Instruction manual
CongratulationsInstruction manual We congratulate you on your new motorhome and would like to thank you for choosing a quality product from Dethleffs. Whether you want to enjoy your holidays on good or bad roads, whether you want to have your "holiday home" out in the country, at the seaside or in the mountains: Your Dethleffs motorhome will always make sure that you can enjoy your holidays because the Dethleffs team has been building caravans for more than seventy years and knows what is important. This experience shows itself in the well thought-out, cosy and yet highly functional equipment as well as in the outstanding driving characteristics. Each Dethleffs vehicle is manufactured with great care and the quality is closely checked. This ensures that our products have a long service life. In view of these strict requirements, we guarantee top quality of our prod- ucts and grant you a six year leakage guarantee of the body in accordance with our guarantee conditions (see section 1.2). This instruction manual deals primarily with the body of your motorhome. It will give you all important informa- tion and tips so that you can enjoy all technical advantages of your Dethleffs motorhome to the full. We have also included a chapter on maintenance – and thus on the conservation of value. In addition, you will find the documents on the base vehicle and the various built-in appliances. For maintenance work or whenever you need some help, please always get in touch with your authorised spe- cialist workshop. They know your motorhome best of all, and will meet all your requests fast and reliably. In the event of chassis-related problems with Dethleff vehicles, authorised workshops of the base vehicle man- ufacturer are able to provide assistance. If you encounter problems on the Fiat chassis, please call the phone number 00800 34281111. We wish you a lot of fun with your motorhome, a relaxing holiday and safe driving at all times. Your Dethleffs team
© 2008 Dethleffs GmbH & Co. KG, Isny
Motorcaravan - 01-08 - DET-0033-06EN Instruction manual
Motorcaravan - 01-08 - DET-0033-06EN Contents
1 Guarantee...... 7 5.5 Driver's seat and front passenger's 1.1 Guarantee certificate...... 7 seat ...... 43 1.2 Guarantee conditions ...... 8 5.5.1 Seats (Aguti) ...... 43 1.3 Inspection records...... 9 5.5.2 Seats (ISRI) ...... 44 1.4 Inspection plan for annual 5.6 Headrests ...... 45 inspection ...... 12 5.7 Backrest adjustment mechanism 1.5 Inspection plan for water for bench ...... 46 ingress test ...... 12 5.8 Seating arrangement ...... 46 5.9 Branch block (model I)...... 47 2Introduction...... 15 5.10 Electrical window winders (model I). . . 47 2.1 General ...... 16 5.11 Electrically adjustable external 2.2 Environmental tips...... 16 mirrors (model I) ...... 48 5.12 Roman shades for windscreen, 3Safety...... 19 driver's window and front 3.1 Fire prevention ...... 19 passenger's window...... 48 3.1.1 Avoidance of fire risks...... 19 5.13 Writing and reading rest ...... 49 3.1.2 Fire-fighting ...... 19 5.14 Bonnet ...... 49 3.1.3 In case of fire...... 19 5.14.1 Model I ...... 50 3.2 General ...... 20 5.14.2 Fortero, Van...... 50 3.3 Road safety...... 20 5.15 Filling washer fluid (model I) ...... 51 3.4 Towing...... 22 5.16 Checking the oil level (model I) ...... 51 3.5 Gas system ...... 22 5.17 Filling up with diesel...... 52 3.5.1 General instructions ...... 22 3.5.2 Gas bottles ...... 23 6 Pitching the motorhome ...... 53 3.6 Electrical system ...... 24 6.1 Handbrake ...... 53 3.7 Water system ...... 24 6.2 Entrance step...... 53 6.3 Wheel chocks ...... 53 4 Before the journey ...... 25 6.4 Supports ...... 53 4.1 Keys ...... 25 6.4.1 General instructions...... 53 4.1.1 Model A and T, bus, Van...... 25 6.4.2 Steady legs (Sawiko) ...... 54 4.1.2 Model I ...... 25 6.4.3 Steady legs (AL-KO) ...... 55 4.2 Registration...... 26 6.5 240 V connection ...... 55 4.3 Payload ...... 26 6.6 Refrigerator ...... 55 4.3.1 Terms ...... 27 4.3.2 Calculating the payload...... 29 7Living ...... 57 4.3.3 Loading the vehicle correctly...... 30 7.1 Doors ...... 57 4.3.4 Roof load...... 31 7.1.1 Conversion door, outside ...... 57 4.3.5 Rear garage/rear storage space . . . . . 32 7.1.2 Conversion door, outside 4.3.6 Double floor...... 33 (with recessed handle)...... 58 4.3.7 Sliding drawer ...... 33 7.1.3 Conversion door, outside (Hartal) . . . . 58 4.3.8 Bike rack ...... 34 7.1.4 Conversion door, inside (with knob) . . 59 4.4 Towing...... 34 7.1.5 Conversion door, inside 4.5 Entrance step ...... 35 (with locking lever) ...... 59 4.5.1 Mechanically operated entrance 7.1.6 Conversion door, inside (Hartal) . . . . . 60 step ...... 35 7.1.7 Driver's door, outside ...... 60 4.5.2 Electrically operated entrance step. . . 35 7.1.8 Driver's door, inside ...... 61 4.6 PVC-floor covering ...... 36 7.1.9 Insect screen door, can be 4.7 Television ...... 37 folded out ...... 61 4.8 Snow chains ...... 37 7.1.10 Insect screen on the conversion 4.9 Road safety...... 38 door, extendable ...... 62 7.1.11 Window of conversion door 5 During the journey ...... 41 (Hartal) ...... 62 5.1 Driving the motorhome ...... 41 7.2 External flaps ...... 63 5.2 Driving speed ...... 42 7.2.1 Flap lock with recessed handle ...... 63 5.3 Brakes...... 42 7.2.2 Flap lock, elliptical-shaped...... 63 5.4 Seat belts ...... 42 7.2.3 Sliding drawer ...... 64 5.4.1 Fastening the seat belt correctly . . . . . 43 7.3 Ventilation ...... 65
Motorcaravan - 01-08 - DET-0033-06EN 3 Contents
7.4 Windows ...... 65 8.3 Gas consumption ...... 103 7.4.1 Sliding window with lock ...... 66 8.4 Changing gas bottles ...... 104 7.4.2 Sliding window without lock ...... 66 8.5 Gas isolator taps...... 105 7.4.3 Hinged window with rotary hinges . . . . 66 8.6 External gas connection ...... 105 7.4.4 Hinged window with automatic 8.7 Duomatic switching facility ...... 106 hinges ...... 68 7.4.5 Blind and insect screen ...... 69 9 Electrical system ...... 109 7.4.6 Roman shade and insect screen . . . . . 70 9.1 General safety instructions ...... 109 7.4.7 Roman shades for windscreen, 9.2 Terms ...... 109 driver's window and front 9.3 12 V power supply ...... 110 passenger's window ...... 71 9.3.1 Living area battery ...... 110 7.5 Skylights...... 71 9.4 Charging the living area battery 7.5.1 Skylight with snap latch (variant 1) . . . 72 and starter battery ...... 112 7.5.2 Skylight with snap latch (variant 2) . . . 73 9.4.1 Charging using a 240 V power 7.5.3 Hinged skylight...... 74 supply ...... 112 7.5.4 Heki skylight (mini and midi) ...... 75 9.4.2 Charging using the vehicle engine . . .112 7.5.5 Wind-up skylight...... 76 9.4.3 Charging with an external charger . . .112 7.6 Rotating seats ...... 77 9.5 Transformer/rectifier (EBL 99) ...... 113 7.7 Tables ...... 77 9.5.1 Battery cut-off switch ...... 115 7.7.1 Suspension table with fold-out leg . . . . 77 9.5.2 Battery selector switch ...... 115 7.7.2 Swivel table for the round seating 9.5.3 Battery monitor ...... 115 group ...... 79 9.5.4 Charging the battery ...... 116 7.7.3 Fixed table (movable table-top) ...... 80 9.6 Transformer/rectifier (EBL 220) . . . . .116 7.7.4 Fixed table ...... 80 9.6.1 Battery separation ...... 118 7.7.5 Lift-off table for the round seating 9.6.2 Battery selector switch ...... 118 group ...... 82 9.6.3 Battery monitor ...... 118 7.8 Television...... 82 9.6.4 Charging the battery ...... 119 7.9 Lamps ...... 83 9.7 Panel IT 20-3 ...... 119 7.10 Light switch ...... 84 9.7.1 V/tank gauge for battery voltage 7.11 Extending the seating group ...... 84 and water or waste water levels . . . . .119 7.11.1 Extending the central seating 9.7.2 Battery alarm for the living area group ...... 84 battery...... 121 7.12 Beds...... 85 9.7.3 12 V main switch ...... 121 7.12.1 Overcab bed ...... 85 9.7.4 12 V indicator lamp...... 121 7.12.2 Pull-down bed (model I) ...... 86 9.7.5 240 V indicator lamp...... 121 7.12.3 Bunk bed ...... 88 9.8 Panel IT 992 ...... 122 7.12.4 Bunk bed (side) ...... 89 9.8.1 V/tank gauge for battery voltage 7.12.5 Fixed bed (gas-pressure springs) . . . . 90 and water or waste water levels . . . . .122 7.13 Converting seating groups for 9.8.2 Battery alarm for the living area sleeping ...... 91 battery...... 123 7.13.1 Central seating group...... 91 9.8.3 Current gauge for charging/ 7.13.2 Central seating group with discharging the living area extension ...... 92 battery...... 124 7.13.3 Central seating group with divan . . . . . 93 9.8.4 12 V main switch ...... 124 7.13.4 Round seating group 9.8.5 12 V indicator lamp...... 125 (without slatted frame) ...... 94 9.8.6 240 V indicator lamp...... 125 7.13.5 Round seating group 9.8.7 Switch for water pump ...... 125 (with slatted frame) ...... 95 9.9 Panel DT 220 ...... 125 7.13.6 Front bench seat ...... 96 9.9.1 12 V main switch ...... 125 7.13.7 Front bench seat with divan ...... 97 9.9.2 LCD display ...... 127 7.13.8 Front bench seat with divan 9.9.3 Basic menu...... 127 (extendable) ...... 98 9.9.4 Battery menu ...... 128 7.13.9 Front seating group ...... 99 9.9.5 Battery alarm for the living area battery...... 130 8 Gas system...... 101 9.9.6 Battery capacity alarm for the 8.1 General ...... 101 living area battery ...... 130 8.2 Gas bottles...... 102
4 Motorcaravan - 01-08 - DET-0033-06EN Contents
9.9.7 Battery defect message for living 11.3 Water tank ...... 176 area battery...... 130 11.3.1 Fresh water filler neck with lid ...... 176 9.9.8 Tank menu ...... 130 11.3.2 Water drainage ...... 177 9.9.9 Tank alarm ...... 131 11.3.3 Filling with water ...... 177 9.10 240 V power supply...... 131 11.3.4 Draining water ...... 178 9.10.1 240 V connection ...... 131 11.4 Waste water tank ...... 178 9.10.2 Power cable for external 240 V 11.4.1 Waste water tank connection...... 132 (models with double floor) ...... 179 9.11 Fuses ...... 132 11.4.2 Waste water tank 9.11.1 12 V fuses ...... 132 (models without double floor) ...... 179 9.11.2 240 V fuse...... 136 11.4.3 Odour seal ...... 180 11.5 Filling the water system ...... 180 10 Appliances ...... 137 11.6 Emptying the water system ...... 181 10.1 General ...... 137 11.7 Toilet compartment ...... 182 10.2 Heater ...... 138 11.8 Toilet ...... 183 10.2.1 Models with waste gas vent on the 11.8.1 Swivel toilet (Thetford) ...... 183 right-hand side of the vehicle ...... 138 11.8.2 Toilet with fixed seat ...... 185 10.2.2 To heat properly ...... 138 11.8.3 Vacuum toilet (Dometic) ...... 185 10.2.3 Truma Combi hot-air heater ...... 139 11.8.4 Removing the cassette ...... 186 10.2.4 Trumatic C hot-air heater ...... 141 11.8.5 Emptying the cassette ...... 187 10.2.5 Alde hot-water heater ...... 143 11.9 Vario toilet ...... 187 10.2.6 Arizona auxiliary heat exchanger . . . 148 11.9.1 Converting into a shower cubicle. . . . 188 10.2.7 Independent vehicle heater ...... 149 11.9.2 Conversion to toilet compartment . . . 188 10.2.8 Heater for waste water tank and waste water pipes 12 Care ...... 189 (winter comfort package)...... 150 12.1 External care ...... 189 10.2.9 Electrical floor warming unit ...... 150 12.1.1 Washing with a high-pressure 10.3 Air conditioning unit...... 151 cleaner ...... 189 10.3.1 Dometic...... 151 12.1.2 Washing the vehicle...... 189 10.3.2 Truma ...... 153 12.1.3 Windows of acrylic glass ...... 190 10.4 Boiler...... 154 12.1.4 Underbody ...... 190 10.4.1 Models with waste gas vent on the 12.1.5 Waste water tank ...... 190 right-hand side of the vehicle ...... 155 12.1.6 Entrance step...... 190 10.4.2 Truma Combi boiler...... 155 12.1.7 Driver's cabin insulation mat 10.4.3 Trumatic C boiler...... 158 (model I)...... 191 10.4.4 Alde boiler ...... 160 12.2 Interior care ...... 191 10.5 Cooker...... 161 12.3 Extractor hood ...... 192 10.5.1 Gas cooker ...... 161 12.4 Toilets ...... 192 10.5.2 Gas oven (Spinflo) ...... 162 12.4.1 Toilet with separate water tank . . . . . 193 10.5.3 Gas oven (Dometic) ...... 163 12.4.2 Vacuum toilet (Dometic) ...... 193 10.5.4 Microwave oven ...... 164 12.5 Winter care ...... 194 10.5.5 Extractor hood...... 165 12.5.1 Preparations ...... 194 10.6 Refrigerator ...... 166 12.5.2 Winter operation ...... 194 10.6.1 Refrigerator ventilation grill ...... 166 12.5.3 At the end of the winter season . . . . . 194 10.6.2 Operation (Dometic 7 series, 12.6 Lay-up ...... 195 automatic ignition) ...... 166 12.6.1 Temporary lay-up...... 195 10.6.3 Operation (Dometic 7 series with 12.6.2 Winter lay-up ...... 196 automatic power selection and 12.6.3 Starting up the vehicle after a frame heater)...... 168 temporary lay-up or after lay-up 10.6.4 Operation (Thetford) ...... 170 over winter ...... 197 10.6.5 Refrigerator door locking mechanism ...... 172 13 Maintenance...... 199 13.1 Inspection work ...... 199 11 Sanitary fittings ...... 175 13.2 Maintenance work ...... 199 11.1 Water supply, general ...... 175 13.3 Alde hot-water heater ...... 199 11.2 Switch for water pump 13.3.1 Checking the fluid level ...... 200 (winter comfort package)...... 176 13.3.2 Topping up heating fluid ...... 200
Motorcaravan - 01-08 - DET-0033-06EN 5 Contents
13.3.3 Bleeding the heating system ...... 201 15.8 Water supply...... 226 13.4 Independent vehicle heater ...... 201 15.9 Vacuum toilet (Dometic) ...... 227 13.5 Air conditioning unit ...... 201 15.10 Body ...... 228 13.5.1 Truma...... 202 13.5.2 Dometic ...... 202 16 Special equipment ...... 229 13.6 Replacing bulbs and fluorescent 16.1 Weight details for special tubes ...... 202 equipment...... 229 13.6.1 Ceiling lamp (cover with screws) . . . . 203 13.6.2 Ceiling lamp ...... 203 17 Helpful notes ...... 233 13.6.3 Halogen spotlight 17.1 Traffic rules in foreign countries . . . . .233 (with glass shade) ...... 204 17.2 Help on Europe's roads ...... 233 13.6.4 Halogen spotlight (movable) ...... 204 17.3 Speed limits and permissible 13.6.5 Room lamp...... 204 dimensions ...... 235 13.6.6 Living area lamp...... 205 17.4 Driving with low beam in 13.6.7 Recessed halogen light European countries ...... 238 with housing ...... 205 17.5 Sleeping in the vehicle away 13.6.8 Recessed halogen light (flat) ...... 206 from camping areas ...... 239 13.6.9 Surface-mounted halogen light 17.6 Gas supply in European countries . . .241 driver's cabin (model I)...... 206 17.7 Toll regulations in 13.6.10 Wardrobe light ...... 207 European countries ...... 241 13.7 Changing the battery of the 17.8 Tips on staying overnight wardrobe light with LED ...... 207 safely during travel ...... 241 13.8 AL-KO rear axle ...... 208 17.9 Tips for winter campers ...... 242 13.9 Spare parts ...... 208 17.10 Travel checklists ...... 242 13.10 Vehicle identification plate ...... 209 13.11 Warning and information stickers. . . . 210
14 Wheels and tyres ...... 211 14.1 General ...... 211 14.2 Tyre selection...... 212 14.3 Tyre specifications ...... 213 14.4 Handling of tyres ...... 213 14.5 Changing wheels ...... 213 14.6 Spare wheel support ...... 214 14.6.1 Spare wheel support under the vehicle (Renault) ...... 214 14.7 Tyre pressure...... 215
15 Troubleshooting...... 217 15.1 Braking system ...... 217 15.2 Electrical system ...... 217 15.3 Gas system ...... 220 15.4 Cooker ...... 220 15.4.1 Gas cooker/gas oven ...... 220 15.4.2 Microwave oven ...... 220 15.5 Heater/boiler ...... 221 15.5.1 Heater/boiler Truma ...... 221 15.5.2 Alde heater/boiler...... 222 15.6 Refrigerator ...... 222 15.6.1 Dometic refrigerator without AES . . . 223 15.6.2 Thetford refrigerator without SES (error diagnostics) ...... 223 15.6.3 Refrigerator Dometic 7 series with AES ...... 224 15.7 Air conditioning unit ...... 225 15.7.1 Dometic ...... 225 15.7.2 Truma...... 226
6 Motorcaravan - 01-08 - DET-0033-06EN Guarantee 1
1.1 Guarantee certificate 1Guarantee
Vehicle data Model: Car manufacturer/type of engine: Serial number: Initial registration: Purchased from company: Expiry of the guarantee period: Key number: Chassis number:
Customer Address Surname, Christian name: Street, No.: Postal code, town:
Dealer's stamp and signature
We reserve the right to alter the construction, equipment and the scope of delivery. Special equipment is also listed that is not included in the standard scope of delivery. The descriptions and illustrations in this brochure do not relate to a particular version. For all details, only the respective equipment list is valid.
Motorcaravan - 01-08 - DET-0033-06EN 7 1 Guarantee
1.2 Guarantee conditions 1. In addition to the legal guarantee and product warranty rights due to the customer, Dethleffs GmbH & Co. KG may also grant a guarantee of six years that the vehicles constructed by the company are sealed in such a manner that moisture cannot penetrate from the outside into the interior of the vehicle. The guarantee obligations do not apply if the leakage is a result of improper handling of the windows, doors and skylights or damage that has not been properly repaired. Damage that is caused by forces of nature (e.g. flooding) is not covered by the guarantee. The guarantee extensions include only the correct repair work. Conversion or diminution as well as travelling expenses or other indirect costs are not covered by the guarantee. 2. When dealing with a case of leakage covered under the conditions of this guarantee, Dethleffs GmbH & Co. KG is obliged to rectify the defective vehicle part concerned by repairing it free of charge or replacing the part, depending on what is necessary to immediately to repair the damage. Defects are to be rectified by Dethleffs GmbH & Co. KG or by an author- ised specialist workshop in accordance with the guidelines of Dethleffs GmbH & Co. KG. 3. The prerequisite for this guarantee is that the vehicle must be presented once a year to an authorised specialist workshop for an inspection. The presentation must take place 2 months at the latest after the anniversary of the initial registration (or delivery). If the inspection is not carried out according to schedule, this will nullify your warranty. It cannot be renewed by carrying out an inspection at a later time. As proof that the inspection has been completed, there are designated cou- pons in the Dethleffs GmbH & Co. KG guarantee booklet where inspection stamps are to be glued and endorsed by a stamp, the date and the signa- ture of a respective Dethleffs dealer. 4. The guarantee begins on the day of the initial registration or delivery of the vehicle to the customer, 1 year at the latest after delivery to the dealer, and is valid while the vehicle is in use, for 6 years at the longest. A change of ownership of the purchased object has no effect on the guarantee obliga- tions. The guarantee expires if the terms outlined in paragraph 3 are not complied with. The performance of guarantee work does not increase the guarantee period. 5. Parts installed to rectify faults are also guaranteed under the terms of the guarantee until the guarantee period expires. 6. If leakage occurs, the owner must notify Dethleffs GmbH & Co. KG or a Dethleffs dealer of this in writing within 15 days of its detection. The guar- antee certificate and the corresponding guarantee stamps must be included with the notification. If notification of leakage does not occur within the time limit stated, no claims can be made under the terms of the guar- antee. Remedying of leakage will take place after approval has been given by Dethleffs GmbH & Co. KG. If no agreement is reached about the type, extent and result of the repairs, Dethleffs GmbH & Co. KG or the Dethleffs dealer will consult a neutral expert whose decision is binding for all parties involved. 7. The costs of the inspection are to be paid by the party covered by the guar- antee. 8. As far as legally permissible, the court responsible for Isny will be agreed upon as the venue for jurisdiction.
8 Motorcaravan - 01-08 - DET-0033-06EN Guarantee 1
1.3 Inspection records
Delivery
Date:
Signature and stamp of the Dethleffs dealer:
1st year Water ingress test
Date:
Signature and stamp of the Dethleffs dealer: Paste inspection stamp here.