 hardware bag. 5 The knife gauge consists of a steel rod, two The knife gauge consists of a adjuster arms and two E-clips. To assemble the knife gauge: 1. 2. See page 16-17 for usage instructions. 1. 2. Attach the belt cover to the cabinet stand with the cabinet stand belt cover to Attach the the 18. -15- Attach belt guard to stand with the hex bolt. Mounting pedestal switch to stand. Figure 19. Knife setting gauge. Figure 18. Figure 20. ADJUSTMENTS tact pointdoesnottouch theknife, head asdescribedabove, orifthecentercon- If eithergaugearmdoes notfitonthecutter- necessary. the correctheight,thennoadjustmentsare same manner.Ifalloftheotherknivesareat rect. described above,thentheknifeheightiscor- If thegaugefitsoncutterheadas 4. 3. 2. Unplugthejointer! 1. To inspectknifepositioninthecutterhead: ly replaced. be routinelyinspected,adjusted,andultimate- As yourjointergetsused,thekniveswillneedto uct. adjustments thatwillaffectyourfinishedprod- always agoodideatoverifytheaccuracyofany you firstreceiveyourjointer.However,itis tory andshouldrequirenoadjustmentswhen The cutterheadkniveshavebeensetatthefac- tion andadjust theknives. the “AdjustingKnives” instructions inthissec- knife positionneedsto beadjusted. the tipofknife. center ofthegaugearmshouldbarelytouch cutterhead andthecontactpointin Both gaugefeetshouldsitsolidlyonthe Figure 21,checktheheightofknife. Using theknifesettinggaugeasshownin exposed andiseasilyaccessible. with thepulleyuntiloneofknivesis machine andslowlyturnthecutterhead Remove thepulleycoveratbackof the topofcutterhead. table, sothatyouhaveunfetteredaccessto Remove thecutterheadguardfrom Checking Knives Move ontothenextknifeandcheckin ADJUSTMENTS then Refer to the -16- Figure 21.Placetheknifesettinggaugeon cutterhead asshowntoinspectaccuracyof knife positionincutterhead. These PointsMust All TouchEvenly head tomoveit! rectly grabthecutter- these edges.Neverdi- when workingaround ly sharp!Beverycareful equipment areextreme- The cuttingedgesonthis Make surethatyour occur. ous personalinjurymay warning isignored,seri- procedures! Ifthis during anyadjustment machine isunplugged ADJUSTMENTS shows Figure 22 Figure 22. Adjusting Knives Adjusting Remove the cutterhead guard from the Remove the cutterhead guard to the table, so that you have clear access top of the cutterhead. back of the Remove the pulley cover at the cutterhead machine and slowly turn the knives is with the pulley until one of the exposed and is easily accessible. so that the Loosen the cutterhead gib bolts knife is loose. as Place the knife gauge on the cutterhead instruc- described in the “Checking Knives” tions and as shown in an Allen wrench until the knife edge barely an Allen wrench until the knife touches the contact point on the knife setting jig. Snug the gib bolts but do not fully tighten. Repeat this step with each jig screw on each knife. Springs—The springs will push the knife against the cutterhead to the proper height (.070" above cutterhead body). Keep down- ward pressure on the jig until you tighten the gib bolts. Repeat this step with the other knives, then snug the gib bolts without fully tightening them. Start at the beginning knife and slightly tighten each gib bolt on each knife in the sequence shown in Figure 23. Repeat this step two or three times until all gib bolts are completely tight. The knives in the Model W1679 come from the W1679 come in the Model The knives are installed. Springs with jack screws factory an option for knife adjustments, also included as preference. depending on your an illustration of the cutterhead components. an illustration should be as precise as possi- The knife position All knives should be with- ble in the cutterhead. end to the other and within in .002" from one to another. .002" from one knife To adjust the knives: 1. Unplug the jointer! 2. 3. 4. 5. 6. Jack Screws—Adjust the jack screws with 7. -17- Gib bolt tightening sequence. NOTICE 34 Understanding cutterhead assembly. Figure 23. 12 Figure 22. Wear heavy leather gloves when loosen- Wear heavy leather gloves when the wrench ing/tightening gib bolts in case knife. Planer slips and your hand hits the If care is not knives are dangerously sharp. taken, serious injury may occur. Uneven tightening of the gib bolts may cause Uneven tightening of the gib bolts unbalanced, the cutterhead to become wear and tear which will lead to premature of the knives and produce poor results! Table Gibs

The table gibs allow you to control how easy the table moves up or down and control the preci- sion of the table movement along the dovetail ways. Since the table gibs are factory set, they do not need to be adjusted unless the table is too loose or too tight when moving along the dovetail ways. (Always make sure the table lock is released before determining whether the table travel is too loose or too tight.)

To adjust the table gibs:

1. Unplug the jointer! Figure 24. These are the table gib controls. 2. Locate the setscrews and jam nuts shown in Figure 24. These are used to tighten/loosen the table gibs.

3. Use the trial-and-error method by adjusting the setscrews and moving the table to achieve the correct table movement. When both tables move smooth and responsive, with no indication of side-to-side movement, then the table gibs are set right.

ADJUSTMENTS Adjusting Tables

The tables are adjusted by rotating the hand- wheels. In order to accurately joint or plane a piece of stock, both tables must be properly Figure 25. This is the outfeed table lock handle. adjusted, starting with the outfeed table.

To adjust the outfeed table:

1. Unplug the jointer!

2. Make sure that the knives have been properly adjusted before continuing.

3. Turn the lock handle counterclockwise to loosen the lock, so that the outfeed table can move freely. Figure 25 shows the outfeed table lock handle.

4. Remove the motor pulley cover to expose the V-belts and pulleys. Rotate the cutterhead by turning the cutterhead pulley until one of the blades is at the highest point in Figure 26. Top dead center. its arc (top dead center) as illustrated in Figure 26. -18- ADJUSTMENTS . (This Figure 27 You can now use Place a good quality straightedge across the across good quality straightedge Place a over table and just the outfeed length of in as shown the cutterhead is the straightedge works best if adjustment of the outfeed table.) placed in the center under the outfeed Using the handwheel the outfeed table until table, raise or lower barely touches the edge of the straightedge the knife. back and forth to ver- Move the cutterhead positioned at top dead cen- ify that it is still ter. and double Tighten the table lock handle check your adjustment for accuracy. Loosen the infeed table lock handle. in the Place a good quality straightedge the outfeed center and along the length of table. table. Slide the straightedge over the infeed Raise the infeed table so it barely touches the bottom of the straightedge as shown in Figure 28. Secure the infeed table with the lock handle and set the pointer on the depth scale to “0” as shown in Figure 29. the scale to adjust your depth of cut when it is time to operate the jointer. 5. 6. 7. 8. and ensuring After adjusting the outfeed table until the next its accuracy, it can be left alone you notice that time you adjust the knives or if table, on the it might have moved. The infeed to set the other hand, will regularly be adjusted cutting depth. To adjust the infeed table: 1. 2. 3. 4. 5. -19- Pointer set to “0”. Straightedge centered on outfeed Scale can now be set to “0”. Figure 29. Figure 28. Infeed table even with outfeed. Figure 27. table and even with knife at top dead center. table and even with knife at top ADJUSTMENTS after tighteningthejam nuts! Always doublecheck the stopboltposition .45˚LStop 4. .45˚RStop 3. 90˚Stop—Loosenthefence-tiltlockknob. 2. Unplugthejointer! 1. To check/adjustthefencestops: the stopsinplaceforrepeatableaccuracy. required. Eachfencestophasajamnuttolock 45˚ L)thatthreadinorouttomatchthedepth The fencestopsaresimplehexbolts(anutfor they areusedforthefirsttime. must becheckedandpossiblyadjustedbefore 45˚ L(totheleft).Thepositionofthesestops move thefenceto90˚,45˚R(toright)and Figure 30)allowyoutoquicklyandaccurately Stop boltsonthebackoffence(shownin knob beforeoperation. from moving.Retighten thefence-tiltlock behind thefirst)tostopnutkeepit and tightenthejamnut(thesecond stop nut.Adjustthenutifnecessary tilts towardthetableandstopson45˚L knob. Movethefence45˚toleftsoit knob beforeoperation. the jamnut.Retightenfence-tiltlock cy. Adjustthestopifneededandtighten with a45˚anglegaugetoverifyforaccura- should restonthestop.Checkangle position showninFigure32.Thefence out ofthewayandtiltfencebackinto knob isloose,thenslidethe90˚stoptab fence-tilt lockknob. prevent itfrommovingandretightenthe until itdoes.Tightenthejamnutdownto and fenceevenly,adjustthe90˚stopbolt the squaredoesnotlineupwithtable against thefenceasshowninFigure31.If tab. Placeatrysquareonthetableand the 90˚stopisrestingagainstmetal Move thefenceintoanuprightpositionso Fence Stops — Makesurethefence-tiltlock — Loosenthefence-tiltlock -20- Figure 32.Thisisthefence inthe45˚Rposition. Figure 30. Lock Knob Fence-Tilt Figure 31. Fence stopsandfence-tiltlockknob. Squaring fencewithatrysquare. 45˚R 45˚L 90˚ OPERATIONS but- STOP button on the START until the jointer runs Steps 1-4 Starting Jointer Starting Basic Operations With your finger poised to hit the With your finger ton if there is a problem, turn on the joint- ton if there is a the er by pressing power switch. for any Once the jointer is running, listen with unusual noises. It should run smoothly are any little or no vibrations. If there the joint- unusual noises or vibrations, shut be run any er off immediately. It should not further until the problems are corrected. the Unplug the jointer and investigate Do not source of the noise or vibration. while make any adjustments to the machine it is plugged in. Repeat smoothly. All operations on the jointer are made by plac- ing the workpiece firmly against the infeed table and the fence, and then passing the workpiece completely over the cutterhead. Operational tips as well as specific types of cuts are mentioned further on in this section. If you are a beginner, it is a good idea to practice each new type of cut with the fence in the desired position, the tables set even and the machine turned off. Get a feel for board control and hand position, and practice feeding the board across the table while maintaining absolute control. When you are ready for the actual cut, keep in mind that shallow cutting depths allow you to have more control. Once assembly is complete and adjustments Once assembly the jointer is ready for a test have been made, of a test run is to identify any run. The purpose vibrations, as well as to con- unusual noises and is performing as intended. firm the machine 1. 2. 3. 4. -21- OPERATIONS Always keep loose clothing and long hair secured and away from moving parts. DO NOT operate this machine without an ade- quate dust collection system. This machine creates substantial amounts of wood dust while in operation. Failure to use a dust collection system can result in short and long-term respiratory illness. Always wear a dust mask and safety glasses in addi- tion to using a dust collector. This machine produces sawdust that may cause allergic reactions or respiratory problems. Always wear safety glass- Always wear safety es during operations. may occur Serious injury is ig- if this is warning nored! OPERATIONS •N • • • • • • may alsocauserustorcorrosion problems. on theknivesandmotor.Excessmoisture will cutpoorlyandcauseunnecessarywear stock thathasbeenexposedtorainorsnow, tent. Stockwithmorethan20%moisture,or Avoid usingwoodwithahighmoisturecon- may increasethechancesofakickback. the workpiecelookroughandirregular wood insteadofcuttingit.Thiswillmake the patternofgrowthringswillchip Always cutWITHthegrain.Cuttingagainst formica orothersyntheticmaterials. plywood orMDF.Also,neveruselaminates, wood compositessuchasparticleboard, Use ONLYnaturalwoodfiber.Neveruse in futureoperations. knives. Thiswillcauseunsatisfactoryresults instantly damagethesharpedgesof using. Ahiddennailinaworkpiecewill gravel, etc.fromanylumberyouplanon Remove alldirt,nails,staples,imbedded Only usecleanstock.SeeFigure33. severe cracksmaymakethestockunusable. such asmoderatetwisting,looseknotsor to runthroughthejointer.Somedefects Carefully inspectanylumberthatyouplan ing. within 4"ofthecutterheadwhileitismov- Never allowhandsorpushblockstocome to you willbecuttingAGAINSTthegrain.Refer cross thelinesinstockpattern,then grain. Ifthearcofcutterheadknifewill pattern, thenyouwillbecuttingWITHthe head knifewillfollowthesamelinesin side oftheboard.Ifarccutter- with thegrain,lookatpatternon To determineifyouaregoingtobecutting a completelyflatsurface. taking multiplecutsbefore youcanachieve Operation Musts ever takecutsdeeperthan Figure 34 for clarification. 1 ⁄ 8 " andplanon -22- • • have enoughroomtoexit thejointer. sure thatlongworkpieces aresupportedand Keep yourworkareaclear.Alwaysmake all times. recommend keepingasparesetofknivesat any signsofdullingduringoperation.We Sharpen knivesimmediatelyiftheyshow Figure 34. Figure 33.Onlyplanecleanstock. alignment tocutterhead. Correct andincorrectgrain OPERATIONS and the “Operation until the surface is flat. steps 4-5 shows an example of an operator shows an example Section 1: Safety Surface Planing Surface Musts” in this section. side is Place the workpiece so the concave press the down on the infeed table and workpiece firmly against the fence. Start the jointer. and keep- Using push blocks with both hands the fence ing firm (not hard) pressure on into the cut- and table, feed the workpiece terhead. As your leading hand gets within 4" of the cutterhead, lift the push block up and over the cutterhead and place it on the workpiece as it passes over the outfeed table. Do the same thing when your trailing hand nears the cutterhead and try to maintain pressure on the outfeed table. Never let your hands get closer than 4" from the cutterhead! Repeat Make sure you have read and are familiar Make sure you have read and with 2. 3. 4. 5. 6. One of the most common operations on the join- operations on most common One of the produces planing planing. Surface ter is surface on a piece of stock as shown in one flat surface Figure 35. planed, the stock is usually After being surface thickness planer so the board run through a from one end to the thickness is consistent other. Figure 36 to surface plane a piece of using the jointer body is wood stock. Notice that the operator’s that the oper- not directly behind the stock and the board. ator is using push blocks to feed To perform a surface planing operation: 1. -23- Always wear safety glasses to prevent serious personal injury! planing operation. This is an example of a surface face from concave stock. Jointer Portion Removed With Figure 36. Figure 35. Surface planing produces a flat sur- OPERATIONS 6. 5. 4. 3. 2. 1. To performanedgejointingoperation: board firmlyonthetableandagainstfence. tains astablehandpositionwhilekeepingthe directly inlinewiththestockandthathemain- jointing. Noticethattheoperator’sbodyisnot Figure 38 stock. a largerassemblyortosimplysalvagewarped prepare theworkpiecetobeglued-upaspartof a tablesaw.Thisprocessiscommonlyusedto The convexsideshouldthenbecutstraightwith Stock mustbeedgejointedontheconcaveside. fectly flat. process makestheedgesofaworkpieceper- jointer onitsedgeasshownin Edge jointingispassingtheworkpieceover Repeat closer than4"fromthecutterhead! outfeed table.Neverletyourhandsget terhead andtrytomaintainpressureonthe thing whenyourtrailinghandnearsthecut- passes overtheoutfeedtable.Dosame head andplaceitontheworkpieceas cutterhead, liftitupandoverthecutter- If yourleadinghandgetswithin4"ofthe workpiece intothecutterhead. firmly againstthetableandfence,feed ble positionandkeepingtheworkpiece Using atightgripwithyourhandsinsta- Start thejointer. workpiece firmlyagainstthefence. down ontheinfeedtableandpress Place theworkpiecesoconcaveedgeis Musts” inthissection. Follow Edge Jointing shows anexampleofoperatoredge Section 1:Safety steps 4-5 until thesurfaceisflat. and the“Operation Figure 37.This -24- Figure 37.Edgejointingproducesoneflatedge. Figure 38. jointing operation. This isanexampleofedge ous personalinjury! glasses topreventseri- Always wearsafety Removed With Portion Jointer OPERATIONS and the “Operation until the surface is flat. steps 4-5 shows an example of an operator Section 1: Safety Bevel Cutting Bevel Follow Musts” in this section. angle. Place Set the fence to the desired table and the workpiece down on the infeed press it firmly against the fence. Start the jointer. the table Keep the workpiece firmly against into the and fence, and feed the workpiece cutterhead. If your leading hand gets within 4" of the cutterhead, lift the push block up and over the cutterhead and place it on the workpiece as it passes over the outfeed table. Do the same thing when your trailing hand nears the cutterhead and try to maintain pressure on the outfeed table. Never let your hands get closer than 4" from the cutterhead and always make sure that you have control over the workpiece. Repeat Bevel cutting is very similar to edge jointing, but to edge jointing, is very similar Bevel cutting tilted to a specific angle in done with the fence an angled edge as shown in order to produce cuts are made on two Figure 39. Usually bevel be joined together at a corner. boards that will the model W1679 has preset For bevel cuts, 45˚ R. If a different angle is stops at 45˚ L and bevel gauge to set the fence, desired, use a then lock it in position. Figure 40 that the opera- bevel cutting at 45˚ R. Notice with the stock tor’s body is not directly in line hand position and that he maintains a stable on the table and while keeping the board firmly against the fence. To perform a bevel cutting operation: 1. 2. 3. 4. 5. 6. -25- Always wear safety glasses to prevent serious personal injury! angled edge. Jointer Portion Removed With This is an example of a bevel cut- Figure 39. Bevel cutting produces an ting operation with the fence set at 45˚. Figure 40. OPERATIONS 7. 6. 5. 4. 3. 2. 1. To performarabbetcuttingoperation: board firmlyonthetableandagainstfence. tains astablehandpositionwhilekeepingthe not directlyinlinewiththestockandhemain- to theedgeoftable.Theoperator’sbodyis bet cut.Noticethatthefenceispositionedclose Figure 42 mon joints. 41 edge tocreateastrongbutsimplejoint. Rabbet cuttingrecessesasectionofworkpiece illustrates abasicrabbetcutandtwocom- 1 mum rabbetdepthfortheModelW1679is your desiredrabbetingdepth.Themaxi- Repeat than 4"awayfromthecutterhead! terhead. Neverletyourhandsgetcloser thing whenyourtrailinghandnearsthecut- passes overtheoutfeedtable.Dosame head andplaceitontheworkpieceas cutterhead, liftitupandoverthecutter- As yourleadinghandgetswithin4"ofthe cutterhead. and fence,feedtheworkpieceinto Keep theworkpiecefirmlyagainsttable Start thejointer. table andpressitfirmlyagainstthefence. Place theworkpiecedownoninfeed the edgeofknives. and setthefencethatdistanceawayfrom Determine thewidthofyourdesiredrabbet Musts” inthissection. Follow ⁄ 2 ". Rabbet Cutting shows anoperatorperformingarab- Section 1:Safety steps 4-5 until youhaveachieved and the“Operation Figure -26- Figure 42. This isanexampleofarabbet cutting operation. Figure 41. ous personalinjury! glasses topreventseri- Always wearsafety Rabbet Joints Rabbet Cut MAINTENANCE as shown in ® General Table Surface Loose mounting bolts. Loose mounting Worn switch. Worn or damaged cords and plugs. Damaged drive belt. hamper the Any other condition that could safe operation of this machine. Figure 43. For long term storage you may want to consider products like Boeshield T-9™. Whichever product you ultimately choose for a table lubricant, make sure that it protects against rust, allows the stock to slide easily and will not stain expensive stock. Tables can be kept rust-free with regular appli- cations of products like SLIPIT Regular periodic maintenance on your Model Regular periodic its optimum performance. W1679 will ensure inspecting your machine each Make a habit of Check for the following condi- time you use it. or replace when necessary. tions and repair 1. 2. 3. 4. 5. -27- MAINTENANCE Make sure that your ma- Make sure that dur- chine is unplugged pro- ing all maintenance warning cedures! If this per- is ignored, serious occur. sonal injury may Always keep loose clothing and long hair secured and away from moving parts. Always wear safety glasses to prevent serious personal injury! Figure 43. Applying lubricant to table surface. MAINTENANCE 4. 3. 2. Unplugthejointer! 1. To replacetheV-belt: replace it. If theV-beltbecomesworn,crackedorglazed, professional orsimplyreplacethem. sharpening, haveyourknivessharpenedbya Unless youarewellexperiencedwithknife sawdust. these areasbecauseitdoesnotattractdirtor Graphite isalsoagreatalternativetogreasefor white lithiumgreaseasshowninFigure45. cially thekeyandkeyway,anapplicationof of anydirtorsawdust.Givetheseareas,espe- Finally keeptheslidingsurfacescleanandfree attract dirtandsawdust. quate lubrication.Toomuchlubricationwill shown inFigure44.Yourgoalistoachieveade- points andmovethefencebackforthas cant, wipethefenceclean.Lubricatepivot oil isallthatnecessary.Beforeapplyinglubri- bly, anoccasionalapplicationoflightmachine For themovingmechanismsonfenceassem- need tobereplaced.Donotlubricatethem. lubricated, simplyleavethemaloneuntilthey Since allbearingsaresealedandpermanently Sharpening Knives on Follow the“Installing V-Belt” instructions Remove theV-beltfrom thepulleys. 46) inthedustchute. motor mountbolts(twoareshowninFigure Remove thedustcoverandloosenfour Replacing V-Belt page 12 Lubrication to installthe V-belt. -28- Figure 44.Lubricatingfencepivotpoints. Figure 46. Figure 45. Motor mount boltslocated in dustchute. Greasing fencekeyway. MAINTENANCE HOW TO REMEDY HOW TO wires. minals or worn insulation. connections. nals or worn insulation. center. See page 18-19. center. See page 18-19. 1. shorted cord or plug for damaged insulation and Inspect 2. ter- all connections on motor for loose or shorted Inspect 3. with correct fuses or circuit breakers. Replace 1. electrician to correct power line voltage. Call an 2. on motor for loose or open Inspect all lead connections 1. Reduce load on motor. 2. proper circulation. Clean out motor to provide 1. for loose or shorted termi- Inspect connections on motor 2. power line voltage. Call an electrician to correct 3. or circuit breakers. Replace with correct fuses 4. Reduce load placed on motor. 1. or keys if necessary. Replace or tighten setscrews 2. Tighten fan or shim motor cover. 3. Replace V-belt. See page 28. 1. rate. Feed workpiece at a slower 2. Decrease depth of cut. 1. Decrease depth of cut. 2. Replace or sharpen knives. 1. Set outfeed table even with cutterhead knife at top dead 1. Set outfeed table even with cutterhead knife at top dead -29- Troubleshooting POSSIBLE REASON POSSIBLE nections. power line. nections. motor. nections. power line. or loose. Restricted air circulation through 1. or plug. Short circuit in line cord 2. loose con- Short circuit in motor or 3. breakers in Incorrect fuses or circuit 1. Voltage too low. 2. Open circuit in motor or loose con- 1. Motor overloaded. 2. 1. Short circuit in motor or loose con- 2. Voltage too low. 3. Incorrect fuses or circuit breakers in 4. Motor overloaded. 1. Pulley setscrews or keys are missing 2. Motor fan is hitting the cover. 3. V-belt is defective. 1. Too fast of a feed rate. 2. Too deep of cut. 1. Too deep of cut. 2. Knives are dull. 1. Outfeed table set too low. 1. Outfeed table set too high. SYMPTOM Workpiece stops or bumps outfeed table in middle of cut. Gouge in the end of board that is uneven with rest of cut (snipe). Jointer cuts loud, overheats or bogs down in cut. Jointer slows when operating. Loud, repetitious noise coming from jointer. Motor stalls, resulting in blown fuses or tripped breaker. Motor overheats. Motor will not start. Motor will not start and fuses or Motor will not start and breakers blow. MAINTENANCE Workpiece taperedafterjointing. edge jointing. Edge isconcaveorconvexafter board. Wavy surfaceorchattermarkson Uneven knifemarksonboard. Lines orridgesinboard. Grain isfuzzyafterjointing. Chipping occursonworkpiece. Outfeed Table SYMPTOM Outfeed table settoolow. Cutterhead Rotation 3. Workpiecebegantoouneven. 2. Workpiecenotheldwithevenpres- 1. Oneormoreknivesoutofadjust- 2. Toofastofafeedrate. 1. Oneormoreknivesoutofadjust- 1. Nickedorchippedknives. 1. Woodisfiguredoraspeciesthat 3. Dullknives. 2. Woodmayhavehighmoisturecon- 1. Toodeepofcut. 4. Toofastofafeedrate. 3. Dullknives. 2. Graindirectionincorrectorknotsin 1. .Outfeedtablesettoolow. 1. Outfeedtablenotproperlyaligned 5. Insufficientnumberofpasses. 4. Feed Direction Workpiece hasexcessivebowor sure oninfeedandoutfeedtable. ment. ment. has naturallyfuzzycharacteristics. tent. Checkwithmoisturemeter. workpiece. with cutterhead. twist alongitslength. Infeed Table POSSIBLE REASON Troubleshooting -30- .Setoutfeedtableeven withcutterheadknifeattopdead 1. Setoutfeedtableevenwithcutterheadknifeattopdead 5. Threetofivepassesmaybeneededachieveaperfect 4. Surfaceplaneonefacesothereisagoodsurfacetoposi- 3. Takepartialcutstoremoveextremehighspotsbefore 2. Holdworkpiecewithevenpressureasitmovesthrough 1. Reset/adjustknivesincutterhead.Seepage17. 2. Feedtheworkpieceataslowerrate. 1. Reset/adjustknivesincutterhead.Seepage17. 1. Inspectandreplaceorsharpenknives. 1. Usedifferentwoodorplanonextrasanding. 3. Replaceorsharpenknives. 2. Allowwoodtodry. 1. Decreasedepthofcut. 4. Feedtheworkpieceataslowerrate. 3. Replaceorsharpenknives. 2. Feedworkpiecewiththegrain.Inspectstockforknotsor 1. center. Seepage18-19. center. Seepage18-19. edge, dependingonstartingconditionanddepthofcut. tion againstthefence. doing afullpass. the cutterhead.See“EdgeJointing”onpage24. try againwithdifferentstock. Outfeed table settoohigh. HOW TOREMEDY MAINTENANCE PARTS as theyapplytoyourspecificsituation. different andsafetyrulesshouldbeconsidered universal, weremindyouthateachworkshopis tion. Whilemostsafetymeasuresaregenerally sures thatareessentialtothismachine’sopera- We haveincludedsomeimportantsafetymea- Woodstock International,Inc. any timewithnoobligationonthepartof tinuous improvement,changesmaybemadeat to WoodstockInternational,Inc.’spolicyofcon- when themanualwasprepared.However,due manual representtheModelW1679assupplied drawings, andphotographsillustratedinthis in theGeneralInformation.Thespecifications, this manual,pleasewritetoususingtheaddress If youhavecommentsdealingspecificallywith be gladtohelpyou. Department. Ourtrainedservicetechnicianswill tion, weencourageyoutocallourService machine, orifyouneedoperationalinforma- If youneedpartsorhelpinassemblingyour W1679. and The followingpagescontainpartsdiagrams/lists tor orothersintheareaislikely. overlooked orignored,injurytotheopera- W1679. Ifnormalsafetyprecautionsare there isdangerassociatedwiththeModel or operatorinjury.Aswithallpowertools, lessen thepossibilityofmechanicaldamage Use thetoolwithrespectandcautionto a warrantycardforyourShopFox ® CLOSURE Model -32- mail: [email protected] the ServiceDepartmentat1-360-734-3482ore- assistance orreplacementparts,pleasecontact relating tothismachine,orifyouneedgeneral youneedadditionaltechnicalinformation If keep yourproofofpurchasewithmanual. Should aproblemarise,werecommendthatyou International, Inc.’swarrantyandreturnpolicy. plete We recommendyoukeepthismanualfor have beenanswered. machine, you areconfusedaboutanyaspectofthis OF THISTOOLWILLVOIDTHEWARRANTY. MODIFICATIONSORIMPROPERUSE PURPOSE. AND/OR USETHISMACHINEFORANYOTHER wood cuttingoperations. The ModelW1679isspecificallydesignedfor local libraryaregoodplacestostart. journals, woodworkingmagazines,andyour realize thefullpotentialofthismachine.Trade Additional informationsourcesarenecessaryto National StandardsInstitute(ANSI). appropriate standardsoftheAmerican tain thesafetyglassesyouwearmeet lenses, theyarenotsafetyglasses.Becer- reading glassesonlyhaveimpactresistant to causeeyeinjury.Everydayglassesor ment createsthepotentialforflyingdebris operating equipment.Operatingthisequip- Always wearsafetyglassesorgoggleswhen nomto eadn Woodstock regarding information DO NOT use ituntilallyourquestions DO NOTMODIFY . com- If PARTS 25 45 22 37 13 16 50 28 36 23 47 1 46 27 24 30 43 5 3 19 4 49 15 38 14 24 1 1 1 29 39 -33- 54 2 26 1 42 12 6 48 32 7 53 44 9 52 33 18 21 40B 10 35 11 40 18 51 220V) 41 (optional 34 17 8 31 40A PARTS

129

114 113

127 111 117 111 112 118102 131 126

109 131 124

-34- 122 125 116 107 101 106 123 110 108 121

101 128 105 120 112 115 119 104 132 103

130 PARTS " " " 4 4 4 " " 2 ⁄ ⁄ ⁄ 8 3 1 3 ⁄ " ⁄ 1 8 " 3 2 ⁄ (OPTIONAL) 5 ⁄ " " 1 4 4 ⁄ ⁄ 3 3 "-12 X 3 "-20 x "-18 X 1 "-18 X 1 2 4 "-16 x 1 16 8 16 "-18 X ⁄ ⁄ " " 1 "-18 X 1 ⁄ ⁄ ⁄ 2 4 16 5 3 5 "-12 16 2 ⁄ ⁄ ⁄ "-20 x 1 1 5 ⁄ 2 ⁄ 5 "-18 x 1" "-18 x 1 1 ⁄ "-14 "-18 1 16 16 "-20 "-16 "-18 16 16 2 8 8 ⁄ ⁄ 5 5 ⁄ ⁄ ⁄ ⁄ ⁄ 7 5 1 3 5 " DESCRIPTION 8 ⁄ 3 REF PART # 130 X1679130 SUPPORT 131 XPW01 FLAT WASHER 120 X1679120 FENCE BRACKET 121 X1679121 SPECIAL SCREW 125 XPN09 HEX NUT 107 X1679107 TILT CLAMP FENCE 108 XPRP18M109 ROLL PIN 4 x 12L X1679109 TAB STOP 110 X1679110 TILT SLEEVE FENCE 111 X1679111 SCREW LOCKING 113 X1679113 LOCK BRACKET FENCE 114 XPW06 FLAT WASHER 43 X167904344 CORD X167904445 CLAMP CABLE X167904546 STRIPE BOTTOM COLOR X167904647 FOX LOGO SHOP X167904748 LABEL MACHINE ID/WARNING X167904849 LABEL ELECTRICITY X167904950 LABEL SAFETY GLASSES X167905051 LABEL READ MANUAL X167905152 SWITCH 220V MAGNETIC X167905253 WIRE GROMMET W100154 XPS38 DUST PORT PHLP HD SCR 116 X1679116 FENCE 117 X1679117 FENCE HINGE 118 XPN08119 X1679119 KNOB HEX NUT 126 X1679126 FENCE BASE 127 XPB03BOLT HEX 103 X1679103 LEVER TILT 104 X1679104 SCREW SPECIAL 102 X1679102 SCREW SPECIAL 122 X1679122 FENCE ADJUSTMENT ROD 123 X1679123 90º STOP 124 X1679124 SPECIAL BOLT 105 X1679105 STOP BRACKET FENCE 106 XPN19 HEX NUT 132 X1679132 SPECIAL NUT 115 XPN01 HEX NUT 129 XPS07 PHLP HD SCREW 101 X1679101 STUD PIVOT 128 XPB22BOLT HEX 112 XPN02 HEX NUT -35- " 8 " 8 ⁄ " " 3 ⁄ 4 2 5 ⁄ ⁄ 1 3 " " 8 " 8 4 ⁄ ⁄ 5 ⁄ 3 "-18 x 3 " 16 2 " " ⁄ " " ⁄ 2 5 8 8 16 1 ⁄ ⁄ ⁄ ⁄ 1 3 3 5 "-18 x "-18 x 1" "-20 x "-16 x 4 "-18 16 16 8 "-16 ⁄ 16 8 ⁄ ⁄ ⁄ 1 5 5 3 ⁄ ⁄ 5 3 "-16 x 1 DESCRIPTION 8 ⁄ 3 FRONT SWITCH COVER REAR SWITCH COVER POWER CORD SELF TAPPING SCREW #4 x MOTOR CORD XPN08 HEX NUT X1679003 PULLEY MOTOR XPVA36XPK12M A-36 V-BELT XPB03 KEY 5 x 5 x 30L HEX BOLT XPW07 FLAT WASHER XPB21 BOLT HEX X1679007 CABINET STAND X1679008 KNOB X1679036 FLEXIBLE WIRE(YELLOW) X1679037 CABLE MARKER X1679039 ON SWITCH XPWRCRD110L XPHTEK10 X1679015 MOTOR ON PILOT LIGHT XPWRCRD110S X1679013 FLEXIBLE WIRE(BLACK) REF PART # 22 X167902223 UPPER COLOR STRIPE 9 28 X167902829 MOTOR 1HP XPB32 HEX BOLT 24 XPN02 HEX NUT 41 XPW0342 X1679042 FLAT WASHER #10 STRAIN RELIEF 31 X167903132 CABINET DOOR X167903233 LATCH XPW02 FLAT WASHER 17 X167901718 PHILLIPS HD FLANGE SCREW XPN0719 X167901920 WIRE CONNECTOR HEX NUT 10-24 X167902021 NYLON CABLE TIE XPS08 PHLP HD SCREW 10-24 x 30 25 XPCB01 CARRIAGE BOLT 3 4 5 6 40A X1679040A 40B X1679040B 37 39 36 15 13 1 10 XPWR81011 WRENCH 8/10MM X167901112 SWITCH BOX X1679012 CONTROL PANEL 2 26 XPW02 FLAT WASHER 27 XPSS03 SETSCREW 34 XPAW03M35 ALLEN WRENCH 3MM X1679035 PEDESTAL ARM 7 8 38 X1679038 EMERGENCY STOP SWITCH 40 X1679040 MAGNETIC SWITCH 110V 16 14 XPS01 PHLP HD SCREW 10-24 x PARTS 250 220 245 249 224 228 229 244 203 225 230 231 248 205 206 202 204 239 212 238 233 227 219 248 246 222 222 246 232 233 219 226 -36- 246 207 212 206 231 243 204 205 245 241 230 213 216 220 225 208 224 217 235 221 210 250 234 211 242 209 249 237 236 215 214 240 240 218 201 PARTS 307 303 312 304 316 315 317 306 317 314 -37- 309 310 311 301 310 303 312 304 305 302 313 PARTS 2 P0 HEXNUT XPN02 225 SPACER PUSHBLOCK X1679224 224 W1400 223 1 P0 FLATWASHER XPW07 219 LABEL X1679218 218 3 1724CUTTERHEADGUARD X1679234 234 LEADSCREWBRACKET X1679233 233 BELTGUARD X1679232 232 LOCKCOLLAR X1679231 231 HEXNUT HANDWHEEL X1679230 230 XPN02 229 TABLELOCKHANDLE X1679228 228 OUTFEEDTABLE X1679227 227 BASE X1679226 226 0 P0 FLATWASHER XPW07 207 LEADSCREW X1679206 206 0 PS1SETSCREW XPSS01 203 GIB X1679202 202 INFEEDTABLE X1679201 201 2 P5 HEXBOLT XPB57 SETSCREWM5-.08x8 222 XPSS31M 221 1 P2 PHLPHDSCREW8-32x XPS23 217 SPRINGPIN X1679216 216 1 P0 FLATWASHER XPW02 215 FENCESUPPORT X1679214 214 POINTER X1679213 213 2 P0 PHLPHDSCREW XPS01 220 CAPSCREW XPSB03 212 HOUSINGMOUNT X1679211 211 SPRING X1679210 210 STUD X1679209 209 CUTTERHEADWARNINGLABEL X1679208 208 0 PS1SETSCREW XPSS11 205 TABLEADJUSTROD X1679204 204 E PART# REF DESCRIPTION 5 5 ⁄ ⁄ 1 1 5 ⁄ 16 16 ⁄ ⁄ 5 4 "-18 "-18 ⁄ 4 16 "-20 x "-20 x 16 "-18 x1" 5 3 5 ⁄ ⁄ ⁄ "-18 x1" 16 8 16 3 " ⁄ " " 16 1 1 "-24 x ⁄ ⁄ 4 4 " " 1 ⁄ 4 " 1 ⁄ 2 " -38- 1 PS3SETSCREW XPSS03 316 BEARINGBLOCK KEY5x25MM X1679315 315 XPK23M 314 BEARINGBLOCK X1679313 LOCKWASHER#10 313 XPLW03 312 GIBBOLT X1679311 311 SPRING X1679310 310 CUTTERHEAD X1679309 309 KNIFESETTINGGAUGE X1679308 308 PULLEY BEARING6203-2RS X1679307 307 BEARING6202-2RS XP6203 306 XP6202 305 STUD X1679304 304 4 P2 HEXBOLT XPB24 240 RIVET X1679239 239 SCALE X1679238 238 4 P0 FLATWASHER FLATWASHER#10 XPW01 246 XPW03 245 1 1737FLATHDALLNSCR10-24X X1679317 317 3 P2 PHLPHDSCREW8-32x XPS25 237 SPRINGHOUSING X1679236 236 SPRINGPLATE X1679235 235 4 P0 FLATWASHER XPW02 242 FENCESUPPORTKEY X1679241 241 0 P1 HEXNUT XPN11 KNIVESSETOFTHREE 303 KNIFEGIB X1679302 302 D3165 301 LOCKHANDLE X1679244 244 5 P2 HEXBOLT XPB22 250 KNOB FLATWASHER X1679249 249 XPW06 248 CAUTIONCARD X1679247 247 HEXBOLT XPB23 243 E PART# REF DESCRIPTION 3 ⁄ 5 5 3 1 ⁄ ⁄ ⁄ 8 ⁄ "-24 16 16 8 4 "-16 x1 "-20 x "-18 x1 "-18 x2 5 1 1 3 ⁄ ⁄ ⁄ ⁄ 16 4 2 8 " " " "-18 x1- 3 1 ⁄ 3 1 ⁄ 8 ⁄ ⁄ 4 " 4 2 " 5 " " ⁄ 8 1 " ⁄ 1 4 ⁄ " 2 " CUT ALONG DOTTED LINE The followinginformationisgivenonavoluntarybasisandstrictlyconfidential. #______Serial#______MODEL Phone Number______E-Mail______FAX______State______Zip______City ______Street ______Name .Wheredidyoupurchaseyour ShopFox 1. .Howmany ShopFox 9. Howwould yourankyourwoodworkingskills? 8. Howlonghaveyoubeenawoodworker? 7. Whatisyouragegroup? 6. Whatisyourannualhouseholdincome? 5. Whichofthefollowingwoodworking/remodelingshowsdoyouwatch? 4. Whichofthefollowingmagazinesdoyousubscribeto. 3. Howdidyoufirstlearnaboutus? 2. _Sml ___Advanced ___MasterCraftsman ___20+Years ___8-20Years ___Intermediate ___70+ ___Simple ___60-69 ___50-59 ___2 -8Years ___0 -2Years ___40-49 ___$90,000+ ___30-39 ___$80,000-$89,999 ___20-29 ___$70,000-$79,999 ___$60,000-$69,999 ___$50,000-$59,999 ___$40,000-$49,999 ___ThisOldHouse ___$30,000-$39,999 ___$20,000-$29,999 ___TheNewYankeeWorkshop ___Woodwright’sShop ___Other______The AmericanWoodworker ___Home Time ___Backyard America ___AmericanHow-To ___Workbench ___Woodworker’sJournal ___Other______Woodwork ___Popular Woodworking ___Woodsmith ___Popular Science ___WoodshopNews ___Popular Mechanics ___Woodworker ___Wood ___WoodenBoat ___Old HouseJournal ___Journal ofLightConstruction ___Home Handyman ___Fine Woodworking ___Today’sHomeowner ___Fine Homebuilding ___Family Handyman ___Cabinetmaker ___American Woodworker ___Friend ___LocalStore ___Other______World WideWebSite ___Mail orderCatalog ___Advertisement ______® machines doyouown? ______® machine? WARRANTY CARD 6 Wouldyou recommend ShopFox 16. Doyouthink yourpurchaserepresentsgoodvalue? 15. Whatnewaccessories wouldyoulikeWoodstockInternationaltocarry? 14. Whatmachines/supplieswouldyouliketosee? 13. Whichportable/handheldpowertoolsdoyouown?Checkallthatapply. 12. Whichbenchtoptoolsdoyouown?Checkallthatapply. 11. Whatstationarywoodworkingtoolsdoyouown?Checkallthatapply. 10. 7 Comments:______17. ___Yes ______Other______Miter Saw ___Drill/Driver ___Detail Sander ___Circular Saw ___Biscuit Joiner ___Belt Sander ___Other______Mini Jointer ___Disc/Belt Sander ___8" -10"Bandsaw ___8" TableSaw ___5" -8"DrillPress ___1" x42"BeltSander ___Planer ___Other______Mortiser ___SpindleSander ___Lathe ___PanelSaw ___Jointer ___Horizontal BoringMachine ___Dust Collector ___Drum Sander ___Drill Press ___Band Saw ___Air Compressor _Ys___No ______Yes ® products toafriend? ___Portable Planer ___Palm Sander ___Orbital Sander ___Scroll Saw ___Vacuum VeneerPress ___No ___Router ___Saber Saw ___Spindle/Belt Sander ___10" -12"ThicknessPlaner ___6" -8"Grinder ___Wide BeltSander ___Table Saw ___Radial ArmSaw ___Reciprocating Saw ___Shaper ___Power Feeder ___Mini Lathe FOLD ALONG DOTTED LINE

Place Stamp Here

WOODSTOCK INTERNATIONAL, INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309

FOLD ALONG DOTTED LINE

TAPE ALONG EDGES--PLEASE DO NOT STAPLE