Haemophilia (2009), 1–9 DOI: 10.1111/j.1365-2516.2009.02160.x
REVIEW ARTICLE An improved manufacturing process for Xyntha/ReFacto AF
B. KELLEY,* M. JANKOWSKI and J. BOOTHà *Process Development, Genentech, Inc., 1 DNA Way, South San Francisco, CA; Characterization and Analytical Development; and àDrug Substance Development, Wyeth BioPharma, Andover, MA, USA
Summary. ReFacto Antihemophilic Factor is a sec- clearance of large viruses, such as retroviruses. The ond-generation antihaemophilia A product manufac- purification process has been validated for the tured using a process that includes therapeutic grade removal of a panel of model viruses and provides human serum albumin (HSA) in the cell culture significant clearance of all viruses tested. Host cell- medium, but is formulated without HSA as a stabi- and process-derived impurity removal validations lizer. Even though this second-generation antihaemo- also were conducted, including host cell DNA and philia product has a good safety profile, a programme protein, in addition to the affinity peptide. Compared was implemented to eliminate all animal- and human- with the product manufactured according to the derived raw materials from the production process, original process, these changes had no detectable thus producing a third-generation product. To that effect on the structural integrity, stability or clinical end, HSA has been removed from the master and efficacy of this antihaemophilia A product. The working cell banks and from the culture medium. The product produced by the improved manufacturing hybridoma-derived monoclonal antibody formerly process is named Xyntha /ReFacto AF. used in the purification process has been replaced by a chemically synthesized affinity peptide, and a virus- Keywords: factor VIII, manufacturing, ReFacto, retaining filtration step has been added to enhance the virus removal filtration, Xyntha
affinity chromatography step, in which a monoclonal Introduction antibody (mAb) was used to selectively purify the Several recombinant factor VIII (FVIII) products are FVIII molecule from a complex feedstream [2]. approved in the United States and the European The elimination of animal- and human-derived Union for the treatment of haemophilia A [1]. raw materials from production processes precludes ReFacto Antihemophilic Factor (Recombinant); the introduction of adventitious agents, such as Wyeth Pharmaceuticals Inc.; Philadelphia, PA, viruses, from these sources [3]. Until recently, only USA; 2007 is the first B-domain-deleted FVIII and one recombinant FVIII product – Advate [Antihe- was licenced in the European Union in 1998 and in mophilic Factor (Recombinant), Plasma/Albumin- the United States in 2000. It is a second-generation Free Method]; Baxter Healthcare Corporation; antihaemophilia A factor product, formulated with- Westlake Village, CA, USA; 2007 – employed a out the use of human serum albumin (HSA) as a manufacturing method that eliminated all human- stabilizing excipient [2]. The manufacturing process and animal-derived raw materials from its cell- for the original ReFacto included highly purified, culture process. However, a mAb produced by a therapeutic-grade HSA in the cell culture medium, to murine hybridoma cell line is still being used for the support cell growth and product expression. The purification of Advate [1]. ReFacto purification process included an immuno- A programme was implemented to eliminate all animal- and human-derived raw materials from both Correspondence: Michael Jankowski, One Burtt Rd., Andover, the cell-culture and purification processes used to MA 01810, USA. produce ReFacto, thereby fully aligning the upstream Tel.: +1 978 247 1722; fax: +1 978 247 3456; process with the albumin-free product formulation. e-mail: michael.jankowski@pfizer.com The new process, yielding Xyntha [Antihemophilic Accepted after revision 7 November 2009 Factor (Recombinant), Plasma/Albumin-Free] for