digitalTAP ™ with Enable your plant floor’s Digital Transformation 1 WAGO OVERVIEW TRANSFORMING AUTOMATION, INTERCONNECT AND INTERFACE TECHNOLOGY

Since 1951, WAGO has been innovating technology that has revolutionized how connections work. From the pioneering CAGE CLAMP® spring pressure connection technology WAGO has grown into a global provider of an extensive range of Interconnect, Interface and Automation solutions. The Interconnect division forms a pillar of the company and introduced the the first rail- mounted terminal block family with spring pressure connection technology. Today the division‘s innovations include the 221 Series (LEVER-NUTS) lever operated splicing terminal, among many other quality products. In the 1990’s, WAGO added the Automation division, introducing the first -independent modular I/O system to the market, known as the WAGO-I/O-SYSTEM. The Automation division has grown in step with technological demand and now offers an extensive line of programmable fieldbus controllers, or the PFC Series. From electrical interconnections to automation, customers around the world count on the unconditional performance and reliability of WAGO products to ensure the safe, efficient operation of their systems every time.

WAGO continues striving to be an innovator in the business of connections, which is precisely why the WAGO digitalTAP ™ has been developed. This package is designed to help you tap into plant floor data and digitize it, allowing you to be better connected to the processes within your plant.

For more information visit, wago.com/us/mtconnect

2 MTCONNECT HARVESTS MACHINE DATA DATA COLLECTION MADE SIMPLE

While new machines are engineered to share information, machines It’s called MTConnect. This is an open-source, royalty free standard manufactured even just a few years ago operate as self-contained that leverages proven protocols to transform data from entities. In other words, the majority of machines on your plant floor manufacturing equipment into a standardized format. Essentially, are fitted with sensors measuring temperature, levels, cycle times it bridges the data harvested from machines to an application that but were not designed to propagate this valuable data. So, how can then translates data into legible metrics with which a machine’s manufacturers collect data from the different types of machines status and activity can be tracked and monitored remotely. they have on their plant floor and transform it into information that enables them to visualize and optimize their operations in a way that’s both cost-effective and practical?

MTCONNECT OPEN STANDARD Machine Data Collection Tools with MTConnect embedded: Adapter/Agent Embedded Application

Adapter /Agent XML Data Stream Legacy Machine Tools

The Adapter bridges signals from the plant floor equipment to the Agent using Simple Hierarchical Data Representation (SHDR) format

SHDR Adapter Agent

The Agent buffers the data from the Adapter and serves it to an application client in a standard XML schema or data dictionary that structures the information in a standardized format

3 MTCONNECT HARVESTS MACHINE DATA THE WAGO digitalTAP ™ WAGO’S INDUSTRY PROVEN 750 SERIES PLATFORM

The digitalTAP ™ features the PFC100 controller with embedded MTConnect adapter and agent. Our 750 Series I/O modules enable users to connect existing sensors, stack lights, and operator buttons from your legacy machines to the digitalTAP ™. Combined they transform these signals into a standardized digital format per the MTConnect standard.

Features and benefits of this system include:

SECURITY BUILT-IN Secure your digital transformation project while keeping your costs down. A built-in firewall and VPN help protect your systems and eliminate the need for standalone network devices.

REMOTE MONITORING The onboard HTML 5 web server is not only used to configure the digitalTAP ™, it enables operators to locally view real time machine parameters.

ETHERNET PORTS Two configurable Ethernet ports are offered on the PFC100 controller. Using them in a switched configuration enables daisy chain cabling eliminating the need for an additional Ethernet switch.

INDUSTRIAL GRADE Leverage the proven design of WAGO’s industrial 750 series I/O with global certifications including cUL, IEC and ATEX.

4 DIGITIZE & OPTIMIZE TAP INTO YOUR MACHINE’S DATA

The digitalTAP ™ is a gateway between Level 4 Manufacturing Systems and Level 1 Field Device providing a seamless interface for translating manufacturing data into higher level applications for plant floor optimization or asset management.

PLANT FLOOR OPTIMIZATION ASSET MANAGEMENT APPLICATION APPLICATION • Report Key Performance • Predictive Maintenance Tools Indicators • Pattern Recognition Analysis • Equipment Utilization Charts • Condition Based Monitoring • Productivity Dashboards SHDR XML/SHDR

ADAPTER ADAPTER/AGENT

CNC MACHINE GRINDER

5 digitalTAP ™ • Interface legacy machines to your • Connect to remote devices via analytical applications interfaces • MTConnect open standard enables • Wire to digital and analog machine universal connections sensors • Use as either MTConnect Adapter • Easy configuration via your web browser or Agent • Simple to interface, accelerating project timelines

CLOUD DATA STORAGE • Connect machine information directly to cloud or fog applications

• digitalTAP ™ provides secure connections via onboard firewall and VPN HTTP ETHERNET XML

AGENT

LOCAL PARAMETER VISUALIZATION • View up to 16 real time values • Alarm indication for quick identification • View via web browser on Tablet or PC GRINDER MOTOR CONTROL CENTER

6 SIMPLE TO CONFIGURE STRAIGHT FORWARD SETUP

WAGO’s digitalTAP ™ is simple and straight forward to setup. There is no special software needed and no programming is required. Just use your favorite web browser to log into the digitalTAP™ configuration tool. The application automatically scans the input modules and displays them for quick setup. Configuring data points is easy with menus and dropdowns that help you along the way.

Automatic Node Identification Use any combination of digital and analog modules for your application. On power up, the digitalTAP ™ automatically scans the I/O node for fast identification of the modules.

You can also connect up to four remote MODBUS devices to harvest sensor related information like flow meters.

No Programming Required You can name the data point to your unique application, and use the data model structure defined by MTConnect.

Analog scaling is made easy. You can use the raw information form the module or scale the data per the sensors’ engineered units.

7 INFORMATION YOUR WAY REAL-TIME MTCONNECT FORMATTED DATA

User Defined Events & Conditions Easily develop your own events and conditions based on data point values and incorporate them into the MTConnect data streams. Create up to 32 localized events by comparing up to 4 different data points to enhance the digital fingerprint of your machine. Link active events to a digital output like pilot lights to help operators improve processes. Also create user defined Conditions that can help monitor your machine’s health.

Standard Data Formats The digitalTAP ™ transforms your machines‘ signals into a standardized digital format based on the MTConnect standard that can be read by most any application

View Parameters Locally The digitalTAP ™ enables operators on the plant floor to monitor up to 18 real- time data points from the machines they are working with. The information can be viewed with a tablet, PC web browser or a smart TV monitor

8 SIMPLE TO INSTALL CONNECT TO EXISTING EQUIPMENT INDICATORS

Start collecting data in three easy steps with the digitalTAP:

Determine what data you want to monitor from your machine. For example, stack lights, temperature 01 sensors, motor currents, and tank levels can all provide valuable information about the machine. Next, wire the existing or added sensors 02 to the inputs on the digitalTAP ™ node. Configure the inputs, and then sit back 03 and watch the digital information stream in.

digitalTAP ™

ACID pH ALKALINE

9 digitalTAP ™ IN A BOX SIMPLIFY YOUR DIGITAL TRANSFORMATION

The all-in-one solution for your digital transformation. The digitalTAP ™ is offered in an IP67 Enclosure and has everything you need to get started: PFC100, digitalTAP ™ application controller, 16 Digital Inputs, 4 Analog Inputs, power supply and fusing. Need other types of inputs? No problem! We can customize the enclosure to your specifications.

digitalTAP ™ IN A BOX INCLUDES: • IP67 Enclosure • digitalTAP™ • Input modules • Power supply • Fusing

8003-0100/1000-0047

SIMPLY ORDER ™ Quickly customize your own digitalTAP to meet your application needs. Item Number Select the PFC100 controller, digitalTAP ™ application controller, and the 4-channel digital input module 750-43x 8-channel digital input module 750-43x input/output modules required. 16-channel digital input module 750-14xx 4-channel RTD module 750-450 8-channel RTD module 750-451 2-channel analogue input module 0-20mA 750-452 4-channel analogue input module 0-20mA 750-455 8-channel termocouple 750-458 2-channel analogue input module 4-20mA 750-466 2-channel analogue input module 0-10V 750-467 2-channel thermocouple 750-469/003-000 3-phase power measurement module 750-494 8-channel analogue input module 0-20mA 750-496 8-channel analogue input module 0-10V 750-497 8-channel digital output module 750-530 2-channel vibration measurement (RMS)1 750-645 Serial input module 750-652

1 Requires WAGO-I/O-CHECK software for configuration 750-8101/000-010 Other modules available on request.

10 WAGO Corporation N120 W19129 Freistadt Road Germantown, Wisconsin 53022 Telephone: 800 / DIN Rail (346-7245) Fax: 262 / 255-3232 [email protected] www.wago.us

Canada WAGO Corporation Tel. 800/DIN Rail (346-7245) Fax 262/255-3232 www.wago.ca Mexico WAGO Corporation Queretaro Tel. 001/800/309/5975 + 52/442/221/5946 Fax + 52/442/221/5063 www.wago.mx

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