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Efficient Semiconductor Solutions for Motor Control and Drives Applications

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Efficient Semiconductor Solutions for Motor Control and Drives Applications Effi cient Semiconductor Solutions for Motor Control and Drives Applications ] www.infineon.com/motorcontrol ] INF-09030_BroMotorControl_prod_5c_091214.indd 1 15.12.09 17:27 INF-09030_BroMotorControl_prod_5c_091214.indd 2 15.12.09 17:27 Contents Solutions for Motor Control and Drives 04 Low-Voltage Applications 06 High-Voltage Applications 08 Choosing the right Microcontroller 10 Product Families 12 Low-Voltage Products 12 High-Voltage Products 20 Microcontrollers 26 Sensors 27 Support Tools 28 INF-09030_BroMotorControl_prod_5c_091214.indd 3 15.12.09 17:27 Effi cient Semiconductor Solutions for Motor Control and Drives Applications REDUCE YOUR OVERHEAD by capitalizing on the integration capabilities and function- ality of Infi neon’s motor control solutions. Our extensive portfolio covers a wide range of voltage and power classes, supporting a broad application spectrum across the industrial, consumer and automotive markets. This guide showcases the full range of products spanning, microcontrollers, gate drivers, MOSFETs, IGBTs, voltage regulators, sensors, integrated bridge driver ICs, integrated power modules and high-power modules. With our power products and microcontrollers, you can design effi cient, robust and cost- eff ective control units for virtually all types of motors, from brushless DC and permanent magnet synchronous motors, through induction and stepper motors to switched reluctance motors. We complement this vast product off ering with excellent customer support from our ap- plication experts, technical documentation and online education. We also deliver a variety of evaluation and application kits supporting all motor designs. Each application kit comes with a reference code and instructions, along with all the software you need to start and successfully complete your design as rapidly as possible. We hope you enjoy exploring the benefi ts of our effi cient semiconductor solutions for motor control and drives applications. 4 INF-09030_BroMotorControl_prod_5c_091214.indd 4 15.12.09 17:27 Typical Motor Control Block Diagram Power Management DC AC/DC Supply Integrated Motor Drivers Driver Stage User Interface Central Control & M Unit Communication Sense & AF Discretes Monitor 5 INF-09030_BroMotorControl_prod_5c_091214.indd 5 15.12.09 17:27 Solutions for Low-Voltage Applications Application Solutions for Motor Control and Drives Low-Voltage Applications INFINEON IS THE PARTNER OF CHOICE when it comes to drive solutions for low- voltage motors. Across the full current range from 0.1 to 100A and across the entire application spectrum from steppers to 3-phase drivers, you can rely on us to provide the perfect fi t. Monolithic Driver ICs, Integrated Motor H-Bridge Driver + 3 Phase-Bridge Half-Bridges, Full-Bridges, Driver ICs MOSFETs Driver + MOSFETs Multi-Half-Bridges 100A + Full-Bridges Trilith IC (BTM 7xxx) Half-Bridges NovalithIC™ + Full-Bridges (BTN 7xxx) (TLE 520xx, TLE 720xx, 10A TLE 82xx) Driver ICs (TLE 718xx) Multi-Half-Bridges EiceDRIVER™ (TLE 841xx, TLE 6208xx, (6ED003L06xx) TLE 844xx, TLE 820xx) Driver ICs (TLE 628xx) OptiMOS™T3 Stepper Driver (30V – 250V) (TLE 472xx) OptiMOS™T3 (30V – 250V) Servo Driver 1A (TLE 420xx) 0,1A M M M 3~ M 3~ 5V - 48V DC Supply Voltage Infi neon’s solutions cover a broad range of target applications including Pumps (fuel, heating, water) Door openers Fans / blowers Power tools, cordless power tools Battery-driven vehicles (e.g. ebike) Gardening tools Automotive applications Small robots (cleaning robots) Truck / transportation Electric toys Forklift Kitchen machines / food processors / Scooters coff ee machines Wheelchairs Industrial drives Robotics 6 INF-09030_BroMotorControl_prod_5c_091214.indd 6 15.12.09 17:27 Solutions for Low-Voltage Applications Infi neon off ers products and solutions for the main parts of motor control applications. The block diagram shows an example of a 3-phase BLDC motor drive. CoolMOS™ Gate Drivers IPD xxx, IPB xxx, IPI xxx Linear Voltage Regulator 3-Phase Bridge Drivers CoolSET™ TLE 42xxx TLE 7183x, TLE 7184x, Power Stage ICE xxxx DC/DC Converter TLE 7185x, TLE 7189x LV MOSFETs (30V – 250V) Diodes TLE 6389, TLE 8366, EiceDRIVER™ Automotive MOSFETs IDD xxx, IDB xxx, IDP xxx TLE 7388 6ED003L06x (30V – 100V) Power Management DC AC/DC Supply Integrated Motor Drivers Driver Stage User Interface Central Control & M Unit Communication Sense & AF Discretes Monitor Transceivers Sensors Microcontroller Integrated Driver ICs / CAN Transceiver Hall Switches 8-bit NovalithIC™s TLE 625xxx TLE 49xxx, TLI 49xxx XC866, XC886, BTN793x, BTN796x, LIN Transceiver Linear Hall Sensors XC888, XC878 BTN797x TLE 725xx TLE 49xxx 16-bit XE164, XE167 7 INF-09030_BroMotorControl_prod_5c_091214.indd 7 15.12.09 17:28 Solutions for High-Voltage Applications Application Solutions for Motor Control and Drives High-Voltage Applications WITH OUR GATE DRIVER ICs, discrete IGBTs, integrated modules and high-power modules Infi neon covers the whole range of power classes for high-voltage drives. We off er optimized, cost-eff ective solutions for each power class. Discrete IGBTs, EiceDRIVER™s, CIPOS™* and Modules Voltage Rating Voltage Fan Public AC Industrial Drives 1200V DW Door Tread Mill Pump Room AC Pac Refry Washing machine Vacuum Cleaner 600V Fan Industrial Drives PFC 50W 150W 500W 1kW 2kW 5kW xxMW * Transferred to LS Power Semitech Co., Ltd., a joint venture between Infineon and LS Power Infi neon’s solutions cover a broad range of target applications including Pumps Washing machines Fans / blowers Dish washers Compressors Refrigeration Industrial drives Kitchen Hoods Robotics Vacuum cleaners Air conditioning Door openers 8 INF-09030_BroMotorControl_prod_5c_091214.indd 8 15.12.09 17:28 Solutions for High-Voltage Applications Infi neon off ers products for the main blocks of high-voltage motor drive applications. The block diagram provides an overview of the product portfolio for high-voltage products. Linear Voltage Regulator Diodes Diodes TLE 42xxx thinQ!™ EmCon Gate Drivers DC/DC Converter IDD 0xxxx, IDB 0xxx IDD xxx, IDB xxx, IDP xxx EiceDRIVER™ TLE 6389, TLE 8366, HV MOSFETs IGBTs 1ED0xx, 2ED0xx, TLE 7388 IPD xxx, IPB xxx, IPI xxx IG xxx 6ED003L06x Power Stage Power Management HV MOSFETs (500V - 900V) IPD xxx, IPB xxx, IPI xxx IGBTs (600V – 1200V) IG xxx/ IK xxx DC IGBT Modules Supply Rectification (600V-6,5kV) PFC Break Integrated Motor Drivers Driver Stage User Interface Central Control & M Unit Communication Sense & AF Discretes Monitor Transceivers Sensors Microcontroller Integrated Driver ICs / CAN Transceiver Hall Switches 8-bit Modules TLE 625xxx TLE 49xxx, TLI 49xxx XC866, XC886, CIPOS™*, LIN Transceiver Linear Hall Sensors XC888, XC878 MIPAQ™serve TLE 725xx TLE 49xxx 16-bit XE164, XE167 32-bit TC11xxx *Transferred to LS Power Semitech Co., Ltd., a joint venture between Infi neon and LS 9 INF-09030_BroMotorControl_prod_5c_091214.indd 9 15.12.09 17:28 Choosing the Right Microcontroller Choosing the Right Microcontroller XC800 (8-bit) MCU Feature Control Scheme Load Behavior Application Vector computer Sensorless FOC Low noise HVAC fans (MDU + Cordic) Trapezoidal Hall Variable load Domestic heating 1 x CCU6 Trapezoidal Variable speed pumps 1 x ADC sensorless Known load Valve control V/F dynamics Washing machines Open loop (look-up table) eBike XC800 family Reduced system cost Flexible interfaces, high-speed Flash from 4KB to 64KB synchronous, communication Pin counts from 20-TSSOP to 64-QFP (SPI compatible) CapCom6 (CCU6) – PWM generation U A R T s Two 16-bit timers MultiCAN Control of three half-bridges Two CAN nodes Special modes for motor control 32 message objects ADC hardware linked to PWM A D C 16-bit vector computer for FOC 10-bit, 1.5 usec (vector) control-nested execution PWM sync. trigger of CoRDIC & MDU Multiple result registers EN/IEC60335-1 class B standard XE166 (16-bit) MCU Feature Control Scheme Load Behavior Application MAC unit Direct torque Highest dynamic GP inverters, 2 x ADC Resolver FOC load response Elevator, 4 x CCU6 Encoder FOC Accurate Spindle drives, Sensorless FOC positioning Transportation High speed assembly lines, Dynamic load PLC, Servo, CNC response Speed control 10 INF-09030_BroMotorControl_prod_5c_091214.indd 10 15.12.09 17:28 Choosing the Right Microcontroller XE166 family Realtime digital signal controller Flexible interfaces Flash from 192KB to 1.6MB High-speed synchronous Pin counts from 64-LQFP to 176-LQFP Communication (SPI compatible) 16-bit MAC unit with DSP libraries USICs CapCom6 (CCU6) – PWM generation UARTs Two 16-bit timers MultiCAN Control of three half-bridges Up to fi ve CAN nodes Special modes for motor control Up to 128 message objects 16-bit vector computer for FOC Safety integrating level 3 ADC hardware linked to PWM TC11xx (32-bit) MCU Feature Control Scheme Load Behavior Application 2 MAC units Sensorless FOC Highest dynamic AC servo drives GTPA unit for PWM Resolver FOC response P L C FPU Speed regulation High speed Mobile controllers DMA controller Postion regulation Dynamic load Process control Fast ADC Encoder FOC TC11xx family 32-bit superscalar TriCore™ v1.3 Up to 1.5MB of embedded fl ash Available in 176-TQFP packages MultiCAN Two MAC units with DSP libraries Two CAN nodes PWM generation for up to fi ve motors 64 message objects Peripheral control processor Single precision Floating Point Unit (FPU) 11 INF-09030_BroMotorControl_prod_5c_091214.indd 11 15.12.09 17:28 Low-Voltage Products Automotive MOSFETs – Benchmark for Motor Control Applications OptiMOS™ Products are Best in Class THE SUPERIOR PERFORMANCE OF Infi neon’s OptiMOS™ range is based on our leading MOSFET technology combined with the unsurpassed quality of a robust package: Best-in-class RDS(on) performance for increased system effi ciency Highest current DPAK + D2PAK on the market for reduced ECU module size Lowest switching and conduction power losses for increased thermal system reliability Robust green package for easy process handling Power Bond III Power Bond II Power Bond I 180A D2PAK-7pin 160A OptiMOS™ D2PAK-7pin 100A D2PAK 80A 120A D2PAK TO220/ TO262 100A TO220/ 80A TO262 TO220/ 100A TO262 DPAK 90A DPAK 50A DPAK 30A DPAK Infi neon Power Bond technology has improved the current capability of his Automotive qualifi ed MOSFET packages.
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