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AEP Mountaineer CCS II

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AEP Mountaineer CCS II AEP Mountaineer CCS II Integration of a Commercial Scale CO2 Capture Facility into a Host Plant Global CCS Institute / CSLF Meeting on Project Integration, 2011 Presented By: Matt Usher, P.E. CCS Engineering Manager, AEP November 3, 2011 American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. Agenda Mountaineer Plant Overview Project Overview Phase 1 Technical Objectives Technical Approach Operations Integration Chilled Ammonia Process Overview Key Integration Areas Steam Supply and Condensate Return Flue Gas Exhaust Process Water / Wastewater Byproduct Bleed Stream Study CO 2 Compression Study CAP Power Supply CCS Control Systems Conclusions American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 2of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. AEP Overview 5.2 million customers in 11 states Industry leading size and scale of assets: #2 Domestic generation with 38,000 MW #1 Transmission with 39,000 miles #1 Distribution with 216,000 miles Coal & transportation assets Over 7,500 railcars involved in operations Own/lease and operate over 2,850 barges & 75 towboats AEP Generation Capacity Portfolio Coal handling terminal with 20 million tons of capacity Coal/ Gas/ Nuclear Other – Lignite Oil (hydro, wind, Consume 76 million tons of coal per year etc.) 18,712 employees 66% 22% 6% 6% American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 3of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. Mountaineer Plant American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 4of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. Mountaineer Plant Operated by Appalachian Power Company, a subsidiary of AEP. Located on State Route 62 near New Haven, West Virginia A single 1300 MW net pulverized coal plant Emission Controls ESP – Original Equipment SCR – Installed 2001 FGD and SO3 Mitigation installed 2007 Primary fuel is bituminous coal American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 5of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. Mountaineer Carbon Capture Product Validation Facility Summary Location New Haven, WV Capacity 100,000 tonnes CO2/yr Size ≈ 54 MWt 79,798 Nm3/hr CO2 Storage Deep geological formations Upstream APC ESP, SCR, WFGD, SO3 Equipment Sorbent injection Start-Up 3rd Qtr 2009 Fuel Bituminous Coal American Electric Power Reagent Ammonium carbonate Mountaineer Power Plant Regeneration Steam – turbine CCS Product Validation Facility Energy extraction (HP Turbine New Haven, WV Exhaust Chiller R410A Refrigerant Byproduct Ammonium sulfate (dilute water solution) American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 6of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. MT CCS II Project Overview Purpose: Advance the development of the Alstom Chilled Ammonia Process (CAP) CO2 Capture technology and demonstrate CO2 storage and monitoring technology at commercial scale Project Participants AEP, USDOE, Alstom, Battelle, WorleyParsons, Potomac Hudson, Geologic Experts Advisory Team Location: Mountaineer Power Plant and other AEP owned properties near New Haven, WV Preliminary cost estimate: $668 million 50/50 DOE cost share up to $334M Project Technical Objectives 90% CO2 removal from the stack gas Store 1.5 million metric tons of CO2/year Demonstrate commercial scale technology American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 7of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. MT CCS II Phase I Technical Objectives Conceptual Design Basis Complete Design Documents to support cost estimating Mass & Energy Balances Process Flow Diagrams (PFDs) Process & Instrumentation Diagrams (P&IDs) General Arrangements (GAs) Plot Plan Electrical One Line Diagrams Electrical Load Lists Equipment Lists Valve & Instrument Lists 3D Model Engineering in position to freeze design early in Phase II American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 8of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. MT CCS II Phase I Technical Approach . Operations . Can a chemical plant operate like a power plant and vice versa? Chemical Plants Power Plants Uniform product from a Production based on uniform feedstock demand Stable production rate w/ Cyclical based on consistent production weather, time of day, etc. schedules Frequent load adjustments Process variables Base load one day, load- minimized to reduce following the next. impacts. Variable feedstock (coal) Chemical composition, heating value, moisture content, etc. American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein. Use of the report and the information found therein is at the sole risk of the recipient. American Electric Power Company, its affiliates and subsidiaries, shall not be liable in any way for the accuracy of any information contained in the report, including but not limited to, any 9of 30 errors or omissions in any information content; or for any loss or damage of any kind incurred as the result of the use of any of the information. MT CCS II Phase I Technical Approach Operations (cont.) AEP and Alstom collaborated to practically address process variability in the commercial scale design PVF Lessons Learned Integrated design workshops Effective communication to develop . Detailed flue gas specifications with expected ranges for significant characteristics . Expected quantities and quality of makeup water to properly identify equipment sizing, treatment needs, HXR capacities, etc. Expected quantity and quality of available steam and how the steam supply is affected by load changes, ambient conditions, etc. A suite of material and energy balances . Depicting main generating unit variability AND CAP modeled process variability with respect to changes in load, ambient conditions, etc. Goal: Maximize efficiency and minimize complexity of operations. American Electric Power: This report is provided “as-is” and with no warranties, express or implied, whatsoever for the use or the accuracy of the information contained therein.
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