Catalog-Y-Relays-Switches.Pdf

MERCURY & SOLID STATE CONTACTORS RELAYS, TILT & TIP OVER SWITCHES

CATALOG Y GENERAL INFORMATION, FEATURES AND SELECTION FACTORS

GENERAL INFORMATION MDI Relays are all designed and built to meet the most exacting demands of the industry. They have won their high place in the electrical field by doing the tough and tricky jobs that ordinary equipment could at best do in an uncertain manner. They have proven their ability to stand up to the most adverse conditions of temperature, dust and moisture, in all types of applications. All the care required for the manufacture of high-grade instruments is used in the manufacture of the switches. All switch parts are specially cleaned, and contamination is avoided by use of tweezers, gloves, etc., when making assemblies. Contactors are hermetically sealed with high quality glass to metal seals. The stainless steel tube is totally encapsulated in high grade epoxy to prevent moisture damage and voltage breakdown through the protective coating. The coils are wound on compact nylon bobbins and molded on to the metal tube to provide minimum power loss. This allows for low coil power required to actuate the contactor. This also enables the units to handle high loads with minimum derating due to higher ambient temperatures. Internal gasses prevent excessive arcing between the mercury and the electrodes which enables the unit to function for millions of cycles with very low contact resistance, and minimum deterioration of the internal parts. Available in all standard coil voltages, in single, two, three and four pole arrangements. Other coil voltages available upon request. We can cross-reference any competitors products. Over 125 years experience in the relay business. FEATURES (a) Quenches the arc (b) Extends relay life 1) ADVANTAGE OVER ELECTROMECHANICAL AND SOLID STATE RELAYS C) Only one moving part (the plunger) A) Superior Performance and Reliability (a) No buttons to pit, weld or burn out (a) Long Life D) One coil for each set of contacts (b) Durable (a) Assures consistent switching B) Compact Size (b) Minimizes pull-in variation between contacts C) Low, Predictable Contact Resistance E) Epoxy encapsulated D) Reduced RFI for Improved Interface Capability (a) Moisture resistant E) Handles a Variety of Loads (b) High dielectric strength (a) Increases design flexibility (c) Permanently fixes contacts to coil; eliminating possible misalignment F) Rapid On-Off Cycling Capability (d) Helps dissipate heat and noise (a) Mercury quickly dissipates contact heat (e) Rugged (impact resistant) G) Low Coil Power Requirements H) Minimal Derating Due to Higher Ambient Temperatures 3) BENEFITS I) Quiet Action A) Reduction of Operational and Maintenance costs B) Increases Utilization and Productivity of equipment 2) DESIGN & CONSTRUCTION (a) By reducing down-time A) Contacts are within a hermetically sealed steel body C) Installation and service is a routine operation (a) Impervious to adverse condition (a) Simple to install (b) No external arcing (b) No sophisticated equipment is required B) Arcing is in a gaseous atmosphere (c) Easy to trouble-shoot SELECTION FACTORS Motor load? In order to get the right relay for your job -- the relay that will give you the best performance -- it Current inrush and running current? is essential that certain information, concerning the conditions under which the relay must per- Other types of inductive load? form, be carefully considered. We therefore recommend that answers to the following questions 3) CONTACT ARRANGEMENT be forwarded to us with your inquiry or order. a. Do you require a relay which has a normally open or normally closed contact? 1) APPLICATION 4) DUTY a. What kind of job is relay to do? a. How often is relay to be operated? b. Is application special in any way? b. How long is relay to be energized in each operation? c. Will mounting be stationary? 5) TIME DELAY CHARACTERISTICS 2) TYPE OF LOAD a. What operating time do you want to achieve, maximum and minimum seconds? a. What is the voltage in the load circuit? b. Is timing to be on closing or opening of the contacts? b. What is the amperage in the load circuit? 6) COIL RATING c. Is it A.C. or D.C.? If A.C., what is the frequency? a. What is your maximum and minimum coil operating voltage or current? d. What is the nature of the load? b. Is coil to be operated from and A.C. or a D.C. circuit? If A.C., what frequency? Heater load? 7) MOUNTING SPACE Lamp load? a. Are there any limitations on space for applying relay? GLOSSARY OF TERMS & EXPRESSIONS AMBIENT: The temperature of air or liquid surrounding any electrical part or device. magnetic field. The plunger does the same job in a mercury displacement relay as an armature in a mechanical relay. CONSTANT DUTY: If the contactor will remain “on” in normal use for indefinite periods of time, in excess of 100 hours. POLE: 1.) Output terminals on a switch. 2.) A single set of contacts; (i.e., three sets of contacts equal three poles) CONTACTOR: 1.) A device for the purpose of repeatedly establishing or interrupting an electric power circuit; 2.) A heavy POWER FACTOR: Ratio of the actual power of an alternating or pulsating current to the apparent power. duty relay used to control electrical circuits. Relays rated at 15 to 30 amps and up are generally referred to as contactors. PULL-IN: (Pick-up): The minimum current, voltage, power or other value which will trip a relay or cause it to operate. CONTACT: 1.) One of the current-carrying parts of a relay, switch or connector that is engaged or disengaged to open or close RELAY: An electromechanical or electronic device in which continuity is established or interrupted in one circuit by a control the associated electrical circuits. 2.) To join two conductors or conducting objects in order to provide a complete path for circuit. Typically used to switch large currents by supplying relatively small currents to the control circuit. Also see Contactor. current flow. 3.) The juncture point to provide the complete path. RELEASE TIME: In a mercury displacement relay; The amount of time that passes when power is removed from the coil, until the CONTACTS: Mercury to Metal: The contacts of a standard mercury displacement relay or contactor. The upper contact is met contacts of a normally open unit reopen, or when contacts of a normally closed unit re-closes. Quick Release is when the and stationary. The lower contact is a pool of mercury that gets displaced by the plunger assembly, thereby coming in release time is less than the stated operate time. Slow release is when the release time is longer than the stated operate contact with the metal electrode during operation. (See page 4.) time. Mercury to Mercury: The contacts of a standard mercury timer relay. This contact arrangement utilizes a cup, which has the STEADY-STATE: A condition in which circuit values remain essentially constant, occurring after all initial transients or electrode in it, and is filled with mercury. When the mercury at the bottom of the unit is displaced, it floods over the sides of fluctuating conditions have settled down. the cup, completing the circuit. This provides a clean make and break with no chatter and little erosion. (See page 11.) TRANSIENT (Transient Phenomena): Rapidly changing action occurring in a circuit during the interval between closing of a CONTINUITY: A continuous path for the flow of current in an electric circuit. switch and settling to steady state conditions, or any other temporary actions occurring after some change in a circuit or it’s DERATE: To reduce the voltage, current, or power rating of a device to improve it’s reliability or to permit operation at high constants. ambient temperatures. VOLT-AMPERE: A unit of apparent power in an AC circuit containing reactance. It is equal to the potential in volts multiplied by DIELECTRIC: The insulating material between the metallic elements of an electronic component. the current, in amperes, without taking phase into consideration. DROP-OUT: The current, voltage, or power value that will cause an energized relays contacts to return to their normal VOLTAGE SPIKES: An abrupt transient which comprises part of a pulse but exceeds it’s average amplitude considerably. de-energized condition. VOLTAGE WITHSTAND: The amount of electromotive force (volts) that can be applied to two points before a current will flow GAUSS: The centimeter-gram-second electromagnetic unit of magnetic induction. One gauss represents one maxwell per (leakage or breakdown.) square centimeter. WATT: A unit of electrical power. One watt is expended when one ampere of direct current flows through a resistance of one HEAT RISE: In a mercury displacement relay; The heat developed from the coil and contacts as a unit. ohm. In an AC circuit, the true power in watts is effective volt-amperes multiplied by the circuit power factor. There are 746 HERMETIC SEAL: A mechanical or physical closure that is impervious to moisture or gas, including air. watts in one horsepower. HERTZ: Cycles per second. INRUSH CURRENT: In a solenoid or coil, the steady-state current drawn from the line with the armature, or plunger, in its ABBREVIATIONS maximum open position. AC Alternating Current Hg Mercury LOAD, CONTACT: The electrical power encountered by a contact set in any particular application. DC Direct Current Hz Hertz MAXWELL: The cgs electromagnetic unit of magnetic flux, equal to one gauss per square centimeter, or one magnetic line of DPST Double Pole Single Throw NC Normally Closed force. SPST Single Pole Single Throw NO Normally Open PLUNGER: In a mercury displacement relay; The device used to displace mercury. The plunger is lighter than mercury so it TPST Triple Pole Single Throw Q Quick floats on the mercury. The plunger also contains a magnetic shell or sleeve, so it can be pulled down into the mercury with a DATS Damper Arm Tilt Switch S Slow 2 INDEX

CONTACTORS/RELAYS ...... 4-29 MERCURY RELAY ...... 4-14 30 AMP RELAY ...... 5 COIL DATA ...... 5 L35/L60 AMP NORMALLY OPEN CONTACTORS . . . . 6 COIL DATA ...... 6 35/60 AMP NORMALLY OPEN CONTACTORS (INC. 4-POLE) . . 7 COIL DATA ...... 13 35/60 AMP NORMALLY CLOSED CONTACTORS . . . . 9 COIL DATA ...... 13 35 AMP T-TOP CONTACTORS ...... 8 COIL DATA ...... 13 100 AMP CONTACTORS ...... 10 COIL DATA ...... 13 DE-RATING CHARTS (35/60 AMP NORMALLY OPEN) . . . 8 FUSING INFORMATION ...... 29 HAZARDOUS LOCATIONS ...... 7 HIGH VOLTAGE CONTACTORS ...... 9 COIL DATA ...... 9 MERCURY TO METAL CONTACTORS AND RELAYS . . . . 4 MERCURY TO MERCURY CONTACTORS AND RELAYS . . . 11 OPTIONAL MOUNTING PLATES ...... 12 OPTIONAL TERMINATIONS ...... 11 SIZING RELAYS/CONTACTORS ...... 29 TIME DELAY RELAYS ...... 11 TORQUE INFORMATION ...... 29 TRAFFIC CONTROL (CONSTANT DUTY) . . . . . 7 WIRING AND FUSING AC RESISTIVE LOADS . . . . . 29 RATINGS ...... 14 SOLID STATE RELAYS ...... 14-29 3PSS SERIES ...... 15 HPR SERIES ...... 16-17 SSR-1 SERIES ...... 18-24 2 & 3 Pole ...... 25-28 RATINGS ...... 14 FUSING INFORMATION ...... 29

SWITCHES ...... 30-31 TILT SWITCH ...... 30 TIP-OVER SWITCH ...... 31 DAMPER SWITCH ...... 31 MECHANICAL (MERCURY FREE) SWITCH ...... 30-31

MERCURY DISPOSAL ...... 32

WARRANTY ...... 32

3 MERCURY TO METAL CONTACTORS AND RELAYS

LINE TERMINAL DESCRIPTION MERCURY TO METAL CONTACTOR: The load terminals are iso- lated from each other by the glass in the hermetic seal. “The WELD RING GLASS SEAL plunger assembly,” which includes the ceramic insulator, the magnetic sleeve and related parts, floats on the mercury pool. GUIDE RETAINER When the coil is powered causing a magnetic field, the plunger assembly is pulled down into the mercury pool which is in turn TEFLON GUIDE CERAMIC INSULATOR ELECTRODE displaced and moved up to make contact with the electrode, MAGNETIC SLEEVE closing the circuit between the top and bottom load terminal METAL CAP which is connected to the stainless steel can. BOBBIN

METAL WRAP TRAFFIC CONTROL (CONSTANT DUTY)

EPOXY SP-1132- VOLTAGE- (A or D) COIL WINDINGS 35 AMPS @ 600 VAC SP-1130- VOLTAGE- (A or D) MERCURY METAL CAP 60 AMPS @ 480 VAC BUFFER SPRING * * A return spring replaces the buffer spring for STAINLESS STEEL CAN this application

LOAD TERMINAL

HOW TO ORDER SPECIFY AS SHOWN BELOW EXAMPLE #1 NUMBER OF POLES: 2, 3, 4 or Blank if single pole (4 pole on 35 & 60 AMP only) CONTACTS: “NO” = Normally Open, “NC” = Normally Closed COIL VOLTAGE: Followed by “A” for Alternating Current or “D” for Direct Current

OPTIONS We can cross-reference any competitors products. SEE NOTE #1 Over 125 years experience in the relay business. { { { { 335NO-120A THN-18 { BRACKET, OTHER THEN STANDARD: “A, B, N, P or U” on 35 & 60-AMP units. (Blank if Standard bracket is used) See Page 11 for Optional Terminations or Page 12 for Optional Mounting Plates

“H”: Is for loads other then AC Resistive & Tungsten on Normally Open Units Only

“T”: For Top Termination, “TS” For Top Screw Termination on 35-AMP Units. (Blank if Standard Termination). See Pages 8 & 11 A.C. RESISTIVE LOAD RATING: (30, 35, 60, or 100-AMP).

NOTES: 1) Other designations are -1 thru -99. These are suffix numbers, and are reserved for units with dead special detail, construction and/or features. -11 MOV on coil (see page 29), -13 MOV & Metal Strap, -17 DIN Rail Mount, -20 DIN Rail & Metal Strap (see page 12), -18 Metal Strap (see page 7). (See example #2).

EXAMPLE #2 The -6A stands for HIGH VOLTAGE contactor. Used in ultraviolet curing ovens and other high voltage applications. 100NO-120AH-6A See page 9 for ratings. 4 30-AMP NORMALLY OPEN CONTACTORS

LINE GENERAL INFORMATION .205" DIA. The 30 Amp model is designed to save space and 1 (2 HOLES) 1 4" simplify mounting methods. The standard mounting bracket on the three pole model allows the unit to be 7 3 8" mounted in standard 3” snap track channel. If you do 5 15 1 8" 1 16" not use snap track mounting, the standard three pole bracket has key hole slots for easy mounting in any panel arrangement. The universal three pole mount- 13 " 1 16 2 8" ing bracket has various mounting holes and key hole 2" LOAD slots to meet a variety of mounting centers. SINGLE POLE .205" DIA. (4 HOLES) The 30 Amp series is a more compact line with a well LINE proven switch which is the heart of mercury relays. 5 1 16" It is the same switch design that is in our 35 and 60 Amp encapsulated MDR’s, which have withstood the 7 3 8" test of time and millions of cycles in many different 3 2" 2 8" applications.

3 1 1 8" 2 4" 2 2" TYPICAL SPECIFICATIONS 3" LOAD TWO POLE STANDARD MOUNT .205" X .500" OBROUND • ON NORMALLY OPEN UNITS: 1 4" (4 HOLES) LINE OPERATE TIME: 50 milliseconds RELEASE TIME: 80 milliseconds 1 1 4" • CONTACT RESISTANCE: 30-AMP=.003 ohm* 3 1 3 4" 3 4" • DIELECTRIC WITHSTAND: 2500 VAC RMS 4" • LONGEVITY: MILLIONS OF CYCLES

9 29 9 • TEMPERATURE RANGE: 16" 1 32" 2 16" 3" LOAD -35°C TO 85°C { TWO POLE SUFFIX “U” • COIL TERMINALS: UNIVERSAL MOUNT FILE #E-62767 3 #6 BINDING HEAD SCREWS 3 16" 3 1 15 3 8" 2 4" 32" LINE • LOAD TERMINALS: #8 BINDING HEAD SCREWS 1 y 1 4" • UL LISTING: FILE #E62767 • C.S.A.: FILE #LR41198 FILE #LR 41198 4" • TO ORDER SEE PAGE 4 1 2 2" 3" *AFTER CYCLING UNDER LOAD. |

KEY HOLES .205" X .438" DIA. (TYP. ) 3” SNAP TRACK MOUNT LOAD Made in the USA THREE POLE STANDARD MOUNT 3 3 16" 15 1 KEY HOLES Catalog No. Resistance Current V.A. Watts 32" 2 4" 1 .205" X .438" 30NO-24D 180 Ω133 mA 3.2 3.2 4" DIA. (2 PLS) LINE 230NO-24D 131 Ω188 mA 4.5 4.5 330NO-24D 73 Ω329 mA 7.9 7.9 1" 30NO-24A 28 Ω316 mA 7.6 2.8

1 230NO-24A 12.5 Ω610 mA 14.6 4.7 3 4" 3 3 4" 330NO-24A 7.6 Ω815 mA 19.6 5.0 37 " 8 30NO-120A 725 Ω65 mA 7.8 3.1 230NO-120A 317 Ω118 mA 14.2 4.4 330NO-120A 210 Ω163 mA 19.6 5.6 30NO-220A 3,150 Ω 27 mA 6.0 2.2

5 29 LOAD 230NO-220A 1,300 Ω 56 mA 12.3 4.1 THREE POLE 8" 1 32" 33 " 8 330NO-220A 728 Ω86 mA 18.9 5.5 UNIVERSAL MOUNT .205" X .500" SUFFIX “U” OBROUND (4 HOLES) 5 L35/L60-AMP NORMALLY OPEN CONTACTORS

LINE

.205" DIA. 3 (2 HOLES) 1 4" COIL SCREW 3 4 8" 5 1 8"

3 3 16" LOAD 1 2" 2 4" SINGLE POLE NORMALLY OPEN

5 3 8" LINE

.205" DIA. (4 HOLES) 5 1 8" COIL SCREW 3 4 8" 15 1 16"

3 1 2 8" 3 8" TWO POLE LOAD NORMALLY OPEN TYPICAL SPECIFICATIONS The “L” version of the 35 and 60 amp normally open contactors are designed and Made in the USA manufactured to the same high quality specifications as the standard 35 and 60 • ON NORMALLY OPEN UNITS: amp models. The contactor switch is the same well proven design that has been OPERATE TIME: 50 milliseconds manufactured since 1975. The mounting centers and physical size are identical to RELEASE TIME: 80 milliseconds the standard single and two pole 35 and 60 amp molded versions. • CONTACT RESISTANCE: 35-AMP = .003 ohm* The new design provides a cleaner appearance, and is a more economical design. 60-AMP = .002 ohm* z It is available in the single and two pole models only, with top and bottom load • DIELECTRIC WITHSTAND: FILE #E-62767 terminals or with lead wires. Noted are the typical specifications and UL and CSA 2500 VAC RMS file numbers. • LONGEVITY: MILLIONS OF CYCLES • TEMPERATURE RANGE: y -35°C TO 85°C FILE #LR 41198 • COIL TERMINALS: #6 BINDING HEAD SCREWS COIL DATA L35 AND L60 SERIES. • LOAD TERMINALS: | PRESSURE CONNECTORS FOR Catalog No. Resistance Current V.A. Watts A.W.G. #4-#14 ON 35-AMP AND L35NO-24D L60NO-24D 188 Ω 135 mA 3.33.3 A.W.G. #2-#8 ON 60-AMP UNITS L235NO-24D L260NO-24D 92 Ω 260 mA 6.26.2 • UL LISTING: L35NO-24A L60NO-24A 28 Ω 325 mA 3.07.8 FILE #E62767 FOR L35 AND L235NO-24A L260NO-24A 10.3 Ω 660 mA 15.8 4.5 L60-AMP N.O. UNITS 1-2 POLES L35NO-120A L60NO-120A 725 Ω 75 mA 4.09.0 • C.S.A.: L235NO-120A L260NO-120A 350 Ω 115 mA 13.8 4.6 FILE #LR41198 FOR L35 AND L35NO-220A L60NO-220A 3,150 Ω 27 mA 5.9 2.2 L60-AMP N.O. UNITS 1-2 POLES L235NO-220A L260NO-220A 1,000 Ω 69 mA 15.2 4.8 * AFTER CYCLING UNDER LOAD

6 35/60-AMP NORMALLY OPEN CONTACTORS

LINE z y | 7 FILE #E-62767 FILE #LR 41198 1 8" TYPICAL SPECIFICATIONS 3 4 8" • NORMALLY OPEN UNITS: 15 " 8 OPERATE TIME: 50 milliseconds RELEASE TIME: 80 milliseconds .205" DIA. • NORMALLY CLOSED UNITS: (2 HOLES) OPERATE TIME: 30 milliseconds RELEASE TIME: 35 milliseconds 3 1 16" LOAD • CONTACT RESISTANCE: 13 1 SINGLE POLE—NORMALLY OPEN 1 16" 2 4" 35 AMP = .003 ohm* * 2" FOR 60 AMP = .002 ohm* METAL STRAP • TEMPERATURE RANGE: -35°C to 85°C LINE • COIL TERMINALS: .205" TO .402" KEYHOLES #6 WIRE BINDING SCREWS (2 PLACES) • LOAD TERMINALS: 3 1 4" PRESSURE CONNECTORS 4 TO 14 AWG ON 35 AMP 2 TO 8 AWG ON 60 AMP 3 • RATINGS: 4 8" SEE PAGE 13 FOR COIL DATA 115 " 16 SEE PAGE 14 FOR RATINGS • UL LISTING: FILE #E-62767 FOR • C.S.A.: FILE # LR 41198 FOR • TO ORDER SEE PAGE 4 TWO POLE—NORMALLY OPEN .205" SLOTS BOTH SIDES 1 LOAD 3 8" * AFTER CYCLING UNDER LOAD 2" 15 3 16" Made in the USA LINE .205" TO .402" TRAFFIC CONTROL KEYHOLES (CONSTANT DUTY) (2 PLACES) SP-1132- VOLTAGE- (A or D) 35 AMPS @ 600 VAC SP-1130- VOLTAGE- (A or D) 60 AMPS @ 480 VAC 3 4 8" A return spring replaces the buffer 15 1 16" spring for this application

THREE POLE—NORMALLY OPEN .205" SLOTS HAZARDOUS LOCATIONS BOTH SIDES 1 SUFFIX “X” 3 8" LOAD 5 Available in 1, 2 & 3 Pole Units 15 3 8" 3 16" Auxiliary devices for use in hazardous locations LINE .205" TO .402" For CLASS 1, GROUPS A, B, C, & D – KEYHOLES Division 2 only. (2 PLACES) 3 1 4"

3 4 8" 15 1 16"

FOUR POLE—NORMALLY OPEN .205" SLOTS 1 3 8" BOTH SIDES 1 15 4 4" 3 16" LOAD 7 35/60 AMP NORMALLY OPEN (Continued)

DE-RATING CHARTS

35-AMP NORMALLY OPEN 60-AMP NORMALLY OPEN LOAD DE-RATING DUE TO AMBIENT TEMPERATURE LOAD DE-RATING DUE TO AMBIENT TEMPERATURE

221°F 221°F 200°F 200°F 1-POLE 2-POLE 150°F 3-POLE 150°F 1-POLE 2-POLE 100°F 100°F 3-POLE TEMPERATURE TEMPERATURE 50°F 50°F 0510 15 20 25 30 35 030354045505560 CURRENT AMPERES CURRENT AMPERES

35-AMP T-TOP CONTACTORS

ACCEPTS 6 TO 14 AWG Made in the USA LINE LOAD 3 1 4" z FILE #E-62767 9 3 16"

5 1 8" y .205" DIA. (2 HOLES) FILE #LR 41198 3 5 1 16" 2 32" 13 * 2” FOR 1 16" SINGLE POLE—NORMALLY OPEN METAL STRAP | ACCEPTS 6 TO 14 AWG .205 x .402 DIA. KEYHOLE (2 REQ.) LINE LOAD 1 1 2"

13 3 16" 15 1 16"

.205" BOTH

1 SIDES 2" 3 8" TWO POLE—NORMALLY OPEN 15 3 16"

.205 x .402 DIA. ACCEPTS 6 TO 14 AWG KEYHOLE (2 REQ.) LINE LOAD 1 1 2"

13 3 16" 15 1 16"

.205" BOTH 1 SIDES 3 8" 5 3 8" 15 THREE POLE—NORMALLY OPEN 3 16" 8 35/60-AMP NORMALLY CLOSED CONTACTORS

SIMILAR CONSTRUCTION AS THE NORMALLY OPEN UNITS BUT WITH THE COIL POSITIONED CLOSER TO THE TOP OF THE CONTACTOR.

.205" TO .402" LINE KEYHOLES (2 PLACES) 3 1 16" LINE 5 1 16"

5 15 1 1 8" 1 16" 4 2"

.205" DIA. 1 (2 HOLES) 4 2" .205"

3 1 1 16" 3 8" LOAD 1 LOAD 13 2 4" 15 1 16" 3 16" 2" SINGLE POLE TWO POLE

.205" TO .402" .205" TO .402" LINE 3 3 z 1 16" KEYHOLES (2 PLACES) 1 16" KEYHOLES (2 PLACES) LINE FILE #E-62767

y 15 1 15 1 " 1 16 4 2" 1 16" 4 2" FILE #LR 41198

Made in the USA .205" .205"

1 1 3 8" LOAD 3 8" LOAD 15 5 15 1 3 16" 3 8" 3 16" 4 4" THREE POLE FOUR POLE

HIGH VOLTAGE CONTACTORS

LINE .205" DIA. LINE (2 HOLES)

5 1 16" 15 1 16"

15 4 16" 7 1 8" 15 4 16" 7 1 8"

.205" DIA. 1 (2 HOLES) 2 8" LOAD 1 1 9 2 8" 2 2" 2 16" 1 LOAD 2 2" NORMALLY OPEN NORMALLY CLOSED

For UV Curing, and Various High Voltage COIL DATA applications. Available in Single Pole, Catalog Number Coil Voltage Resistance Current Draw Wattage V.A. Normally Open, and Normally Closed Units. 100NC-24D-6A 24 VDC 65 Ω 369 mA 8.9 8.9 The coils utilize 6-32 Wire Binding Screws, 100NC-120A-6A 120 VAC 380 Ω 125 mA 5.9 15.0 and the Contacts use Compression type terminals for #2 thru #8 A.W.G. wire. 100NC-220A-6A 220 VAC 1,400 Ω 76 mA 8.1 16.7 100NO-12DH-6A 12 VDC 16 Ω 750 mA 9.0 9.0 • Also available in 2 & 3 pole 100NO-24AH-6A 24 VAC 16 Ω 760 mA 9.2 18.2 100NO-24DH-6A 24 VDC 65 Ω 369 mA 8.9 8.9 RATINGS: 10 AMPS @ 3500 VAC 15 AMPS @ 2500 VAC 100NO-120AH-6A 120 VAC 380 Ω 158 mA 9.5 19.0 AC INDUCTIVE Power Factor .7 or Greater. 100NO-220AH-6A 220 VAC 1,320 Ω 92 mA 11.2 20.2 9 100-AMP CONTACTORS

LINE TYPICAL SPECIFICATIONS 3 * 2 8" 15 4 16" • ON NORMALLY OPEN UNITS: OPERATE TIME: 50 milliseconds 7 1 8" RELEASE TIME: 80 milliseconds • ON NORMALLY CLOSED UNITS: OPERATE TIME: 45 milliseconds .205" DIA. (2 HOLES) 1 RELEASE TIME: 60 milliseconds 2 8" LOAD 1 9 2 2" 2 16" • CONTACT RESISTANCE: NORMALLY OPEN SHOWN .001 ohm* 3 * THIS DIMENSION IS 1 8" FOR NORMALLY OPEN NORMALLY CLOSED NORMALLY CLOSED SINGLE POLE UNITS • DIELECTRIC WITHSTAND: UNIT UNIT 2500VAC RMS .272" DIA. • LONGEVITY: (4 HOLES) LINE MILLIONS OF CYCLES • TEMPERATURE RANGE: * 2" -35°C TO 85°C • COIL TERMINALS: 1 5 4" #6 BINDING HEAD SCREWS 25 2 32" • LOAD TERMINALS: PRESSURE CONNECTORS. STANDARD ACCEPTS A.W.G. #2 to #8. 23 LOAD 32" 9 4 2 16" FOR A.W.G. #1 to #8, 3 5 4" NORMALLY OPEN SHOWN ADD SUFFIX -5 to CATALOG

15 TWO POLE—NORMALLY OPEN * THIS DIMENSION IS 16" FOR NUMBER (i.e. 100NO-120A-5) NORMALLY CLOSED TWO POLE UNITS • RATINGS: Derate over 240VAC Res. .272" DIA. (4 HOLES) LINE See Page 13 for Coil Data. See Page 14 for Ratings. * 2" • TO ORDER SEE PAGE 4.

1 5 4" 25 2 32" S100NO - SERIES AVAILABLE IN 1,2 & 3 POLES RATINGS: 100 AMPS @ 480 VAC SEE PAGE 14 FOR RATINGS LOAD 23 5 4 32" 5 8" 3 5 4" NORMALLY OPEN SHOWN Made in the USA

THREE POLE—NORMALLY OPEN 15 * THIS DIMENSION IS 16" FOR NORMALLY CLOSED TWO POLE UNITS

100-AMP NORMALLY OPEN 100-AMP NORMALLY CLOSED LOAD DE-RATING DUE TO AMBIENT TEMPERATURE LOAD DE-RATING DUE TO AMBIENT TEMPERATURE

221°F 221°F 200°F 200°F

150°F 150°F 1-POLE 1-POLE 2-POLE 2-POLE 3-POLE 100°F 3-POLE 100°F

50°F 50°F 020 40 60 70 80 90 100 @240 VAC RES. 020 40 60 70 80 90 100 @240 VAC RES. 16 32 48 56 64 72 80 @ 480 VAC RES. 16 32 48 56 64 72 80 @ 480 VAC RES.

TEMPERATURE DEGREES FAHRENHEIT TEMPERATURE CURRENT AMPERES DEGREES FAHRENHEIT TEMPERATURE CURRENT AMPERES

10 TIME DELAY RELAYS

MDI’s Time Delay CONTACT ACTION is designated LINE TERMINAL as follows: GLASS SEAL LOAD TERMINAL DOO: Delay on operate, normally open WELD RING DORO: Delay on operate and release, normally open DRO: Delay on release, normally open DORC: Delay on operate and release, normally closed DRC: Delay on release, normally closed CERAMIC INSULATOR ELECTRODE PLUNGER HOW TO ORDER Specify as shown below SHELL MERCURY BOBBIN CERAMIC CUP A = ALTERNATING CURRENT METAL CAP D = DIRECT CURRENT

METAL WRAP TIME DELAY

DOO-120AP-5 IN SECONDS EPOXY COIL WINDINGS { { MOUNTING { MERCURY FLOW A = “A” BRACKET METAL CAP CONTACT See page 12 TIME DISC U = UNIVERSAL BRACKET ACTION for details STAINLESS STEEL CAN P = PANEL MOUNT MERCURY COIL This space is blank for VOLTAGE standard mounting bracket TIME DELAY RELAYS Are available with delays of up to 15

ACCEPTS 6 TO 14 AWG seconds on normally open units, and 4 seconds on normally LINE closed units. The timing limitation depends on the contact action LOAD required. A time delay function is accomplished in this unit by 3 sizing a hole in the time disc that will control the rate of the 1 4" .205" DIA. (2 HOLES) mercury 6ow. This controls the time it will take from the instant 9 3 16" the coil is powered until the mercury pools make contact with each other, closing the circuit between the load terminals. Typical 5 1 8" contact ratings 10 AMP @ 120 VAC. Pilot duty rating 720 VA. Common coil voltages are available. Standard load terminals are compression type. Coil terminals use #6 binding head screws. 3 1 16" 5 13 2 32" 1 16" Made in the USA

OPTIONAL TERMINATIONS

.187" X .50" DIA. KEYHOLES (2 PLACES) 21 " 3 2 5 4 " 3 POLE

3 3 5 3 4" 2 POLE 1 4" 16 "

NORMALLY OPEN TIMERS AND

35-AMP UNITS 35-AMP UNITS 1 3 4" ONLY ONLY 13 3 16"

L-1 (Leaded) TS (Top Screws) Designated by the letters Designated by the letters 3 “L-1” in the catalog number “TS” in the catalog number 16 " 3 SLOTS SUFFIX “TN” suffix. For normally open suffix. For timers and 35- 7 " 7 " 35-amp units. Height 3-3/16” amp units. (Dimensions Two or Three Pole 35 AMP Only. 8 8 other dimensions same as same as T-Top see page 8). Load terminals on top for shorter overall height. standard (page 8).

11 OPTIONAL MOUNTING PLATES

.180" DIA. 3 13 1 16" (2 HOLES) 1 16" .205" DIA. 43 2 HOLES 61"

3 1 4" 15 1 1 16" 5 2 2" 1 8" 3 5 5 4 8" 1 8" 1 8"

.180" SLOTS 3 2 PLACES 1 16" 27 3 " 3 1 16" 1 1 32 .205" DIA. 2 16" 4 " 1 2" 16 2 2" (2 HOLES)

SP-1214- “P” PANEL MOUNT “U” UNIVERSAL BRACKET 2” wide, narrow mount two pole 30 amp. catalog For 35, 60-amp or standard timer; For single pole, 35 and 60-amp units, and number SP-1214 followed by the coil voltage, then with standard mounting bracket. The for timers. This is the standard bracket for ‘“A” for AC & “D” for DC. standard mounting bracket attaches hybrid timers. Example: SP-1214-120A to the panel with two 6-32 screws. Material: 16-ga. plated steel. Material: 3/8” thick phenolic.

.187" X .50" DIA. .187" X .50" DIA. KEYHOLES (2 PLACES) 11 2 16" KEYHOLES (3 PLACES) 3 21 " 9 5 4" 3 POLE 2 16" 3 3 " 5 3 4" 2 POLE 1 4 8"

1 3 3 4" 4 8" 3 1 4 8" 3 4"

3 16" 3 7 7 7 7 4 4" 8" 8" 8" 8" 3 16" 3 SLOTS SUFFIX “N” SUFFIX -19 Narrow two or three pole 35 or 60 amp units only Two pole 35 or 60 amp narrow mounted, front facing, off set, for panel mounting.

3” SNAP TRACK™ MOUNTING Specify suffix “B” for SNAP TRACK SUFFIX -”NB” mount on single, two and three pole 3 4 4" Two pole 35 or 35 and 60 amp series and single and 3" 60 amp narrow two pole 30 amp series. SNAP TRACK mounted, front mount is standard on three pole 30 amp facing, off set, without suffix. for snap track mounted 11 3 SNAP TRACK Mounting Channel 2 16" 4 4" Reed Devices Inc., a subsidiary of Augat, Inc.

1 4 2"

11 2 16"

“B” BRACKET For single pole 35 and 60-amp units, and for timers. Mounts into standard 3” snap-track. Material is 16-ga. plated steel. SUFFIX -17 & -20 Din rail mount 35mm symmetrical for 35 and 60 AMP units. 12 COIL DATA PER POLE RATINGS ON STANDARD COILS

RESISTANCE CURRENT VOLT AMPERES POWER CATALOG NUMBER VOLTAGE (D.C. OHMS) (MILLIAMPERES) (VA) (WATTS) 30 AMP SERIES SEE SEE SEE SEE SEE (SEE PAGE 5) PAGE 5 PAGE 5 PAGE 5 PAGE 5 PAGE 5 35NO-24A 24 VAC 50 Ω 242 mA 5.8 VA 2.9 W 35NO-120A 120 VAC 1,250 Ω 53 mA 6.4 VA 3.5 W 35NO-208A 208 VAC 3,400 Ω 30 mA 6.2 VA 3.1 W 35NO-220A 220 VAC 4,800 Ω 28 mA 6.2 VA 3.8 W 35NO-277A 277 VAC 7,900 Ω 20 mA 5.5 VA 3.2 W 35NO-480A 480 VAC 20,000 Ω 12 mA 5.9 VA 3.0 W 35NO-6D 6 VDC 13 Ω 462 mA 2.8 VA 2.8 W 35NO-12D 12 VDC 36 Ω 333 mA 4.0 VA 4.0 W 35NO-24D 24 VDC 176 Ω 136 mA 3.3 VA 3.3 W 35NO-48D 48 VDC 636 Ω 75 mA 3.6 VA 3.6 W 35NO-125D 125 VDC 3,400 Ω 37 mA 4.6 VA 4.6 W 35NO-250D 250 VDC 14,800 Ω 17 mA 4.2 VA 4.2 W 35NC-24A 24 VAC 36 Ω 310 mA 7.4 VA 3.5 W 35NC-120A 120 VAC 960 Ω 65 mA 7.8 VA 3.6 W 35NC-220A 220 VAC 3,400 Ω 31 mA 6.8 VA 3.3 W 35NC-12D 12 VDC 36 Ω 333 mA 4.0 VA 4.0 W 35NC-24D 24 VDC 176 Ω 136 mA 3.3 VA 3.3 W 35NC-48D 48 VDC 560 Ω 86 mA 4.1 VA 4.1 W 35NC-125D 125 VDC 3,400 Ω 37 mA 4.6 VA 4.6 W 60NO-24A 24 VAC 50 Ω 259 mA 6.2 VA 3.4 W 60NO-120A 120 VAC 1,250 Ω 48 mA 5.8 VA 2.9 W 60NO-208A 208 VAC 3,400 Ω 30 mA 6.2 VA 3.1 W 60NO-220A 220 VAC 4,800 Ω 27 mA 5.9 VA 3.5 W 60NO-277A 277 VAC 7,900 Ω 19 mA 5.3 VA 2.9 W 60NO-480A 480 VAC 20,000 Ω 12 mA 5.8 VA 2.9 W 60NO-12D 12 VDC 36 Ω 333 mA 4.0 VA 4.0 W 60NO-24D 24 VDC 140 Ω 171 mA 4.1 VA 4.1 W 60NO-48D 48 VDC 636 Ω 75 mA 3.6 VA 3.6 W 60NO-125D 125 VDC 3,400 Ω 37 mA 4.6 VA 4.6 W 60NO-250D 250 VDC 14,800 Ω 17 mA 4.3 VA 4.3 W 60NC-24A 24 VAC 36 Ω 325 mA 7.8 VA 5.3 W 60NC-120A 120 VAC 960 Ω 69 mA 8.3 VA 4.1 W 60NC-220A 220 VAC 3,400 Ω 34 mA 7.5 VA 3.9 W 60NC-277A 277 VAC 7,900 Ω 26 mA 7.3 VA 5.5 W 60NC-12D 12 VDC 36 Ω 333 mA 4.0 VA 4.0 W 60NC-24D 24 VDC 140 Ω 171 mA 4.1 VA 4.1 W 60NC-48D 48 VDC 560 Ω 86 mA 4.1 VA 4.1 W 60NC-125D 125 VDC 3,400 Ω 37 mA 4.6 VA 4.6 W 100NO-24A 24 VAC 16 Ω 646 mA 15.5 VA 6.7 W 100NO-120A 120 VAC 380 Ω 137 mA 16.4 VA 7.1 W 100NO-220A 220 VAC 1,400 Ω 73 mA 16.1 VA 7.5 W 100NO-277A 277 VAC 2,400 Ω 55 mA 15.2 VA 7.3 W 100NO-480A 480 VAC 6,300 Ω 35 mA 16.8 VA 7.7 W 100NO-24D 24 VDC 65 Ω 369 mA 8.9 VA 8.9 W 100NO-48D 48 VDC 325 Ω 148 mA 7.1 VA 7.1 W 100NO-125D 125 VDC 2,400 Ω 52 mA 6.5 VA 6.5 W 100NC-24A 24 VAC 16 Ω 515 mA 12.4 VA 4.2 W 100NC-120A 120 VAC 380 Ω 110 mA 13.2 VA 4.6 W 100NC-208A 220 VAC 1,400 Ω 55 mA 11.4 VA 4.2 W 100NC-240A 240 VAC 1,685 Ω 49 mA 11.8 VA 4.0 W 100NC-480A 480 VAC 6,300 Ω 27 mA 13.0 VA 4.6 W 100NC-12D 12 VDC 28 Ω 433 mA 5.2 VA 5.2 W 100NC-24D 24 VDC 108 Ω 222 mA 5.3 VA 5.3 W 100NC-48D 48 VDC 380 Ω 126 mA 6.1 VA 6.1 W 100NC-125D 125 VDC 2,400 Ω 52 mA 6.5 VA 6.5 W NOTES: 1. Inrush current = 1.5 times the steady state current. (No inrush on DC coils). 2. Minimum operation voltage is 90% of nominal voltage. 3. All AC voltages are 50/60 Hz. 4. For other coils voltages contact the factory 5. Ratings shown are per pole. (Coils are in parallel). 13 MERCURY RATINGS ARE IN AMPS UNLESS OTHERWISE SPECIFIED CONTACTORS

RATINGS 30 NO 35 NO 35 NO (H) 35 NC 60 NO 60 NO (H) 60 NC 100 NO S100 NO 100 NO (H) 100 NC S100 NO (H) 240 V 30 35 35 35 60 60 60 100 100 100 100 100 A.C. 480 V 30 35 35 35 60 60 60 80 100 80 100 RESISTIVE 600 V 30 35 - - 48 - - 70 80 70 80 A.C. INDUCTIVE 120 V - - 25 25 - 30 30 - 100 P. F. .4 OR GREATER 240 V - - 15 15 - 20 20 - 100 GENERAL PURPOSE 240 V 100 80 100 35 35 60 60 P. F. .7 OR GREATER 480 V - - - - 80 100 48 V 35 35 60 60 100 D.C. - - - - RESISTIVE 125 V - - 16 16 - 40 40 - 50 HEATING 250 V - - 12 12 - 20 20 - 30 TUNGSTEN LAMP 120 V 30 35 35 60 60 100 100

SINGLE 120 V - 1 H.P. 2 H.P. - 3 H.P. - 7.5 H.P. PHASE 240 V - 1 H.P. 3 H.P. - 5 H.P. - 10 H.P. THREE 240 V - - 5 H.P. - 7.5 H.P. - 15 H.P. PHASE MOTOR LOADS 480 V - - 7.5 H.P. - 10 H.P. - 20 H.P. KEY: SHADED AREA FOR UL LISTING AND/OR COMPONENT RECOGNITION. - NOT RECOMMENDED FOR THIS TYPE OF LOAD.

See Page 16 for HPR Series SOLID STATE RELAY RATINGS See Page 15 for 3PSS60A75 HPR48A25 HPR48A50 HPR48A75 HPR48A100 3PSS60A75 CATALOG NUMBER HPR48D25 HPR48D50 HPR48D75 HPR48D100 Rated operational current AC51 @ Ta=25°C 25 AMPS rms 50 AMPS rms 75 AMPS rms 100 AMPS rms 75 AMPS rms AC53a @ Ta=25°C 5 AMPS rms 15 AMPS rms 20 AMPS rms 30 AMPS rms 20 AMPS rms Minimum operational current 150 mA rms 250 mA rms 400 mA rms 500 mA rms 400 mA rms Rep. overload current t=1 s < 55 A rms < 125 A rms < 150 A rms < 200 A rms < 150 A rms I2t (10ms) Minimum 525 A2s 1800 A2s 6600 A2s 18000 A2s 6600 A2s SS20AE-1 SS30AE-1 SS40AE-1 SS60AE-1 SS90AE-1 See Page 18 for SSR Series SS20AU-1 SS30AU-1 SS40AU-1 SS60AU-1 SS90AU-1 CATALOG NUMBER SS20DE-1 SS30DE-1 SS40DE-1 SS60DE-1 SS90DE-1 Rated operational current SS20DU-1 SS30DU-1 SS40DU-1 SS60DU-1 SS90DU-1 AC51 @ Ta=25°C 20 AAC 30 AAC 47.4 AAC 70.4 AAC 85 AAC AC51 @ Ta=40°C 20 AAC 30 AAC 40 AAC 60 AAC 85 AAC AC53a @ Ta=25°C 5 AAC 8 AAC 13 AAC 14.8 AAC 18 AAC Minimum operational current 150 mAAC 250 mAAC 400 mAAC 400 mAAC 400 mAAC Rep. overload current 60 AAC 84 AAC 126 AAC 144 AAC 168 AAC I2t (10ms) Minimum 525 A2S 1800 A2S 3200 A2S 3200 A2S 6600 A2S 2PSS60A25 2PSS60A40 2PSS60A75-24DF 3PSS60A20 3PSS60A25 3PSS60A30 3PSS60A40 3PSS60A65-24DF See Page 25 for 2 & 3 Pole 2PSS60D25 2PSS60D40 2PSS60A75-120F 3PSS60D20 3PSS60D25 3PSS60D30 3PSS60D40 3PSS60A65-120F CATALOG NUMBER 2PSS60D75-24DF 3PSS60A65-24DF Rated operational current 2PSS60D75-120F 3PSS60A65-120F AC51 @ Ta=25°C 32 AAC 50 AAC 85 AAC 25 AAC 32 AAC 37 AAC 42 AAC 71 AAC AC51 @ Ta=40°C 27 AAC 40 AAC 75 AAC 20 AAC 28 AAC 30 AAC 42 AAC 66 AAC AC53a @ Ta=25°C 11.5 AAC 16.5 AAC 28 AAC 10 AAC 11 AAC 14 AAC 17 AAC 25 AAC Minimum operational current 250 mAAC 400 mAAC 500 mAAC 250 mAAC 250 mAAC 400 mAAC 400 mAAC 500 mAAC Rep. overload current 61 AAC 107 AAC 154 AAC 61 AAC 84 AAC 107 AAC 107 AAC 154 AAC I2t (10ms) Minimum 1800 A2S 6600 A2S 15000 A2S 1800 A2S 1800 A2S 6600 A2S 6600 A2S 15000 A2S 14 SOLID STATE RELAYS

3PSS Series with Suffix S (Standard Din-rail) or R (Retro Fit)

• 3-phase Solid State Relay Industrial, 3-Phase SS • Zero switching • Rated operational current: 3 x 75 AMPS • Rated operational voltage: 600 VAC • Control voltage 3PSS60A75 24-50 VDC/24-275| VAC 3PSS60D75 4-32 VDC • Line & Load accepts: 8-18 AWG • Integral snubber network • Built-in varistor • IP10 back-of-hand protection • LED indication of control input • Heat Sink and 24 VDC Fan Included 120 VAC Fan Optional E 354129 General Specications Operational voltage range 42-660 VAC 45 to 65 Hz

Blocking voltage 1600p V Over voltage category III Pollution degree 3 Operating temperature -30° to 80°C (-22° to 158°F) Storage temperature -40° to 100°C (-40° to 212°F) 3PSS60A75 S Input to output isolation voltage ≥ 4000 VAC rms Standard Din-Rail Output to case isolation voltage ≥ 4000 VAC rms 3PSS60D75 S Heat Sink Fan requires 70 mA @ 24 VDC (Included) 3PSS60A75 R 55 mA @ 120 VAC (Optional) Retro Fit 3PSS60D75 R Input Specications Product Description 3PSS60A75 3PSS60D75 Control voltage range 24-275 VAC/24-50 VDC 4-32 VDC A Solid State Relay family designed to switch various Pick-up voltage 18 VAC/20 VDC 3.8 VDC loads such as heating elements, motors and transform- Drop-out voltage 9 VAC/DC 1.2 VDC ers. The relay is capable of switching voltages up to 600 Input current ≤ 15 mA ≤ 23 mA VAC rms. The built-in varistor is for heavy industrial appli- Response time pick-up cations. For higher reliability and load cycle capability 20 ms 10 ms (Power output = 50 Hz) three semiconductor power units are bonded directly to Response time drop-out the substrate. 30 ms 10 ms (Power output = 50 Hz) Tested and Approved All data speci5ed at Ta=25°C 80 3 Pole 50 AMPS @ 480 VAC @ -30°C to 50°C 3-Phase 70 2 Pole 75 AMPS @ 480 VAC @ -30°C to 50°C 3-Phase * 60 51°C to 80°C derates @ 10 AMPS per decade 50 *For 2 Pole usage, use L1 & L3 40 2 Pole 4.425 30 For 2 Pole usage use L1 & L3 3.550 20 3 Pole 10 .477 3.550 Load Current per pole in AAC Sufx S 25° 35° 45° 55° 65° 75° 85°C .198 77° 95° 113° 131° 149° 167° 185°F .166 X .190 (2 HOLES) M-5 THREADS Surrounding Ambient Temperature 4.754 ALIGNS WITH 2 PLACES SLOTS BELOW Sufx R LINE & LOAD 8-18 A.W.G. Includes Retro Fit Back Plate For direct replacement with standard 2 & 3 pole Mercury Relays. Using the same mounting

L1 L2 L3 holes. 4.410 3PSS60A75 L1 L2L1 A1L3 A1 AC51: 75A 600 VAC ~ 3.125 4.694 AC53a: 20A 600 VAC 3.653 T1 T2 T3 A2 .205 X .402 DIA. VCC: 24-275 VAC A2 E 62767 | 24-50 VDC ~ T1 T2 T3 KEYHOLE (2 REQ.)

FANFAN 2.690 1.938 .173 .166

.504 3.550 3.550 .205 Bracket adds 3/16” to depth 15 BOTH SIDES SOLID STATE RELAYS (Continued)

HPR Series (Hockey Puck Relay) Industrial, 1-Phase ZS (IO) w. LED and Built-in Varistor • Zero switching • Direct copper bonding (DCB) technology • LED indication | • Built-in varistor 480 V • Clip-on IP20 protection cover • Self-lifting terminals • Housing free of moulding mass E 354129 • Opto-isolation: > 4000 VAC rms • Blocking voltage: 1200Vp • Control Volatage: 4-32 VDC or 20-280 VAC/22-48 VDC • Line & Load accepts: 8-18 AWG • Operational ratings: Up to 75 AMPS rms • Rated voltage: 480 VAC rms Ordering Key HPR48 A 25 Product Description Solid State Relay Control voltage The industrial, 1-phase relay with anti parallel thyristor Rated operational current output is the most widely used industrial SSR due to its multiple application possibilities. The relay can be used for Type Selection resistive, inductive and capacitive loads. The zero switching relay switches ON when the sinusoidal curve crosses zero Control voltage Rated operation current and switches OFF when the current crosses zero. A: 20-280 VAC/22-48 VDC 25: 25 AACrms D: 4-32VDC 50: 50 AACrms The instant-on relay with DC control input can be used for 75: 75 AACrms phase control. The built in varistor secures transient protec- 100: 100 AACrms tion for the heavy industrial applications, and the LED indicates the status of the control input. The clip on cover is Input Specications HPR..D.. HPR..A.. securing touch protection to IP20. Protected output termi- 20 - 280 VAC nals can handle cables up to 16mm2 (6 AWG). Control voltage range 4 - 32 VDC Pick-up voltage @ Ta = 25˚C 3.5 VDC 18 VAC/DC General Specications HPR48... Reverse voltage 32 VDC - Operational voltage range 42 to 530 VAC rms Drop out voltage 1.2 VDC 6 VAC/DC Input current @ max voltage ≤ 12 mA ≤ 20 mA Blocking voltage ≥ 1200 Vp Zero voltage turn-on ≤ 10V Response time pick-up ≤ 1/2 cycle ≤ 12 ms Operational frequency range 45 to 65Hz Response time drop-out ≤ 1/2 cycle ≤ 40 ms Power factor > 0.5 @ 480 VAC rms Fusing Markings | See Web: https://www.mdius.com/solid-state/hpr/ Thermal Specications Call: (269) 663-8574 or (800) 634-4077 HPR...25 HPR...50 HPR...75 HPR...100 Operating temperature range -20° to 70°C (36° to 126°F) Storage temperature range -40° to 100°C (72° to 180°F) Junction temperature ≤ 125°C (225°F)

Rth junction to case ≤ 0.80K/W ≤ 0.50K/W ≤ 0.35K/W ≤ 0.30K/W

Rth junction to ambient ≤ 20.0K/W Functional Diagram Dimensions

1.764” 1.134”

+ A1( ~ ) REGULATION T1 ZC 2.291” .484” IO 2 X M5

- APPLY A2( ~ ) L1 HEATSINK COMPOUND

2 X M3 16 1.870” .205” Heatsink Data HPR Series (Continued) (load current versus ambient temperature)

Load Thermal resistance Power Load Thermal resistance Power current [A] [K/W] dissipation [W] current [A] [K/W] dissipation [W]

25.0 2.70 2.34 1.98 1.61 1.25 0.89 28 50.0 1.03 0.86 0.70 0.53 0.37 0.20 61 22.5 3.10 2.69 2.28 1.86 1.45 1.04 24 45.0 1.27 1.09 0.90 0.71 0.52 0.33 53 20.0 3.61 3.13 2.65 2.18 1.70 1.23 21 40.0 1.54 1.32 1.10 0.89 0.67 0.45 46 17.5 4.26 3.70 3.14 2.59 2.03 1.47 18 35.0 1.85 1.59 1.34 1.08 0.82 0.57 39 15.0 5.14 4.47 3.80 3.14 2.47 1.80 15 30.0 2.26 1.95 1.65 1.34 1.03 0.72 33 12.5 6.38 5.56 4.73 3.91 3.09 2.27 12 25.0 2.85 2.47 2.08 1.70 1.32 0.94 26 HPR...25 HPR...50 10.0 8.25 7.19 6.14 5.08 4.02 2.97 9 20.0 3.73 3.24 2.75 2.26 1.77 1.27 20 7.5 11.4 9.94 8.49 7.04 5.59 4.14 7 15.0 5.22 4.54 3.86 3.19 2.51 1.83 15 5.0 17.7 15.4 13.2 11.0 8.74 6.51 4 10.0 8.21 7.16 6.11 5.05 4.00 2.95 10 2.5 ----18.2 13.6 2 5.0 17.2 15.0 12.9 10.7 8.51 6.33 5 20 30 40 50 60 70°C 20 30 40 50 60 70°C 68 86 104 122 140 158°F TA 68 86 104 122 140 158°F TA Ambient temp. Ambient temp.

Load Thermal resistance Power Load Thermal resistance Power current [A] [K/W] dissipation [W] current [A] [K/W] dissipation [W]

75.0 0.91 0.78 0.65 0.52 0.39 0.26 77 100.0 0.54 0.45 0.36 0.27 0.18 0.09 111 67.5 1.10 0.96 0.81 0.66 0.51 0.36 68 90.0 0.68 0.58 0.47 0.37 0.27 0.17 97 60.0 1.34 1.17 1.00 0.83 0.66 0.49 59 80.0 0.86 0.74 0.62 0.50 0.38 0.26 84 52.5 1.60 1.40 1.20 1.00 0.80 0.60 50 70.0 1.08 0.94 0.80 0.66 0.52 0.38 71 45.0 1.93 1.68 1.44 1.20 0.96 0.72 42 60.0 1.37 1.20 1.03 0.85 0.68 0.51 59 37.5 2.38 2.08 1.78 1.49 1.19 0.89 34 50.0 1.70 1.49 1.28 1.06 0.85 0.64 47 HPR...75 30.0 3.06 2.68 2.30 1.91 1.53 1.15 26 HPR...100 40.0 2.21 1.93 1.66 1.38 1.10 0.83 36 22.5 4.21 3.68 3.16 2.63 2.10 1.58 19 30.0 3.06 2.68 2.30 1.91 1.53 1.15 26 15.0 6.51 5.70 4.88 4.07 3.26 2.44 12 20.0 4.78 4.18 3.59 2.99 2.39 1.79 17 7.5 13.5 11.77 10.09 8.41 6.73 5.04 6 10.0 9.98 8.73 7.49 6.24 4.99 3.74 8 20 30 40 50 60 70°C 20 30 40 50 60 70°C 68 86 104 122 140 158°F TA 68 86 104 122 140 158°F T A Ambient temp. Ambient temp.

Junction to ambient thermal resistance, R th j-a < 20.0 K/W

Junction to case thermal resistance, R th j-c < 0.35 K/W

Case to heatsink thermal resistance, R th c-s < 0.10 K/W Maximum allowable case temperature 100 (212) C (F) Maximum allowable junction temperature 125 (257) C (F) Isolation Heatsink Selection

Rated isolation voltage ≥ 4000 VAC rms Heatsink Thermal for power Input to output resistance dissipation Rated isolation voltage ≥ 4000 VAC rms HS 45CD 2.70K/W > 60W Output to case HS 45BD 2.00K/W > 60W Consult MDI > 0.25K/W N/A

17 SOLID STATE RELAYS (Continued)

SSR-1 Series 20, 30, 40, 60 & 85 AMP RELAYS WITH INTEGRATED HEATSINKS • Product Width ranging from 17.5mm up to 70mm • Rated Operational voltage: 42 - 600 VAC • Rated Operational current: Up to 85AAC @ 40°C • Up to 6600A2s for l2t • Control voltages: 4-32 VDC (5-32 VDC on SS90D.-1), 20-275 VAC (24-190 VDC) • Line & Load accepts: 10-18 AWG (SS20 & SS30 units) 3-10 AWG (SS40, SS60, & SS90 units) • Short circuit current rating: 100kA • Latching Voltage ≤20V PRODUCT DESCRIPTION: • Operational Frequency range 45-65 Hz This new range of solid state contactors presents an • Power Factor > 0.5 @ Vrated unique opportunity to maximize ef ciency in panel • Blocking Voltage 1200Vp space and is an evolution of solid state switches. The • Internal Varistor 625V nominal current ratings are at 40˚C. The smallest width • UL508 & cUL Listed (E 354129) is 17.5mm and is rated at 20 AAC. Power and control • IP20 protection terminals allow for safe looping of cables. Voltage • Design according to EN/IE60947-4-2, EN/IEC60947-4-3, transient protection is standard across the output with a EN/IEC62314, UL508, CSA 22-2 No. 14-10 varistor. • Integrated voltage transient protection with varistor • Continuously ON Green LED when control input is applied Ordering Key SS40 D U-1 • RoHS compliant Rated Operational Current • VDE approval Control Voltage • U: SSR Style •E: Contactor Connection Configuration • Germanischer Lloyd approval1 | Current Version 1. Germanischer Lloyd approval applicable only to models SS20A.-1, SS20D.-1, SS30A.-1 and SS30D.-1. Output Specications Motor Ratings: HP (UL508) Filtering & Fusing See Page 14 See Web: https://www.mdius.com/solid-state/ssr-series/ Current Derating (UL508) E-mail: [email protected] or Call: (269) 663-8574 or (800) 634-4077

80 SS.90..-1P

SS.60..-1 60

SS.40..-1 40

SS.30..-1 Load Current in AAC 30

SS.20..-1 20

0 0°C 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 32°F 50°F 68°F 86°F 104°F 122°F 140°F 158°F 176°F SS.....-1P models max. operating temperature is + 70°C (158°F) 18 SSR-1 Series (Continued)

Terminal Layout and Dimensions "U" Connection

SS.20.U-1 0.197” 3.878” (98.5mm) 0.701” 5mm 2.008” 17.8mm 51mm 0.374” 9.5mm 1.398” 35.5mm

A2 - A1 +

ON 3.858” (98mm) 4.173” (106mm) 3.543” (90mm) A1 L1

SS Solid State Switch T1A2

Ø 0.169” Ø 4.3mm LINE & LOAD 10-18 A.W.G. 1 L1 2 T1

SS.30.U-1 0.197” 5.354” (136mm) 0.886” 5mm 2.008” 22.5mm 51mm 0.374” 1.398” 9.5mm 35.5mm

A2 - A1 +

A1 L1 3.858” (98mm) 4.173” (106mm) 3.543” (90mm)

SS Solid State Switch T1A2

Ø 0.169” Ø 4.3mm 1 L1 2 T1 LINE & LOAD 10-18 A.W.G.

0.197” 5.354” (136mm) 1.402” 5mm SS.40.U-1 2.008” 35.6mm 51mm 1.071” 27.2mm 1.72” 43.7mm

A2 - A1 +

A1 L1 3.858” (98mm) 4.176” (106mm) 3.543” (90mm) A2 T1 SS Solid State Switch

Ø 0.169” 1L1 2 T1 Ø 4.3mm LINE & LOAD 3-10 A.W.G.

1/L1: Supply connection 2/T1: Load connection A1 (+): Positive control signal A2 (-): Control ground * Housing width tolerance +0.02” (0.5mm), -0 as per DIN43880

19 SOLID STATE RELAYS (Continued)

SSR-1 Series (Continued) Terminal Layout and Dimensions "U" Connection (cont.)

2.72” 69.1mm 0.197” 5.354” (136mm) 1.402” 5mm 2.008” 35.6mm 51mm SS.60.U-1 1.071” 27.2mm 1.72” 43.7mm

A2 - A1 +

A1 L1 3.543” (90mm) 3.858” (98mm) A2 T1 SS Solid State Switch 4.176” (106mm)

1L1 2 T1 5.527” LINE & LOAD 140.4mm 3-10 A.W.G. Ø 0.169” Ø 4.3mm

SS.90.U-1P 2.72” (69.2mm) 6.417” (163mm) 1.402” 35.6mm 2.874” (73mm) 0.197” 1.071” 5mm 1.717” 27.2mm 43.6mm

GND FAN - FAN + A2- IN3 IN2 GND FAN - FAN + A2- IN3 IN2 FAULT FAULT

CONTROL CONTROL Ø 0.169” Ø 4.3mm SS Solid State Switch SS Solid State Switch

A1+ IN1 OUT SUPPLY CONTROL ALARM A1+ 12- 11+ SUPPLY CONTROL ALARM 3.858” (98mm) 3.543” (90mm) 4.961” (126mm) 2.382” (60.5mm)

SS.90DU-1 SS.90AU-1

LINE & LOAD 3.535” (89.8mm) 3-10 A.W.G.

1/L1: Supply connection 2/T1: Load connection A1 (+): Positive control signal (Positive supply in case of SS.90DU-1P) A2 (-): Control ground IN1: Control signal (only for SS.90DU-1P) IN2: Fan + supply (only for SS.90AU-1P) IN3: Fan - supply (only for SS.90AU-1P) 11 + : Alarm output (+) OUT, 12 - : Alarm output (-) * Housing width tolerance +0.02” (0.5mm), -0 as per DIN43880 20 SSR-1 Series (Continued)

Terminal Layout and Dimensions "E" Connection

SS.20.E-1 0.701” 0.197” 3.878” (98.5mm) 17.8mm 5mm 1L1 2.008” (51mm) 0.374” 1.398” 9.5mm 35.5mm

A1 L1

A2 T1 ON SS Solid State Switch

A1+ A2- 3.858” (98mm) 3.543” (90mm) 4.173” (106mm)

Ø 0.169” Ø 4.3mm LN LOA 1018A... 2 T1

SS.30.E-1 0.886” 0.197” 5.354” (136mm) 22.5mm 5mm 1L1 2.008” (51mm) 0.374” 9.5mm 1.398” 35.5mm

A1 L1

A2 T1 ON SS Solid State Switch A1+ A2- 3.858” (98mm) 4.173” (106mm) 3.543” (90mm)

Ø 0.169” Ø 4.3mm LN LOA 2 T1 1018A...

1.402” 5.354” (136mm) 0.197” 35.6mm 5mm 2.008” (51mm) SS.40.E-1 1.071” LN LOA 1.72” (43mm) 27.2mm 310A...

1L1

A1 L1

A2 3.543” (90mm) 3.858” (98mm) T1 4.173” (106mm)

ON SS Solid State Switch A1+ A2-

Ø 0.169” Ø 4.3mm 2 T1

1/L1: Supply connection 2/T1: Load connection A1 (+): Positive control signal A2 (-): Control ground * Housing width tolerance +0.02” (0.5mm), -0 as per DIN43880 21 SOLID STATE RELAYS (Continued)

SSR-1 Series (Continued) Terminal Layout and Dimensions "E" Connection (cont.)

2.72” (69.1mm) SS.60.E-1 5.354” (136mm) 0.197” 5mm 1.402” 2.008” (51mm) 35.6mm 1.071” 1.72” 27.2mm 43.7mm 1L1

A1 L1

A2 T1 ON SS Solid State Switch A1+ A2- 3.543” (90mm) 3.858” (98mm) 4.173” (106mm)

2 T1

Ø 0.169” Ø 4.3mm LINE & LOAD 3-10 A.W.G.

6.417” (163mm) 0.197” SS.90.E-1P 5mm 2.72” (69.1mm) 3.071” (78mm) Ø 0.169” 1.071” LINE & LOAD Ø 4.3mm 1.72” 27.2mm 3-10 A.W.G. 43.7mm 1L1 1L1

ALARM ALARM SUPPLY ALARM ALARM SUPPLY 11+ 12- A1+ 11+ 12- A1+

CONTROL CONTROL SS Solid State Switch SS Solid State Switch

FAULT FAULT IN2 IN3 A2- IN2 IN3 A2- FAN + FAN - GND FAN + FAN - GND 2.382” (60.5) 3.858” (98mm) 3.543” (90mm) 4.961” (126mm)

2 T1 2 T1

SS.90DE-1P SS.90AE-1P

1/L1: Supply connection 2/T1: Load connection A1 (+): Positive control signal (Positive supply in case of SS.90DE-1P) A2 (-): Control ground IN1: Control signal (only for SS.90DE-1P) IN2: Fan + supply (only for SS90AE-1P) IN3: Fan - supply (only for SS90AE-1P) 11 + : Alarm output (+) OUT, 12 - : Alarm output (-) * Housing width tolerance +0.02” (0.5mm), -0 as per DIN43880 22 SSR-1 Series (Continued)

Derating vs. Spacing Curves

SS.20..-1

10 0 mm Load Current in AAC

5 5 mm

0 10 mm & over 0°C 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 32°F 50°F 68°F 86°F 104°F 122°F 140°F 158°F 176°F

SS.30.-1

0 mm 20 5 mm

Load Current in AAC 10 mm & over 15 Stand alone unit 10 0°C 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 32°F 50°F 68°F 86°F 104°F 122°F 140°F 158°F 176°F

SS.40.-1

30 0 mm 25 10 mm & over Load Current in AAC 20

15 Stand alone unit

10 0°C 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 32°F 50°F 68°F 86°F 104°F 122°F 140°F 158°F 176°F

23 SOLID STATE RELAYS (Continued)

SSR-1 Series (Continued) Derating vs. Spacing Curves (cont.)

SS.60..-1

70 65 60 55 50 0 mm 45 40 10 mm & over Load Current in AAC 35 Stand alone unit 30 0°C 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 32°F 50°F 68°F 86°F 104°F 122°F 140°F 158°F 176°F

SS.90..-1P

90 85 80 75 70

65 0 mm

Load Current in AAC 60 10mm & over 55 Stand alone unit 50 0°C 10°C 20°C 30°C 40°C 50°C 60°C 70°C 32°F 50°F 68°F 86°F 104°F 122°F 140°F 158°F

Installation Instructions

Y1 = 5mm

X = Refer to Derating vs. Y2 = 100mm Spacing Curves

24 2 & 3 Pole 3-Phase

with Integrated Heatsink • 2-pole & 3-pole AC switching solid state contactors • Product width from 2.13" (54mm) to 2.84" (72 mm) • Rated operational voltage: 42 to 600 VAC • Rated operational current: up to 75 AAC • Control voltages: 5-32 VDC or 20-275 VAC (24-190 VDC) • Line & Load accepts: 10-14 AWG (20 & 25 units) 3-14 AWG (30, 40, 65 & 75 units) • Up to 15,000A2s for l2t • Latching Voltage ≤20V • Operational Frequency range 45-65 Hz • Power Factor >0.5 @ rated voltage • Blocking Voltage 1200Vp • Internal Varistor 625V | • UL Listed, UL508, & cUL Listed (E 354129) • Motor ratings up to 11 kW @ 400 VAC, 25 HP @ 600 VAC • Controlled fan operation for versions with integrated fan • 100 kA Short Circuit Current Rating according to UL 508 • DIN or panel mount • RoHS compliant Ordering Key 2P SS 60 A 65 - 24D F Product Description This product is intended to replace mechanical contactors especially Number of poles when switching is frequent. The smallest product width in the 2 & 3 Pole Solid state relay range is 2.13” (54mm) (3xDIN) and goes up to 2.84” (72 mm). Rated operational voltage Control voltage Switch ON occurs at the voltage zero cross and switch OFF occurs at the Rated operational current current zero cross. Apart from resistive and slightly inductive loads, the relays are certified for motor switching with associated motor ratings. Va- Fan voltage (24D or 120A) ristors are integrated for output overvoltage protection. A green LED gives Integrated fan indication of control voltage presence. Fan operation is controlled for the versions which have an integrated fan. SSR with heatsink Rated voltage (Ue)4, Control voltage5 Rated current / Fan Voltage External supply Features Blocking voltage (Uc) pole @ 40°C2 (Us) 2PSS: 22: D: 2PSS 24: D: F: Integrated fan with over 2-pole switching + 42-242 VAC, 800Vp 5-32 VDC 25: 25 AAC 24 VDC 24 VDC temperature protection (OTP) 1-pole direct, ZC3 40: 40 AAC & EMR alarm output 60: A: 120: (blank): 75: 75 AAC 3PSS: 42-660 VAC, 1200 Vp 20-275 VAC, 120 VAC 90-250 VAC M: Monitoring for Mains loss, 3-pole switching, ZC 24-190 VDC 3PSS Load loss, SSR short circuit, 20: 20 AAC open circuit and overtemper- 2. Refer to Current Derating curves ature with EMR alarm output 3. ZC= Zero Cross Switching 25: 25 AAC 1 4. Operating voltage for .PSS...-...M starts from 90 VAC 30: 30 AAC and auxiliary output (suitable 5. AC control range for .PSS..A..-120. is limited to 20-275 VAC only 40: 40 AAC only for resistive loads) 65: 65 AAC Output Specifications Motor Ratings: HP (UL508) Filtering & Fusing See page 14 See Web: https://www.mdius.com/solid-state/2-3-pole/ Terminal Layout E-mail: [email protected] or Call: (269) 663-8574 or (800) 634-4077 Terminals labelling: 1L13 L2 5L3 1L13 L2 5L3 1L13 L2 5L3 1/L1, 2/L2, 3/L3: Line connections 2/T1, 4/T2, 6/T3: Load connections

12 14 11 12 14 11 Positive control NC NO COM NC NO COM A1(+): ALARM ALARM ALARM A1 L1 L2 L3 ALARM ALARM ALARM A1 1/L1 3/L2 5/L3 A1 1/L1 3/L2 5/L3 A2(-): Control ground

ON A2 T1 T2 T3 CONTROL CONTROL Us(+): External supply positive A1+ A2- A2 2/T1 4/T2 6/T3 A2 2/T1 4/T2 6/T3 ALARM ALARM Us(-): External supply ground Uf+Uf- Us+Us- A1+A2- Uf+Uf- A1+A2-Us~Us~ Us(~): AC external supply Uf(+): Fan supply positive 2T14 T2 6T3 2T14 T2 6T3 2T14 T2 6T3 (Pre-Connected) 2PSS..25, 2PSS..40 2PSS..75-24DF 2PSS..75-120F Fan supply ground 3PSS..20-.., 3PSS..40, 3PSS..30 3PSS..40-24DF, 3PSS..65-24DF 3PSS..40-120F, 3PSS..65-120F Uf(-): (Pre-Connected) Connections to Uf+, Uf- are provided readily terminated by manufacturer. However, in case of needed user intervention on terminals Uf+, Uf- for the .PSS..A..-120AF models, the mains supply has to be turned off first to avoid risk of electrical shock. 25 SOLID STATE RELAYS (Continued)

2 & 3 Pole 3-Phase (Continued) Current Derating

2PSS 90

70 2PSS..D75-24DF 2PSS...75-120F 60

50 2PSS..D40-24D

30 2PSS..D25-24D

Load Current per pole in AAC 10

0 20°C 25°C 30°C 35°C 40°C 45°C 50°C 55°C 60°C 65°C 70°C 75°C 80°C 68°F 77°F 86°F 95°F 104°F 113°F 122°F 131°F 140°F 149°F 158°F 167°F 176°F

3PSS 80

50 3PSS..D65-24DF

40 3PSS...65-120F

30 3PSS..D40-24DF 3PSS...40-120AF (up to 60°C)

20 3PSS...30 3PSS...25

Load Current per pole in AAC 10 3PSS...20

0 20°C 25°C 30°C 35°C 40°C 45°C 50°C 55°C 60°C 65°C 70°C 75°C 80°C 68°F 77°F 86°F 95°F 104°F 113°F 122°F 131°F 140°F 149°F 158°F 167°F 176°F

Installation Instructions

Y1=50 mm 1

20 mm 20 mm X=20 mm Y2= 2 2 100 mm

Mounting on DIN rail Dismounting from DIN rail 50 mm 26 2 & 3 Pole 3-Phase (Continued)

Dimensions

3.86” (98mm) .18” (4.5mm) 2.01 (51mm) 2PSS...25 LINE & LOAD 10-18 A.W.G. 3PSS...20 1.4” Ø.17” (4.4mm) (35.5mm) 3.54” (90mm) 3.95 (100.4mm) 4.33” (110mm)

.315” (8mm) .71” (18mm) 2.13” (54mm)

.18” 2.84” (72mm) (4.5mm) 2.13” (54mm) 3PSS...25 4.77” (121mm) .3” (7.5mm) .17” (4.4mm) 2.01 (51mm) .16” LINE & LOAD (4mm) 10-18 A.W.G. 1.72” .71” (43.7mm) (18mm) 3.95 (100.4mm) 3.54” (90mm) 4.33” (110mm)

.17” (4.4mm) TYP. .315” (8mm) TYP. .35” (8.9mm) .71” (18mm) TYP.

.67” (16.94mm)

Dimensions in mm. Housing width tolerance +.02” (0.5mm), -0 as per DIN43880. All other tolerances ±.02” (0.5mm)

27 SOLID STATE RELAYS (Continued)

2 & 3 Pole 3-Phase (Continued) Dimensions

2PSS...40 .18” 2.84” (72mm) 3PSS...30 (4.5mm) 2.13” (54mm) 4.77” (121mm) .3” (7.5mm) 2.01” (51mm) .17” (4.4mm) .16” L L (4mm) 1.72” .71” 314. . . (43.7mm) (18mm) 3.54” (90mm) 4.33” (110mm) 3.95 (100.4mm)

.17” (4.4mm) TYP. .315” (8mm) TYP. .71” (18mm) TYP.

.35” (8.9mm) .67” (16.94mm)

2PSS...75-... 3PSS...65-... .18” 2.84” (72mm) (4.5mm) 2.13” (54mm) 5.38” (136.5mm) .3” .17” (4.4mm) (7.5mm) 2.6” (66mm) .16” LINE & LOAD (4mm) 1.72” .71” 3-14 A.W.G. (43.7mm) (18mm) 3.54” (90mm) 4.33” (110mm) 3.95 (100.4mm) 5.55” (141mm)

.315” (8mm) .67” (16.9mm) .71” (18mm) .17” (4.4mm) TYP. .35” (8.9mm) .71” (18mm)

Dimensions in mm. Housing width tolerance +.02” (0.5mm), -0 as per DIN43880. All other tolerances ±.02” (0.5mm) 28 WIRING & FUSING

Proper Fusing is Required MERCURY CONTACTORS 1. While MDI Mercury contactors handle high SOLID STATE inrush, such as lamps, mercury contactors SINGLE PHASE Single pole relay application are susceptible to damage by short circuit SUPPLY Line-Neutral, Line-Line currents, and should be fused to minimize

FUSE L1 short circuit fault currents. UL class RK-1 L 2 /N and class J fuses and semiconductor I²t SINGLE POLE LINE fuses more effectively protect relays. These RELAY are low current-peak fuses designed to limit short circuit currents. Regardless, when CONTROL there is a short circuit, relay operations VOLTAGE should be closely monitored afterward NEUTRAL because of the possibility of concealed LOAD damage that could cause the relays to behave inconsistently.

2 single pole relays in 3-phase application -RECOMMENDED- Delta and star connection (economy switch) Solid State Relays Mercury Relays SINGLE PHASE L1 L2 Please see our 250 VOLT 600 VOLT SUPPLY L3 webpage! KTN-R KTS-R FUSE https://www.mdius.com/ JJN/A3T JJS or call JKS/A4J TWO POLE LINE (800) 634-4077 KTK-R RELAY

2. For sizing of relay see below CONTROL VOLTAGE 3. For data on standard coils see pages 5, 6, 11, & 13. 4. MDI RELAYS must mount vertically, ±10°. LOAD 5. Control line can be protected with metal oxide varistors (MOV). Use suf x –11. 6. Disconnect power before installing or servic- ing. Observe all electrical and safety codes 3 single pole relays in 3-phase and ordinances such as national electric 3-PHASE application Delta, Star, Star with neutral code (NEC) and the occupational safety and SUPPLY L1 L2 health act (OSHA). L3 FUSE N SIZING RELAY 3 Ø AC FACTORS THREE POLE LINE To nd AMPS per pole 208 V 2.776 RELAY 3 Ø Balanced Heater loads 220 V 2.624 240 V 2.406 AMPS per pole = KW X 1,000 CONTROL VOLTS X 1.732 277 V 2.084 VOLTAGE Or multiply the kilowatts times 480 V 1.203 the appropriate factor 600 V 0.962

LOAD E2 P DELTA 12xR R E E LOAD R P TORQUE SPECIFICATIONS I x E PI R • For coils 8 in. Lb. max. P x R ER E • For line and load terminals I P P see ratings labels. I E2 I2 I x R P WYE MOV CHART LOAD FOR SIEMENS HARRIS C.K.E. M.D.I. 24 VOLTS S14K30 V47ZA7 - PM-567-5 120 VOLTS S20K130 V150LA20B Z150LA20B PM-567-1 220 VOLTS S20K275 V275LA40B Z275LA40B PM-567-2 M.O.V. 29 277 VOLTS S20K385 V320LA20B Z320LA20B PM-567-3 Switches Mercury & Mechanical (Non-Mercury)

How To Order

TIP-OVER SWITCH TILT SWITCH TERMINATION { { { All leaded and cased tilt switches come with silicone rubber mercury TOS-12-2 TERMINATION TOS-12C-L1 TS-10-3 switch lead wire, except TOS-12 { TS-10C-L1 { * TERMINATION WIRE LENGTHS AMP RATING -L1 = 6” Leads MOUNTING CLIPS -L2 = 12” Leads PART NO. FOR -L3 = 18“ Leads PM-348-36 TS-1, TS-1-L1 CASED UNIT -L4 = 24” Leads PM-348-44 TS-10, TS-10-L1 “C” for cased unit this space (CONTINUES IN 6” INCREMENTS) is blank for uninsulated units PM-348-50 TS-1C-L1 For lead wire or lengths other than PM-348-62 TS-10C-L1, TS-20C-L1 the above contact the factory

Tilt Switches Mercury & Mechanical (Non-Mercury) 1.1" .93" TS-1-6 TS-1 & WATS-1 TS-1-3 WATS-1-6 Tilt Switch 10° WATS-1-3 Standard 1.0" Printed circuit mountable Tilt Switch .50" .62" .075" DIA. .25" SP-1357 .128" DIA. .36" DIA. .06" (Mechanical NON-Mercury) With ¼” Quick Connects .045" DIA. .125" WIDE x .156" LONG TAB .052" DIA. RATINGS: Hole pattern side opposite component TS-1 & WATS-1 TS-10 & TS-20 1 AMP @ 120 VAC / 1 AMP @ 28 VDC Tilt Switch 10° SP-1357 & SP-1358-L* 1.812" 1 AMP @ 6-24 VDC NATS-20 1.4" Narrow Angle Tilt Switch 30° TS-10 10 AMP @ 120 VAC .438" DIA. WATS-20 Wide Angle Tilt Switch 90° TS-20 20 AMP @ 120 VAC .60" DIA. 1.25" NATS-20 & WATS-20 .125" DIA. .94" 13 AMP @ 120 VAC 6 AMP @ 240 VAC

1.40" .75" DIA. .75" .125 TS-10C-L* .50" .875" DIA. TS-20C-L* 2.31" .60" DIA. 1.50" TS-1C-L* (Mercury) .625" WATS-1C-L* (Mercury) SP-1358-L* (Mechanical NON-Mercury) .75" DIA. 30 Tip-Over Switches Mercury & Mechanical (Non-Mercury)

SP-1431 TOS-12-2 TOS-12C-8 .171" X .375" (Mechanical Non-Mercury) Tip Over Switch 25° OBROUND Tip-Over 30-50° 1.50" 1 MAX. 4" SPADE TERMINAL .171" 1.66" ¼” QUICK .68" .877" CONNECT .363" 1.02" DIA. 2.28" .35" .375" .77" .63" 1.312" .125" .91" DIA. .50" RATINGS: SP-1431 SP-1353 TOS-12 0.25 AMPS @ 60 V 1 AMP @ 120 VAC 12 AMPS @ 120 VAC TOS-12C-L* 3 VA Max. 0.4 AMP @ 240 VAC 25° Tip Over Angle SP-1353-L* Mechanical 40° Tip Over Angle 45° ±10° Tip Over Angle Damper Arm Tilt Switch Mechanical DATS (Non-Mercury) FOR .50” OR 1.00” SHAFT SP-1347 .50” (SHOWN) 1" DIA. 1.47” FOR .50” OR 1.00” SHAFT 1.375" SP-1162 .50” (SHOWN)

1.75” US Patent 7,473,858

FOR .50” SHAFT 3.75” FOR .50” SHAFT 4.47” FOR 1.00” SHAFT 5.60” FOR 1.00” SHAFT 5.60” SP-1162-L_ SPDT - .50” SHAFT - 18 AWG Plenum wire SP-1347-L_ SP-1442-L_ SPDT - .50” SHAFT - 18 AWG Plenum wire SPDT - 1.00” SHAFT - 18 AWG Plenum wire SP-1450-L_ SP-1335-L_ SPDT - 1.00” SHAFT - 18 AWG Plenum wire SPDT - .50” SHAFT - 18 AWG SJOW Cord RATINGS RATINGS 5 AMPS @ 120 VAC / 5 AMP @ 30 VDC 1 AMPS @ 120 VAC / 1 AMP @ 28 VDC

5° TOS-12 (Op. Angle is approx. 25° *) SWITCH CLOSES SP-1353 (Op. Angle is 35°-55°) NATS-20 ABOVE HORIZONTAL SP-1431 (Op. Angle is 30°-50°) Operating Angle Omni Directional Operating Angle TS-1, TS-10, TS-20 5° Operating Angle OPERATING Recommended operating angle for good ANGLE switch open and closure conditions. WATS-1 30° 90° WATS-20 ON POSITION Operating Angle OFF POSITION

30° MAX.

SWITCH OPENS BELOW HORIZONTAL SP-1357 & SP-1358 VERTICAL Operating Angle * 15° & 45° Operating Angle Available Contact the Factory 1-800-634-4077 or www.mdius.com 31 TYPICAL APPLICATIONS

FOR MDI’S MERCURY DISPLACEMENT CONTACTORS LIGHTING GENERAL APPLICATIONS ELECTRIC HEATERS Radiant Heaters Auditorium Lighting Air Conditioning Baseboard Heaters Roof Top Heating Beacons and Search Lights Alarm Systems Blow Molding Shrink Tunnels Copy Equipment Automatic Door Closers Cabinet Heaters Unit Heaters Dimmer Controls Battery Chargers Chemical Tank Heaters Vacuum Forming Display Signs Blue Print Machines Curing Furnaces Emergency Lighting Copiers Drying Ovens FOOD INDUSTRY EQUIPMENT Flood Lights Computer Power Supplies Duct Heaters (Heaters) High Intensity Lamps Corrosive Locations Film Packaging Baking Ovens Hospital Lighting Dusty, Oil Locations Glass Furnaces Coffee Urns Lighting Test Panels Dry Cleaning Equipment Heat Lamps Deep Fryers Mercury Vapor Lamps Energy Management Systems Heat Sealing Machines Dishwashers Parking Lots Farm Incubators and Brooders Induction Heater Electric Grills Photography Lighting Low Voltage Switching Industrial Ovens Electric Ranges Scoreboards Marking and Engraving Equip- Infrared Heaters Pizza Ovens Sodium Vapor Lamps ment Ink Drying Steam Generators Stage Lighting Motor Starting Ink Heating Street Lighting Soldering Systems Injection Molding Machines SPECIALTY APPLICATIONS Surgical Lighting Control Surgical Equipment Kilns Capacitor Discharge Systems Tower Lights Telephone Switching Lab Ovens Hazardous Locations Traffic Signal Test Panels Packaging Equipment Mining Equipment Tungsten Lamps Vapor De-greasers Plastic Extruders Phase Converters X-Ray Machine Controls Pool Heaters Tower Control Quartz Heaters We can cross-reference any competitors products. Over 125 years experience in the relay business. WARRANTY MDI Inc., warrants it’s products to be free from defects in material or workmanship (length varies depending on product), and will replace any units with such defects. Warranty is void if units are improperly applied. All repairs are to be done by MDI in their facility. The purchaser is responsible for pump removal and re-installation. MDI Inc. shall not be liable for any conse- quential, incidental, or contingent damages whatsoever. The forgoing Warranty is exclusive to MDI products and in lieu of all other express or implied Warranties, including but not limited to the implied Warranties of merchantability and fitness for a particular purpose.

For Mercury Free Switches Contact MDI Inc. 1-800-634-4077 or www.mdius.com

TO RECYCLE USED CONTACTORS, TILT SWITCHES & MERCURY FLOATS, RETURN TO MDI

Post Office Box 710 - U.S. 12 East - Edwardsburg, Michigan 49112-0710 PHONE (269) 663-8574 - FAX (269) 663-2924 1-800-MDI-4077 - 1-800-634-4077 www.mdius.com 32