Poste Italiane Spa - Sped. in a. p. - D.L. 353/2003 (conv. in L. 27/02/2004 n° 46) art. 1, comma 1 - DCB Milano • € 2 - Copia omaggio YEAR 24ISSUENO.5/2011SEPTEMBER/OCTOBER GLASS CONFERENCE Issue distributed at: distributed Issue 50 YEARS OF SPECIALIZATION SPECIALIZATION OF YEARS 50 WHAT DO CONSUMERS CONSUMERS DO WHAT EXCELLENCE PRINTING TECNO5 VALDELSANE FONDERIE FEVE INTRODUCING INNOVATIVE INNOVATIVE INTRODUCING MSC & SGCC & MSC RESPONDING TO TO RESPONDING THE OF ONE BECOMING BANGKOK GLASS GLASS BANGKOK AMCOR IN MADE TO TO MADE IN THINK ABOUT FOOD AND FOOD ABOUT THINK SOLUTIONS CUSTOMIZED WITH CONTACTLESS GAUGING CONTACTLESS THE DEMAND FOR HIGH- FOR DEMAND THE GLOBAL TOP WORLD’S MEASURE PRODUCTS MEASURE DRINKS PACKAGING? DRINKS QUALITY GLASS CONTAINERS GLASS QUALITY COMPANIES PACKAGING CONF. ONGLASS HOLLOW GLASS AFGM COLUMBUS (OH) VHG PHUKET LUXE PACK PRINC. MONACO PROBLEMS 9 21October 19- 6 29 October 26- 8-19October 18 0-14October 10 MONTECARLO MILAN - VITRUM - ASEAN THAILAND Italy USA

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Entire contents © 2011 by ARTENERGY PUBLISHING S.r.l. All ...but...but we’ve nevneverer rights reserved. Reproduction even partially in any form is strictly fforgottenorgotten its mamagic.gic. prohibited unless written permission has first been obtained from WhenWhen itit comescomes toto floatfloat glassglass furnacefurnace designdesign andand fabrication,fabrication, HORNHORN ccusto-usto- the Publisher. The magazine is open to collaboration from all, but mersmers cancan relyrely onon thethe know-howknow-how ofof a no manuscripts or photographs will be returned. The editor’s office transparenttransparent partnerpartner wwhoho nnotot onlyonly hashas CONTAINERCONTAINER GLASSGLASS s TABLEWARETTAABLEWARE manymany yearsyears ofof internationalinternational experienceexperience COSMETICCOSMETIC GLASSGLASS s FIBREFIBRE GGLASSLASS does not accept responsibility for opinions expressed in signed butbut hashas a passionpassion forfor floatfloat glass.glass. FLATFLAT GLASSGLASS s FLOATFLOAT GLASSGLASS ForFor moremore information,information, PPHARMACEUTICALHARMACEUTICAL GGLASSLASS s TTUBINGUBING articles. Court responsible: Milan. Publication registered at no. 4 of visit www.hornglass.comwww.hornglass.com SODIUM-SILISODIUM-SILICATECCAATTE GGLASSLASS ssLIGHTING the Milan Court Records Office on 11.1.1988 - ISSN 0394-9893

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NEW WEB SERVICE: download Issue distributed at: the magazines free-of-charge AFGM - ASEAN GLASS CONFERENCE 10-14 OCTOBER / PHUKET - THAILAND IS PUBLISHED EVERY TWO MONTHS BY CONF. ON GLASS PROBLEMS 18-19 OCTOBER / COLUMBUS (OH) - USA LUXE PACK 19-21 OCTOBER / MONTECARLO Via Antonio Gramsci, 57 - 20032 Cormano (Milano) - Italy Tel.: +39 - 02 - 66306866, Fax: +39 - 02 - 66305510 PRINC. MONACO E-mail: [email protected] VHG - VITRUM HOLLOW GLASS www.glassonline.com 26-29 OCTOBER / MILAN - ITALY contents

glass machinery plants & accessories 5/2011 7 articles 27 27 TECHNOLOGY MSC & SGCC Introducing innovative contactless gauging

30 GOLDEN ANNIVERSARY FONDERIE VALDELSANE 50 years of specialization in made to measure products

40 SCREEN PRINTING TECNO5 30 Printing excellence with customized solutions

46 SURVEYS FEVE 40 What do consumers think about food and drinks packaging?

49 GLOBAL PACKAGING AMCOR Becoming one of the world’s top global packaging companies 46 53 GLASSWORKS BANGKOK GLASS Responding to the demand for high-quality glass containers

contents 53

8 glass machinery plants & accessories 5/2011 49

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…in this issue of GMP&A. Advertisers are indicated in bold COMPANY NAME PAGE NO. COMPANY NAME PAGE NO. COMPANY NAME PAGE NO.

Alwayse Engineering...... 23, 56-59 Fives Stein...... 23 MSC & SGCC Inspection ......

Amcor...... 49-52 Fluorital ...... First page, 27-29, 56-59

Antonini...... 15, 56-59 ...... 56-59, Back inside cover Novaxion...... 39 AVIC ...... 23 Fonderie Valdelsane ...... 6, 30-34, 56-59 Olivotto-Antas-Lynch-Lindner......

futronic...... 17 ...... 19, 56-59 Bankok Glass...... 53-55 Owens Illinois (O-I) ...... 23 Batisti...... 36 Gernheim Glassworks...... 26 BDF Industries...... 5, 56-59 PPG ...... 16 Gerresheimer ...... 21 Beatson Clark...... 35 Glass and Glazing British Glass...... 18 Saint-Gobain SEFPRO ...... 2, 56-59 Federation (GGF)...... 25 Sanjin ...... 18

CertainTeed ...... 14 Sipac...... 4, 56-59 GT Glass Technologies...... 5, 56-59 CGS Steuben Glass...... 14 (Contemporary Glass Society) .....15 Heye ...... 3, 26, 56-59 Tecno5...... 40-45 Corning...... 14, 24 Horn...... Front cover, 56-59 Teichmann, Henry F...... 17, 56-59 Corning Museum of Glass ...... 14, 16 Turmond...... 10, 56-59 Creative Glass...... 15 International Innovative

Technologies (IIT) ...... 38 Vetreria Cooperativa Piegarese ....18 Dura Temp ...... 23 Vetropack...... 26 Durobor...... 20 Johns Manville ...... 22 Vetropack Moravia Glass ...... 24

Vidromecanica...... 21, 56-59 Emhart Glass...... KYP Accessories...... 25, 56-59 Vitro...... 22 ...... 18, 20, 56-59, Back cover

Emmeti...... 4, 56-59 Luxe Pack Monaco 2011 ...... 24 Waltec Maschinen...... Front inside cover, 56-59

F.I.C. (UK) ...... 13, 56-59 MCR System (BDF Group)...5, 56-59 WRAP...... 38

FEVE ...... 18, 46-48 Motim...... 37 Zecchetti...... 9, 56-59

WELCOME TO www.glassonline.com +39 02 66306866 +39 02 66305510 [email protected]

glass machinery plants & accessories 5/2011 11 2011 2011 2011 2011 2011 2011 5 SEPTEMBER Publication date: Publication date: 1 FEBRUARY Publication date: Publication date: Publication date: Publication date: Publication date: 21 OCTOBER 14 MARCH 1 3 2 4 5 6 su xiiincneec aevneinsert venue date exhibition/conference issue 11 APRIL 20 JUNE 6 MAY GLASS CONFERENCE HOLLOW GLASS TURKEY GLASSMAN VHG LUXE PACK PROBLEMS CONF. ON GLASS AFGM MIR STEKLA EUROPE GLASSMAN INTERPACK CHINA GLASS COSMOPACK GULF GLASS ASIA HOLLOWGLASS CHINESE SUPPLIERSGUIDE/YELLOW PAGES RUSSIAN SUPPLIERSGUIDE/YELLOW PAGES AGENTS WORLDGUIDE 2012 - VITRUM - ASEAN RESERVED FORADVERTISERSOFTHISISSUE RESERVED FORADVERTISERSOFTHISISSUE THIS ISSUEWILL ALSOPRESENTTHE

2011 CA FA 12-18 May 11-14 May 18-21 March 7-9 March November 23-25 November 22-23 October 26-29 October 19-21 October 18-19 October 10-14 6-9 June 25-26 May , 17 SUPPLIERS 2010 74 E-mail: [email protected] Fax: +33-490950031 Tel: +33-490954186 13550 Paluds deNoves- 702 CheminlaDraillette hollow_novaxion.pdf www.glassonline.com/Internet: on page This COMPANY DATA Domestic: Responsible forTechnical Studies ANNUAL TURNOVEROFTHECOMPANY ANNUAL TURNOVEROFTHEGROUP NUMBER OFPRODUCTIONPLANTS WORLD GLASS DIRECTORY WORLD GLASS 28 September/1October2010 CIC Lyonnaise deBanque Jean -BaptisteEchevin Automation & Software Automation &Software Commercial Assistant TURNOVER FROMGLASS NUMBER OFEMPLOYEES Christophe Duplan PLANNED EXHIBITIONS PLANNED Mathieu Dumesny COMPANY FOUNDED REGISTERED PATENTS General Manager Düsseldorf, Germany Düsseldorf, Glasstec 2010 NOMINAL CAPITAL Sophie Hansen EUR 600,000 EUR 600,000 Development EUR 15,000 OFFICE AREA 400 sq.m. 150 sq.m. 04 08706 PLANT AREA PLANT 10% - CONTACTS BANKS 2004 SALES 90% 1 5 Foreign: Stand A13 Hall 14- France TH 90% 2010 4 AxisRobot R4x10C tanks andpotfurnaces. quality glassgobsfrom continuousfurnaces,day- the great satisfactionofcustomers. are workinginglassworksallovertheworldto More country. than120robots inevery sale service warranty withspare partsinstockandanafter- Robotics partnership withtheworldleader gatherer robots from 4-to6-axes.The AREAS OFACTIVITY • • • RANGE OFPRODUCTS NOVAXION: NOVAXION START-UP OFPRODUCTIONLINES SPINNING MACHINES GATHERING ROBOTS: GLASS IR EDITION allows tobenefitofa2-year has developedafullrangeof the World Specialistforgatheringhigh 4 AxisRobot LE NOVAXION R4x4C • SHEAR MECHANISMS FANUC • FIRE POLISHING • TRAINING Lehr Loading Robot • • ENGINEERING HANDLING R6x6C Robot 6 Axis suppliers Germany DÜSSELDORF China SHANGHAI Italy BOLOGNA UAE ABU DHABI Indonesia JAKARTA Turkey ISTANBUL THAILAND PHUKET Russia MOSCOW Spain BARCELONA Italy MILAN PRINC. MONACO MONTECARLO USA COLUMBUS (OH) ▼ glassworks ▼ ▼ ▼ ▼ ▼ ND 17

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GLASSWORKS 2010 Green, White 126 Fuel used:electricalenergy, gas Number offurnaces:5-Tons/day (total):290 Nominal capital:Euro 30million Company founded:1946 Tot. numberofemployees:1,070 Export: yes Made of: glassmanufacturer)(Primary Decanters, Stemware, Tableware, Tumblers Domestic glassware from 5ml.to1200narrow neck,widemouth Capacity/shape: Production techniques: Colours: Perfume Bottles andcontainers C Manager Tel: +1-215-6727111-Fax:+1-215-6727115 Horsham, PA 19044-USA 5 Walnut Grove Drive,Suite140 Commercial office Manager Olivier Blondeau:[email protected] Valerie Mattiussi:[email protected] E-mail: Tel: +33-1-40372537-Fax:+33-1-40378572 182, RueLa Fayette-75010Paris -France Commercial office Plant Manager Tel: +33-01-64046837-Fax:+33-01-64046840 77120 Coulommiers-France duGrandMorin-Z.I.delaPrairie St.Pierre57, rue Plant -3 Tableware, bottles Perfume Plant production IS -Emhart,H28Olivotto090 Machines/equipment -Suppliers: Fuel used:Electricalenergy, Gas Number offurnaces:5-Tons/day (total):215 Number ofemployeesatplant:860 Abroad: no.3 Tel: +39-02-94019111-Fax:+39-02-9466795 20081 Abbiategrasso(MI)-Italy Via F.M.Visconti1,Z.I.Mendosio Stabilimento diAbbiategrasso Plant -2 Address asabove Plant -1 Domestic: no.2,Abroad: no.1 Number ofproductionplants(domestic/abroad) Quality certifications Annual turnover Giovanni Rosati:HeadofPurchasing division F. Nardiello: SalesDirector Perfumery V. DiGiuseppantonio:GeneralDirector A. Bormioli:President Company Officers glassworks_bormioliluigi.pdf www.glassonline.com/Internet: on page This COMPANY DATA OMPANY AR

WORLD GLASS DIRECTORY WORLD GLASS Black, Blue,Brown, DarkGreen, HalfGreen, Light BORMIOLI LUIGI SPA Crystal GUIDE 2012 GUIDE BORMIOLI LUIGIFRANCE BORMIOLI LUIGISPA BORMIOLI LUIGISPA Marcel Trepanier Patricia Mathon

(Primary glassmanufacturer)(Primary PRODUCTION Michel Audinot Euro 130million BORMIOLI LUIGIU.S.A. BORMIOLI LUIGIFRANCESA Machine-made, Mouldsinhouse VISION 2000,SA8000 : 2010 logy tocreate beautifulglassware ofthehighestqua- andnew-age glassmakingtechno- ian craftsmanship sion: acommitmenttogreat design,traditionalItal- mis- Bormioli familycontinuetofollowthefounder’s between BolognaandMilan,thecompany oli. Located intheregion ofParma, northernItaly, halfway and China. tured byskilledartisansinglassworksGermany, Turkey oli glassworksinParma, whilesomeitemsare manufac- facture ofhigh-qualityglass. mitted tothepurest sands,potashandothermaterialsusedinthemanu- T Tel: +39-0521-7931-Fax:+39-0521-793285 Via Moletolo6-43100Parma - beginning ofthecompany, tothepresent, Luigi Bormiolihasbeencom- Most of the company’s glassware ismadeattheLuigi Bormi- Most ofthecompany’s In order toproduce glassofthehighestquality, thecom- major retail stores across theUSaswellinCanada.From the to internationalprominence byMr. Luigi Bormi- gi Bormioli-wasfoundedin1946andled he world'sleadingglassware manufacturer -Lui- lity. inappearance Luigi Bormiolirivalsfinecrystal and elegance,butisaffordably pricedandwidely pany prefers tomanufacture itsproducts from the available. Italy andeventuallytoallofEurope. Luigi Bormiolibrandglassware, alllead-free, canbefoundinmost from recycled product. purest ofmaterialsandnotrecycled glass,butalsohascertaincollectionsthatare made tively young, but the company’s devotiontodesignaes- tively young,butthecompany’s thetics and glass craftsmanship are rootedthetics andglasscraftsmanship inItalianglass- making methodsthathaveflourishedontheVenetian islandof cristallo. Intime,theironce-secret processes spread across Murano sincetheMiddleAges.WhileVenice symbolizesglass artistry ofthehighestorder,artistry thelastingcontributionofMurano glassmakers wasthecreation ofaclear, brilliantglasscalled As Italianglassmakersgo,Luigi Bormioliisrela- www.bormioliluigi.it Italy NASA Technology applied to Glass High Emissivity Melting Nano Particle Ceramic Coatings improve the radiant heat transfer from furnace superstructure to batch and molten glass

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Part of the BMT Group of Companies news 14 & PRODUCTS

STEUBEN GLASS FIBERGLASS CLOSURE IN NOVEMBER Luxury glass manufacturer Steuben Glass has CERTAINTEED announced that it will cease production at the end of November, leaving 60 workers without a job. The FIBERGLASS SUSTAINABILITY Corning Museum of Glass will discontinue its Steuben line, and the flagship store in New York City will close. APPEAL “The difficult economy, declining sales and high CertainTeed is making a significant change to expenses continue to have a negative impact on the com- its kraft-faced fiberglass insulation by incorpo- pany’s profitability,” said Mark Sammit, president of rating paper certified under the Sustainable Forestry Steuben LLC, which is owned by Schottenstein. Initiative® (SFI®) standard, the world’s largest single Schottenstein, a family-controlled, private investment international forest certification standard. firm based in Ohio, purchased Steuben Glass from The certification indicates that the kraft paper in Corning Inc. in 2008 and renamed it Steuben Glass LLC. CertainTeed insulation products is sourced from respon- Even then, Steuben Glass was struggling as younger gen- sible forestry practices, helping the company minimize erations preferred to buy other luxury items, such as big- its environmental impact. CertainTeed’s supplier part- screen televisions. ner, Exopack, earned the certification status from SFI The business lost almost USD 6 million in 2007, and, after a comprehensive application process. according to company spokesman Ron Sykes, “The selection of kraft paper backed by SFI certifica- Schottenstein was unable to reverse the slide and never tion reinforces CertainTeed’s commitment to sustain- saw a profit. ability in all aspects of a product’s life cycle,” said Paul Sammit thanked Steuben employees for their efforts to Valle, president of CertainTeed Insulation. “Fiberglass save the company: “Our employees and Local 1000 insulation is green by nature and has been a time-tested worked in cooperation with the company to change the solution in boosting energy efficiency. Building profes- trend, but the efforts at restructuring and repositioning the sionals and homeowners now have a product that further brand were unsuccessful,” he said. reduces their impact on the environment.” A deal made at the time of purchase may help some To achieve certification to the SFI standard, Exopack of those 60 employees – union workers – find jobs. In had to demonstrate that the majority of fiber used in the fact, as per a contract with Local 1000, if Steuben Glass production of its product comes from companies certi- failed within five years, the former Corning Inc. work- fied under the SFI sourcing objectives. Specific proce- ers could bid on open jobs at Corning for which they dures must be implemented so the flow of fiber through were qualified. the manufacturing process is properly tracked and Corning Inc. officials said they were sorry to hear the recorded. Regular internal audits, management reviews tradition of quality, luxury glass was coming to an end. and annual audits, conducted by an independent organi- For a short time, collectors will be able to purchase zation, are all part of the requirements to maintain cer- Steuben Glass locally at the Corning Museum of Glass. tification. Corning has reached a deal with Schottenstein to repur- “We strongly support SFI’s mission in promoting chase the Steuben brand, meaning no other company can sustainable forest management, including measures to produce glass under the Steuben Glass label. protect water quality, biodiversity, wildlife habitat, “We have no plans to use it, but we are preserving the species at risk and forests with exceptional conservation brand for any uses down the road,” Dunning said. value,” said Paul Kearns, vice president of marketing for Exopack. “CertainTeed and Exopack are united in this effort to protect our natural resources.” CertainTeed offers a comprehensive line of insulation products and equipment, including time-tested and trust- ed fiberglass insulation batts and rolls, fiberglass blow-in www.glassonline.com insulation, polyurethane spray foam, innovative vapor retarder technology and highly regarded HVAC products. The newest addition, Sustainable Insulation™, is created with the entire life cycle in mind for increased CLICK HERE sustainability.

glass machinery plants & accessories 5/2011 news 15 & PRODUCTS

Stuart Akroyd, Nour El Huda Awad, Denise Basso, Scott CGS Benefield, Vanessa Cutler, Jane Dorner, Hanne Enemark, Frances Federer, Heather Gillespie, Anthony Harris, Kate EXPLORING CONTEMPORARY Maestri, Cathyrn Shilling and Amanda J Simmons. GLASS AND INTERIORS The exhibition runs from 29 September to 31 October 2011 at Vessel Gallery, London, while the conference is The Contemporary Glass Society (CGS) presents taking place 15-16 October 2011, at the Art Deco De La ‘Living with Glass’; a conference and exhibition Warr Pavilion at Bexhill-on-Sea in East Sussex. that explores the use of glass in interiors. The conference is The Contemporary Glass Society is widely regarded as presented by speakers representing the best of international the foremost organization in the UK for promoting and practice. Richard Meitner, Anna Dickinson, Simon Moore, encouraging cutting edge glass and glass-makers within the Harry Cardross, Eva Menz, Heike Klussmann and Thorsten wider art world. Founded in 1997, CGS is a non-pro- Klooster and Florian Lechner will explore installation and fit making limited company by guarantee, with dual sculpture, tableware, architectural virtuosity, lighting and objectives of encouraging excellence in glass as a creative concrete, while a glass, light and sound performance com- medium and developing a greater awareness and apprecia- pletes the experience. tion of contemporary glass worldwide. CGS is aimed at The exhibition will be held by the Vessel Gallery; a lead- those working in or interested in contemporary glass and ing store-cum-gallery based in Notting Hill, London. On has connections with over 1,000 artists, academics, suppli- show will be a range of interior products, lighting, wall ers, collectors, galleries and enthusiasts, and a current panels for domestic interiors all in the medium of glass. membership of 700. The 2011 conference is sponsored by Thirteen glass artists were selected for the exhibition: commercial supplier Creative Glass. news 16 & PRODUCTS

The Museum will offer the following lectures via live CMOG stream online. Participants can sign up for the live stream 50TH ANNUAL GLASS SEMINAR lectures at www.cmog.org/live: • Imagination and Ingenuity in British Art Glass 1880- The 50th Annual Seminar on Glass at The 1920 at 2:30 p.m. on 20 October; Corning Museum of Glass, taking place 20-22 • Corning, The Crystal City, 1868–1915 at 11:30 a.m. October 2011, explores the art, elegance, and ingenuity of on 21 October; the Mt. Washington Company and Pairpoint Corporation, • 2011 Rakow Commission at 5:00 p.m. on 21 October. and their contemporaries. The cost to attend the Seminar is USD 300 for non- The Seminar will feature expert lecturers on glass, includ- members, USD 255 for Museum Members, and USD 175 ing Corning Museum of Glass staff, artists, and glass for students. The cost to attend individual lectures is USD researchers. Participants will experience tours with cura- 30 per lecture for non-Members, USD 25 per lecture for tors, lively networking opportunities, and lectures Museum Members, and USD 20 per lecture for students. inspired by the Museum’s major 2011 exhibition, Live streamed online lectures are USD 10 per lecture. Mt. Washington and Pairpoint: American Glass from the The Corning Museum of Glass (www.cmog.org) is Gilded Age to the Roaring Twenties. home to the world’s most comprehensive and celebrated Lectures will include: collection of glass, with more than 45,000 objects reflect- • The Mt. Washington and Pairpoint Glass Companies, ing 3,500 years of glassmaking history. An independent, 1837-1957, by Jane Shadel Spillman, Curator of non-profit, educational institution, the Museum is dedi- American glass at The Corning Museum of Glass; cated to the art, history, science, research and exhibition • Mt. Washington Glass in Context: The Taste for the of glass. The Museum is open from 9:00 a.m. to 5:00 p.m. Exotic in Late 19th Century Decorative Arts, by Alice every day and from 9:00 a.m. to 8:00 p.m. in the summer. Cooney Frelinghuysen, the Anthony W. and Lulu C. Children and teens, 19 and under, receive free admission. Wang Curator of American Decorative Arts at The Metropolitan Museum of Art; • Imagination and Ingenuity in British Art Glass, 1880- 1920, by Charles Hajdamach, former director of the FIBERGLASS Broadfield House Glass Museum in Stourbridge; • Glitter, Sparkle, Display, and Excess: Gilded Age Architecture and Design, by Richard Guy Wilson, who PPG holds the Commonwealth Professor’s Chair in FIBERGLASS JOINT VENTURE Architectural History at the University of Virginia; • Smith Brothers Fine Decorated Glassware, by Kirk J. PPG Industries has signed a letter of intent Nelson, executive director of the recently established with Harsha Exito Engineering Private Limited New Bedford Museum of Glass in New Bedford, MA; (India) to establish a 50-50 joint venture for the manu- • Steuben Glass Works, Dorflinger Glass Works, and facture and sale of fiberglass reinforcement products. The Pairpoint Manufacturing Company, Contemporaries, transaction is subject to the completion of due diligence Competitors, and Much More, by Tom Dimitroff, an and the negotiation of definitive documentation. author and historian; “Over the next several months, PPG and Harsha will • Early Mt. Washington Glass, by Jeffrey S. Evans, be working to finalize a fiberglass joint venture in the president of Jeffrey S. Evans & Associates in Mt. Indian state of Tamil Nadu to primarily serve the Indian Crawford, VA; market,” said Thomas P. Kerr, PPG vice president, • Something Old and Something New: An Investigation fiberglass. “We are encouraged by the prospect of con- of Some Glass Decorating Techniques Used in Early tinuing to expand PPG’s global reach, particularly in 20th Century American Factories, by William emerging markets.” Gudenrath, resident adviser of The Studio and president According to Kerr, the projected expansion of the of the Fellows of The Corning Museum of Glass. Indian economy will help drive demand for fiberglass in The Seminar will also feature a special expert panel dis- such end-use applications as infrastructure, transporta- cussion, Focus on the Objects: Tips for Scholars, Collectors, tion and wind energy. and Connoisseurs, and optional tours of the Museum. “PPG does not currently operate a fiberglass manu- During the Seminar, the Museum will also unveil facturing facility in India, but we export fiberglass the 2011 Rakow Commission piece, Five Pods by artist to the region to support our customers’ operations Ann Gardner. The piece will be the first Rakow there,” Kerr said. Commission in mosaic.

glass machinery plants & accessories 5/2011 news & PRODUCTS

FUTRONIC SIGNIFICANT INCREASE IN SALES In the fiscal year, which ended 31 March 2011, futronic GmbH generated sales revenues of around EUR 7.2 million. This represents an impressive increase of approximately 14% compared to the previous year for the German company. The share of sales from projects for customers outside the glass industry rose to just under 30%. futronic is optimal- ly placed to continue its steady growth trajectory as it enters the new financial period with its order books well filled. The company is currently on the lookout for sever- • Batch al qualified staff. The current order situation and the level of development Plants and production capacity utilization in the next few months are excellent. Although the company is endeavouring to handle peak workloads with the help of temporary employ- ment agencies in the short term, a firm commitment to growth has been promised for the medium term. The sales growth achieved in the fiscal year, reflects the • Turnkey positive overall economic trend. The investment climate both in the container glass industry – futronic’s core mar- Projects ket – and in its fledgling industrial automation segment has improved tangibly. Parallel to this, the company has suc- cessfully extended its worldwide sales network in the last twelve months and presented its products and services at numerous international exhibitions. About 50% of all orders from customers spanning a variety of market segments are received from abroad, with the majority of them being machinery for new plants or • Glass Furnaces the modernization of existing equipment in the glass pro- duction industry. The successful launch of the new FDU24S drive system plays an important role here. At the same time, futronic has recorded a significant increase in commissions from the mechanical and plant engineering sector, for instance in bulk solids handling: their share of total sales leapt from 11% in the corresponding period last year to 29% this year. The trend in product business is similarly encouraging. Henry F. Teichmann, Inc. The Opanski 2002, for example, has meanwhile gained a firm foothold in the market. Engineers and Contractors to the Glass Industry This warning system for oil separators based on radio 3009 Washington Road technology was developed by futronic together with a partner and is sold through, and installed by, authorized McMurray, PA 15317-3202, USA distributors. Fax: +1 (724) 941-3479 www.hft.com futronic GmbH is one of the world’s top three suppliers in the field of complex automation solutions for plant and +1 (724) 941-9550 equipment manufacturers in the glass production industry. The company has grown considerably in recent years: [email protected] [email protected] a team of 61 staff currently support around 900 installa- tions worldwide. news PEOPLE & CAREERS 18 & PRODUCTS BRITISH GLASS STEPPING UP LEGISLATION FOCUS WITH NEW ROLE British Glass aims to step up lobbying on recycling EMHART GLASS and packaging issues, and has promoted Rebecca Cocking to the new role of head of container affairs. JOINT VENTURE IN CHINA Cocking was previously recycling manager at the organi- WITH SANJIN zation, a position she held for six years. She started working at British Glass in 2000 and has played a key role in devel- Emhart Glass, the leading global supplier of oping industry policy in relation to EU and UK recycling and machinery and equipment to the glass manufactur- waste legislation. ing industry, is pleased to announce that it is entering into The new position will focus on legislation, publicity and a joint venture with Shandong Sanjin Glass Machinery lobbying activities to support the use and recycling of glass. Co. (Sanjin), based in Zibo in Shandong Province, Cocking will be in charge of communications and liaisons China. with other trade bodies such as FEVE, Packflow, the Sanjin is China’s undisputed market leader for contain- Packaging Federation, as well as the provision of advice, data er glass machinery and equipment. Having become a pri- and information to the UK glass sector. She will be support- vately held company in 2004, the firm has grown rapidly ed in the role by data analysis officer Lucinda Heneghan. to achieve sales of CNY 371 million and around 1,200 British Glass chief executive Dave Dalton said: “Rebecca employees by 2010. is a well respected figure in the industry and has considerable The joint venture offers a perfect fit in terms of pro- experience and knowledge of the glass sector. I look forward duct portfolio. While Sanjin focuses on low-cost glass to her expanding her influence in this new role.” forming machines, forehearth, annealing lehrs and pal- letizers for the domestic market, Emhart Glass imports more advanced glass-forming and inspection machines. Piegarese itself was founded in 1960, when it boasted the Under the joint-venture deal, which is subject to town’s mayor as its first president. approval by the Chinese authorities, Emhart Glass will Today, Vetreria Piegarese has grown into a leading acquire a 52% equity interest in Sanjin and subscribe to a Italian glassmaker. The firm’s modern plant has two fur- capital increase bringing its final holding to 63%. naces and state-of-the-art parallel-motion AIS machines, The new venture will operate independently of the which are used to produce a wide range of bottles and jars Emhart Glass group, under the Sanjin brand name and for products including waters, drinks, oils, tomato paste management. Emhart Glass will provide additional man- and vinegar. agement expertise and technology know-how. In 2010, Vetreria Piegarese sought a replacement for its “I’m delighted that we have finalized this joint-venture IS 8+8 tandem machine. Following careful research, they deal, which will be hugely beneficial for both parties,” opted for a ten-section triple-gob NIS machine from comments Martin Jetter, Emhart Glass’ President. Emhart Glass, customized for quad-gob production. “Strategically, our aims are perfectly aligned, and our NIS was Vetreria Piegarese’s preferred solution for product ranges are highly complementary. We believe the improving productivity and reducing headcount. The use combination of Sanjin’s cost-effective equipment and our of NIS opens the way for easier and simpler triple-gob advanced technology will create a major new force and set production of bottles for wine and olive oil, two key prod- new standards, for glass forming as well as for glass uct groups for the firm. It will also allow quad-gob pro- inspection, in this fast developing country. On a commer- duction for the first time. cial level, China’s continuing economic growth, coupled NIS (Next Generation IS) was introduced by Emhart with international breweries choosing to site their produc- Glass in 2000, bringing customers quicker performance, tion here, is driving strong demand for high-quality glass reduced workout times and improved mould life – as well containers. We feel this joint venture is the ideal way for as enhanced energy consumption and reduced noise. both companies to meet local demand for efficient, accu- Originally launched in a double-gob configuration, it has rate glass production for the years to come.” been available in a quad-gob form since 2005. In conjunc- tion with Emhart Glass’ FlexIS process control system, it represents the most advanced container-forming solu- PIEGARESE BUYS FIRST NIS MACHINE tion on the market. IN ITALY “We’re very proud and pleased that Piegarese has cho- Emhart Glass has announced the first purchase of one sen NIS for this important addition to its plant,” com- of its NIS container-forming machines by an Italian ments Emhart Glass’ President. “I’m confident it will client, Vetreria Cooperativa Piegarese. realize plenty of benefits as a result of this decision. For Vetreria Piegarese is located in Piegaro, close to us, this deal is a major step into a very important nation- Perugia in central Italy. The town of Piegaro has a tradi- al market, and we hope that other Italian glassmakers will tion of glassmaking that dates back to the 13th century. soon be following in Piegarase’s footsteps.”

glass machinery plants & accessories 5/2011

news 20 & PRODUCTS

cussions already engaged with investors in a view to DUROBOR give the company a stronger financial surface and achieve the necessary new investments, essentially a ‘PROCEDURE OF JUDICIAL new generation 100 tons furnace to replace the existing REORGANIZATION’ PERIOD 2 x 60 tons furnaces. Although the company has been demonstrating, in a GRANTED difficult international economic environment, its ability Following the petition filed by Durobor on 24 to increase its sales by 8% in the first six months of June 2011, the President of the Trade Court of 2011 versus same period in 2010, it is still behind the Mons has officially granted Durobor the benefit of a ‘pro- very ambitious budget originally planned for this year cedure of judicial reorganization’ for a period of six and the financial results are therefore under strain. months, renewable if needed for maximum six months. These measures will allow Durobor to strengthen its This will allow Durobor to pursue and finalize dis- creativity and efficiency in a changing world. PEOPLE & CAREERS

Emhart Glass’ headquarters in Cham, EMHART GLASS while dividing his time between the VICE PRESIDENT OF group’s L&M sites around the world. “I’m delighted to welcome LOGISTICS AND Christer to Emhart Glass as our new VP L&M,” comments Martin Jetter. MANUFACTURING “He brings formidable operational Emhart Glass, the leading skills and managerial experience to global supplier of machinery the job, and will play an essential and equipment to the glass manufac- role in developing the global supply turing industry, has appointed chain and manufacturing base on Christer Hermansson to the post of which our future success depends. vice president of Logistics and I’m looking forward to working with Christer Hermansson, Emhart Manufacturing (VP L&M), effective him, and I’m confident that his Glass’ new vice president of 16 May 2011. appointment, along with internal Logistics and Manufacturing Hermansson gained a Master of promotions, will further improve the Engineering degree in electronics at efficiency and dynamism of our glob- “I am sure all my colleagues will the Institute of Technology in Lund, al organization.” join me in thanking Bertil for his Sweden. Hermansson replaces Bertil contribution to our success over the Before joining Emhart Glass he Bjugård, who has decided to retire. last 16 years,’ says Martin Jetter. held the post of managing director at Bjugård joined Emhart Glass in 1995 ‘His hard work and dedication have Partner Tech Vellinge AB, Sweden, a as general manager of the group’s given us some of the most advanced contract manufacturing company. He Swedish operations, following a Hot End manufacturing facilities in has broad technical and managerial long career in Swiss company Landis the world, and his impressive skills gained from management posi- & Gyr (now Siemens Building achievements will now be built upon tions in companies such as ABB, Control). In 1998, he took over by Christer Hermansson. I wish Schindler and Sanmina, as well as responsibility for Logistics and Bertil all the best for a long and very experience of working in China and Manufacturing as VP L&M, a post happy retirement.” other Asian countries. he held until his retirement. Emhart Glass, a division of As VP L&M, Hermansson will As VP L&M, Bjugård restructured Bucher Industries AG, is headquar- lead the functions of global sourcing, Emhart Glass’ manufacturing setup, tered in Cham, Switzerland, with manufacturing and logistics within enhancing its Hot End infrastructure offices and manufacturing facilities Emhart Glass, reporting directly to and overseeing the development of located throughout the world. The President Martin Jetter. He will also two highly efficient Hot End manu- company is a leading supplier of hold the post of MD of Emhart Glass facturing units in Sweden and machines, controls, and parts to the Sweden AB. He will be based at Malaysia. glass container industry.

glass machinery plants & accessories 5/2011 news & PRODUCTS

GERRESHEIMER INCREASE IN PRODUCTION CAPACITY FOR COSMETICS SECTOR The Gerresheimer plant in Tettau (Germany) manufactures perfume flacons, crème pots, make- AnnealingAnnealing andand DecoratingDecorating up bottles and other products for the cosmetics industry. LEHRSLEHRS The recently modernized glass melting furnace has a melt- ing capacity of around 90 tons per day and a 55 square meter melting zone. This, plus an additional production line, has increased the plant’s production capacity by around 50 mil- lion units to 650 units per year. It took 150 specialist per- sonnel 46 days to build the new furnace. The investment Belt and Spindles has created around 30 new jobs. TEMPERING Lines “Our customers not only expect us to produce glass in first-rate quality, but also to be highly innovative and deli- ver excellent results. The new oxygen melting furnace is a milestone for us. Not only does it enable us to increase our production capacity, but also to set new standards of quali- ty, productivity and environmental friendliness,” said Bernd Hot-end and Cold-end Hoerauf, CEO of Gerresheimer Tettau GmbH. COATING Equipments The new glass melting tank is an oxygen furnace that operates with gas, electricity and oxygen. Each one of its ten burners can be individually adjusted. As a result of this advanced technology, Gerresheimer can even better meet the necessary high quality for the cosmetics market. An addi- tional production line was also installed at the plant, bring- ing the current total to five. In the remodelling process, the CULLET processing plants so-called ‘cold end’, i.e. the testing and packaging equip- Scraper Conveyors ment, was completely overhauled and adapted. The new oxygen furnace satisfies all statutory require- ments of exhaust gases and air purity, and it has a complete- ly sealed melting basin to improve energy efficiency. In the process of capacity extension, the plant’s own oxygen apparatus was correspondingly extended and adapted. The Gerresheimer Group realizes revenues of around Over 1000 machines in 45 countries EUR 1 billion and has around 10,000 employees at 45 quality since locations in Europe, North and South America and Asia. Engineering 1984

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[email protected] Contact us: www.vidromecanica.com news 22 & PRODUCTS FIBERGLASS VITRO JOHNS MANVILLE TEXAS COURT GRANTS EXPANSION OF FIBERGLASS CHAPTER 15 RECOGNITION PRODUCTION Vitro S.A.B. de C.V. has announced that on 21 According to Johns Manville (JM), its July 2011 the United States Bankruptcy Court for expanded furnace, scheduled to start up in the the Northern District of Texas presiding over its Chapter fourth quarter of 2012, will expand the production of 15 case entered an order granting recognition as a foreign selected products by as much as 40%. main proceeding to Vitro SAB’s voluntary reorganization “We feel confident that this major investment will concurso proceeding pending in Mexico. The Recognition continue to support our customers’ plans for growth, Order extends the automatic stay under the US Bankruptcy and underscores JM’s commitment to growing the Code to actions against Vitro SAB in any jurisdiction composites industry,” states Enno Henze, vice presi- within the US by all its creditors, including holders of dent and general manager for Engineered Products 2012, 2013 and 2017 notes issued by Vitro SAB. This Europe/Asia, Johns Manville. ruling was made four days after the same judge had grant- JM’s products include ThermoFlow® chopped ed a preliminary injunction protecting Vitro Packaging strands and StarRov® LFT Roving for thermoplastic Mexico, S.A. de C.V. compounds and, for thermosets, StarRov® Roving for According to the order, “Section 1517(a) of the continuous glass reinforcement and MultiStar® Roving Bankruptcy Code provides that the court shall enter an order for choppable glass strands. granting recognition if (1) the foreign proceeding for which Johns Manville, with headquarters in the US, is a recognition is sought is a foreign main proceeding or a for- manufacturer of products for building insulation, eign non main proceeding as defined in section 1502 of the mechanical insulation, commercial roofing, and roof Bankruptcy Code; (2) the foreign representative is a person insulation, as well as fibres and non-wovens for com- or body; and (3) the petition meets the requirements of sec- mercial, industrial and residential applications. tion 1515 of the Bankruptcy Code.” The order also notes that the parties do not dispute that the Voluntary Mexican Proceeding is a foreign main pro- time they have been asked to do so by a petitioner who was ceeding; those in objection, however, argue “that recogni- appointed by the Mexican debtor, without exception. The tion should not be granted because the requirements of sec- objecting parties argue that the person designated as the for- tions 1517(a)(2) and 1517(a)(3) have not been satisfied. The eign representative would have a conflict of interest and central issue before this Court presently is whether the would be called upon to investigate himself. This possibil- debtor in the Mexican proceedings can name its own ‘for- ity is not a disqualification from service as the foreign rep- eign representative,’ required for the application for recogni- resentative under the statute.” tion under 11 USC § 1517.” Vitro SAB commenced its Chapter 15 case on 14 April Vitro argued that “under a proper construction of section 2011 seeking recognition in the US of the Mexican 101(24), US bankruptcy courts should recognize a foreign Proceeding, in furtherance of its restructuring plan for its debtor in possession (or its appointee) as a proper foreign global enterprise. The Recognition Order became effective representative, showing that in a concurso proceeding, upon entry and will continue in effect pending the out- unless the judge orders otherwise, a Mexican debtor retains come of the Mexican Proceeding. the authority to manage its enterprise during the proceed- “Vitro is now able to continue with its financial ing’s conciliation stage, similar to a debtor in possession.” restructuring process, even if it should face further legal They were countered by arguments from objecting par- action with benefit of the protection granted by the ties saying that: “only the examiner, conciliator or the Concurso Mercantil in Mexico and by Chapter 15 of the sindico appointed by the court in Mexico, may act as a for- United States Bankruptcy Code,” says Alejandro Sánchez eign representative, and once an insolvency declaration has Mújica, Vitro’s general counsel. been entered, this task falls on the conciliator exclusively.” Founded in 1909, Vitro, S.A.B. de C.V., is the leading “This Court does not write on a clean slate on the glass manufacturer in Mexico, and one of the largest in issue. As demonstrated by Vitro in its briefing, in all of the world, backed by more than 100 years of experience the other ancillary proceedings filed in U.S. Bankruptcy in the industry. Headquartered in Monterrey, Mexico, the Courts in relation to Mexican concurso proceedings since company has subsidiaries in 10 countries throughout the inception of Chapter 15, have found that recognition Europe and the Americas, through which it offers high should be granted. Moreover, U.S. bankruptcy courts have quality products and reliable services that address the granted recognition of concurso proceedings every single needs of two distinct businesses: containers and flat glass.

glass machinery plants & accessories 5/2011 news 23 & PRODUCTS

container glass, tableware, and bending and tempering. DURA TEMP Dura Temp’s range of high temperature materials and products virtually eliminate damage to glass on account of DISTRIBUTOR FOR VIETNAM thermal stress, oil absorption, and abrasion. Dura Temp, supplier in hot ware handling solu- tions, has announced that it has appointed Trirex International Co. Ltd. as its Authorized Distributor for Vietnam. Trirex is also the Authorized Distributor for FIVES STEIN Dura Temp’s products in Thailand. With the recent joint venture between Thailand’s Berli Jucker Public Co. Ltd. COMPLETE TIN BATH FOR AVIC (BJC) and Owens Illinois (O-I) in Vietnam, Dura Temp Fives Stein, through its Chinese subsidiary Fives recognized the need to have a distributor for Vietnam Stein (Shanghai) Industrial Furnace Co. and its located in South East Asia. Belgian subsidiary Fives Stein Belgium, is implementing This will ensure a more timely delivery and response to a contract for the Chinese glassmaker AVIC (Hainan) Vietnamese customers. Special Glass Materials Co. Dura Temp Corporation and Trirex International Co. This contract includes the design, supply and commis- Ltd. have worked together for over 11 years. sioning of a complete tin bath for a new float glass line Since 1983, Dura Temp Corporation has provided with a maximum daily production capacity of 600 tons. the glass industry with superior hot glass handling This state-of-the-art line, dedicated to the production of materials and quick-change parts and assemblies, solar glass and special glass, will be located in Hainan providing a variety of ware handling solutions for region. The start-up is scheduled by the end of this year. $ 728&+ 2)*/$66 6+((7 +$1'/,1*6<67(06 )520 $/:$<6(

7KHZRUOG¶VZLGHVWUDQJHRI JODVVKDQGOLQJFDVWRUVHQVXUH VPRRWKPRYHPHQWRIVKHHW PDWHULDOVZLWKGHOLFDWHRU SROLVKHGVXUIDFHVVXFKDVJODVV JUDQLWHZRRGSODVWLFSDSHU DQGFDUG

0LOOHU6WUHHW$VWRQ %LUPLQJKDP%1)(QJODQG 7HO   )D[   (PDLOVDOHV#DOZD\VHFRXN :HEVLWHZZZDOZD\VHFRP news 24 & PRODUCTS

history of the glassworks dates back to 1883 when new LUXE PACK MONACO production in Kyjov expanded the successful glass empire of the Reich family. The Kyjov glassworks lasted through 2011 the period of the monarchy, the first Czechoslovak Republic, both World Wars, the totalitarian regime and the THE SHOW FOR CREATIVE velvet revolution. Its new chapter began 20 years ago on 1 PACKAGING November 1991, with the merger of the companies Moravia Glass and Vetropack. This was one of the first pri- The 24th edition of Luxe Pack Monaco, vatizations after the velvet revolution. The name of the described by its organizers as ‘a unique opportu- glassworks changed to Vetropack Moravia Glass, and the nity for luxury brands decision makers to find a compre- company became part of the international Vetropack Group, hensive offer of packaging solutions’, will be held 19-21 a leading European container glass producer. October 2011 at the Grimaldi Forum, Monte Carlo. Thanks to the strength of Vetropack, considerable Luxe Pack Monaco offers the most comprehensive investments have taken part, now making the glassworks range of packaging suppliers for the luxury industry of one of the top European companies in terms of technolo- packaging trade shows, materials and know-how: glass, gy, and a leading container glass producer in the Czech plastic, paper, cardboard, pumps, ribbons, boxes, samples Republic. labels, not to mention the designers, decorating tech- niques, finishing, and more. The three-day show will include conferences and CORNING debates on current topics, led by renowned experts and entertainment areas for inspiration: design, luxury codes, EXPANSION OF CLEAN AIR trends, spirits pack revolution, sustainable trend, luxury PRODUCTS FACILITY Chinese development. The 2011 edition promises to provide visitors with Corning has announced that its board of directors ingenious new packaging solutions, also with integrated has approved a capital expenditure plan of approx- sustainable development criteria. Thus, the displays and imately USD 170 million to further increase the capacity the 2011 Luxe Pack in green Award will be there to guide of its clean air products plant in Shanghai, China. visitors, always looking for eco-designed solutions. The investment will be used to expand the Corning The Luxe Pack Trends Observer aims at decoding the Shanghai Company Limited (CSCL) facility and to launches of the year to identify areas of future develop- increase its capacity to manufacture emissions control sub- ment and will give indications of the current trends and strates for light-duty (automotive) passenger vehicles. This helps brands in their future developments. expansion is expected to be complete and operational in the Luxe Pack Monaco will therefore bring together a third quarter of 2013. panel of experts in packaging design and creation; joined Mark Beck, senior vice president and general manager, this year by a sociologist and an expert in market research Corning Environmental Technologies, said, “Global sales and forecasting. of automobiles, particularly in China and across Asia, are forecasted to grow steadily over the next several years, increasing demand for Corning’s advanced substrates. Strict emissions regulations around the world are driving vehicles VETROPACK MORAVIA to use more substrates than before and to use advanced sub- strates. This significant investment will help us to meet the GLASS growing demand. It also demonstrates our commitment to improved service to our customers and to maintaining a OPEN DAY leadership position in the emissions control industry.” Vetropack Moravia Glass organized an Open “Corning has been investing in China for more than 25 Day on Saturday, 13 August, which was held as years,” said Eric S. Musser, chief executive officer of part of the Moravian Slovakian Year Festival Slovácký rok. Corning Greater China. “Today’s announcement, the third The glassworks is a traditional sponsor of this event and, expansion of our automotive substrate facility, marks during the Festival, also celebrated the 20th anniversary of another important milestone in our commitment to China. the glassworks’ incorporation into the Vetropack Group. A As the first substrate manufacturer to enter China 10 years total of 1,800 people were able to observe the production ago, we are proud that we continue to support China’s of glass bottles and jars. automotive industry through a combination of strategic With its more than 450 employees, Vetropack Moravia investments, innovative technologies, and values-based Glass is one of the important employers in its region. The market leadership.”

glass machinery plants & accessories 5/2011 news 25 & PRODUCTS

ing Government’s understanding and awareness GGF of the glass and glazing industry and its energy efficient products.” ANNUAL REPORT SHOWS Within the Annual Report, the GGF also revealed its STABILITY AND OPTIMISM plans to conduct a Strategy Review covering activities, structure, governance and resource levels. The UK Glass and Glazing Federation (GGF) has The outcome of this review is expected in 2012 and released its Annual Report for 2010 showing a should map outa clear strategic direction for the GGF stable financial position against the current uncertainty in over the next five years. the UK and world economy. The Annual Report 2010 also touches on the The President of GGF, Phil Brown, commented, Federation’s recent work to date and underlines the inten- “Despite the fragile state of the UK economy, it was very tions to strive for new and better benefits to support all encouraging to see that the Federation was able to recruit GGF members regardless of size, profile or market posi- new companies to membership.” tion. The Annual Report also highlights many of the cam- Nigel Rees concluded, “Our members have helped us paigns and projects the GGF has been consistently work- stay relatively strong throughout 2010 and we are there- ing on since 2010, including technical and political issues fore optimistic about the future, setting the standards with such as Green Deal. our technical expertise and continuing to be the voice of Nigel Rees, chief executive underlined the GGF’s the industry in the political arena. activity “Although Green Deal has taken up a great deal The best members in the industry deserve the best trade of time and effort, we have made huge strides in improv- federation and we will ensure we retain this position.”

Quality is not chance, it is work and devotion news 26 & PRODUCTS

VETROPACK POSITIVE PERFORMANCE IN A STILL DIFFICULT ECONOMIC ENVIRONMENT In the first half of the financial year, the Vetropack Group generated consolidated gross revenue of CHF 306.7 million (first half of 2010: CHF 331.8 million). Consolidated EBIT totalled CHF 42.8 million (first half of 2010: CHF 42.6 million), and con- solidated net profit for the first half of the year rose to CHF 25.7 million (first half of 2010: CHF 19.6 mil- lion). The cash flow margin reached a strong 21.0% (first half of 2010: 19.3%) of gross revenue. HEYE In the first half of the financial year, the prevailing econom- ic factors were the strong Swiss franc and a market with no GLASS ELITE MEET AT FUTURE clear signs of a sustainable upturn in demand. In this envi- ronment, the Vetropack Group generated consolidated gross OF GLASS SYMPOSIUM revenue of CHF 306.7 million (first half of 2010: CHF The 5 and 6 September had the motto “The 331.8 million), down 7.6% year-on-year. However, after Future of Glass”, when more than 50 experts of currency adjustments, an increase of 2.7% was attained. the glass industry met up at the Heye International Demand stabilized at the previous year’s level and only Symposium. The guest list consisted of representatives showed restrained growth in individual countries. Ukraine’s of the leading glass container manufacturers throughout newly introduced alcohol tax significantly curbed consump- the world, whether from the US, Mexico, China, India, tion and, thus, demand. The Vetropack Group’s sales vol- Russia and, of course, Germany and Europe. ume totalled 2.16 billion units of glass packaging (first On the first day, the topic Future Trends was on the half of 2010: 2.20 billion). The strategically important agenda. The futurologist Patrick W. Jordan gave a preview export markets were expanded further. The export share of the Super Trends for the 21st century, supplemented by increased to 41.4% (first half of 2010: 39.9%). quantitative forecast of the global glass market by Despite the ongoing negative currency effects, the con- Euromonitor. Based on these impressions, the speakers solidated EBIT remained virtually stable at CHF 42.8 mil- and the audience discussed strategies and opportunities for lion (first half of 2010: CHF 42.6 million). As a result the container glass industry. After this look into the of the essential price changes and the optimization of the future, the evening was a journey into the past of glass product mix, the EBIT margin reached 14.0% (first half of manufacturing, at the industrial museum “Gernheim 2010: 12.8%). Glassworks”, where visitors watched a glassmaker manu- Consolidated net profit for the first half of the year rose facture a historic storage jar, used in the 19th century for by 31.1% to CHF 25.7 million (first half of 2010: CHF preserving food. 19.6 million). The improved margin structure and the The second day was marked by success stories of cus- reduction in exchange rate losses as compared with the tomers and discussions on technical solutions for the pro- previous year were key factors in this positive develop- duction process, with the aim of finding ways to produce ment. Cash flow remained at the same level as the previ- container glass even more efficient and more sustainable. ous year, at CHF 64.3 million (first half of 2010: CHF Solutions for assortment production, the new press dura- 64.0 million). The cash flow margin remained strong at tion control as well as innovative camera-based inspection 21.0% (first half of 2010: 19.3%) of gross revenue. systems were discussed. There are still no signs of a significant improvement The programme was rounded off by a visit to the city in the economic environment for the second half of 2011. of Hamelin, home of the famous Pied Piper of Hamelin, Furthermore, demand is not expected to rise significantly followed by boat trip on the river Weser. Guests at the in Western or Central Europe this year. symposium appreciated the balanced programme and It remains difficult to predict the development of the talked of one of the best industry-related event in recent exchange rate and its impact on results. Based on the pre- years. Due to the very positive feedback Heye sent currency trend, EBIT and net profit are expected to International will continue these events in the future. languish behind the previous year’s values.

glass machinery plants & accessories 5/2011 technology 27 5/2011 TECHNOLOGY glass machinery plants & accessories GAUGING MSC & SGCC: MSC INNOVATIVE INNOVATIVE rotating machines to work at their full capacity. CONTACTLESS CONTACTLESS INTRODUCING Contact Gauging ) solution. The NCG does not require tooling The Contact Gauging ) solution. management (no stock, no maintenance exchange), which directly management (no stock, no maintenance exchange), Dimensional control of neck and finish without contact is explained to Dimensional control of neck and finish without us in this article from MSC & SGCC, presenting its innovative NCG (Non reduces the cost of ownership, while enabling the latest generation of reduces the cost of ownership, while enabling Pascal Leroux Pascal MACHINES MSC & SGCC - PRODUCT MANAGER - MULTI-CONTROL TECHNOLOGY

IMENSIONAL trol principle using plastic gauges CONTROL implies a complex and expensive OF NECK AND tooling management for glassmak- D FINISH ers. Moreover, the contact between In the present state of technolo- the plastic and the glass container gy, the dimensional control of the represents a true risk for article neck and finish, commonly named breakage and contamination. plug function, is based on a Today, the best way to avoid mechanical system with contact. these constraints is to choose a non- This mechanical technology contact gauging principle and this requires high-level maintenance is the reason why MSC & SGCC is due to the current production speed. presenting its innovative NCG For instance, with a cruise speed of (Non Contact Gauging ) solution. more than 250 BPM, MSC & SGCC’s recommendation would be NON-CONTACT GAUGING to completely refurbish the plug The NCG is the new available assembly every two years. The con- gauging measure operating without technology contact with cameras. Recent tech- NCG Non Contact Gauging system nology applied to a concept used in our machines for 20 years enables us to provide the market with a reli- able and efficient system. The NCG is designed to measure: the internal diameter of the neck, the external NCG distortion defect detected diameter of the finish, the dip and saddle, the offset finish and the tion. Our numerous trials have bent neck. It is currently operating revealed an accuracy of 5/100 mil- on beer, soft drink and penicillin limetre. articles. The next step is to The operator just fills out his provide an innovative solu- article file with all the thresholds tion for glassmakers’ specif- defined by the Quality Control. ic needs on corked wines The BOC can also be used on bottles, ‘champenoise’ method and penicillin ISO finish to measure the wide mouth jars. external diameter. MSC & SGCC can implement the NCG solution on most world- DIMBAG – THE HORIZONTAL wide rotating machines. This system CAMERA is designed to be installed on a rotat- The DIMBAG measures finishes ing station and works with two cam- up to TO38, the external diameter, eras, one horizontal and the other the dip & saddle, the offset finish vertical, associated with continuous and the bent neck. LED light sources. Based upon an innovative light- ing principle, the three light sources BOC – THE VERTICAL CAMERA and their dedicated screen improve The BOC measures the internal the contrast of the finish and neck diameter of the neck. Thanks to the edges. The system takes a sequence vertical camera combined with the of eight different trigged pictures light source located below the slid- equally distributed around the arti- ing plate, the system is able to take cle. The management of this eight independent pictures of the process enables to have a high effi- neck up to 50-millimetre depth. ciency of the repeatability. After calibrating the NCG, on each According to his needs, the oper- picture we measure 256 diameters ator can set up the DIMBAG to that we compare with a reference measure the following items: image in order to check the mini- • up to eight control areas of exter- mum, the maximum and the distor- nal diameter with an accuracy of

28 glass machinery plants & accessories 5/2011 1/10 millimetre. We can pro- gramme several control algo- rithms to inspect the minimum, maximum and average external diameter, as well as internal and external thread. As the solution works with a lateral camera, it becomes possible to measure areas (threads, beads) that were not accessible with the mechani- cal solution; • thanks to the high resolution of the eight pictures on the finish area, we can measure the aver- age slope on the finish surface, as well as the standard deviation of the slope with an accuracy of 5/10 millimetre. The unfilled fin- ish can be measured only if it is located on the external edge of the finish; • by learning the height of the bot- tle, we search for under height and over height containers with NCG device an accuracy of 2/10 millimetre; • the NCG detects the offset finish to regulate their process. It is no Moreover, the mechanical sys- by comparing the centre of the longer a device that only rejects tem is often the main limitation for finish with the neck axis; defective bottles; thanks to mea- cruising speed, and the NCG • by using a special algorithm on sures, the system will display enables the latest generation of the long neck containers, we trends informing the operator at the rotating machines to work at their measure the offset of the neck hot-end area to react before reach- full capacity. The NCG keeps the axis with reference verticality. It ing the threshold limit. same accuracy even at higher becomes related to the bent neck The NCG replaces an intrusive speed. Thanks to the DIMBAG hor- detection. mechanical device by a contactless izontal camera, we offer new solution complying with HACCP inspection possibilities in zones PROVIDED BENEFITS standards. At the same time, there is such as threads and beads, which By replacing a system limited to no more tooling management (no were so far unreachable. a ‘go - no go’ verdict, the NCG stock, no maintenance exchange), As for the whole range of MSC delivers exhaustive measures for therefore directly reducing cost of & SGCC machines, NCG benefits each article enabling glassmakers ownership. from an easily accessible article file database where the operator, within a few basic operations, can down- load or save a setup sparing pre- cious time and money. ■

MSC & SGCC

ZA des Plattes 1 Chemin des Plattes - 69390 Vourles France Tel: +33 – 4 – 37201565 Tel author: +33 – 4 – 37201542 Fax: +33 – 4 – 78079450 NCG threads measurement E-mail: [email protected] www.msc-sgcc.com

glass machinery plants & accessories 5/2011 29 GOLDENGLASSWORKS ANNIVERSARY PROFILE golden anniversary

Fonderie Valdelsane: Valerie Anne Scott 50 YEARS OF SPECIALIZATION IN MADE TO MEASURE PRODUCTS

30 glass machinery plants & accessories 5/2011 HE COMPANY - THEN AND NOW With its 50 years of his- Fifty years of history. This is the first thing T tory, Fonderie Valdelsane, based in the traditional glassmak- that springs to mind when speaking ing area of Italy – Tuscany – is proud of its origins. Founded as a about Fonderie Valdelsane. And family-run company with three partners: Gerbi, Cioni and Fasi, the company still remains so with speaking to Roberto Gerbi, President with second and third generations of two of the three founding fami- of the Board of Directors and second lies – Gerbi and Cioni – still run- ning the company now. generation of the founders of Fonderie Development and investments were and are a strong commitment Valdelsane, it is clear that the traditions of the company and its owners, which has, over the years, moved of investments and developments more and more on to automation and technology to improve its pro- are strong. duction, of course, but also to make the workplace a better envi- Founded in 1961 by three partners: ronment for its workers. This is clear to see if we consider that Gerbi, Cioni and Fusi, the company many of the personnel at the com- pany remain there for most of their started its activities in the sector working life. Company production is based dedicated to special metals and has, on the two metals used in glass- making moulds. The diverse types since then, continued to develop and of metals are chosen depending, not only on the end product with expand to become the foundry that it respect to quality and working life of the moulds, but also on the now is. With the second and third process that the same materials and moulds must undergo. generations of two of the original Of course, the choice also depends greatly on the quality, families of the founders now in the quantity and speed of bottles to be manufactured since cast iron does company – Gerbi and Cioni – Fonderie not enable to reach the extreme seeds that can be reached with Valdelsane is continuing to invest, bronze, since the heat conduction of the latter is certainly higher expand and develop in its speciality – than the former. And this is why cast iron makes foundry materials in cast iron and up for 90 per cent of Fonderie Valdelsane’s present production, bronze for glassmaking moulds. but future ideas are to concentrate more on bronze, as we will see later in this article. iron and bronze have many different glassworks and large international PRODUCTION types, according to their applica- groups, these two ‘basic’ products Of course it is easy to say that tions and to the company they are can diversify considerably, leading there are only two main products – destined for. Because Fonderie to 12 different types of cast iron and but this is not really true. Both cast Valdelsane works with both small five types of bronze. All these

glass machinery plants & accessories 5/2011 31 GOLDEN ANNIVERSARY

50 YEARS OF ACTIVITY

From left: Roberto Gerbi and Marcello Cioni, From left: Stefano Gerbi two of the founders of Fonderie Valdelsane and Gianluca Pacciani, two of the third generation At the recent celebrations for its Golden in the company Anniversary, Fonderie Valdelsane invited its entire workforce – 55 people – to a three-day event on the island of Ischia, just off the Gulf of Naples.

“At the beginning was the magic of shaping metal golden anniversary using the ancient art of shaping elements with fire. We then went on to harness this ‘magic’ improving control during which the science of processes came about and technologies developed and grew.”

“Courage to develop ideas and process automation brought about significant changes in the way of working and passion, resulting not just in pro- ducts but also in services. These were and are deve- loped hand in hand with the ability to listen and change the needs and demands of clients into solu- tions that work.” sion and we still have much to give and learn, and to continue the tradition of our company.” “We at Fonderie Valdelsane want to consider this “We are strong with the knowledge that we have, important anniversary as just one stage of the jour- with our work, contributed to the success ney we have undertaken. We have tenacity and pas of our clients.”

different types of metal are decid- Gobain, A rdagh, Vetropack, and informed us that the company has ed with or by clients as per many more. been ISO 9001 certified since 1994, their need of quality, speed, work- Fonderie Valdelsane can provide and recognized as an authorized ing life of the same moulds. The its own complete service and con- research laboratory since 1995. The larger glass groups, with their sultancy to all types and sizes of company is also recognized as a own in-house laboratories and glassworks, with regards to the reference name for the quality of its technical offices, require specific suitable metal, processes, machin- products. And speaking about pro- combinations, of course. When we ery, and so on, to ensure the clients duction also means personnel. We speak about large groups, we can the highest possible quality of end have already mentioned that many name Owens-Illinois, Saint- product. And Roberto Gerbi workers at the company prefer to

32 glass machinery plants & accessories 5/2011 of Naples, with all expenses paid by Fonderie Valdelsane, thus con- firming the excellent relationship the company has with its workers.

EXPORTS AND MARKETS Fonderie Valdelsane exports 75 per cent of its production to more than 22 countries – both directly, as a raw material, as well as when used as the product to make the moulds exported by mould manufacturers. In this latter situation, Fonderie Valdelsane’s products are processed in Italy by other companies who acquire the material, and then exported all over the world. With regards to markets, the European Union comes first and foremost, but the company is also stay on until retirement, and employees at the company, as well concentrating on intensifying sales Roberto Gerbi was extremely as a number of close collaborators, Eastern Europe, South America, proud to tell us that a recently- and, to celebrate the Golden North Africa and the far East, retired worker had actually been Anniversary – 50 years of activity thanks to the developments taking with the company for 42 years! – all were taken for three days to place in those areas right now. At present, there are 55 regular Ischia, a small island off the gulf Exports to other continents are

glass machinery plants & accessories 5/2011 33 GOLDEN ANNIVERSARY

more difficulty due to long trans- global crisi has hit hard in all sectors investment plans for the near future golden anniversary port times and, of course, the high and glass and its conneced sectors as we will be investing in automa- customs duties in some areas of the were involved of course. tion with regards to bronze, which, world. And with glassmakers need- “2009 was a difficult year for us, at present, is mostly manual.” ing their moulds in incredibly short of course, but the positive results of “These investments will also time, this can become difficult. 2010 gave us the possibility to make involve higher production and, there- But when quality is a fundamen- a comeback and compensate the diffi- fore, more personnel. We are also tal characteristic, this is where cult times of 2009. Production putting the finishing touches to a Fonderie Valdelsane is chosen. increased about 16 per cent, which building of 1,600 square metres, Being recognized and certified for its eventually took us to the same lev- which will take us to having a total high quality, the company is gener- els as those in 2008!” covered area of about 8,000 square ally a step ahead of international “In 2011, this postive trend is metres. And who knows? The future competition where quantity, speed continuing and we will reach could bring even more expansion!” ■ and quality are concerned. higher levels.” And being specialized is another “We have never stopped invest- extremely positive feature of ing because our belief is that a com- Fonderie Valdelsane. As Roberto pany that does not invest can never Gerbi says: “I believe that special- develop and grow. This year is no ization – and particularly with exception to the investment trend as regards to production and process – we will be here during August – the FONDERIE is the strongpoint of our company.” traditional month of holidays for VALDELSANE SPA Italy – to install two new furnaces INVESTMENTS, BOTH and a new processing machinery for Strada di Gabbricce 6 - Castellina Scalo 53035 Monteriggioni (SI) ONGOING AND IN THE synthetic powders – with modern- Italy FUTURE ization, automation and perfor- Tel.: 0577-304730 - Fax: 0577-304755 Speaking about the last few years mance in mind.” E-mail: [email protected] is not easy for any company. The “We also have quite ambitious www.fonderievaldelsane.com

34 glass machinery plants & accessories 5/2011 news 35 & PRODUCTS

UV INK CODING Thanks to the latest development from Beatson Clark, clients are, says the UK glass- maker, guaranteed even more assurance of high quality products. Thanks to a continuous plant of investments and improvements, Beatson is now extending the use of Ultra Violet Inkjet Coding equipment to all production lines. Philip Lamb, head of quality at Beatson Clark, commented: “Through our business strat- egy of continual improvements, this is he next phase to make certain our quality assurance is second to none. The new equipment will ensure every container has the date and time placed on it, which will mean we have 100% traceability back to each and every container manufactured. The key benefit of using the Markem Imaje Inkjet coder is that it uses Ultra Violet ink, which is not seen by the naked eye. Therefore this coding will not interfere with a cus- tomer’s own coding and can be placed anywhere on the container – from the shoulder to the foot – even where the label is to be applied.” UK-based Markem Imaje completed installation of this new state-of-the-art equipment at the end of July.

www.beatsonclark.co.uk.com news 36 & PRODUCTS

tech research, and projects that simplify the management CUTTING, FINISHING, and maintenance of the machines. Batisti products cover diverse processes of glass and DRILLING, GRINDING crystal, using both manual and automatic machines. The functions of the machines include: cutting, finish- AND ENGRAVING ing, drilling, grinding and engraving. The company also With over 40 years of experience in the manufacture has machines designed and manufactured as per special of machinery for the glass industry, Batisti Meccanica, client requests. based in central Italy, describes its production line Innovation and the creation of new machinery is con- as reliable and highly productive. Batisti’s ma- tinuous. Repairs and updates to the older machines are car- chinery ranges from drills, automatic saws, flattening ried out by Batisti’s skilled workers, directly at the facto- and cutting machines, marking machines, lathes, and ry or at clients’ premises. grinding machines. All machines manufactured by Batisti are studied, Founded in 1960 as a precision mechanical factory for designed and constructed as per detailed indications from second stage (cold processing) and manufacturing of auto- its clients. The shapes of glass items have become more matic machinery, the company has, over the years, dedi- and more complex over time and Batisti has followed all cated its activities to the design and construction of man- these needs, creating accurate, high-speed and easy to use ual and automatic machines for the processing of hollow machines. and flat glass, as well as crystal. The same machines are suitable for many different Each and every product manufactured by Batisti is made products, such as vases, lamps, glasses, tableware, etc., in following careful and attentive designs. Clients’ needs and crystal, soda lime, simple glass and also for the process- demands are analyzed in order to provide efficient and prof- ing of particular types of glass such as Pyrex, composite itable results. materials, marble, stone, and much more. Essential concepts are the quality of materials, high- www.batisti.it

glass machinery plants & accessories 5/2011 news 37 & PRODUCTS

CONTINUOUS DEVELOPMENT IN REFRACTORY PRODUCTION The main aim of development of MOTIM Fused With regards to development, the Hungarian company Cast Refractories Ltd. is, and has always been, meeting also depends on comments and feedback from designers the demand for larger sized melting furnaces, which is that and users, so as to define their future expectations with of manufacturing large sized and complicated shapes in regards to fused cast products. This feedback is then used premium quality. At the same time, the same emphasis is by MOTIM in its development programmes to respond to also given to smaller sized furnaces or those used for pro- needs and demands as they arise. ducing special glass. www.motim.hu

glass machinery plants & accessories 5/2011 news 38 & PRODUCTS

George Ord, managing director of IIT

pact milling technology means that fine grinding solu- INNOVATIVE MILLING tions need no longer be restricted to traditional power hun- gry mills that absorb precious factory floorspace. TECHNOLOGY On the contrary‚ with traditional mill size and energy UK-based International Innovative Technologies costs of converting granular materials into a fine powder Ltd. (IIT)‚ has developed new grinding technology that no longer an inhibiting factor‚ volume powder milling combines low energy consumption with a compact size applications can now be easily integrated into previously and powerful grinding force. inaccessible locations. As a result‚ as well as being suitable for the conven- In the glass industry work has also been carried out to tional grinding of a wide range of minerals and materials‚ show how the economic fine grinding of glass waste can the highly efficient and versatile milling system also has also be successfully utilized for commercial applications. the capability to economically convert waste glass into Historically, the unfavourable economics associated fine powders for a range of recycling applications. with the fine milling of glass waste in conventional The new M-Series powder mill from IIT comprises a grinding systems such as ball mills has largely ruled out technically advanced modular design capable of fine grind- potential applications in the brick manufacturing industry ing soft‚ medium and hard materials (to 9.5 on the Mohs and in filtration processes. scale) to 90% passing 45 microns and below. As part of its work on the economic, practical and IIT has successfully used the new technology for the technical challenges associated with the recycling of successful milling of glass waste to 50-75 microns to glass waste‚ the UK’s Waste & Resources Action demonstrate the feasibility and cost effective production of Programme (WRAP) has identified the considerable powdered glass product for potential use in recycling potential for powdered glass to act as a fluxing agent in applications such as a fluxing agent the manufacture of bricks. in brick manufacture and in filtration This work has shown how the addition of applications. powdered glass can successfully reduce the Compact and powerful‚ the cen- firing temperatures required during brick trifugal grinding mechanism of the manufacture – particularly when used with m-series is extremely energy effi- those types of firing clays that demand the cient with the vertical material flow highest energy levels. path and special roller assembly However, IIT has successfully undertaken ensuring that the force produced is the milling of glass waste to 50-75 microns translated into maximum particle to demonstrate the feasibility and cost effec- grinding power. tive production of powdered glass product. As a result‚ rather than rely on air- WRAP has estimated that the UK domes- flow to carry the feed materials tic window replacement sector generates through the mill and into contact with around 90,000 tonnes of glass every year. the grinding media‚ the new IIT mill Until now, all of that glass has gone straight utilizes natural centrifugal and gravi- into landfill and these figures are expected to tational forces to maximum effect. rise to between 160,000 and 250,000 tonnes As a result‚ extremely low electri- per year over the next 10 years. cal energy input is required relative The ability to economically mill and to particle size and volume of pow- recycle glass powder could therefore signifi- der output‚ with specific energy con- cantly reduce waste management costs asso- sumption typically between 5kWh/T ciated with landfill disposal of waste glass and 10kWh/T. and at the same time provide a completely Multi-stage grinding is achieved new income stream from this commercial through the incorporation of a num- application. ber of grinding modules in series In addition‚ similar opportunities for with particle size controlled both by powdered glass are also provided in water the number of modules and rotation- filtration and sports turf applications – both al roller speed applied. of which have also been researched and The development of the new com- developed by WRAP.

The IIT M-Series grinding mill www.iituk.com

glass machinery plants & accessories 5/2011 news 39 & PRODUCTS

FROM FOUR- TO SIX- AXES BALL-GATHERER ROBOTS Novaxion has announced the 10th ball-gatherer robot delivery from the beginning of this year. This important delivery was made possible thanks to the development of new models of the most recent six- axes robot named R6X2-R30iA. According to the French company, the user-friend- ly gathering software has been improved, thus offer- ing more possibilities and an option for Chinese lan- guage. The speed of the robot has been increased by 20%, therefore increasing production speed by 20% too, while quality remains of the highest standards. Since its creation in 2004, Novaxion has devel- oped a complete range of ball-gatherer robots, from four-axes robots to six-axes robots. The company’s partnership with the world leader of industrial robotics FANUC allows it to offer its clients a guarantee of two years with a stock of always-available spare parts and worldwide after- All Novaxion’s production can now be seen at the com- sales service. pany’s new website: More than 130 robots are up and running in glass- works all over the world, with the highest satisfaction of their users. www.novaxion-robots.com

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glass machinery plants & accessories 5/2011 SCREEN PRINTING Tecno5: PRINTING EXCELLENCE WITH CUSTOMIZED SOLUTIONS

Innovation aimed at customer satisfaction – this

screen printing screen is the main aim of Tecno5 – which manufactures a complete range of machinery and accessories for hollow glass screen printing. Combining research with the use of the most advanced manual to fully auto- technologies and the engineering know-how of matic eight-colour machines specialized in its highly qualified personnel, the company has direct screen printing on all kinds of shaped glass continued to grow, with present production now containers: from classic tableware to the most exported worldwide. sophisticated spirit and cosmetic bottles. Tecno5 also produces a complete line of com- ecno5 is a leader in the con- plementary equipment, such as lehr struction and commercializa- loaders, feeding tables, ink heating tion of machines and acces- system, conveyors and others. T sories for multicolour print- The successful business story of ing on glass items. Established in Tecno5 is founded on its ‘customer 1986, Tecno5 is a growing and care’ policy: from the analysis of expanding company: now exporting needs of its users to the design and 90 per cent of its total production construction of customized solu- to over 45 countries worldwide. tions. Tecno5’s numerous automatic There are currently more than 300 and semi-automatic machines offer Tecno5 machines installed around each single user the possibility to the world. print on all glass forms using diverse The company designs, manufac- methods and colours. Tecno5 offers tures and installs a wide range of not only first class customer service machines, from basic four-colour but also prompt worldwide assis-

40 glass machinery plants & accessories 5/2011 tance that cover all aspects of the periodically inspected by expert • Conveyors printing process. engineers to maintain their origi- • Optical pre-positioning nal performance; • Elliptical printing SERVICES • the supply of a wide range of • Conical printing In the last 25 years, Tecno5 has complementary equipment such • Flat printing obtained a leading position in the as lehr loaders, feeding tables, ink • Reciprocal squeegees market of direct screen printing on heating systems, conveyors and • Push bars hollow glass items. Its automatic many others; • Centring devices and semiautomatic machines offer • direct contact with clients to • Handle orientation each and every single user the possi- ensure better response to their bility to print on all glass forms by requirements. MACHINES means of various methods and Universal colours: all kinds of cylindrical, con- PRODUCTS The RX 9011-FE currently repre- ical and other shaped bottles, tum- Tecno5 is a supplier not only of sents the top of the line of Tecno5’s blers, mugs, goblets, ashtrays, machinery, but also of a wide range production range, completing and bowls and jars. of accessories used in hollow glass expanding the possibilities offered Tecno5 works in the international decoration: by the RX 9000, semi-electronic market directly or by means of an Machinery: model which is highly appreciated agent network. The company aims • Universal – RX9011FE (eight- by the market. at total customer satisfaction not colour machine) In the RX9011-FE, on the other only by selling its machines, but • Containers – RB 46/R (six colours) hand, printing is carried out by syn- also by providing its clients with a • Tableware – RC 693 (six colours) chronized rotation movements of the series of high quality services: • Semi-automatic machines – RM items and translation of the screen • fast worldwide technical assis- 694 (six colours); RM 494 (four realized by two independent sets of tance provided by expert engi- colours); and RM 4200 (four brushless motors. neers; colours) The advantages of this latter • customer training: personalized • Flat containers – LM 20/30 (2-3 solutions are relevant from all training programmes regarding colours). points of view and can be summa- machine functioning; Accessories: rized as follows: • periodical check ups. • Feeding tables • dramatic reduction in job • All Tecno5’s machines can be • Colour heaters changeover time, since there are

Universal - RX9000FT

glass machinery plants & accessories 5/2011 41 SCREEN PRINTING

fewer parts (gears) to be changed tions, including Tecno5’s laser pre- adjustment of the screen frames; and set up; positioning system, fixtures for equipped for cylindrical printing • reduced number of decorating fix- printing on flat, conical and ellipti- and prearranged for the installation tures (no need for complete sets of cal surfaces. of conical and body/neck printing; gears for each diameter); automatic system for independent • more precise printing due to the CONTAINERS squeegees and supplementary fact that an exact diameter is set RB 46/R screen lifting; independent screen- up without the need for approxi- The RB 46/R is an automatic frame connections and heating mation for gear dimensions; screen printing machine is suitable units with double temperature con- • possibility of four-colour UV for high-speed, precise printing on trol system. with pre-positioning machine; cylindrical and conical glass con- The machine includes a counter- • reduction of the noise level tainers and tableware. squeegee device for colour recovery, and simplified maintenance to The technical solution of a as well as outfits and accessories. ensure constant high precision directly linked main rotary table to All protective casing and doors performance. a heavy-duty indexer provides max- comply to EC safety standards. The machine is equipped with imum reliability and performance control board with touch-screen con- even in the most demanding condi- TABLEWARE trol panel, PC computing capabili- tions of operation. RC 693 ties, which enable reliable storage of The mechanical link and syn- The RC 963 is a six-colour auto- set-up and data production, and high chronization between the action of matic machine targeted to clients compatibility with production man- the screen and the rotation of the specialized in tableware decoration. agement software. product is obtained by steel racks Thanks to a special loading tool,

screen printing screen Independent machine controls and gears, which combine produc- the RC 963 can switch from high are applied near each printing sta- tivity and simplicity of operation speed for printing on cylindrical and tion, which are prearranged for the and maintenance. conical glass tableware items, to easy installation of different print- Easy to use: PLC unit installed bottles too. ing tools. in the main control board separated The printing cycle based, on the The RX9011-FE includes tools from the machine frame; handy con- indexing motion system and the and accessories and is prearranged for trol panel, movable from station to over-dimensioned, reliable mecha- the installation of a wide range of station for safe and accurate nisms, makes the RC 963 suitable optional tools for various applica- machine operation; micrometrical for continuous operations and a long, trouble-free operational life. The machine, which is equipped with a hydraulic lifting system and handle orientation tools for printing on mugs and cups, includes a coun- tersinking system to firmly hold the ware all along the machine cycle, ensuring high precision colour-to-colour registration. Fast job changeover system with pre-setting bench enables to reduce machine set-up time. Prepared for the use of different tools and accessories, the RC series protection casings and doors com- ply to EC safety standards.

SEMI-AUTOMATIC MACHINES RM 696 – RM 496 The recently reengineered RM series includes six- and four-colour manual or semi-automatic screen printing machines suitable for high RB 46/R printing precision on cylindrical and conical glass tableware.

42 glass machinery plants & accessories 5/2011 system and various machine tools and accessories. Indexing motion system, over- dimensioned mechanism and sturdy assembly assure that these machines will guarantee maximum reliability, accurate printing and long trouble free operations.

FLAT-CONTAINERS LM 20/30 The LM series of two- and three- colour semi-automatic LINEAR screen printing machines are specif- ically designed to decorate on flat surfaces and on polygonal items. Designed and built for continuous operations, the LM series combines ease of operations with printing precision and accuracy. The loading system is realized by RM 696 – RM 496 means of a sliding twister for vertical or horizontal ware positioning. Prepared to be equipped with a Thanks to both manual loading RM 4200 wide range of tools and accessories, and unloading, the RM series can The RM 4200 is a four-colour it has many options suitable for dif- print on the most peculiar shapes, semi-automatic screen printing ferent applications, such as a semi- while the possibility to add different machine for high printing precision automatic loading system with con- production tools makes the machine on cylindrical and conical glass veyor and spacer device, with the adaptable to clients’ needs. The tableware with diameters of up to possibility of automation by means machines are prearranged for the 200 millimetres. of the optional feeding table. installation of the automatic unload- Manual loading and unloading ing system and various machine enable the machine to print on the ACCESSORIES tools and accessories. most peculiar shapes, and the possi- Feeding tables Indexing motion system, over- bility to add different production The feeding table is an essential dimensioned mechanism and sturdy tools makes the machine adaptable optional device for high productiv- assembly guarantee maximum relia- to clients’ needs. ity machines, which demand a con- bility, accurate printing and a long, The RM 4200 can be equipped stant input of often bulky and trouble-free operational life. with an automatic unloading heavy bottles.

Feeding Table Colour heater Push-Bar

glass machinery plants & accessories 5/2011 43 SCREEN PRINTING

Centering device Conveyor Handle Orientation on loading station

This unit can be loaded manually and after the screen-refilling phase. free areas on the lehr, thus avoid- or by an automatic de-palletizer. The unit is available for four, six ing a ‘domino’ effect in the case of Moreover, by means of internal sen- and eight separate thermostatic units. fallen bottles. sors, the machine guarantees that the correct number of bottles reach the Push bars Centring devices machine conveyor, thus avoiding Automatic Push Bar, designed This unit allows the positioning

screen printing screen discontinuity in the printing process to transfer the printed items from of the decoration with regards to the and scratches on the bottle surface. the machine conveyor to the lehr. notch on the container bottom. The unit can be designed in a sin- It is mounted on the loading sta- Colour heaters gle- or double-body arrangement, tion so that all decoration stations Printing quality is highly influ- in order to enable loading of the can be used for printing. enced by enamel viscosity, which is lehr from two different printing The composition of the unit a direct function of its temperature. machines, minimizing space, ener- depends on the type of machine: The electronically controlled Colour gy and work force utilization load. electronic or mechanic. Heater maintains large quantities of Furthermore, the optional ‘anti- thermoplastic colour at the desired strike’ feature, ensures safe han- Conveyors temperature, allowing to maintain dling for the most unstable bottles, Tecno5 realizes conveyor sys- constant printing quality before and gives the possibility to leave tems as per client demands and pro-

Optical Pre-Positioning Conical Printing Elliptical Printing

44 glass machinery plants & accessories 5/2011 jects. The conveyers are realized types of reading: side notches, three sub-units, which are perform- with high quality materials, which relief printing, hollow printing, dot ing the following steps: position- ensure life-long reliable service. codes and mat windows. ing, support and overturning. The sections can be electronical- The unit is equipped with a ly connected to the machine to touch screen display for easy set Flat printing maintain constant spacing between up and control of self-learning Designed to print on flat sur- the items regardless of the produc- functions. faces, keeping both container and tion speed. The unit support allows for rapid frame steady and moving the and micrometric regulations: thus squeegee along the bottle axis. Handle orientation ensuring the accurate holding of The squeegee is controlled by an The Handle Orientation Unit is any position, without limiting the electric motor on a slide guide. an ancillary device used to orien- size of containers or machine pro- The electric control ensures tate the printing of ware with han- ductivity. repetitiveness of movement and the dles, and is installed on the ware speed and acceleration of the holders of all the machine’s print- Conical printing squeegees, while length and posi- ing stations, working in the first The conical printing unit enables tion of the printing direction are set printing station. the decoration of conical surfaces by two sensors which can be easily This unit is made up of a stan- and replaces the standard screen mechanically adjusted; the printing dard part and a changeable part, holder of the machine. direction can be both bottom to which varies according to the shape It is made up of two parts: neck and vice-versa. of the ware. the frame holder, which enables The unit can be mounted on any to rotate the screen to the conic decoration station: on electronic Optical pre-positioning centre, and the rack holder for machines, the same item canbe By applying laser technology, item drive. printed using different technologies decoration can be realized in a The unit can be used with tradi- in the same cycle. precisely defined position on con- tional carriages for simultaneous tainers. The electronic device decoration on both cylindrical and Reciprocal squeegee replaces the traditional mechani- conical surfaces. This very useful optional ensures cal equipment used for position- the homogeneous dispersion of the ing, which is subject to wear and Elliptical printing enamel onto the screen, avoiding the needs to be realized specifically This unit, applied to electronic build up of dry material on the sides for each item. machines only, enables to carry out of the screen. The reciprocating The laser technology applied to printing on elliptical surfaces. action of the supplementary this unit enables to detect several The unit is comprehensive of squeegee ensures the application of enamel even in cases where the printing surface is very large. ■

TECNO 5 SPA

Via Micheli 13 43056 San Polo di Torrile (PR) - Italy Tel: +39 – 0521 – 317211 Fax: +39 – 0521 – 317215 Flat Printing Reciprocal Squeegee E-mail: [email protected] www.tecno5.it

glass machinery plants & accessories 5/2011 45 SURVEYS

FEVE:

surveys WHAT DO CONSUMERS THINK ABOUT FOOD AND DRINKS PACKAGING?

Almost three quarters of European consumers (74 per cent) recommend glass as a food and drinks packaging material for many reasons - the top of which are taste preservation, health and safety, environment friendliness. There is a mismatch between consumers preference to have certain products packed in glass, and their use, which strongly points to the lack of consumer choice on offer in the market place. Consumers therefore claim the right to have more products packed in glass.

Michael Delle Selve - Communications and Operations Manager FEVE - THE EUROPEAN CONTAINER GLASS FEDERATION

46 glass machinery plants & accessories 5/2011 HE RESULTS OF INSITES EUROPEAN SURVEY Study scope and reach T The survey was conducted in 17 European countries: the United Kingdom, the Netherlands, Germany, France, Poland, Austria, Czech Republic, Belgium, Hungary, Portugal, Spain, Italy, Greece, Turkey, Slovakia, Sweden, Switzerland) by the independent mar- ket research institute InSites Consulting. In each country, around 500 con- sumers, aged between 18 and 55, were interviewed (Figure 1). The results are representative for the total 1. About 500 consumers were interviewed in each country population of each country. The sur- vey was a follow-up of the previous one conducted in 2008 by the same research institute.

KEY OUTCOMES FROM THE SURVEY Consumers prefer glass packaging to all other materials This survey confirms that the vast majority of European con- sumers highly prefer glass to other packaging materials. Seventy-four per cent of consumers would recom- mend glass as a better packaging option. Taste, health and the environ- ment are the three top reasons con- sumers prefer glass. Main perceived qualities of glass are taste preserva- tion, health safety and environment friendliness. 2. Reasons for using glass Fifty-four per cent of European consumers think glass best pre- Premium quality most associated these products. Sixty-nine per cent serves taste. Forty-eight per cent with products packed in glass of European consumers choose prefer glass to other materials for The survey shows that glass is glass because it best preserves the health and safety reasons: in fact, the perfect packaging material to taste of the food or drink it con- consumers perceive glass as having cater to the needs of today’s con- tains and the material is a clear the lowest interaction with the con- sumers. Trends towards a growing choice for special occasions. Both tent. Forty-three per cent prefer demand for high quality, pure and are important given the increased glass because it is environment- natural products, such as organic interest of consumers for great friendly. These drivers for using and bio food and drinks, provide tasting gastronomy and turning glass are stable compared to 2008 opportunities for glass which best even day-to-day consumption mo- (Figure 2). answers to the preservation of ments into something special.

glass machinery plants & accessories 5/2011 47 SURVEYS

Consumers want more glass The survey shows that, while for some categories such as wine or alcoholic beverages, the market offer and demand is in sync, while this is not the case for other categories. For alcoholic beverages, 70 per cent consider glass as being the best option for spirits. For water, 39 per cent of consumers want mineral surveys waters packed in glass presumably to keep the purity and minerals intact for longer, but only 11 per cent buy it in glass, probably because of lack of choice. Forty per cent of consumers want their juices in glass, while for soft drinks the figure is 37 per cent and, for dairy products, 39 per cent would prefer their milk in glass, and 35 per 3. Glass is a multi-cultural material and each national associates cent want their yoghurts in glass, but it with a desirable characteristic only 6 per cent can buy it in glass. Thus the majority of European consumers would prefer to buy these products in glass. (Figure 3). This, however, develops into a mismatch when we look at the use of glass, since many consumers have difficulty in finding their favourite products in glass at their supermarkets and shops.

Glass packaging industry - growth potential in water, fruit juices and dairy products The survey shows that there is certainly growth potential for the glass packaging industry in the mineral waters market, juices, soft drinks, milk and yoghurts to meet consumer demand. Glass is the material that responds 4. Glass is the material that responds to consumer expectations to consumers’ expectations in the in the most complete way most complete way (Figure 4). ■

FEVE - FED. EUROPEENNE DU VERRE D’EMBALLAGE

B-104 Bruxelles Belgium Tel: +32 – 2 – 5360080 Fax: +32 – 2 – 5393752 E-mail: [email protected] www.feve.org

48 glass machinery plants & accessories 5/2011 GLOBAL PACKAGING global packaging Amcor: BECOMING ONE OF THE WORLD’S TOP GLOBAL PACKAGING COMPANIES

Amcor is a global leader in responsible global packaging solutions supplying a broad range of plastic (rigid & flexible), fibre, metal and glass packaging products to enhance the products consumers use in everyday life. Amcor also provides packaging related services that help customers succeed through collaboration and innovation driven by art and science. This article gives us some ideas of how his company has developed over the years, with a series of specialized products for the pharma and cosmetic markets. Courtesy of Amcor

glass machinery plants & accessories 5/2011 49 GLOBAL PACKAGING

MCOR GLASS AT bottling services to PRESENT smaller wine produc- Located near the ers. A Barossa Valley north of The company’s Adelaide, Australia, Amcor’s Glass new glass furnace Packaging plant commenced pro- techno-logy has duction in May 2002. The plant enabled it to reduce the incorporates two of the largest dedi- weight of some wine cated glass manufacturing furnaces bottles by almost 10 in the world. per cent, enabling wine Servicing the wine industry of producers wanting to Australia and New Zealand, Amcor reduce their carbon produces approximately 1.01 mil- footprint through lion wine bottles a day, which is reduced freight weight, consistent with the plant’s annual with savings of 57 kilos production capacity in excess of per pallet just in reduced 400 million bottles. glass weight. To serve the premium wine seg- Courtesy of Amcor ment of the industry, Amcor pro- GLASS RECYCLING impact of packaging products on duces a select range of bottle shapes Amcor Glass is a leader in envi- the environment. The company is and colours, supplying bottles to ronment responsibility and recy- also a strong supporter of the more than 15 wine companies, cling. In 1999, it became one of the Beverage Industry Recycling including major wine producing first members of the National Council and the Buy Recycling groups as well as independent bot- Packaging Covenant in Australia. Business Alliance. Amcor’s tling contractors who provide wine The Covenant aims to reduce the Environment Policy requires that environmental responsibility is integrated into work practices, global packaging training and decision-making. As testament to its environment responsibilities, Amcor Glass has secured the vast majority of South Australia’s recycling glass. The plant uses 40 per cent per cent recy- cled glass, or cullet, as raw materi- al in the final glass-bottle manufac- turing process. The plant also recycles all in- house water, resulting in significant savings in water consumption. An extensive tree-planting pro- gramme of local native species has been undertaken to minimize the visual impact of the new plant in the area.

OTHER GLOBAL BUSINESSES With regards to global manufac- turing, Amcor is also a vertically- integrated supplier of glass tubing packaging solutions and services, with capabilities that range from glass vials and ampoules to glass tubes for conversion into vials and pre-filled syringes. Amcor has switched to auto-

Courtesy of Amcor matic tube feeder systems as part of

50 glass machinery plants & accessories 5/2011 PRODUCTION METHODS AND EQUIPMENT

Statistical process control at the point of manufacturing: • allows shop floor employees to make real-time decisions about the process • reduces variability and scrap • scientifically improves productivity • uncovers hidden process and product relationships

Vision inspection systems: • installed on all Amcor lines, inspecting 100 per cent of produc- tion • perform crack detection, ensuring non-contamination of pro- ducts • reduce the chance of crashes on the filling lines • provide systematic check for dimensional and cosmetic require- ments to meet global pharmaceutical glass standards and qua- lity levels

Product capability reporting: • finished product measurement systems offline at each plant using Vimec • supports product release requirement for each client • allows for “dock to stock” shipments to approved client • supports compliance requirements as specified within approved quality agreements

Glass laboratory technical services: • analytical testing • documentation: US and Canada DMF, COA, COC, Pre-Audit Questionnaires • technical support • ongoing upgrades to the analytical laboratory • technical support onsite at our five Northern American production facilities

Amcor’s fully compliant integrated quality systems are as follows: • ISO 9001:2000 • ISO 14001 • OSHAS 18001 • pursuing ISO 15378 certification for ‘Primary packaging materials for medicinal products’ • Class 100,000 packaging rooms

glass machinery plants & accessories 5/2011 51 GLOBAL PACKAGING global packaging Courtesy of Amcor Courtesy of Amcor

its effort to fully automate the con- glass tubing: a low expansion, Being temper-proof, transparent, verting process. Automatic tube low sodium formulation that is impermeable to gas and resistant to loaders save time and improve oper- commonly known as Pyrex-like, any interaction between container ating efficiencies by reducing the and ASTM designates it as Class and contents, total production safe- amount of glass handling for opera- “A” borosilicate. ty is guaranteed through these tors and eliminating steps in the As this type of glass withstands essential properties. ■ production process. temperature ranges from extreme With state-of-the-art Danner and heat to extreme cold, it is ideal for Vello drawing processes, the compa- terminal sterilization, autoclaving, ny’s range of glass tubing is particu- depyrogenation and lyophilization. larly suited for vials, ampoules, bot- The low sodium formulation, tles, disposable medical products and combined with the “Wheaton pre-filled syringes. Properties include Process 33-EP” passes require- excellent mechanical strength and ments from European, Japanese thermal properties with maximum and US pharmacopoeias for workability in customer transforma- hydrolytic resistance. tion processes. Ampoules Vials Glass ampoules are the ideal AMCOR GLOBAL Amcor is a fully-integrated tubing packaging material for fluid prepara- HEADQUARTERS manufacturer supplying clear and tion. Amcor specializes in the pro- 109 Burwood Road amber vials to the pharmaceutical, duction of drinkable and injectable Hawthorn VIC 3122 - Australia scientific and cosmetic markets. ampoules (two-point and at bottom), Tel: +61-3-92269000 The company manufactures its as well as blood collection tubes and +61-3 -98117111 vials using Type I33 expansion test tubes with a capacity of 1-30ml. www.amcor.com

52 glass machinery plants & accessories 5/2011 glassworks 53 5/2011 GLASSWORKS glass machinery plants & accessories region – Thailand and Asia. region – Thailand and Asia.

Bangkok Glass: Glass: Bangkok glass container manufacturer in its glass container manufacturer

HIGH-QUALITY

RESPONDING TO TO RESPONDING

THE DEMAND FOR DEMAND THE and a total production capacity of 3,500 tons of glass per day. With capacity of 3,500 tons of glass per day. and a total production

production ranging from registered to standard designs, and social production ranging from GLASS CONTAINERS GLASS expanded and developed, becoming an enterprise with five plants, expanded and developed, awareness a true commitment, the company has become a leading awareness a true commitment, Founded as a joint venture over 35 years ago, Bangkok Glass has since Bangkok ago, as a joint venture over 35 years Founded GLASSWORKS

angkok Glass Industry Co., BANGKOK GLASS PLANTS Ltd. is one of the most Pathumthani advanced manufacturers of The first furnace was started up Bglass containers in Asia. in 1980 and, at present, the plant The company uses high-tech and has five furnaces and 16 production advanced machinery to manufac- lines, and a capacity of 1,310 ture glass containers for interna- tonnes per day, equal to 4-7 million tional pharmaceutical, beverage bottles, and has 1,537 employees. and food production industries. Main commitment of the com- Rayong pany is to maintain international This plant has three furnaces standards of quality, services, orga- and 10 production lines with a nization and administration. This daily capacity of 920 tons per day has enabled the plants in – 3-5 million bottles and has 564 Pathumthani and Rayong to obtain regular employees. glassworks ISO 9002 and ISO 14000 certifica- tion from SGS Thailand. Khon Kaen Bangkok Glass is a joint venture Khon Kaen Glass Industry formed by: Company Limited was founded in • Boon Rawd Brewery (major 2006, as a joint venture of Khon shareholder of the company since Kaen Brewery and Bangkok Glass, 1981); with a registered capital of THB • Saint-Gobain Oberland Glass; 600 million, and a sharehold- • Industrial utilizers of glass con- ing proportion of 49 and 51 tainers; per cent respectively. Its first • Other minor shareholders. furnace started operations The company was founded by a in 2007, and the plant group of pharmaceutical industri now has two furnaces and alists in 1974 with an investment five production lines, with of THB 140 million registered a daily capacity of 735 capital. The first plant was built in tons, equal to 50 million the Pathumthani province and bottles per month, with started operations in the early 150 employees. 1980 with one furnace at the capacity of 135 tons per day, Prachinburi equivalent to 800,000 bottles per Prachinburi Glass day. The company has gradually Industry Company Limited expanded its operations and its was founded in 2007. The registered capital is now THB plant has one furnace and 1,300 million. two production lines, with There are five plants currently a capacity of 180 tons per operating, one located in the day, equivalent to 30 mil- Pathumthani province (five fur- lion bottles per month, and naces), one in the Rayong province has 150 employees. (three furnaces), one in Khon Kaen Prachinburi Glass is the province (two furnaces), one in joint venture of Bangkok Prachinburi (one furnace), and the Glass and C.T. Pharmaceu- fifth plant in the province of tical Industry Co., Ltd. Ayutthaya (one furnace). The present combined production Ayutthaya capacity of all five plants is approx- Ayutthaya Glass In- imately 3,500 tons per day, equiva- dustry C ompany Limited, lent to 17 million bottles, and founded in 2008, has one responding to the demand of glass furnace and three produc- container users in both domestic tion lines. Capacity at the and international markets. plant is 320 tons per day,

54 glass machinery plants & accessories 5/2011 equivalent to onemillion bottles, unlimited number of times with 150 employees. while retaining 100 per cent of its ori-ginal properties. Glass is PRODUCTION made from natural materials Production of the company such as silica sand, limestone, ranges from registered to standard dolomite and soda ash including designs, for sectors such as: other imported chemicals. To •Standard: recycle used glass containers • medical bottles; will therefore reduce the use of • insecticide bottles; natural resources and trade • standard glass bottles; deficit resulting from chemical • food jars; import. For every 10 per cent • Registered design: of an increased use of cullet in • beer and liquor; manufacturing new products, • soft drinks and non-carbonated two to three per cent of energy beverage industry; consumption can be saved dur- • food industry; ing the glass melting process. • pharmaceutical industry; This energy conservation will, • insecticide; in turn, reduce the level of pol- • energy drinks; lutant emission produced by •others. the melting process. The garbage problem in Thailand SOCIAL AWARENESS can be partially solved if dis- All forms of food and drink carded glass packages are sorted packages, make of paper, plastic out and recycled. foam, aluminium and glass, are • Refill: for soft drinks and many designed for consumer convenience. other products, used bottles can After being used, these packages are be cleaned and refilled. This discarded as garbage and have, contributes to a reduction in today, become a social problem. production and packaging cost One solution is to recycle them as which will eventually benefit is being done with glass: glass is the consumers. durable; used glass containers can • Re-use: many glass containers be melted and remoulded, and will can be used for other purposes still retain all of their original after their original contents have properties. been consumed to maximize For these reasons, glass has container usefulness, e.g. coffee always been widely used in the bottles can be re-used to store past, at present and will be in the salt or sugar, etc. ■ future. Using cullet in glass manufacturing processes helps save energy, conserving natural resources and alleviating garbage problems. It also reduces trade deficit caused by chemical import. Besides, its colourful and attractive appearance, glass is an excellent material for preserving product BANGKOK GLASS quality and is friendly to both the INDUSTRY CO., LTD. environment and consumers. Glass (HEAD OFFICE) can be re-used in the following ways: Ratchadaphisek Road, Klong Toey, Bangkok 10110 • Recycling: glass products are Thailand environment-friendly. They can Tel: +66 – 2648 – 6100 be recycled or re-used in manu- Fax: +66 – 2648 – 6198 facturing new products for an www.bgiglass.com

glass machinery plants & accessories 5/2011 55 SUPPLIERS GUIDE YELLOW PAGES

LISTING IN THIS SECTION IS RESERVED FOR ADVERTISERS OF THIS ISSUE. FOR FURTHER INFORMATION ON BEING LISTED, PLEASE CONTACT OUR ADVERTISING DEPARTMENT. FAX: +39 - 02 - 66306866 • TEL. +39 - 02 - 66305510 E-MAIL: [email protected]

MCR Systems (BDF Group) AIR COOLING SYSTEMS BATCH CHARGERS CAST IRON FOR Olivotto-Antas-Lynch-Lindner BDF Industries GT Glass Technologies MOULDS Teichmann, Henry F. GT Glass Technologies Heye International Fonderie Valdelsane Waltec Maschinen KYP Accesories Horn MCR Systems (BDF Group) Vidromecanica COATING OF GLASS - CONTROL & SYSTEMS & AUTOMATION ALLOYS FOR MOULDS BATCH/CULLET PREHEATERS MATERIALS SYSTEMS Fonderie Valdelsane BDF Industries GT Glass Technologies (HOT/COLD-END) BDF Industries Emhart Glass AMPOULE AFTER- GT Glass Technologies BATCH PLANTS Fluorital FORMING MACHINES Heye International Horn Teichmann, Henry F. MCR Systems (BDF Group) KYP Accesories Horn Vidromecanica Olivotto-Antas-Lynch-Lindner Vidromecanica Vidromecanica AMPOULE FORMING BLOWING LINES Waltec Maschinen COATING OF/FOR MACHINES Olivotto-Antas-Lynch-Lindner KYP Accesories MOULDS - SYSTEMS CONVEYING & BLOWING MACHINES & MATERIALS STOCKING SYSTEMS ANNEALING LEHRS Olivotto-Antas-Lynch-Lindner BDF Industries Heye International Antonini Waltec Maschinen MSC & SGCC Horn COLD-END LINES Vidromecanica KYP Accesories BURN-OFF BDF Industries Vidromecanica MACHINES Emhart Glass CONVEYOR BELTS Olivotto-Antas-Lynch-Lindner Heye International BDF Industries AUTOMATION Vidromecanica Heye International Zecchetti BDF Industries BURNERS & Olivotto-Antas-Lynch-Lindner Emhart Glass ACCESSORIES Vidromecanica Waltec Maschinen GT Glass Technologies GT Glass Technologies COLOURS & ENAMELS Zecchetti Horn Heye International Fluorital KYP Accesories Horn KYP Accesories MCR Systems (BDF Group) KYP Accesories CRACK-OFF Olivotto-Antas-Lynch-Lindner CONSULTING MACHINES Vidromecanica BURNERS / LOW NOX SERVICES Olivotto-Antas-Lynch-Lindner Waltec Maschinen GT Glass Technologies BDF Industries Waltec Maschinen KYP Accesories Emhart Glass BALL GATHERERS GT Glass Technologies CROSS-CONVEYORS Olivotto-Antas-Lynch-Lindner BURNERS/OXY-FUEL Horn BDF Industries Waltec Maschinen KYP Accesories KYP Accesories Emhart Glass

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Vidromecanica MCR Systems (BDF Group) GT Glass Technologies KYP Accesories Zecchetti Horn Teichmann, Henry F. EMULSION DOSING CULLET SEPARATION SYSTEMS FORMING MACHINES FURNACE & TREATMENT Vidromecanica BDF Industries STRUCTURES IN SYSTEMS Emhart Glass METAL Heye International GT Glass Technologies ENGINEERING GT Glass Technologies KYP Accesories Heye International & CONSTRUC. OF PLANTS Heye International Vidromecanica Olivotto-Antas-Lynch-Lindner BDF Industries Waltec Maschinen Vidromecanica Heye International CUTTING WHEELS GT Glass Technologies FURNACES (MELTING) FURNACES (OXY-FUEL KYP Accesories Horn F.I.C. (UK) OR RECUPERATIVE) Olivotto-Antas-Lynch-Lindner GT Glass Technologies GT Glass Technologies Saint-Gobain SEFPRO DECORATING LEHRS Heye International Heye International Teichmann, Henry F. Antonini Horn Horn Vidromecanica KYP Accesories GLASS BRICK Vidromecanica Saint-Gobain SEFPRO PRODUCTION LINES FEEDERS & Teichmann, Henry F. DOSING SYSTEMS: MECHANISMS Olivotto-Antas-Lynch-Lindner Waltec Maschinen COLD-END EMULSIONS BDF Industries FURNACE BUBBLING Vidromecanica Emhart Glass SYSTEMS Heye International GLASS LEVEL GT Glass Technologies CONTROL DEVICES DOSING SYSTEMS: KYP Accesories CUTTING GOB Olivotto-Antas-Lynch-Lindner FURNACE DRAINING F.I.C. (UK) Waltec Maschinen SYSTEMS GT Glass Technologies LUBRICATION Heye International Vidromecanica FIBERGLASS/ GT Glass Technologies Horn GLASSWOOL MCR Systems (BDF Group) DRIVE SYSTEMS/ PRODUCTION LINES, FURNACE HEAT-UP Olivotto-Antas-Lynch-Lindner VARIABLE SPEED EQUIPMENT AND GT Glass Technologies BDF Industries PRODUCTS GOB WEIGHT Emhart Glass FURNACE HOT CONTROL MCR Systems (BDF Group) Heye International CULLET FILLING SYSTEMS KYP Accesories GT Glass Technologies BDF Industries MCR Systems (BDF Group) FINISHING Emhart Glass Olivotto-Antas-Lynch-Lindner MACHINES FURNACE Heye International KYP Accesories PREHEATING ELECTRIC KILNS SYSTEMS HANDLING KYP Accesories FIRE POLISHERS & GT Glass Technologies EQUIPMENT EQUIPMENT Horn Alwayse Engineering ELECTRODE HOLDERS Olivotto-Antas-Lynch-Lindner KYP Accesories BDF Industries F.I.C. (UK) Vidromecanica Olivotto-Antas-Lynch-Lindner Emhart Glass GT Glass Technologies Waltec Maschinen Teichmann, Henry F. Heye International Horn KYP Accesories FOREHEARTHS & FURNACE REPAIR & Olivotto-Antas-Lynch-Lindner EMISSION MONITORING SYSTEMS MAINTENANCE Vidromecanica SYSTEMS BDF Industries GT Glass Technologies Waltec Maschinen GT Glass Technologies F.I.C. (UK) Horn Zecchetti

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Vidromecanica HEAT RECUPERATORS INSPECTION METALLIC Zecchetti GT Glass Technologies MACHINES - STRUCTURES FOR Horn HOT-END MELTING FURNACES PASTE MOULD KYP Accesories BDF Industries MACHINES GT Glass Technologies HEAT REGENERATION Olivotto-Antas-Lynch-Lindner PLANTS INSPECTION MIXERS BDF Industries MACHINES FOR PLATINUM FEEDER GT Glass Technologies VIALS & AMPOULES KYP Accesories SYSTEMS Horn KYP Accesories MOLYBDENUM Olivotto-Antas-Lynch-Lindner Waltec Maschinen ELECTRODES HEAT RESISTORS I.S. MACHINES F.I.C. (UK) Horn BDF Industries PLUNGER HONING KYP Accesories MACHINES Emhart Glass MOULD CLEANING/ Heye International POLISHING Heye International HEATING SYSTEMS Olivotto-Antas-Lynch-Lindner MACHINES GT Glass Technologies PLUNGERS & BDF Industries Horn I.S. MACHINE MECHANISMS Heye International KYP Accesories LUBRICATION BDF Industries SYSTEMS MOULD Emhart Glass HIGH TEMPERATURE Heye International BDF Industries COMPONENTS INSULATION Olivotto-Antas-Lynch-Lindner Heye International Waltec Maschinen PRODUCTS I.S. MACHINE Olivotto-Antas-Lynch-Lindner KYP Accesories RECONSTRUCTION POLISHING/ BDF Industries MOULD POLISHING GRINDING HOT GLASS Emhart Glass MACHINES MACHINES CONTACT BDF Industries Heye International MATERIALS LASER CUTTING Olivotto-Antas-Lynch-Lindner Emhart Glass MACHINES MOULD PREHEATING Olivotto-Antas-Lynch-Lindner Waltec Maschinen OVENS PRESSES Vidromecanica Antonini Olivotto-Antas-Lynch-Lindner Waltec Maschinen MEASUREMENT & BDF Industries Waltec Maschinen Zecchetti CONTROL Vidromecanica SYSTEMS PRESSES (INJECTION), INJECTION MOULDS BDF Industries FOR CHANDELIER MACHINES Heye International LIGHTING Emhart Glass Olivotto-Antas-Lynch-Lindner Olivotto-Antas-Lynch-Lindner GT Glass Technologies Waltec Maschinen PENDANTS Waltec Maschinen Heye International Olivotto-Antas-Lynch-Lindner Horn NECK RINGS KYP Accesories INSPECTION Heye International PRESS MCR Systems (BDF Group) MACHINES - KYP Accesories RECONSTRUCTION COLD-END Olivotto-Antas-Lynch-Lindner MECHANICAL PALLETIZING/ Emhart Glass POLISHING Heye International PACKAGING LINES PUSHERS KYP Accesories MACHINES Emmeti BDF Industries MSC & SGCC BDF Industries Heye International Emhart Glass

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Heye International Emhart Glass MACHINES Olivotto-Antas-Lynch-Lindner Turmond THERMOCOUPLES Olivotto-Antas-Lynch-Lindner Waltec Maschinen & ASSEMBLIES SHEAR SYSTEMS F.I.C. (UK) STIRRERS REFRACTORIES BDF Industries GT Glass Technologies Emhart Glass Emhart Glass BDF Industries Heye International KYP Accesories GT Glass Technologies Olivotto-Antas-Lynch-Lindner Emhart Glass MCR Systems (BDF Group) Saint-Gobain SEFPRO Waltec Maschinen GT Glass Technologies Olivotto-Antas-Lynch-Lindner REPLACEMENT PARTS SHRINK WRAP TIN OXIDE ELECTRODES BDF Industries EQUIPMENT STRETCHING & CONNECTORS Emhart Glass Zecchetti MACHINES F.I.C. (UK) Heye International Olivotto-Antas-Lynch-Lindner KYP Accesories SILKSCREEN INKS Horn Fluorital SUCTION ROBOTS - HANDLING TOOLS & EQUIPMENT GATHERERS APPLICATIONS SILKSCREEN BDF Industries Olivotto-Antas-Lynch-Lindner BDF Industries PRINTING Emhart Glass KYP Accesories GT Glass Technologies EQUIPMENT FOR TAKE-OUT DEVICES KYP Accesories MCR Systems (BDF Group) HOLLOWWARE Olivotto-Antas-Lynch-Lindner & EQUIPMENT Vidromecanica & TABLEWARE TUBING LINES BDF Industries Waltec Maschinen Fluorital Emhart Glass Olivotto-Antas-Lynch-Lindner Zecchetti Olivotto-Antas-Lynch-Lindner SOFTWARE VIAL AFTER-FORMING ROTATING TABLES Vidromecanica BDF Industries Waltec Maschinen MACHINES Olivotto-Antas-Lynch-Lindner MCR Systems (BDF Group) Zecchetti KYP Accesories Vidromecanica Zecchetti SPINNING TEMPERATURE VIAL FORMING MACHINES MACHINES SANDBLASTING MEASUREMENT Olivotto-Antas-Lynch-Lindner KYP Accesories MACHINES Waltec Maschinen & CONTROL Olivotto-Antas-Lynch-Lindner BDF Industries VIBRATING EQUIPMENT STACKERS GT Glass Technologies GT Glass Technologies SAW MACHINES BDF Industries Heye International KYP Accesories Olivotto-Antas-Lynch-Lindner Emhart Glass WASTE GAS Olivotto-Antas-Lynch-Lindner MCR Systems (BDF Group) CLEANING SYSTEMS SECOND-HAND Vidromecanica EQUIPMENT Waltec Maschinen TEMPERING GT Glass Technologies Zecchetti MCR Systems (BDF Group) BDF Industries FURNACES & SYSTEMS Heye International STEMWARE WATER CLEANING Horn Vidromecanica KYP Accesories PRODUCTION SYSTEMS LINES GT Glass Technologies Olivotto-Antas-Lynch-Lindner THERMAL CLEANING Vidromecanica Olivotto-Antas-Lynch-Lindner Waltec Maschinen SYSTEMS FOR WEAR RESISTANT SHEAR BLADES FURNACES CASTINGS BDF Industries STEMWARE SEALING GT Glass Technologies GT Glass Technologies

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since 1989 GLASS-TECHNOLOGY INTERNATIONAL is the lea- ding international magazine for professionals involved in the flat and bent glass industry, from building to automotive, and from furniture to household appliances. G-TI is useful for those working in float glass plants as well as glass processors/fabricators, glazing contractors, automotive glass installers, window and door manufacturers, glass merchants, wholesalers, etc. With about 100 pages per issue, it is the bi-monthly tool for keeping abreast of new technology, new products, company life and all inno- vations in the world of flat and bent glass. A Suppliers Guide/Yellow Pages survey in four lan- guages - English, French, German and Spanish - is published in every issue. The magazine also includes the GLASS INDUSTRY AGENTS GUIDE. GLASS-TECHNOLOGY INTERNATIONAL promotes PVTECH - Milan Fair Center – Rho, the International Exhibition & Conference on PV Production Equipment and Manufacturing Technologies.

since 1988 GLASS MACHINERY PLANTS & ACCESSORIES is the leading international magazine for glass manufac- turing, and is targeted at glassworks involved in the production and processing of hollowware and special glass (bottles, containers, household, lighting, technical, scientific, industrial and medical glassware) and fiberglass. GLASS MACHINERY PLANTS & ACCESSORIES is a bi-monthly periodical with about 100 pages of product news, current world news, focus on..., country dossiers, technical articles and dossiers, worldwide exhibitions, glassworks in the world, Yellow Pages, etc.. In the last GLASS MAGAZINES issue of each year, the magazine includes the GLASS INDUSTRY AGENTS GUIDE. GLASS MACHINERY PLANTS & ACCESSORIES promotes VHG - Vitrum Hollow Glass - the International Exhibition for Hollow Glass Manufacturing (www.glassonline.com).

since 1990 In its 22nd edition, the WORLD GLASS DIRECTORY is a unique international annual guide which gives a com- plete overview of international glassworks and suppliers involved in hollowware and special glass manufacturing. About 200 pages of complete company profiles: addresses, management, sister companies, plants, number of emplo- yees, turnover, banks, year of company foundation, capital, trademarks, areas of activity, inno- vations, product-by-product and country-by-country breakdowns. It has summaries in five langua- ges (English, French, German, Spanish and Italian). The WORLD GLASS DIRECTORY is the annual reference point for the international glass manu- facturing industry comprising bottles and containers, domestic glassware, tubing, vials and ampoules, lighting glassware, technical and industrial glassware, scientific, laboratory and medi- ANNUAL GUIDE cal glassware and automotive glassware.

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