Motorcycle Diagnostics

13MBS5650HGB September, 2009 PART NUMBER 5650 OPERATING MANUAL ® ® 13MBS5650HGB MOTORBIKE SCANNER 5650 Dear Customer, This product is part of the MOTORSCAN® family of products. It is the result of many years of research and development. MOTORSCAN® is glad to have you as a customer. Please contact one of our authorized distributors or our customer service department for any technical questions. ENGLISH 13MBS5650HGB ® MOTORBIKE SCANNER 5650 Blank Page ENGLISH ® 13MBS5650HGB MOTORBIKE SCANNER 5650 INDEX INDEX .................................................................................................................................I INTRODUCTION................................................................................................................1 IMPORTANT INFORMATION ABOUT PERSONAL SAFETY.........................................2 IMPORTANT INFORMATION ABOUT PRODUCT SAFETY...........................................6 GENERAL INFORMATION.............................................................................................7 INSTALLATION...........................................................................................................7 OPERATING INFORMATION .....................................................................................7 CLEANING..................................................................................................................7 SYMBOLS ......................................................................................................................8 PRODUCT DESCRIPTION ................................................................................................9 1.1 SPECIFICATIONS ....................................................................................................9 1.2 FRONT VIEW..........................................................................................................10 1.3 DESCRIPTION OF KEYPAD...................................................................................11 1.4 REAR VIEW ............................................................................................................12 1.5 STANDARD ACCESSORIES FOR MODEL 5650 .......................................................13 1.6 STANDARD ACCESSORIES FOR MODEL 5650/EXP ...............................................15 1.7 OPTIONAL..............................................................................................................19 CONNECTING .................................................................................................................25 2.1 CONNECTING THE SCAN TOOL FOR START-UP................................................25 2.2 MOTORCYCLE IDENTIFICATION..........................................................................26 2.3 CONNECTING TO THE MOTORCYCLE USING STANDARD CABLES.................28 2.3.1 STANDARD CABLES CONNECTION DIAGRAM............................................29 2.4 CONNECTING THE 5603 DATA ROUTER .............................................................30 2.5 CONNECTING TO THE MOTORCYCLE USING A MASTER/SLAVE CABLE ........31 2.6 CONNECTING TO THE MOTORCYCLE USING BMW SLAVE CABLE..................32 INDEX i ENGLISH 13MBS5650HGB ® MOTORBIKE SCANNER 5650 MOTORCYCLE DIAGNOSTICS ......................................................................................33 3.1 DIAGNOSTIC FUNCTIONS ....................................................................................34 3.2 SELECTING THE SEARCH MODE FOR SYSTEMS INSTALLED ..........................35 3.2.1 MANUAL SEARCH...........................................................................................35 3.2.1.1 MANUAL SEARCH BY VEHICLE SELECTION.........................................36 3.2.1.2 MANUAL SEARCH BY ECU SELECTION.................................................39 3.2.2 AUTOMATIC SEARCH CONNECTION............................................................41 3.3 ECU MENU .............................................................................................................43 3.3.1 ECU DATA .......................................................................................................44 3.3.2 PARAMETERS.................................................................................................44 3.3.3 READING STORED FAULTS...........................................................................45 3.3.4 ERASING STORED FAULTS...........................................................................47 3.3.5 DIAGNOSTIC PROCEDURES .........................................................................48 3.3.6 CONFIGURATIONS .........................................................................................49 3.4 SETUP MENU .........................................................................................................50 3.5 HELP FUNCTION....................................................................................................50 HARLEY-DAVIDSON® QUICK START PROCEDURE...................................................51 4.1 STEP 1: USING THE VEHICLES LIST ....................................................................51 4.2 STEP 2: CONNECTING THE HARLEY DAVIDSON CABLE TO THE SCANNER ...51 4.3 STEP 3: LOCATING THE MOTORCYCLE DIAGNOSTIC PORT ............................52 4.4 STEP 4: CONNECTING THE SCANNER TO THE MOTORCYCLE ........................59 4.5 STEP 5: STARTING DIAGNOSTIC WORK ON THE MOTORCYCLE .....................60 SUZUKI/CAGIVA INJECTION ADJUSTMENT................................................................63 INITIAL STEPS .............................................................................................................63 5.2 ADJUSTING THE INJECTION SYSTEM USING THE SUZUKI / CAGIVA CABLE ..66 5.2.1 ORIGINAL VALUES RESET ............................................................................67 5.2.2 IDLING ADJUSTMENT.....................................................................................68 5.2.3 REGULATION AT 10%.....................................................................................69 5.2.4 REGULATION AT 25% - 50% - 75%................................................................70 5.2.5 REGULATION AT 100%...................................................................................72 ENGLISH ii INDEX ® 13MBS5650HGB MOTORBIKE SCANNER 5650 APPENDIX .......................................................................................................................73 6.1 SCREEN .................................................................................................................73 6.1.1 “MENU” SCREEN ............................................................................................73 6.1.2 “PROCEED – EXIT” SCREEN .........................................................................74 6.1.3 “BINARY SELECTION” SCREEN ....................................................................74 6.1.4 “MESSAGE” SCREEN .....................................................................................75 6.1.5 “MULTIPLE SELECTION” SCREEN ................................................................76 6.1.6 “HELP” SCREEN..............................................................................................77 6.1.7 “PARAMETERS TABLE” SCREEN ..................................................................78 6.2 TYPES OF DIAGNOSTICS .....................................................................................79 6.2.1 SERIAL COMMUNICATION.............................................................................79 6.2.2 BLINKING CODES...........................................................................................79 6.2.3 DISPLAY CODES ............................................................................................80 6.2.4 MANUAL PROCEDURE...................................................................................80 INDEX iii ENGLISH 13MBS5650HGB ® MOTORBIKE SCANNER 5650 Blank Page ENGLISH iv INDEX ® 13MBS5650HGB MOTORBIKE SCANNER 5650 INTRODUCTION This manual is an integral part of the product. Read these instructions carefully before using the tool and keep them in a safe place. MOTORSCAN S.p.A. apologizes for any errors in the text. Brand names and products mentioned in the document are registered brands of the relevant owners. MOTORSCAN S.p.A. is not responsible to third parties for specific, collateral, accidental, direct, or indirect damage related to, or deriving from the product purchase and use. Copies of this document and technical information are available from an authorized distributor of MOTORSCAN S.p.A.. This document may not be copied or distributed, in part or its entirety, in any form or by any means, without prior written authorisation from MOTORSCAN S.p.A.. MOTORSCAN® S.p.A. Str. Martinella, 28/A 43124 PARMA - Italy Tel. +39 0521 266211 Fax +39 0521 266279 www.motorscan.com E-mail: [email protected] [email protected] INTRODUCTION 1 ENGLISH 13MBS5650HGB ® MOTORBIKE SCANNER 5650 IMPORTANT INFORMATION ABOUT PERSONAL SAFETY GENERAL SAFETY IN the WORKSHOP. DANGER OF SUFFOCATION GASOLINE ENGINES Exhaust gases from gasoline vehicles contain Carbon Monoxide, a colorless and odorless gas which, in case of inhalation, can cause serious physical injury or death. When working under a vehicle, be very careful. Some components of exhaust gases are heavier than air. Be careful also when working on LPG-propelled vehicles. DIESEL ENGINES The exhaust gas from a diesel engine has a composition that varies according to: type of

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