Rules for Classification and Construction I Ship Technology
3 Special Craft
1 High Speed Craft
Edition 2012
The following Rules come into force on 1 March 2012.
Alterations to the preceding Edition are marked by beams at the text margin.
Germanischer Lloyd SE
Head Office Brooktorkai 18, 20457 Hamburg, Germany Phone: +49 40 36149-0 Fax: +49 40 36149-200 [email protected]
www.gl-group.com
"General Terms and Conditions" of the respective latest edition will be applicable (see Rules for Classification and Construction, I - Ship Technology, Part 0 - Classification and Surveys).
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Published by: Germanischer Lloyd SE, Hamburg I - Part 3 Table of Contents Chapter 1 GL 2012 Page 3
Table of Contents
Premise
Preamble
Section 1 General Comments and Requirements 1.1 General Comments …………………………………………………………………... 1-1 1.2 General Requirements ……………………………………………………………….. 1-1 1.3 Application …………………………………………………………………………... 1-1 1.4 Definitions …………………………………………………………………………… 1-2 1.5 Surveys ………………………………………………………………………………. 1-5 1.6 Approvals ……………………………………………………………………………. 1-6 1.7 Maintenance of Conditions after Survey ...... 1-6 1.8 High-Speed Craft Safety Certificate ...... 1-7 1.9 Permit to Operate High-Speed Craft …………………………………………………. 1-8 1.10 Control ...... 1-9 1.11 Equivalents …………………………………………………………………………... 1-9 1.12 Information to be made available ...... 1-9 1.13 Further Developments ...... 1-9 1.14 Circulation of Safety Information ...... 1-9 1.15 Review of the Code ...... 1-9
Section 2 Buoyancy, Stability and Subdivision C2.0 Documents to be submitted ...... 2-1 2.1 General ...... 2-1 2.2 Intact Buoyancy and Watertight and Weathertight Integrity ...... 2-2 2.3 Intact Stability in the Displacement Mode …………………………………………... 2-7 2.4 Intact Stability in the Non-Displacement Mode ...... 2-8 2.5 Intact Stability in the Transitional Mode ...... 2-8 2.6 Buoyancy and Stability in the Displacement Mode following Damage ……………... 2-8 2.7 Inclining and Stability Information ………………………………………………….. 2-12 2.8 Loading and Stability Assessment …………………………………………………... 2-13 2.9 Marking and Recording of the Design Waterline …………………………………… 2-13 2.10 General ………………………………………………………………………………. 2-13 2.11 Intact Stability in the Displacement Mode …………………………………………... 2-14 2.12 Intact Stability in the Non-Displacement Mode ……………………………………... 2-14 2.13 Buoyancy and Stability in the Displacement Mode following Damage ……………... 2-14 2.14 Inclining and Stability Information ………………………………………………….. 2-14 2.15 Buoyancy and Stability in the Displacement Mode following Damage ……………... 2-15 2.16 Inclining ……………………………………………………………………………… 2-15 Chapter 1 Table of Contents I - Part 3 Page 4 GL 2012
Section 3 Structures C3.0 Documents to be submitted ………………………………………………………….. 3-1 3.1 General ………………………………………………………………………………. 3-1 3.2 Materials ……………………………………………………………………………... 3-1 3.3 Structural Strength …………………………………………………………………… 3-1 3.4 Cyclic Loads …………………………………………………………………………. 3-1 3.5 Design Criteria ………………………………………………………………………. 3-1 3.6 Trials …………………………………………………………………………………. 3-1 C3.1 General ………………………………………………………………………………. 3-1 C3.2 Materials and Connections …………………………………………………………... 3-6 C3.3 Design Acceleration …………………………………………………………………. 3-10 C3.4 Overall Loads ………………………………………………………………………... 3-13 C3.5 Local Loads ………………………………………………………………………….. 3-17 C3.6 Direct Calculations for Monohulls and Catamarans ………………………………… 3-24 C3.7 Steel and Aluminium Alloy Craft ……………………………………………………. 3-37 C3.8 Fibre-reinforced Plastic Craft ………………………………………………………... 3-50 C3.9 Hull Appendages …………………………………………………………………….. 3-63 C3.10 Rudder ……………………………………………………………………………….. 3-65 C3.11 Stabilizers ……………………………………………………………………………. 3-72
Appendix C3A1 Special Requirements for Scantlings of Hydrofoil Hull Structures C3A1.1 Foreword …………………………………………………………………………….. A1-1 C3A1.2 General ………………………………………………………………………………. A1-1 C3A1.3 Definitions and Symbols …………………………………………………………….. A1-1 C3A1.4 Documents to be submitted ………………………………………………………….. A1-1 C3A1.5 Longitudinal Strength ………………………………………………………………... A1-2 C3A1.6 Local Strength ……………………………………………………………………….. A1-2 C3A1.7 Foils ………………………………………………………………………………….. A1-5
Appendix C3A2 Requirements for Scantlings of Air-cushion Vehicle Hull Structures C3A2.1 Foreword …………………………………………………………………………….. A2-1 C3A2.2 General ………………………………………………………………………………. A2-1 C3A2.3 Documents to be submitted ………………………………………………………….. A2-1 C3A2.4 Overall Loads ………………………………………………………………………... A2-2 C3A2.5 Local Loads ………………………………………………………………………….. A2-4 C3A2.6 Load Factors …………………………………………………………………………. A2-5 C3A2.7 Allowable Stresses …………………………………………………………………... A2-6
Section 4 Accommodation and Escape Measures C4.0 Documents to be submitted ...... 4-1 4.1 General ………………………………………………………………………………. 4-1 I - Part 3 Table of Contents Chapter 1 GL 2012 Page 5
4.2 Public Address and Information System …………………………………………….. 4-1 4.3 Design Acceleration Levels ………………………………………………………….. 4-1 4.4 Accommodation Design ……………………………………………………………... 4-2 4.5 Seating Construction ………………………………………………………………… 4-4 4.6 Safety Belts …………………………………………………………………………... 4-4 4.7 Exits and Means of Escape …………………………………………………………... 4-4 4.8 Evacuation Time ……………………………………………………………………... 4-5 4.9 Baggage, Stores, Shops and Cargo Compartments ………………………………….. 4-7 4.10 Noise Levels …………………………………………………………………………. 4-7 4.11 Protection of the Crew and Passengers ……………………………………………… 4-7
Section 5 Direction Control Systems C5.0 Documents to be submitted ………………………………………………………….. 5-1 5.1 General ………………………………………………………………………………. 5-1 5.2 Reliability ……………………………………………………………………………. 5-1 5.3 Demonstrations ………………………………………………………………………. 5-2 5.4 Control Position ……………………………………………………………………… 5-3
Section 6 Anchoring, Towing and Berthing C6.0 Documents to be submitted ………………………………………………………….. 6-1 6.1 General ………………………………………………………………………………. 6-1 6.2 Anchoring ……………………………………………………………………………. 6-1 6.3 Towing ……………………………………………………………………………….. 6-2 6.4 Berthing ………………………………………………………………………………. 6-2 C6.5 Equipment ……………………………………………………………………………. 6-4 C6.6 Shipboard fittings for towing …………………………………………………………. 6-6 C6.7 Mooring Equipment …………………………………………………………………… 6-7
Section 7 Fire Safety C7.0 Documents to be submitted ………………………………………………………….. 7-1 7.1 General Requirements ……………………………………………………………….. 7-1 7.2 Definitions …………………………………………………………………………… 7-2 7.3 Classification of Space Use ………………………………………………………….. 7-2 7.4 Structural Fire Protection ……………………………………………………………. 7-4 7.5 Fuel and Other Flammable Fluid Tanks and Systems ……………………………….. 7-7 7.6 Ventilation …………………………………………………………………………… 7-9 7.7 Fire Detection and Extinguishing Systems …………………………………………... 7-10 7.8 Protection of Special Category Spaces and Ro-Ro Spaces ………………………….. 7-16 7.9 Miscellaneous ………………………………………………………………………... 7-18 7.10 Firefighter’s Outfits ………………………………………………………………….. 7-19 7.11 Arrangement …………………………………………………………………………. 7-20 Chapter 1 Table of Contents I - Part 3 Page 6 GL 2012
7.12 Ventilation …………………………………………………………………………… 7-20 7.13 Fixed Sprinkler System ……………………………………………………………… 7-20 7.14 Control Stations ……………………………………………………………………… 7-21 7.15 Cargo Spaces ………………………………………………………………………… 7-21 7.16 Fixed Sprinkler System ……………………………………………………………… 7-21 7.17 General ………………………………………………………………………………. 7-21
Section 8 Life-Saving Appliances and Arrangements 8.1 General and Definitions ……………………………………………………………… 8-1 8.2 Communications ……………………………………………………………………... 8-2 8.3 Personal Life-Saving Appliances ……………………………………………………. 8-2 8.4 Muster List, Emergency Instructions and Manuals ………………………………….. 8-3 8.5 Operating Instructions ……………………………………………………………….. 8-3 8.6 Survival Craft Stowage ………………………………………………………………. 8-4 8.7 Survival Craft and Rescue Boat Embarkation and Recovery Arrangements ………... 8-4 8.8 Line-throwing Appliance …………………………………………………………….. 8-5 8.9 Operational Readiness, Maintenance and Inspections ………………………………. 8-5 8.10 Survival Craft and Rescue Boats …………………………………………………….. 8-6 8.11 Helicopter Pick-up Areas ……………………………………………………………. 8-7
Section 9 Machinery 9.1 General ………………………………………………………………………………. 9-1 9.2 Engine (general) ……………………………………………………………………... 9-4 9.3 Gas Turbines ………………………………………………………………………… 9-4 9.4 Diesel Engines for Main Propulsion and Essential Auxiliaries ……………………... 9-5 9.5 Transmissions ………………………………………………………………………... 9-6 9.6 Propulsion and Lift Devices …………………………………………………………. 9-8 9.7 Independent Means of Propulsion for Category B Craft ……………………………. 9-8 9.8 Means for Return to a Port of Refuge for Category B Craft ………………………… 9-9 9.9 Essential Machinery and Control ……………………………………………………. 9-9
Section 10 Auxiliary Systems C10.0 Documents to be submitted ………………………………………………………….. 10-1 10.1 General ………………………………………………………………………………. 10-1 10.2 Arrangement of Oil Fuel, Lubricating Oil and Other Flammable Oil ……………….. 10-10 10.3 Bilge Pumping and Drainage Systems ………………………………………………. 10-12 10.4 Ballast Systems ………………………………………………………………………. 10-14 10.5 Cooling Systems ……………………………………………………………………... 10-14 10.6 Engine Air Intake Systems …………………………………………………………... 10-15 10.7 Ventilation Systems ………………………………………………………………….. 10-15 10.8 Exhaust Systems ……………………………………………………………………... 10-16 I - Part 3 Table of Contents Chapter 1 GL 2012 Page 7
C10.A.1 Compressed Air Systems …………………………………………………………….. 10-16 C10.A.2 Steam Heating, Feedwater and Condensate Systems ………………………………... 10-16 C10.A.3 Air, Overflow and Sounding Pipes …………………………………………………... 10-17 C10.A.4 Drinking Water Systems ……………………………………………………………... 10-18 C10.A.5 Sanitary Systems …………………………………………………………………….. 10-18 C10.A.6 Hydraulic Systems for Hatch Covers, Shell Closing Appliances, Watertight Doors and Hoists ………………………………………………………… 10-18 10.9 Bilge Pumping and Drainage Systems ………………………………………………. 10-20 C10.B.1 Operating Systems for Watertight Doors …………………………………………….. 10-20 10.10 Bilge Pumping Systems ……………………………………………………………… 10-21 C10.C.1 Hydraulic Operating Systems for Watertight Doors ………………………………… 10-21
Section 11 Remote Control, Alarm and Safety Systems C11.0 Documents to be submitted ………………………………………………………….. 11-1 11.1 Definitions …………………………………………………………………………… 11-1 11.2 General ………………………………………………………………………………. 11-1 11.3 Emergency Controls …………………………………………………………………. 11-2 11.4 Alarm System ………………………………………………………………………... 11-2 11.5 Safety System ………………………………………………………………………... 11-4 C11.6 Stand-by Systems ……………………………………………………………………. 11-4
Section 12 Electrical Installations C12.0 Documents to be submitted ………………………………………………………….. 12-1 12.1 General ………………………………………………………………………………. 12-1 12.2 Main Source of Electrical Power ……………………………………………………. 12-2 12.3 Emergency Source of Electrical Power ……………………………………………… 12-4 12.4 Starting Arrangements for Emergency Generating Sets ……………………………... 12-5 12.5 Steering and Stabilization ……………………………………………………………. 12-5 12.6 Precautions against Shock, Fire and Other Hazards of Electrical Origin …………… 12-6 12.7 General ………………………………………………………………………………. 12-8 12.8 General ………………………………………………………………………………. 12-11
Section 13 Shipborne Navigational System and Equipment and Voyage Data Recorders 13.1 General ………………………………………………………………………………. 13-1 13.2 Compasses …………………………………………………………………………… 13-1 13.3 Speed and Distance Measurement …………………………………………………… 13-1 13.4 Echo-sounding Device ………………………………………………………………. 13-1 13.5 Radar Installations …………………………………………………………………… 13-1 13.6 Electronic Positioning Systems ……………………………………………………… 13-2 13.7 Rate-of-turn Indicator and Rudder Angle Indicator …………………………………. 13-2 13.8 Navigational Charts and Nautical Publications ……………………………………… 13-2 Chapter 1 Table of Contents I - Part 3 Page 8 GL 2012
13.9 Searchlight and Daylight Signalling Lamp ………………………………………….. 13-2 13.10 Night Vision Equipment ……………………………………………………………... 13-2 13.11 Steering Arrangement and Propulsion Indicator(s) ………………………………….. 13-2 13.12 Automatic Steering Aid (automatic pilot) …………………………………………… 13-2 13.13 Radar Reflector ……………………………………………………………………… 13-2 13.14 Sound Reception System …………………………………………………………….. 13-2 13.15 Automatic Identification System …………………………………………………….. 13-2 13.16 Voyage Data Recorder ………………………………………………………………. 13-3 13.17 Approval of Systems and Equipment, and Performance Standards …………………. 13-3 C13.18 Electric Power Supply-distribution Panels …………………………………………... 13-3
Section 14 Radiocommunication 14.1 Application …………………………………………………………………………... 14-1 14.2 Terms and Definitions ……………………………………………………………….. 14-1 14.3 Exemptions …………………………………………………………………………... 14-2 14.4 Global Maritime Distress and Safety System Identities ……………………………... 14-2 14.5 Functional Requirements …………………………………………………………….. 14-2 14.6 Radio Installations …………………………………………………………………… 14-2 14.7 Radio Equipment: General …………………………………………………………... 14-3 14.8 Radio Equipment: Sea Area A1 ……………………………………………………... 14-4 14.9 Radio Equipment: Sea Areas A1 and A2 ……………………………………………. 14-4 14.10 Radio Equipment: Sea Areas A1, A2, A3 …………………………………………… 14-5 14.11 Radio Equipment: Sea Areas A1, A2, A3 and A4 ………………………………….. 14-6 14.12 Watches ……………………………………………………………………………… 14-6 14.13 Sources of Energy …………………………………………………………………… 14-6 14.14 Performance Standards ………………………………………………………………. 14-7 14.15 Maintenance Requirements ………………………………………………………….. 14-7 14.16 Radio Personnel ……………………………………………………………………… 14-8 14.17 Radio Records ……………………………………………………………………….. 14-8 14.18 Position-updating ……………………………………………………………………. 14-8
Section 15 Operating Compartment Layout 15.1 Definitions …………………………………………………………………………… 15-1 15.2 General ………………………………………………………………………………. 15-1 15.3 Field of Vision from the Operating Compartment …………………………………... 15-1 15.4 Operating Compartment ……………………………………………………………... 15-1 15.5 Instruments and Chart Table ………………………………………………………… 15-2 15.6 Lighting ……………………………………………………………………………… 15-2 15.7 Windows ……………………………………………………………………………... 15-3 15.8 Communications Facilities …………………………………………………………... 15-3 15.9 Temperature and Ventilation ………………………………………………………… 15-3 I - Part 3 Table of Contents Chapter 1 GL 2012 Page 9
15.10 Colours ………………………………………………………………………………. 15-3 15.11 Safety Measures …………………………………………………………………….. 15-3
Section 16 Stabilization Systems 16.1 Definitions ………………………………………………………………………...... 16-1 16.2 General Requirements ……………………………………………………………….. 16-1 16.3 Lateral and Height Control Systems …………………………………………………. 16-1 16.4 Demonstrations ………………………………………………………………………. 16-1
Section 17 Handling, Controllability and Performance 17.1 General ………………………………………………………………………………. 17-1 17.2 Proof of Compliance ………………………………………………………………… 17-1 17.3 Weight and Centre of Gravity ……………………………………………………….. 17-1 17.4 Effect of Failures …………………………………………………………………….. 17-1 17.5 Controllability and Manoeuvrability …………………………………………...... 17-1 17.6 Change of Operating Surface and Mode …………………………………………….. 17-2 17.7 Surface Irregularities ……………………………………………………………...... 17-2 17.8 Acceleration and Deceleration ………………………………………………………. 17-2 17.9 Speeds ………………………………………………………………………………... 17-2 17.10 Minimum Depth of Water ………………………………………………………...... 17-2 17.11 Hard Structure Clearance ……………………………………………………………. 17-2 17.12 Night Operation …………………………………………………………………...... 17-2
Section 18 Operational Requirements 18.1 Craft Operational Control ……………………………………………………………. 18-1 18.2 Craft Documentation ……………………………………………………………….... 18-2 18.3 Training and Qualifications ………………………………………………………….. 18-4 18.4 Manning of Survival Craft and Supervision …………………………………………. 18-5 18.5 Emergency Instructions and Drills …………………………………………………... 18-5 18.6 Type Rating Training ………………………………………………………………... 18-7 18.7 Emergency Instructions and Drills …………………………………………………... 18-7 18.8 Type Rating Training ………………………………………………………………... 18-7
Section 19 Inspection and Maintenance Requirements
Annex 1 Form of High-Speed Craft Safety Certificate and Record of Equipment
Annex 2 Form of Permit to Operate High-Speed Craft
Annex 3 Use of Probability Concept 1. General ………………………………………………………………………………. 3-1 2. Terms associated with Probabilities …………………………………………………. 3-1 3. Numerical Values ……………………………………………………………………. 3-2 Chapter 1 Table of Contents I - Part 3 Page 10 GL 2012
Annex 4 Procedures for Failure Mode and Effects Analysis C0 Document to be submitted ………………………………………………………...... 4-1 1. Introduction ………………………………………………………………………….. 4-1 2. Objectives ……………………………………………………………………………. 4-1 3. Scope of Application ……………………………………………………………...... 4-1 4. System Failure Mode and Effects Analysis ………………………………………….. 4-1 5. Equipment Failure Mode and Effects Analysis …………………………………….... 4-2 6. Procedures ………………………………………………………………………….... 4-2 7. System Definition ……………………………………………………………………. 4-2 8. Development of System Block Diagrams ………………………………………….... 4-3 9. Identification of Failure Modes, Causes and Effects ………………………………... 4-3 10. Failure Effects ……………………………………………………………………….. 4-4 11. Failure Detection …………………………………………………………………….. 4-4 12. Corrective Measures …………………………………………………………………. 4-4 13. Use of Probability Concept ………………………………………………………….. 4-4 14. Documentation ………………………………………………………………………. 4-5 15. Test Programme ……………………………………………………………………... 4-5 16. FMEA Report ………………………………………………………………………... 4-5
Annex 5 Ice Accretion Applicable to all Types of Craft 1. Icing Allowances …………………………………………………………………….. 5-1 2. Areas of Icing Conditions ……………………………………………………………. 5-1 3. Special Requirements ………………………………………………………………... 5-1
Annex 6 Stability of Hydrofoil Craft 1. Surface-piercing Hydrofoils …………………………………………………………. 6-1 2. Fully submerged Hydrofoils …………………………………………………………. 6-3
Annex 7 Stability of Multihull Craft 1. Stability Criteria in the Intact Condition …………………………………………….. 7-1 2. Criteria for Residual Stability after Damage ……………………………………….... 7-2 3. Application of Heeling Levers ………………………………………………………. 7-2
Annex 8 Stability of Monohull Craft 1. Stability Criteria in the Intact Condition …………………………………………….. 8-1 2. Criteria for Residual Stability after Damage ……………………………………….... 8-1
Annex 9 Definitions, Requirements and Compliance Criteria related to Operational and Safety Performance 1. Performance …………………………………………………………………………. 9-1 2. Stopping ……………………………………………………………………………... 9-1 3. Cruise Performance ………………………………………………………………….. 9-2 4. Effects of Failures or Malfunction …………………………………………………... 9-3 I - Part 3 Table of Contents Chapter 1 GL 2012 Page 11
Annex 10 Criteria for Testing and Evaluation of Seats 1. Purpose and Scope …………………………………………………………………... 10-1 2. Static Seat Tests ……………………………………………………………………... 10-1 3. Dynamic Seat Tests ………………………………………………………………….. 10-1
Annex 11 Open Reversible Liferafts Craft 1. General ………………………………………………………………………………. 11-1 2. Construction …………………………………………………………………………. 11-1 3. Open Reversible Liferaft Fittings ……………………………………………………. 11-2 4. Containers for Open Reversible Inflatable Liferafts ……………………………….... 11-3 5. Markings on Open Reversible Liferafts ……………………………………………... 11-3 6. Instructions and Information ……………………………………………………….... 11-3 7. Testing of Open Reversible Inflatable Liferafts ……………………………………... 11-3
Annex 12 Factors to be Considered in Determining Craft Operating Limitations 1. Purpose and Scope …………………………………………………………………... 12-1 2. Factors to be considered ……………………………………………………………... 12-1
I - Part 3 Premise Chapter 1 GL 2012 Page 0–1
Premise
1. General 2. Application
1.1 2.1 Craft for which Classification only is re- quested 1.1.1 These Rules incorporate the text in full of the “International Code of Safety for High Speed Craft” These craft are to comply in full with the requirements (“HSC Code”) adopted by the IMO Maritime Safety of these Rules, except for those identified by a vertical Committee, at its 73rd session, in December 2000, line placed in the margin of the text (see P.1.1.3). through Resolution MSC. 97(73) including the amendments adopted at its 79th session in December 2004, through Resolution MSC.175(79) and at its 82nd 2.2 Craft for which both Classification and the session in December 2006, through Resolution IMO Certification are requested MSC.222(82). This text is printed in italics. These craft are to comply in full with the requirements 1.1.2 Classification requirements additional to the of these Rules. provisions of the HSC Code are printed in the Roman characters used for this item .2 and the relevant num- 3. Class Notation ber is prefixed by the letter C. In Section 10, which is subdivided into Parts, addi- Craft complying with the Classification requirements tional Classification requirements not directly related of these Rules are assigned the Notation HSC- to a particular HSC Code item are numbered as fol- CARGO, HSC-PASSENGER A or HSC-PAS- lows: prefix C, Section number, letter indicating the SENGER B. Part concerned and an incremental figure starting from 1. These additional requirements are inserted at the end of the relevant part of the Section. 4. Compliance with other Rules Where necessary, additional explanatory notes are For any items not expressly stipulated or modified for given at the beginning of each Section. Classification purposes by these Rules, the require- ments of the GL Rules are to apply wherever relevant. 1.1.3 Parts of the HSC Code not applicable for the purpose of Classification are identified by a vertical Classification of a craft with GL, or more generally line placed in the margin of the text. any GL actions and decisions, do not absolve the in- terested parties from compliance with additional 1.1.4 Equipment and arrangements dealt with in and/or more stringent requirements and provisions for the parts of the Code mentioned in item 1.1.3, such as their application, issued by the Administration of the those concerning life-saving appliances and radio- State whose flag the craft is entitled to fly and/or of communications, which are not subject to control by the State where the base port from which the craft is GL, are intended to be covered by the relevant certifi- intended to operate is situated. cation.
1.2 In those provisions of the HSC Code that are 5. Novel or unusual features being used for Classification purposes the words “Ad- ministration” and “Code”, wherever mentioned, are to Craft presenting novel or unusual arrangements for be understood as equivalent to the words “GL” and items such as systems, apparatuses and devices, de- “Rules”, respectively. scribed in these Rules, to which the requirements of these rules do not apply directly, either in whole or on The Rules for the Construction and Classification of part, may be classed on an individual basis, at the ships are referred to below simply as “GL Rules”. discretion of GL. I - Part 3 Preamble Chapter 1 GL 2012 Page P–1
Preamble
1. The international conventions ratified in 5. The Code takes into account that a high- respect of conventional ships and the regulations speed craft is of a light displacement compared with applied as a consequence of such conventions have a conventional ship. This displacement aspect is the largely been developed having in mind the manner in essential parameter to obtain fast and competitive which conventional ships are constructed and oper- sea transportation and consequently this Code allows ated. Traditionally, ships have been built of steel and for use of non-conventional shipbuilding materials, with the minimum of operational controls. The re- provided that a safety standard at least equivalent to quirements for ships engaged on long international conventional ships is achieved. voyages are therefore framed in such away that, providing the ship is presented for survey and a Ship 6. To clearly distinguish such craft, criteria Safety Certificate is issued, the ship may go anywhere based on speed and volumetric Froude number have in the world without any operational restrictions been used to delineate those craft to which this Code being imposed. Providing the ship is not involved in a applies from other, more conventional, craft. casualty, all that is needed is that it is made available to the Administration for the purpose of a satisfactory resurvey before the Ship Safety Certificate expires 7. The Code requirements also reflect the addi- and the Certificate will be reissued. tional hazards which may be caused by the high speed compared with conventional ship transporta- tion. Thus, in addition to the normal requirements 2. The traditional method of regulating ships (including life-saving appliances, evacuation facili- should not be accepted as being the only possible ties, etc.) provided in case of an accident occurring, way of providing an appropriate level of safety. Nor further emphasis is placed on reducing the risk of should it be assumed that another approach, using hazardous situations arising. Some advantages result different criteria, could not be applied. Over a long from the high-speed craft concept, i.e. the light dis- period of time, numerous new designs of marine placement provides a large reserve buoyancy in rela- vehicles have been developed and hzave been in tion to displacement, reducing the hazards addressed service. While these do not fully comply with the by the International Load Line Convention 1966. The provisions of the international conventions relating to consequences of other hazards, such as of collision at conventional ships built of steel, they have demon- high speed, are balanced by more stringent naviga- strated an ability to operate at an equivalent level of tional and operational requirements and specially safety when engaged on restricted voyages under developed accommodation provisions. restricted operational weather conditions and with approved maintenance and supervision schedules. 8. The above-mentioned safety concepts were originally reflected in the DSC Code and in the 1994 3. The High Speed Craft Code 1994(1994 HSC HSC Code. The development of novel types and sizes Code) was derived from the previous Code of Safety of craft has led to the development of pressures for Dynamically Supported Craft (DSC Code) within the maritime industry for craft which are not adopted by IMO in 1977, recognizing that safety dynamically supported cargo craft or passenger craft levels can be significantly enhanced by the infra- carrying larger numbers of passenger or operating structure associated with regular service on a par- further a field than permitted by that 1994 HSC Code ticular route, whereas the conventional ship safety to be certified according to those concepts. Addition- philosophy relies on the ship being self-sustaining ally, improvements of maritime safety standards since with all necessary emergency equipment being car- 1994 were required to be reflected in the revisions of ried on board. the Code to maintain safety equivalence with conven- tional ships.
4. The safety philosophy of this Code is based 9. Accordingly, two differing principles of on the management and reduction of risk as well as protection and rescue were embodied in the Code. the traditional philosophy of passive protection in the event of an accident. Management of risk through 10. The first of these recognizes the craft which accommodation arrangement, active safety systems, were originally foreseen at the time of development of restricted operation, quality management and human the DSC Code. Where rescue assistance is readily factors engineering should be considered in evaluat- available and the total number of passengers is lim- ing safety equivalent to current conventions. Applica- ited, a reduction in passive and active protection may tion of mathematical analysis should be encouraged be permitted. Such craft are called "assisted craft" to assess risk and determine the validity of safety and form the basis for "category A passenger craft" measures. of this Code. Chapter 1 Preamble I - Part 3 Page P–2 GL 2012
11. The second concept recognizes the further which may have an effect on safety, should be ap- development of high-speed craft into larger craft. proved by the Administration. Where rescue assistance is not readily available or the number of passengers is unlimited, additional passive and active safety precautions are required. These additional requirements provide for an area of 14. In developing the Code, it has been consid- safe refuge on board, redundancy of vital systems, ered desirable to ensure that high-speed craft do not increased watertight and structural integrity and full impose unreasonable demands on existing users of fire-extinguishing capability. Such craft are called the environment or conversely suffer unnecessarily "unassisted craft" and form the basis for "cargo through lack of reasonable accommodation by exist- craft" and "category B passenger craft" of this Code. ing users. Whatever burden of compatibility there is, it should not necessarily be laid wholly on the high- speed craft. 12. These two concepts of the Code have been developed as a unified document on the basis that an equivalent level of safety to that normally expected on ships complying with the International Convention for the Safety of Life at Sea 1974 as amended is 15. Paragraph 1.15.1 of the 1994 HSC Code achieved. Where the application of new technology or states that it should be reviewed by the Organization design indicates an equivalent safety level to the at intervals preferably not exceeding 4 years to con- strict application of the Code, the Administration is sider revision of existing requirements to take ac- permitted to formally recognize such equivalence. count of new developments in design and technology. Experience gained with the application of the Code since it entered into force in 1996, has led to the 13. It is important that an Administration, in recognition that it needed to be revised and updated. considering the suitability of a high-speed craft under Subsequent work in Organization has resulted in the this Code, should apply all sections of the Code be- development of the present Code to ensure that safety cause non-compliance with any part of the Code is not compromised as a result of continuous intro- could result in an imbalance which would adversely duction of state-of-the-art technology and innovative affect the safety of the craft, passengers and crew. developments into the new and generally much larger For a similar reason, modifications to existing craft, and faster high-speed craft. I - Part 3 Section 1 General Comments and Requirements Chapter 1 GL 2012 Page 1–1
Section 1
General Comments and Requirements
1.1 General Comments .8 areas of high fire risk, such as machinery spaces and special category spaces, are pro- This Code shall be applied as a complete set of com- tected with fire-resistant materials and fire- prehensive requirements. It contains requirements for extinguishing systems to ensure, as far as is the design and construction of high-speed craft en- practicable, containment and rapid extinguish- gaged on international voyages, the equipment which ing of fire; shall be provided and the conditions for their opera- tion and maintenance. The basic aim of the Code is to .9 efficient facilities are provided for the rapid set levels of safety which are equivalent to those of and safe evacuation of all persons into survival conventional ships required by the International Con- craft; vention for the Safety of Life at Sea, 1974, as amended, (SOLAS Convention) and the International .10 all passengers and crew are provided with Convention on Load Lines, 1966, (Load Line Conven- seats; tion) by the application of constructional and equip- ment standards in conjunction with strict operational .11 no enclosed sleeping berths for passengers are controls.1 provided. C1.2.1.4 Restrictions for the operation of the craft 1.2 General Requirements will be specified in the Class Certificate. 1.2.1 The application of the provisions of this Code is subject to the following general requirements that: 1.2.2 On all craft, new installation of materials containing asbestos used for the structure, machinery, .1 the Code will be applied in its entirety; electrical installations and equipment of a craft to which this Code applies shall be prohibited except for: .2 the management of the company operating the craft exercises strict control over its operation .1 vanes used in rotary vane compressors and and maintenance by a quality-management sys- rotary vane vacuum pumps; tem 2; .2 watertight joints and linings used for the circu- .3 the management ensures that only persons lation of fluids when, at high temperature (in qualified to operate the specific type of craft excess of 350 °C) or pressure (in excess of 7 x used on the intended route are employed; 106 Pa), there is a risk of fire, corrosion or tox- .4 the distances covered and the worst intended icity; and conditions in which high-speed craft operations are permitted will be restricted by the imposi- .3 supple and flexible thermal insulation assem- tion of operational limits; blies used for temperatures above 1000 °C.
.5 the craft will at all times be in reasonable prox- 1.3 Application imity to a place of refuge, having due regard to the provisions of 1.3.4; 1.3.1 This Code applies to high speed craft as .6 adequate communications facilities, weather specified in 1.3.4 engaged in international voyages the forecasts and maintenance facilities are avail- keels of which are laid or which are at a similar stage able within the area of craft operation; of construction on or after 1 July 2002. .7 in the intended area of operation suitable res- C1.3.1 In addition to the craft specified in 1.3.1, these cue facilities will be readily available; Rules also apply to high speed craft engaged in na- tional voyages. Exemptions from some of the re- quirements of the Rules may be granted when particu- –––––––––––––– lar circumstances (e.g. restricted services) warrant 1 Refer to MSC/Circ.652 on Application of the 1966 LL Conven- this, in the opinion of the GL Head Office. tion to high-speed craft (subject to final consideration by SLF 43). 1.3.2 For the purpose of this Code, the term "a 2 Refer to the International Safety Management (ISM) Code adopted by the Organization by resolution A.741(18), as may be similar stage of construction" means the stage at amended. which: Chapter 1 Section 1 General Comments and Requirements I - Part 3 Page 1–2 GL 2012
.1 construction identifiable with a specific craft 1.4 Definitions begins; and For the purpose of this Code, unless expressly pro- vided otherwise, the terms used therein have the .2 assembly of that craft has commenced compris- meanings defined in the following paragraphs. Addi- ing at least 50 tonnes or three per cent of the tional definitions are given in the general parts of the estimated mass of all material used in the various Sections. structure, including superstructure and deck- house, whichever is less. 1.4.1 "Administration" means the Government of the State whose flag the craft is entitled to fly. 1.3.3 For the purpose of this Code : 1.4.2 "Air-cushion vehicle (ACV)" is a craft such .1 the expression "craft constructed" means craft that the whole or a significant part of its weight can be the keels of which are laid or which are at a supported, whether at rest or in motion, by a continu- similar stage of construction; and ously generated cushion of air dependent for its effec- tiveness on the proximity of the surface over which the .2 a cargo craft, whenever built, which is con- craft operates. verted to a passenger craft shall be treated as a passenger craft constructed on the date on 1.4.3 "Anniversary date" means the day and the which such a conversion commences. month of each year which will correspond to the date of expiry of the relevant certificate. 1.3.4 This Code applies to: 1.4.4 "Assembly station" is an area where passen- .1 passenger craft which do not proceed in the gers can be gathered in the event of an emergency, course of their voyage more than four hours at given instructions and prepared to abandon the craft, 90 % of maximum speed from a place of ref- if necessary. The passenger spaces may serve as as- uge; and sembly stations if all passengers can be instructed there and prepared to abandon the craft.
.2 cargo craft of 500 gross tonnage and upwards 1.4.5 "Auxiliary machinery spaces" are spaces which do not proceed in the course of their containing internal combustion engines of power voyage more than 8 h at 90 % of maximum output up to and including 110 kW driving generators, speed from a place of refuge when fully laden. sprinkler, drencher or fire pumps, bilge pumps, etc., oil filling stations, switchboards of aggregate capacity C1.3.4 In addition to the cargo craft specified in exceeding 800 kW, similar spaces and trunks to such 1.3.4.2, these Rules also apply as far as appropriate to spaces. cargo craft of less than 500 tons gross tonnage. 1.4.6 "Auxiliary machinery spaces having little or 1.3.5 This Code, unless expressly provided other- no fire risk" are spaces such as refrigerating, stabiliz- wise, does not apply to: ing, ventilation and air conditioning machinery, switchboards of aggregate capacity 800 kW or less, .1 craft of war and troopcraft; similar spaces and trunks to such spaces.
.2 craft not propelled by mechanical means; 1.4.7 "Base port" is a specific port identified in the route operational manual and provided with: .3 wooden craft of primitive build; .1 appropriate facilities providing continuous radio communications with the craft at all .4 pleasure craft not engaged in trade; and times while in ports and at sea;
.5 fishing craft. .2 means for obtaining a reliable weather forecast for the corresponding region and its due trans- 1.3.6 This Code does not apply to craft solely navi- mission to all craft in operation; gating the Great Lakes of North America and the River St. Lawrence as far east as a straight line drawn .3 for a category A craft, access to facilities pro- from Cap des Rosiers to West Point, Anticosti Island vided with appropriate rescue and survival and, on the north side of Anticosti Island, the 63rd equipment; and meridian. .4 access to craft maintenance services with ap- 1.3.7 The application of this Code shall be verified propriate equipment. by the Administration and be acceptable to the Gov- ernments of the States to which the craft will be oper- C1.4.7 It is the owner's responsibility to propose a ating. base port to the Administration for approval. I - Part 3 Section 1 General Comments and Requirements Chapter 1 GL 2012 Page 1–3
1.4.8 "Base port State" means the State in which 1.4.16 "Control stations" are those spaces in which the base port is located. the craft's radio or navigating equipment (main dis- plays and controls for equipment specified in 13.2 to 1.4.9 "Breadth (B)" means breath of the broadest 13.7) or the emergency source of power and emer- part of the moulded watertight envelope of the rigid gency switchboard are located, or where the fire re- hull, excluding appendages, at or below the design cording or fire control equipment is centralized, or waterline in the displacement mode with no lift or where other functions essential to the safe operation propulsion machinery active. of the craft such as propulsion control, public address, stabilization systems, etc., are located. 1.4.10 "Cargo craft" is any high-speed craft other than passenger craft, and which is capable of main- 1.4.17 "Convention" means the International Con- taining the main functions and safety systems of unaf- vention for the Safety of Life at Sea, 1974, as fected spaces, after damage in any one compartment amended. on board. 1.4.18 "Crew accommodation" are those spaces 1.4.11 "Cargo spaces" are all spaces other than allocated for the use of the crew, and include cabins, special category spaces and ro-ro spaces used for sick bays, offices, lavatories, lounges and similar cargo and trunks to such spaces. For the purposes of spaces. Section 7, part D, "cargo spaces" include ro-ro spaces, special category spaces and open deck spaces. 1.4.19 "Critical design conditions" means the limit- ing specified conditions, chosen for design purposes, 1.4.12 "Category A craft" is any high-speed passen- which the craft shall keep in displacement mode. Such ger craft: conditions shall be more severe than the "worst in- tended conditions" by a suitable margin to provide for .1 operating on a route where it has been demon- adequate safety in the survival condition. strated to the satisfaction of the flag and port States that there is a high probability that in 1.4.20 "Datum" means a watertight deck or equiva- the event of an evacuation at any point of the lent structure of a non-watertight deck covered by a route, all passengers and crew can be rescued weathertight structure of adequate strength to main- safely within the least of: tain the weathertight integrity and fitted with weather- − the time to prevent persons in survival craft tight closing appliances. from exposure causing hypothermia in the worst intended conditions, 1.4.21 "Design waterline" means the waterline cor- responding to the maximum operational weight of the − the time appropriate with respect to envi- craft with no lift or propulsion machinery active and is ronmental conditions and geographical limited by the requirements of Sections 2 and 3. features of the route, or 1.4.22 "Displacement mode" means the regime, − 4 hours; and whether at rest or in motion, where the weight of the craft is fully or predominantly supported by hydro- .2 carrying not more than 450 passengers. static forces. 1.4.13 "Category B craft" is any high-speed passen- ger craft other than a category A craft, with machin- 1.4.23 "Failure Mode and Effect Analysis (FMEA)" ery and safety systems arranged such that, in the event is an examination, in accordance with annex 4, of the of any essential machinery and safety systems in any craft's system and equipment to determine whether one compartment being disabled, the craft retains the any reasonably probable failure or improper opera- capability to navigate safely. The damage scenarios tion can result in a hazardous or catastrophic effect. considered in Section 2 should not be inferred in this respect. 1.4.24 "Fire Test Procedures Code (FTP Code)" means the International Code for Application of Fire C1.4.13 With reference to 1.4.13, the term “navigate Test Procedures, as defined in chapter II-2 of the safely” means that the craft can reach the port of ref- Convention. uge within the period of weather forecast validity. 1.4.25 "Flap" means an element formed as inte- 1.4.14 "Company" means the company as defined in grated part of, or an extension of, a foil, used to adjust chapter IX of the Convention. the hydrodynamic or aerodynamic lift of the foil.
1.4.15 "Continuously manned control station" is a 1.4.26 "Flashpoint" means a flashpoint determined control station which is continuously manned by a by a test using the closed-cup apparatus referenced in responsible member of the crew while the craft is in the International Maritime Dangerous Goods (IMDG) normal service. Code. Chapter 1 Section 1 General Comments and Requirements I - Part 3 Page 1–4 GL 2012
1.4.27 "Foil" means a profiled plate or three dimen- 1.4.38 "Maximum speed" is the speed achieved at sional construction at which hydrodynamic lift is gen- the maximum continuous propulsion power for which erated when the craft is under way. the craft is certified at maximum operational weight and in smooth water. 1.4.28 "Fully submerged foil" means a foil having no lift components piercing the surface of the water in 1.4.39 "Non-displacement mode" means the normal the foil-borne mode. operational regime of a craft when non-hydrostatic forces substantially or predominantly support the 1.4.29 "Galleys" are those enclosed spaces contain- weight of the craft. ing cooking facilities with exposed heating surfaces, or which have any cooking or food heating appli- 1.4.40 "Oil fuel unit" includes any equipment for the ances each having a power of more than 5 kW. preparation of oil fuel and delivery of oil fuel, heated or not, to boilers and engines (including gas turbines) 2 1.4.30 "High-speed craft" is a craft capable of at a pressure of more than 0,18 N/mm . maximum speed, in metres per second (m/s), equal to or exceeding: 1.4.41 "Open ro-ro spaces" are those ro-ro spaces: 3.7∇ 0.1667 .1 to which any passengers carried have access; and where: .2 either: ∇ = volume of displacement corresponding to the 3 design waterline (m ) .2.1 are open at both ends; or excluding craft the hull of which is supported com- pletely clear above the water surface in non- .2.2 have an opening at one end and are provided displacement mode by aerodynamic forces generated with permanent openings distributed in the side by ground effect. plating or deckhead or from above, having a total area of at least 10 % of the total area of 1.4.31 "Hydrofoil craft" is a craft the hull of which the space sides. is supported completely clear above the water surface in non-displacement mode by hydrodynamic forces 1.4.42 "Operating limitations" means the craft limi- generated on foils. tations in respect of handling, controllability and performance and the craft operational procedures within which the craft is to operate. 1.4.32 “IMDG Code” means the International Maritime Dangerous Goods (IMDG) Code as defined 1.4.43 "Operating compartment" means the en- in chapter VII of the Convention. closed area from which the navigation and control of the craft is exercised. 1.4.33 "Length (L)" means the overall length of the underwater watertight envelope of the rigid hull, ex- 1.4.44 "Operating station" means a confined area of cluding appendages, at or below the design waterline the operating compartment equipped with necessary in the displacement mode with no lift or propulsion means for navigation, manoeuvring and communica- machinery active. tion, and from where the functions of navigating, ma- noeuvring, communication, commanding, conning and 1.4.34 "Lightweight" is the displacement of the craft lookout are carried out. in tonnes without cargo, fuel, lubricating oil, ballast water, fresh water and feedwater in tanks, consumable 1.4.45 "Organization" means the International stores, passengers and crew and their effects. Maritime Organization.
1.4.35 "Life-Saving Appliances Code (LSA Code)" 1.4.46 "Passenger" is every person other than: means the International Life-Saving Appliance Code as defined in chapter III of the Convention. .1 the master and members of the crew or other persons employed or engaged in any capacity 1.4.36 “Machinery spaces” are spaces containing on board a craft on the business of that craft; internal combustion engines either used for main and propulsion or having an aggregate total power output of more than 110 kW, generators, oil fuel units, major .2 a child under one year of age. electrical machinery and similar spaces and trunks to such spaces. 1.4.47 "Passenger craft" is a craft which carries more than twelve passengers. 1.4.37 "Maximum operational weight" means the overall weight up to which operation in the intended 1.4.48 "Place of refuge" is any naturally or artifi- mode is permitted by the Administration. cially sheltered area which may be used as a shelter I - Part 3 Section 1 General Comments and Requirements Chapter 1 GL 2012 Page 1–5
by a craft under conditions likely to endanger its 1.4.58 "Watertight" in relation to a structure means safety. capable of preventing the passage of water through the structure in any direction under the head of water 1.4.49 "Public spaces" are those spaces allocated likely to occur in the intact or damaged condition. for the passengers and include bars, refreshment ki- osks, smoke rooms, main seating areas, lounges, din- 1.4.59 "Weather deck" is a deck which is completely ing rooms, recreation rooms, lobbies, lavatories and exposed to the weather from above and from at least similar spaces, and may include sales shops. two sides.
1.4.50 "Refreshment kiosks" are those spaces which 1.4.60 "Weathertight" means that water will not are not enclosed, serving refreshments and containing penetrate into the craft in any wind and wave condi- food warming equipment having a total power of 5 kW tions up to those specified as critical design condi- or less and with an exposed heating surface tempera- tions. ture not above 150 ºC.
1.4.51 "Ro-ro craft" is a craft fitted with one or 1.4.61 "Worst intended conditions" means the speci- more ro-ro spaces. fied environmental conditions within which the inten- tional operation of the craft is provided for in the 1.4.52 "Ro-ro spaces" are spaces not normally sub- certification of the craft. This shall take into account divided in any way and normally extending to either a parameters such as the worst conditions of wind force substantial length or the entire length of the craft in allowable, significant wave height (including unfa- which motor vehicles with fuel in their tanks for their vourable combinations of length and direction of own propulsion and/or goods (packaged or in bulk, in waves), minimum air temperature, visibility and depth or on rail or road cars, vehicles (including road or of water for safe operation and such other parameters rail tankers), trailers, containers, pallets, demountable as the Administration may require in considering the tanks or in or on similar stowage units or other recep- type of craft in the area of operation. tacles) can be loaded and unloaded, normally in a horizontal direction. C1.4.62 “Approved type” means the status conferred by GL on a particular and clearly identified material, 1.4.53 "Service spaces" are those enclosed spaces item of equipment or process, shown by design as- used for pantries containing food warming equipment sessment to meet all the stipulations of GL Rules for but no cooking facilities with exposed heating sur- the specified application(s). faces, lockers, sales shops, store-rooms and enclosed baggage rooms. Such spaces containing no cooking C1.4.63 “Small waterplane area twin hull” (SWATH) appliances may contain: is a craft for which the weight is substantially sup- ported by a submerged twin hull connected to the .1 coffee automats, toasters, dish washers, mi- emerging part of the craft by struts with a small wa- crowave ovens, water boilers and similar ap- terplane area. pliances, each of them with a maximum power of 5 kW; and 1.5 Surveys .2 electrically heated cooking plates and hot plates for keeping food warm, each of them C1.5 In respect of Classification the survey require- with a maximum power of 2 kW and a surface ments in accordance with the GL Rules Classification temperature not above 150 °C. and Surveys (I-0-0) apply.
1.4.54 "Significant wave height" is the average 1.5.1 Each craft shall be subject to the surveys crest-to-trough height of the highest one third of the specified below: zero-upcrossing waves in a specified period. .1 an initial survey before the craft is put in ser- 1.4.55 "Special category spaces" are those enclosed vice or before the Certificate is issued for the ro-ro spaces to which passengers have access. Special first time; category spaces may be accommodated on more than one deck provided that the total overall clear height .2 a renewal survey at intervals specified by the for vehicles does not exceed 10 m. Administration but not exceeding 5 years ex- cept where 1.8.5 or 1.8.10 is applicable; 1.4.56 "Surface-effect ship" (SES) is an air-cushion vehicle whose cushion is totally or partially retained .3 a periodical survey within three months before by permanently immersed hard structures. or after each anniversary date of the Certifi- cate; and 1.4.57 "Transitional mode" means the regime be- tween displacement and non-displacement modes. .4 an additional survey as the occasion arises. Chapter 1 Section 1 General Comments and Requirements I - Part 3 Page 1–6 GL 2012
1.5.2 The surveys referred to in 1.5.1 shall be car- 1.5.5 An Administration nominating surveyors or ried out as follows: recognizing organizations to conduct inspections and surveys as set forth in 1.5.4 shall, as a minimum, em- .1 the initial survey shall include: power any nominated surveyor or recognized organi- zation to: .1.1 an appraisal of the assumptions made and limitations proposed in relation to loadings, .1 require repairs to a craft; and environment, speed and maneuverability; .2 carry out inspections and surveys if requested .1.2 an appraisal of the data supporting the safety by the appropriate authorities of a port State. of the design, obtained, as appropriate, from The Administration shall notify the Organization of calculations, tests and trials; the specific responsibilities and conditions of the au- thority delegated to nominated surveyors or recog- .1.3 a failure mode and effect analysis as required nized organizations. by this Code; 1.5.6 When an nominated surveyor or recognized .1.4 an investigation into the adequacy of the vari- organization determines that the condition of the craft ous manuals to be supplied with the craft; and or its equipment does not correspond substantially with the particulars of the Certificate or is such that .1.5 a complete inspection of the structure, safety the craft is not fit to operate without danger to the equipment, radio installations and other craft or persons on board, such surveyor or organiza- equipment, fittings, arrangements and mate- tion shall immediately ensure that corrective action is rials to ensure that they comply with the taken and shall, in due course, notify the Administra- requirements of the Code, are in satisfactory tion. If such corrective action is not taken the Certifi- condition and are fit for the service for which cate shall be withdrawn and the Administration shall the craft is intended; be notified immediately; and, if the craft is in an area .2 the renewal and periodical surveys shall under the jurisdiction of another Government, the include a complete inspection of the struc- appropriate authorities of the port State shall be noti- ture, including the outside of the craft's bot- fied immediately. tom and related items, safety equipment, When an officer of the Administration, a nominated radio installations and other equipment as surveyor or a recognized organization has notified the referred to in 1.5.2.1 to ensure that they com- appropriate authorities of the port State, the Govern- ply with the requirements of the Code, are in ment of the port Sate concerned shall give such offi- satisfactory condition and are fit for the ser- cer, surveyor or organization any necessary assis- vice for which the craft is intended. The in- tance to carry out their obligations under this section. spection of the craft's bottom shall be con- When applicable, the Government of the port State ducted with the craft out of the water under concerned shall ensure that the craft shall not con- suitable conditions for close-up examination tinue to operate until it can do so without danger to of any damaged or problem areas; and the craft or the persons on board. .3 an additional survey, either general or par-- tial according to the circumstances, shall be 1.5.7 In every case, the Administration shall fully made after a repair resulting from investiga- guarantee the completeness and efficiency of the in- tions prescribed in 1.7.3, or wherever any spection and survey, and shall undertake to ensure the important repairs or renewals are made. The necessary arrangements to satisfy this obligation. survey shall be such as to ensure that the necessary repairs or renewals have been 1.6 Approvals effectively made, that the material and work The owner of a craft shall accept the obligation to manship of such repairs or renewals are in supply sufficient information to enable the Administra- all respects satisfactory, and that the craft tion to fully assess the features of the design. It is complies in all respects with the requirements strongly recommended that the Company and the of the Code. Administration and, where appropriate, the port State or States shall commence discussions at the earliest 1.5.3 The periodical surveys referred to in 1.5.1.3 possible stage so that the Administration may fully shall be endorsed on the High-Speed Craft Safety evaluate the design in determining what additional or Certificate. alternative requirements shall be applied to the craft, 1.5.4 The inspection and survey of the craft, so far to achieve the required level of safety. as regards the enforcement of the provisions of the Code, shall be carried out by officers of the Admini- 1.7 Maintenance of Conditions after Survey stration. The Administration may, however, entrust the inspections and surveys either to surveyors nominated 1.7.1 The condition of the craft and its equipment for the purpose or to organizations recognized by it. shall be maintained to conform with the provisions of this Code to ensure that the craft in all respects will I - Part 3 Section 1 General Comments and Requirements Chapter 1 GL 2012 Page 1–7
remain fit to operate without danger to the craft or the is not English, French or Spanish, the text shall in- persons on board. clude a translation into one of these languages.
C1.7.1 With reference to 1.7.1, the above responsibil- 1.8.4 The High-Speed Craft Safety Certificate shall ity lies with the Owner of the craft (or his representa- be issued for a period specified by the Administration tive). which shall not exceed 5 years.
1.7.2 After any survey of the craft corresponding to 1.8.5 Notwithstanding the requirements of 1.8.4, 1.5 has been completed, no change shall be made to when the renewal survey is completed within three structure, equipment, fittings, arrangements and mate- months before the expiry date of the existing Certifi- rials covered by the survey, without the sanction of the cate, the new Certificate shall be valid from the date Administration. of completion of the renewal survey to a date not ex- ceeding 5 years from the date of expiry of the existing 1.7.3 Whenever an accident occurs to a craft or a Certificate. defect is discovered, either of which affects the safety of the craft or the efficiency or completeness of struc- 1.8.6 When the renewal survey is completed after ture, equipment, fittings, arrangements and materials, the expiry date of the existing Certificate, the new the person in charge or owner of the craft shall report Certificate shall be valid from the date of completion at the earliest opportunity to the Administration, the of the renewal survey to a date not exceeding 5 years nominated surveyor or recognized organization re- from the date of expiry of the existing Certificate. sponsible, who shall cause investigations to be initi- ated to determine whether a survey, as required by 1.8.7 When the renewal survey is completed more 1.5, is necessary. If the craft is in an area under the than 3 months before the expiry date of the existing jurisdiction of another Government, the person in Certificate, the new Certificate shall be valid from the charge or the owner shall also report immediately to date of completion of the renewal survey to a date not the appropriate authorities of the port State and the exceeding 5 years from the date of completion of the nominated surveyor or recognized organization shall renewal survey. ascertain that such a report has been made. 1.8.8 If a Certificate is issued for a period of less C1.7.3 With reference to 1.7.2 and 1.7.3, it is the than 5 years, the Administration may extend the valid- Owner's responsibility to inform GL of any modifica- ity of the Certificate beyond the expiry date to the tion, damage or repair affecting the class of the craft. maximum period specified in 1.8.4, provided that the surveys when a Certificate is issued for a period of 5 1.8 High-Speed Craft Safety Certificate years are carried out.
1.8.1 A Certificate called a High-Speed Craft 1.8.9 If a renewal survey has been completed and a Safety Certificate is issued after completion of an new Certificate cannot be issued or placed on board initial or renewal survey to a craft which complies the craft before the expiry date of the existing Certifi- with the requirements of the Code. The Certificate cate, the person or organization authorized by the shall be issued or endorsed either by the Administra- Administration may endorse the existing Certificate tion or by any person or organization recognized by it. and such a Certificate shall be accepted as valid for a In every case, that Administration assumes full re- further period which shall not exceed 5 months from sponsibility for the Certificate. On all craft, all Cer- the expiry date. tificates issued under this Section, or certified copies thereof, shall be carried on the craft. Except where the 1.8.10 If a craft, at the time when a Certificate ex- flag State is a Party to the 1988 SOLAS Protocol, a pires, is not in the place in which it is to be surveyed, copy of each of these Certificates shall be posted up in the Administration may extend the period of validity of a prominent and accessible place in the craft. the Certificate but this extension shall be granted only 1.8.2 A Contracting Government to the Convention for the purpose of allowing the craft to proceed to the may, at the request of the Administration, cause a place in which it is to be surveyed, and then only in craft to be surveyed and, if satisfied that the require- cases where it appears proper and reasonable to do ments of the Code are compiled with, shall issue or so. No Certificate shall be extended for a period authorize the issue of a Certificate to the craft and, longer than one month, and a craft to which an exten- where appropriate, endorse or authorize the endorse- sion is granted shall not, on its arrival in the place in ment of a Certificate on the craft in accordance with which it is to be surveyed, be entitled by virtue of such the Code. Any Certificate so issued shall contain a extension to leave that place without having a new statement to the effect that it has been issued at the Certificate. When the renewal survey is completed, the request of the Government of the State the flag of new Certificate shall be valid to a date not exceeding which the craft is entitled to fly, and it shall have the 5 years from the date of expiry of the existing Certifi- same force and receive the same recognition as a cate before the extension was granted. Certificate issued under 1.8.1. 1.8.11 In special circumstances, as determined by 1.8.3 The Certificate shall be that of the model the Administration, a new Certificate need not be given in the annex 1 to the Code. If the language used dated from the date of expiry of the existing Certificate Chapter 1 Section 1 General Comments and Requirements I - Part 3 Page 1–8 GL 2012
as required by 1.8.6 or 1.8.10. In these circumstances, voyages, i.e., builder’s port to base port, and voyages the new Certificate shall be valid to a date not exceed- for repositioning purposes, i.e., change of base port ing 5 years from the date of completion of the renewal and/or route. Such transit voyages in excess of the survey. limits set out in this Code may be undertaken provided that: 1.8.12 If a periodical survey is completed before the period specified in 1.5 then: .1 the craft has a valid High-Speed Craft Safety Certificate or similar before the start of such a .1 the anniversary date shown on the relevant voyage; Certificate shall be amended by endorsement to a date which shall not be more than 3 .2 the operator has developed a safety plan for months later than the date on which the sur- the voyage including any temporary accommo- vey was completed; dation and all relevant matters listed in 18.1.3 .2 the subsequent periodical survey required by to ensure that the craft is capable of safely 1.5 shall be completed at the intervals pre- completing the transit voyage; scribed by 1.5 using the new anniversary date; and .3 the master of the craft is provided with the materials and information necessary to operate .3 the expiry date may remain unchanged pro- the craft safely during the transit voyage; and vided one or more periodical surveys are carried out so that the maximum intervals .4 the Administration is satisfied that arrange- between the surveys prescribed by 1.5.1.3 are ments have been made for the safe conduct of not exceeded; the voyage.
1.8.13 A Certificate issued under 1.8.1 or 1.8.2 shall 1.9.2 The Permit to Operate High-Speed Craft cease to be valid in any of the following cases: shall be issued by the Administration to certify com- pliance with 1.2.2 to 1.2.7 and stipulate conditions of .1 if the relevant surveys are not completed with the operation of the craft and drawn up on the basis of the periods specified in 1.5.1; the information contained in the route operational .2 if the Certificate is not endorsed in accordance manual specified in Section 18 of this Code. with 1.5.3; 1.9.3 Before issuing the Permit to Operate, the .3 upon transfer of the craft to the flag of an- Administration shall consult with each port State to other State. A new Certificate shall only be obtain details of any operational conditions associ- issued when the Government issuing the new ated with operation of the craft in that State. Any such Certificate is fully satisfied that the craft is in conditions imposed shall be shown by the Administra- compliance with the requirements of 1.7.1 tion on the Permit to Operate and included in the and 1.7.2. In the case of a transfer between route operational manual. Governments that are Contracting Govern- ments to the Convention if requested within 3 1.9.4 A port State may inspect the craft and audit months after the transfer has taken place, the its documentation for the sole purpose of verifying its Government of the State whose flag the craft compliance with the matters certified by and condi- was formerly entitled to fly shall, as soon as tions associated with the Permit to Operate. Where possible, transmit to the Administration a deficiencies are shown by such an audit, the Permit to copy of the Certificate carried by the craft Operate ceases to be valid until such deficiencies are before the transfer and, if available, copies of corrected or otherwise resolved. the relevant survey reports. 1.9.5 The provisions of 1.8 shall apply to the issue 1.8.14 The privileges of the Code may not be and the period of validity of the Permit to Operate claimed in favour of any craft unless it holds a valid High-Speed Craft. Certificate. 1.9.6 The Permit to Operate High-Speed Craft 1.9 Permit to Operate High-Speed Craft shall be that of the model given in annex 2 to this 1.9.1 The craft shall not operate commercially Code. If the language used is not English, French or unless a Permit to Operate High-Speed Craft is issued Spanish, the text shall include a translation into one of these languages. and valid in addition to the High-Speed Craft Safety Certificate. 1.9.7 In determining the worst intended conditions 1.9.1.1 On all craft, transit voyages may be under- and the operational limitations on all craft for inser- taken without a valid Permit to Operate High-Speed tion in the Permit to Operate, the Administration shall Craft provided the craft is not operating commercially give consideration to all the parameters listed in an- with passengers or cargo onboard. For the purpose of nex 12. The limitations assigned shall be those that this provision, these transit voyages include delivery enable compliance with all of these factors. I - Part 3 Section 1 General Comments and Requirements Chapter 1 GL 2012 Page 1–9
1.10 Control 1.13 Further Developments
The provisions of regulation I/19 of the Convention 1.13.1 It is recognized that there is much ongoing shall be applied to include the Permit to Operate research and development in the design of high-speed High-Speed Craft in addition to the Certificate issued craft and that new types may emerge which have dif- under 1.8. ferent geometry to that envisaged during the formula- tion of this Code. It is important that this Code does 1.11 Equivalents not restrict this progress and the development of new 1.11.1 Where this Code requires that a particular designs. fitting, material, appliance or apparatus, or type thereof, shall be fitted or carried in a craft, or that any 1.13.2 A design may be produced which cannot particular provision shall be made, the Administration comply with the provisions of this Code. In such a may allow any other fitting, material, appliance or case the Administration shall determine the extent to apparatus, or type thereof, to be fitted or carried, or which the provisions of the Code are applicable to the any other provision to be made in the craft, if it is design and, if necessary, develop additional or alter- satisfied by trial thereof or otherwise that such fitting, native requirements to provide an equivalent level of material, appliance or apparatus, or type thereof, or safety for the craft. provision, is at least as effective as that required by this Code. 1.13.3 The foregoing shall be considered by the Administration when assessing the granting of equiva- 1.11.2 Where compliance with any of the require- lents under the Code. ments of this Code would be impractical for the par- ticular designs of the craft, the Administration may 1.14 Circulation of Safety Information substitute those with alternative requirements pro- vided that equivalent safety is achieved. The Admini- 1.14.1 In the event that an Administration has cause stration which allows any such substitution shall to investigate an accident involving a craft to which communicate to the Organization Particulars of these this Code applies, that Administration shall provide a substitutions and the reasons therefor, which the Or- copy of the official report to the Organization, which ganization shall circulate to its Member Governments will invite Member States to note the existence of the for their information. report and to obtain a copy. C1.11 For classification purposes equivalent arrange- ments may be approved on a case-by-case basis. 1.14.2 In the event that operational experience re- veals structural or equipment failures affecting the 1.12 Information to be made available safety of a design, craft owners shall inform the Ad- ministration. 1.12.1 The Administration shall ensure that the management of the company operating the craft has provided the craft with adequate information and 1.15 Review of the Code guidance in the form of manuals to enable the craft to be operated and maintained safely. These manuals 1.15.1 The Code shall be reviewed by the Organiza- shall include a route operational manual, craft oper- tion at intervals preferably not exceeding six years to ating manual, maintenance manual and servicing consider revision of existing requirements to take schedule. Such information shall be updated as neces- account of new developments in design and technol- sary. ogy.
1.12.2 The manuals shall contain at least the infor- 1.15.2 Where a new development in design and mation specified in Section 18, and shall be in a lan- technology has been found acceptable to an Admini- guage understood by the crew. Where this language is stration, that Administration may submit particulars of not English, a translation into English shall be pro- such development to the Organization for considera- vided of at least the route operational manual and the tion for incorporation into the Code during periodical craft operating manual. review. I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–1
Section 2
Buoyancy, Stability and Subdivision
Part A - General to transfer the craft safely to displacement mode in case of any system malfunction. C2.0 Documents to be submitted 2.1.2 Account shall be taken of the effect of icing C2.0.1 The following drawings and documents are to in the stability calculations. An example of estab- be submitted. To facilitate a smooth and efficient lished practice for ice accretion allowances is given approval process they shall be submitted electroni- in annex 5 for the guidance of the Administration. cally via GLOBE 1. In specific cases and following prior agreement with GL they can also be submitted 2.1.3 For the purpose of this and other Sections, in paper form in triplicate. unless expressly defined otherwise, the following definitions apply: .1 Hull, plotted and numerically; .1 "Downflooding point" means any opening, .2 Side contour, plotted and numerically; irrespective of size, that would permit passage .3 Coordinates of non-watertight and non- of water through a water/weathertight struc- weathertight openings; ture (e.g., opening windows), but excludes any opening kept closed to an appropriate stan- .4 Hydrostatic tables; dard of water/weathertightness at all times other than when required for access or for op- .5 Cross curve tables; eration of portable submersible bilge pumps in .6 Data of boundaries of all subcompartments an emergency (e.g., non-opening windows of and a plan in which these compartments are similar strength and weathertight integrity to stated; the structure in which they are installed). .7 Damage stability investigation, complete input .2 "Elsewhere" when applied to sill and coaming and output data including initial loading con- heights in 2.2.7 and 2.2.8 is taken as applying ditions; to all weathertight and watertight closures lo- cated on or below the datum. .8 Damage control plan; .3 "Fully submerged foil" means a foil having no .9 Inclining test report; lift components piercing the surface of the wa- ter in the foil-borne mode. .10 Intact stability booklet. .4 "Monohull craft" means any craft which is not C2.0.2 Further documentation may be required if a multihull craft. deemed necessary by GL. .5 "Multihull craft" means a craft which in any 2.1 General normally achievable operating trim or heel angle, has a rigid hull structure which pene- 2.1.1 A craft shall be provided with: trates the surface of the sea over more than one discrete area. .1 stability characteristics and stabilization sys- tems adequate for safety when the craft is op- .6 "Permeability" of a space means the percent- erated in the non-displacement mode and dur- age of the volume of that space which can be ing the transitional mode; occupied by water. .7 "Skirt" means a downwardly extending, flexi- .2 buoyancy and stability characteristics ade- ble structure used to contain or divide an air quate for safety where the craft is operated in cushion. the displacement mode, both in the intact con- dition and the damaged condition; and 2.1.4 Other means of demonstrating compliance .3 stability characteristics in the non- with the requirements of any part of this Section may displacement and transitional modes adequate be accepted, provided that the method chosen can be shown to provide an equivalent level of safety. Such methods may include: –––––––––––––– 1 Detailed information about the secured GL system GLOBE .1 mathematical simulation of dynamic behav- can be found on GL’s website www.gl-group.com/globe. iour; Chapter 1 Section 2 Buoyancy, Stability and Subdivision I - Part 3 Page 2–2 GL 2012
.2 scale model testing; and 2.1.7 Suitable calculations shall be carried out and/or tests conducted to demonstrate that, when .3 full-scale trials. operating within approved operational limitations, the craft will, after a disturbance causing roll, pitch, 2.1.5 The adequacy of mathematical simulations heave or heel due to turning or any combination must first be demonstrated by correlation with full- thereof, return to the original attitude. Where calcu- scale or model tests for the appropriate type of craft. lations are employed, it shall first be shown that they It may be appropriate to use mathematical simula- correctly represent dynamic behaviour within the tions to help to identify the more critical scenarios operational limitations of the craft. for subsequent physical testing.2
2.1.6 Model or full-scale tests and/or calculations C2.1.8 Arrangement of watertight bulkheads (as appropriate) shall also include consideration of the following known stability hazards to which high- .1 At least the following watertight bulkheads speed craft are known to be liable, according to craft are to be fitted in all craft: type: − one collision bulkhead, .1 directional instability, which is often coupled to roll and pitch instabilities; − one afterpeak bulkhead, .2 broaching and bow diving in following seas at speeds near to wave speed, applicable to most − one bulkhead at each end of the machinery space. types; .3 bow diving of planing monohulls and catama- .2 The distance [m] of the collision bulkhead rans due to dynamic loss of longitudinal sta- from the forward perpendicular is to be between 0,05 bility in relatively calm seas; L and 0,05 L + 3 m. The collision bulkhead is to be fitted at least in places used for providing the reserve .4 reduction in transverse stability with increas- of buoyancy used for proving compliance with the ing speed of monohulls; intact and damage stability requirements of the pre- .5 porpoising of planing monohulls, being cou- sent HSC Rules. pled pitch and heave oscillations, which can become violent; .3 The collision bulkhead is to extend water- tight up to the datum (bulkhead deck). Steps or re- .6 chine tripping, being a phenomenon of plan- cesses may be permitted provided C2.1.7.2 are ob- ing monohulls occurring when the immersion served. of a chine generates a strong capsizing mo- ment; .4 The remaining watertight bulkheads are, in .7 plough-in of air-cushion vehicles, either longi- general, to extend to the datum. Wherever practica- tudinal or transverse, as a result of bow or ble, they shall be situated in one frame plane, other- side skirt tuck-under or sudden collapse of wise those portions of decks situated between parts of skirt geometry, which, in extreme cases, can transverse bulkheads are to be watertight. result in capsize; .8 pitch instability of SWATH (small waterplane 2.2 Intact Buoyancy and Watertight and area twin hull) craft due to the hydrodynamic Weathertight Integrity moment developed as a result of the water flow over the submerged lower hulls; 2.2.1 Buoyant spaces .9 reduction in effective metacentric height (roll stiffness) of surface effect ship (SES) in high 2.2.1.1 All craft shall have a sufficient reserve of speed turns compared to that on a straight buoyancy at the design waterline to meet the intact course, which can result in sudden increases and damage stability requirements of this Section. in heel angle and/or coupled roll and pitch os- The Administration may require a larger reserve of cillations; and buoyancy to permit the craft to operate in any of its .10 resonant rolling of SES in beam seas, which, intended modes. This reserve of buoyancy shall be in extreme cases, can result in capsize. calculated by including only those compartments that are:
–––––––––––––– .1 watertight and situated below the datum, or 2 Some mathematical simulation methods are not well suited to accurate modelling of extreme events. For safety level 3 or 4, it may be appropriate to use model testing as a precursor to, or .2 watertight or weathertight and situated above instead of, full-scale testing the datum. I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–3
In considering the stability after damage, flooding 2.2.2.6 Watertight doors shall be capable of being shall be assumed to occur until limited by watertight closed by remote control from the operating com- boundaries in the equilibrium condition, and partment in not less than 20 s and not more than 40s, weathertight boundaries in intermediate stages of and shall be provided with an audible alarm, distinct flooding and within the range of positive righting from other alarms in the area, which will sound for at lever required to satisfy the residual stability re- least 5 s but no more than 10 s before the doors begin quirements. Where a buoyant space may be subjected to move whenever the door is closed remotely by to increased fluid pressure in the equilibrium position power, and continue sounding until the door is com- after damage, the boundaries and associated open- pletely closed. The power, control and indicators ings and penetrations of that space shall be designed shall be operable in the event of main power failure, and constructed to prevent the passage of fluid under as required by regulation II-1/15.7.3 of the Conven- that pressure. tion. In passenger areas and areas where the ambient noise exceeds 85 dB(A) the audible alarm shall be Craft built in conformity with the requirements of supplemented by an intermittent visual signal at the organizations recognised by the Administration, in door. If the Administration is satisfied that such accordance with regulation XI/1 of the Convention doors are essential for the safe work of the craft, may be considered to possess adequate strength and hinged watertight doors having only local control integrity. may be permitted for areas to which crew only have access, provided they are fitted with remote indica- 2.2.1.2 Arrangements shall be provided for check- tors as required by 2.2.2.4. ing the watertight or weathertight integrity of those compartments taken into account in 2.2.1.1, and the 2.2.2.7 Where pipes, scuppers, electric cables, etc. details incorporated in the Craft Operating Manual are carried through watertight divisions, the ar- required by 18.2.1. rangements for creating a watertight penetration shall be of a type which has been prototype tested 2.2.2 Openings in watertight divisions under hydrostatic pressure equal to or greater than that required to be withstood for the actual location 2.2.2.1 The number of openings in watertight bulk- in the craft in which they are to be installed. The test heads shall be reduced to the minimum compatible pressure shall be maintained for at least 30min and with the design and proper working of the craft, and there must be no leakage through the penetration all such doors shall be closed prior to departure of arrangement during this period. the craft from the berth. The test pressure head shall be 10 % greater than that determined from the minimum permissible height 2.2.2.2 Doors in watertight bulkheads may be of a downflooding opening. Watertight bulkhead hinged or sliding. They shall be shown by suitable penetrations which are effected by continuous weld- testing to be capable of maintaining the watertight ing do not require prototype testing. Valves on scup- integrity of the bulkhead. Such testing shall be car- pers from weathertight compartments, included in the ried out for both sides of the door and shall apply a stability calculations, shall have arrangements for pressure head 10 % greater than that determined remote closing from the operating station. from the minimum permissible height of a downflood- ing opening. Testing may be carried out either before 2.2.2.8 Where a ventilation trunk forms part of a or after the door is fitted into the craft but, where watertight boundary, the trunk shall be capable of shore testing is adopted, satisfactory installation in withstanding the water pressure that may be present the craft shall be verified by inspection and hose taking into account the maximum inclination angle testing. allowable during all stages of flooding.
2.2.2.3 Type approval may be accepted in lieu of C2.2.2.9 No doors, manholes, or access openings are testing individual doors, provided the approval proc- generally permitted in the collision bulkhead below ess includes pressure testing to a head equal to, or the datum. GL may authorize a single manhole in the greater, than the required head (refer to 2.2.2.2). collision bulkhead, in each hull for catamaran, if deemed necessary. 2.2.2.4 All watertight doors shall be capable of being operated when the craft is inclined up to 15° 2.2.3 Inner bow doors and shall be fitted with means of indication in the operating compartment showing whether they are 2.2.3.1 Where ro-ro craft are fitted with bow load- open or closed. All such doors shall be capable of ing openings, an inner bow door shall be fitted abaft being opened and closed locally from each side of the such openings, to restrict the extent of flooding in the bulkhead. event of failure of the outer closure. This inner bow door, where fitted, shall be: 2.2.2.5 Watertight doors shall remain closed when the craft is at sea, except that they may be opened for .1 weathertight to the deck above, which deck access. A notice shall be attached to each door to the shall itself be weathertight forward to the bow effect that it is not to be left open. loading opening; Chapter 1 Section 2 Buoyancy, Stability and Subdivision I - Part 3 Page 2–4 GL 2012
.2 so arranged as to preclude the possibility of a A = the total area of freeing ports on each bow loading door causing damage to it in the side of the deck in m² ; and case of damage to, or detachment of, the bow loading door; l = the length of the compartment in m; .3 forward of all positions on the vehicle deck in .4.2 the craft shall maintain a residual freeboard which vehicles are intended to be carried; and to the deck of the ro-ro space of at least 1 m in the worst condition; .4 part of a boundary designed to prevent flood- ing into the remainder of the craft. .4.3 such freeing ports shall be located within the height of 0.6 m above the deck of the ro-ro 2.2.3.2 A craft may be exempted from the require- space, and the lower edge of the ports shall be ment for such an inner bow door where one of the within 0.02 m above the deck of the ro-ro following applies: space; and
.1 the vehicle loading deck at the inner bow door .4.4 such freeing ports shall be fitted with closing position is above the design waterline by a devices or flaps to prevent water entering the height more than the significant wave height deck of the ro-ro space whilst allowing water corresponding to the worst intended condi- which may accumulate on the deck of the ro- tions; ro space to drain.
.2 it can be demonstrated using model tests or 2.2.4 Other provisions for ro-ro craft mathematical simulations that when the craft 2.2.4.1 All accesses in the ro-ro space that lead to is proceeding at a range of speeds up to the spaces below the deck shall have a lowest point maximum attainable speed in the loaded con- which is not less than the height required from the dition at all headings in long crested seas of tests conducted according to 2.2.3.2.2 or 3 m above the greatest significant wave height corre- the design waterline. sponding to the worst intended conditions, ei- ther: 2.2.4.2 Where vehicle ramps are installed to give access to spaces below the deck of the ro-ro space, .2.1 the bow loading door is not reached by waves; their openings shall be capable of being closed or weathertight to prevent ingress of water below. .2.2 having been tested with the bow loading door 2.2.4.3 Accesses in the ro-ro space that lead to open to determine the maximum steady state spaces below the ro-ro deck and having a lowest volume of water which accumulates, it can be point which is less than the height required from the shown by static analysis that, with the same tests conducted according to 2.2.3.2.2 or 3 m above volume of water on the vehicle deck(s) the re- the design waterline may be permitted provided they sidual stability requirements of 2.6.11 and are watertight and are closed before the craft leaves 2.13 or 2.15 are satisfied. If the model tests or the berth on any voyage and remain closed until the mathematical simulations are unable to show craft is at its next berth. that the volume of water accumulated reaches a steady state, the craft shall be considered 2.2.4.4 The accesses referred to in 2.2.4.2 and not to have satisfied the conditions of this ex- 2.2.4.3 above shall be fitted with alarm indicators in emption. the operating compartment. Where mathematical simulations are em- 2.2.4.5 Special category spaces and ro-ro spaces ployed they shall already have been verified shall be patrolled or monitored by effective means, against full-scale or model testing; such as television surveillance, so that any movement of vehicles in adverse weather conditions and unau- .3 bow loading openings lead to open ro-ro thorised access by passengers thereto can be detected spaces provided with guard-rails or having whilst the craft is underway (refer to 7.8.3.1). freeing ports complying with 2.2.3.2.4 ; 2.2.5 Indicators and surveillance .4 the deck of the lowest ro-ro space above the design waterline is fitted on each side of the 2.2.5.1 Indicators deck with freeing ports evenly distributed Indicators shall be provided in the operating com- along the sides of the compartment. These partment for all shell doors, loading doors and other shall either be proven to be acceptable using closing appliances which, if left open or not properly tests according to 2.2.3.2.2 above or comply secured, could lead to major flooding in the intact with the following: and damage conditions. The indicator system shall be designed on the fail-safe principle and shall show by .4.1 A ≥ 0.3 l visual alarms if the door is not fully closed or if any where : of the securing arrangements are not in place and I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–5
fully locked, and by audible alarms if such door or least equivalent to those acceptable to the Organiza- closing appliance becomes open or the securing tion 3 . arrangements become unsecured. The indicator panel in the operating compartment shall be equipped with 2.2.7.3 The height above the deck of sills to door- a mode selection function 'harbour/sea voyage' so ways leading to exposed decks shall be as high above arranged that an audible alarm is given in the oper- the deck as is reasonable and practicable, particu- ating compartment if the craft leaves harbour with larly those located in exposed positions. Such sill the bow doors, inner doors, stern ramp or any other heights shall in general not be less than 100 mm for side shell doors not closed or any closing device not doors to weathertight spaces on decks above the in the correct position. The power supply for the datum, and 250 mm elsewhere. For craft of 30 m in indicator systems shall be independent of the power length and under, sill heights may be reduced to the supply for operating and securing the doors. maximum which is consistent with the safe working of the craft. 2.2.5.2 Television surveillance 2.2.7.4 Windows shall not be permitted in the Television surveillance and a water leakage detection boundaries of special category spaces or ro-ro system shall be arranged to provide an indication to spaces or below the datum. If required by restrictions the operating compartment and to the engine control in the Permit to Operate, forward facing windows, or station of any leakage through inner and outer bow windows which may be submerged at any stage of doors, stern doors or any other shell doors which flooding shall be fitted with hinged or sliding storm could lead to major flooding. shutters ready for immediate use. 2.2.7.5 Side scuttles to spaces below the datum shall 2.2.6 Integrity of superstructure be fitted with efficient hinged deadlights arranged inside so that they can be effectively closed and se- 2.2.6.1 Where entry of water into structures above cured watertight. the datum would significantly influence the stability and buoyancy of the craft, such structures shall be: 2.2.7.6 No side scuttle shall be fitted in a position so that its sill is below a line drawn parallel to and one .1 of adequate strength to maintain the weather- metre above the design waterline. tight integrity and fitted with weathertight closing appliances; or 2.2.8 Hatchways and other openings
.2 provided with adequate drainage arrange- 2.2.8.1 Hatchways closed by weathertight covers ments; or The construction and the means for securing the weathertightness of cargo and other hatchways shall .3 an equivalent combination of both measures. comply with the following:
2.2.6.2 Weathertight superstructures and deck- .1 coaming heights shall in general not be less houses located above the datum shall in the outside than 100 mm for hatches to weathertight boundaries have means of closing openings with spaces on decks above the datum, and 250 mm sufficient strength such as to maintain weathertight elsewhere. For craft of 30 m in length and un- integrity in all damage conditions where the space in der, coaming heights may be reduced to the question is not damaged. Furthermore, the means of maximum which is consistent with the safe closing shall be such as to maintain weathertight working of the craft; integrity in all operational conditions. .2 the height of these coamings may be reduced, or the coamings omitted entirely, on condition 2.2.7 Doors, windows, etc., in boundaries of that the Administration is satisfied that the weathertight spaces safety of the ship is not thereby impaired in any sea conditions up to the worst intended 2.2.7.1 Doors, windows, etc., and any associated conditions. Where coamings are provided, frames and mullions in weathertight superstructures they shall be of substantial construction; and and deckhouses shall be weathertight and shall not leak or fail at a uniformly applied pressure less than .3 the arrangements for securing and maintain- that at which adjacent structure would experience ing weathertightness shall ensure that the permanent set or fail. Conformity with the require- tightness can be maintained in any sea condi- ments of organizations recognized by the Administra- tions up to the worst intended conditions. tion in accordance with regulation XI/1 of the Con- vention may be considered to possess adequate strength.
2.2.7.2 For doors in weathertight superstructures, –––––––––––––– hose tests shall be carried out with a water pressure 3 Refer to ISO 6042 - Ships and Marine Technology – Weather- from the outside in accordance with specifications at tight single-leaf steel doors, or a similar standard. Chapter 1 Section 2 Buoyancy, Stability and Subdivision I - Part 3 Page 2–6 GL 2012
2.2.8.2 Machinery space openings closing arrangements unless they face forward or are specifically required by the Administration. 2.2.8.2.1 Machinery space openings shall be properly framed and efficiently enclosed by casings of ample 2.2.8.4.3 Except as provided in 2.2.8.4.2, ventilator strength and, where the casings are not protected by openings shall be provided with efficient weathertight other structures, their strength shall be specially closing appliances. considered. Access openings in such casings shall be fitted with weathertight doors. 2.2.8.4.4 Ventilator openings shall face aft or ath- wartships wherever practicable. 2.2.8.2.2 Heights of sills and coaming shall, in gen- eral, not be less than 100 mm for openings to 2.2.9 Scuppers, inlets and discharges weathertight spaces on decks above the datum, and 380 mm elsewhere. For craft of 30 m in length and 2.2.9.1 Discharges led through the shell either from under, these heights may be reduced to the maximum spaces below the datum or from within superstruc- which is consistent with the safe working of the craft. tures and deckhouses fitted above the datum shall be 2.2.8.2.3 Machinery space ventilator openings shall fitted with efficient and accessible means for prevent- comply with the requirements of 2.2.8.4.2. ing water from passing inboard. Normally each sepa- rate discharge shall have one automatic non-return 2.2.8.3 Miscellaneous openings in exposed decks valve with a positive means of closing it from a posi- tion above the datum. Where, however, the vertical 2.2.8.3.1 Manholes and flush scuttles on the datum distance from the design waterline to the inboard end or within superstructures other than enclosed super- of the discharge pipe exceeds 0.01L, the discharge structures shall be closed by substantial covers capa- may have two automatic non-return valves without ble of being made watertight. Unless secured by positive means of closing, provided that the inboard closely spaced bolts, the covers shall be permanently valve is always accessible for examination under attached. service conditions. Where that vertical distance ex- ceeds 0.02L, a single automatic non-return valve 2.2.8.3.2 Service hatches to machinery, etc. may be without positive means of closing may be accepted. arranged as flush hatches provided that the covers The means for operating the positive action valve are secured by closely spaced bolts, are kept closed shall be readily accessible and provided with an at sea, and are equipped with arrangements for port- indicator showing whether the valve is open or able guardrails. closed.
2.2.8.3.3 Openings in exposed decks leading to 2.2.9.2 Valves on scuppers from weathertight com- spaces below the datum or enclosed superstructures partments included in the stability calculations shall other than hatchways, machinery space openings, be operable from the operating compartment. manholes and flush scuttles shall be protected by an enclosed superstructure, or by a deckhouse or com- 2.2.9.3 In manned machinery spaces, main and panionway of equivalent strength and weathertight- auxiliary sea inlets and discharges in connection with ness. the operation of machinery may be controlled locally. Such controls shall be readily accessible and shall be 2.2.8.3.4 The height above the deck of sills to the provided with indicators showing whether the valves doorways in companionways shall, in general, not be are open or closed. In unmanned machinery spaces, less than 100 mm for doors to weathertight spaces on main and auxiliary sea inlet and discharge controls decks above the datum, and 250 mm elsewhere. For in connection with the operation of machinery shall craft of 30 m in length and under sill heights may be either: reduced to the maximum which is consistent with the safe working of the craft. .1 be located at least 50 % of the significant 2.2.8.4 Ventilators wave height corresponding to the worst in- tended conditions above the deepest flooded 2.2.8.4.1 Ventilators to spaces below the datum or waterline following damage specified in 2.6.6 decks of enclosed superstructures shall have substan- to 2.6.10; or tially constructed coamings efficiently connected to the deck. Coaming heights shall in general not be less .2 be operable from the operating compartment. than 100 mm for ventilators to weathertight spaces on decks above the datum, and 380 mm elsewhere. 2.2.9.4 Scuppers leading from superstructures or For craft of 30 m in length and under, coaming deckhouses not fitted with weathertight doors shall be heights may be reduced to the maximum which is led overboard. consistent with the safe working of the craft. 2.2.9.5 All shell fittings and the valves required by 2.2.8.4.2 Ventilators the coamings of which extend this Code shall be of a suitable ductile material. to more than one metre above the deck or which are Valves of ordinary cast iron or similar material shall fitted to decks above the datum need not be fitted with not be acceptable. I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–7
2.2.10 Air pipes 2.2.11.4 Craft, having superstructures which are open in front or both ends, shall comply with the 2.2.10.1 Main storage tanks containing flammable provisions of 2.2.11.1. liquids or tanks which can be pumped or filled from the sea shall have air pipes which do not terminate in 2.2.11.5 In craft, having superstructures which are enclosed spaces. open at the aft end, the minimum freeing port area shall be: 2.2.10.2 All air pipes extending to exposed decks shall have a height from the deck to the point where A = 0.3b (m2) water may have access below of at least 300 mm where the deck is less than 0.05L above the design where: waterline, and 150 mm on all other decks. b = the breadth of the craft at the exposed deck (m). 2.2.10.3 Air pipes may discharge through the side of the superstructure provided that this is at a height of 2.2.11.6 Ro-ro craft fitted with bow loading openings at least 0.02L above any waterline when the intact leading to open vehicle spaces shall comply with the craft is heeled to an angle of 15° or 0.02L above the provisions of 2.2.3. highest waterline at all stages of flooding as deter- mined by the damaged stability calculations, which- ever is higher. 2.3 Intact Stability in the Displacement Mode
2.2.10.4 All air pipes shall be equipped with weather- 2.3.1 Hydrofoil craft fitted with surface-piercing tight closing devices that close automatically. foils and/or fully submerged foils shall have sufficient stability under all permitted cases of loading to com- 2.2.11 Freeing ports ply with the relevant provisions of annex 6 and spe- cifically maintain a heel angle of less than 10º when 2.2.11.1 Where bulwarks on weather decks form subjected to the greater of the heeling moments in wells, ample provision shall be made for rapidly 1.1.2 and 1.1.4 of that annex. freeing the decks of water and for draining them. The minimum freeing port area (A) on each side of the 2.3.2 Subject to 2.3.4, multihull craft other than craft for each well on the weather deck of the main hydrofoil craft shall meet the relevant requirements hull(s) shall be: of annex 7 in all permitted cases of loading.
.1 where the length of bulwark (l) in the well is 2.3.3 Subject to 2.3.4, monohull craft other than 20 m or less: hydrofoil craft shall meet the relevant requirements of annex 8 in all permitted conditions of loading. A = 0.7 + 0.035 l (m2); and 2.3.4 Where the characteristics of multihull craft .2 where l exceeds 20 m: are inappropriate for application of annex 7 or the characteristics of monohull craft are inappropriate 2 A = 0.07l (m ), for application of annex 8, the Administration may accept alternative criteria equivalent to those stipu- and, in no case, l need be taken as greater than 0.7L. lated, as appropriate to the type of craft and area of If the bulwark is more than 1.2 m in average height, operation. The requirements of annexes 7 and 8 may be applied as indicated in the table below. the required area shall be increased by 0.004 m2 per metre of length of well for each 0.1 m difference in height. If the bulwark is less than 0.9 m in average Table 2.3.4 Application of annexes 7 and 8 to height, the required area shall be decreased by 0.004 monohull and multihull craft m2 per metre of length of well for each 0.1 m differ- ence in height. Angle of maximum GZ GMT ≤ 25° > 25° 2.2.11.2 Such freeing ports shall be located within the height of 0.6 m above the deck and the lower edge ≤ 3 m annex 7 or annex 8 annex 8 shall be within 0.02 m above the deck. > 3 m annex 7 annex 7 or annex 8
2.2.11.3 All such openings in the bulwarks shall be where: protected by rails or bars spaced approximately 230 mm apart. If shutters are fitted to freeing ports, am- GMT = transverse metacentric height in the ple clearance shall be provided to prevent jamming. loading condition corresponding to Hinges shall have pins or bearings of non-corrodible the design waterline, corrected for material. If shutters are fitted with securing appli- free surface effects (m) ances, these appliances shall be of approved con- struction. GZ = righting lever Chapter 1 Section 2 Buoyancy, Stability and Subdivision I - Part 3 Page 2–8 GL 2012
2.4 Intact Stability in the Non-Displacement Spaces Permeability Mode Appropriated to cargo or 60 stores 2.4.1 The requirements of this section and of 2.12 Occupied by 95 shall be applied on the assumption that any stabiliza- accommodation tion systems fitted are fully operational. Occupied by machinery 85 Intended for liquids 0 or 95 4 2.4.2 The roll and pitch stability on the first Appropriated for cargo and/or any other craft of a series shall be qualita- 90 tively assessed during operational safety trials as vehicles required by Sections 17 and 18 and annex 9. The Void spaces 95 results of such trials may indicate the need to impose operational limitations. 2.6.3 Notwithstanding 2.6.2, permeability deter- mined by direct calculation shall be used where a 2.4.3 Where craft are fitted with surface-piercing more onerous condition results, and may be used structure or appendages, precautions shall be taken where a less onerous condition results from that against dangerous attitudes or inclinations and loss provided according to 2.6.2. of stability subsequent to a collision with a sub- merged or floating object. 2.6.4 The Administration may permit the use of low-density foam or other media to provide buoyancy in void spaces, provided that satisfactory evidence is 2.4.4 In designs where periodic use of cushion provided that any such proposed medium is the most deformation is employed as a means of assisting craft suitable alternative and is: control, or periodic use of cushion air exhausting to atmosphere for purposes of craft manoeuvring, the .1 of closed-cell form if foam, or otherwise im- effects upon cushion-borne stability shall be deter- pervious to water absorption; mined, and the limitations on the use by virtue of .2 structurally stable under service conditions; craft speed or attitude shall be established. .3 chemically inert in relation to structural mate- rials with which it is in contact or other sub- 2.4.5 In the case of an air cushion vehicle fitted stances with which the medium is likely to be with flexible skirts, it shall be demonstrated that the in contact (reference is made to 7.4.3.7); and skirts remain stable under operational conditions. .4 properly secured in place and easily remov- able for inspection of the void spaces. 2.5 Intact Stability in the Transitional Mode 2.6.5 The Administration may permit void bottom spaces to be fitted within the watertight envelope of 2.5.1 Under weather conditions up to the worst the hull without the provision of a bilge system or air intended conditions, the time to pass from the dis- pipes provided that: placement mode to the non-displacement mode and vice versa shall be minimised unless it is demon- .1 the structure is capable of withstanding the strated that no substantial reduction of stability oc- pressure head after any of the damages re- curs during this transition. quired by this section; .2 when carrying out a damage stability calcula- tion in accordance with the requirements of 2.5.2 Hydrofoil craft shall comply with the rele- this section, any void space adjacent to the vant provisions of annex 6. damaged zone shall be included in the calcu- lation and the criteria in 2.6, 2.13 and 2.15 complied with; 2.6 Buoyancy and Stability in the Displacement Mode following Damage .3 the means by which water which has leaked into the void space is to be remove d shall be included in the craft operating manual re- 2.6.1 The requirements of this Section apply to all quired by Section 18; and permitted conditions of loading.
2.6.2 For the purpose of making damage stability calculations, the volume and surface permeabilities –––––––––––––– shall be, in general, as follows: 4 whichever results in the more severe requirements I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–9
.4 adequate ventilation is provided for inspection .1 at the fore end, damage to the area defined as of the space under consideration as required Abow in 4.4.1, the aft limit of which being a by 2.2.1.2. transverse vertical plane, provided that this area need not extend further aft from the for- .5 void spaces filled with foam or modular buoy- ward extremity of the craft’s watertight enve- ancy elements or any space without a venting lope than the distance defined in 2.6.7.1; and system are considered to be void spaces for the purposes of this paragraph, provided such .2 at the aft end, damage to the area aft of a foam or elements fully comply with 2.6.4. transverse vertical plane at a distance 0.2∇ 1/3 forward of the aft extremity of the watertight 2.6.6 Any damage of a lesser extent than that envelope of the hull. postulated in 2.6.7 to 2.6.10, as applicable, which would result in a more severe condition shall also be 2.6.8.2 The provisions of 2.6.6 in relation to dam- investigated. age of lesser extent remain applicable to such dam- age. 2.6.7 Extent of side damage The following side damage shall be assumed any- 2.6.9 Extent of bottom damage in areas vulnerable where on the periphery of the craft: to raking damage
.1 the longitudinal extent of damage shall be 2.6.9.1 Application 0.75 ∇ 1/3, or (3 m + 0.225 ∇ 1/3), or 11 m, whichever is the least; .1 Any part of the surface of the hull(s) is consid- ered to be vulnerable to raking damage if: .2 the transverse extent of penetration into the .1 it is in contact with the water at 90 % of craft shall be 0.2 ∇ 1/3. However, where the maximum speed in smooth water, and craft is fitted with inflated skirts or with non- buoyant side structures, the transverse extent .2 it also lies below two planes which are of penetration shall be at least 0.12 ∇ 1/3 into perpendicular to the craft centreline plane the main buoyancy hull or tank structure; and and at heights as shown in figure 2.6.8.1. For multihulls, individual hulls shall be .3 the vertical extent of damage shall be taken considered separately. for the full vertical extent of the craft, .2 Raking damage shall be assumed to occur where: along any fore-and-aft line on the surface of ∇ = volume of displacement corresponding the hull(s) between the keel and the upper to the design waterline (m3). limit defined in the figure below: The damage described in this paragraph shall be .3 Damage shall not be applied at the same time assumed to have the shape of a parallelepiped. 5 as that defined in 2.6.7 or 2.6.9. Applying this to figure 2.6.7 a, the inboard face at its where: mid-length shall be tangential to, or otherwise touch- ing in a least 2 places, the surface corresponding to T = maximum draught of the hull (each hull the specified transverse extent of penetration, as considered individually in the case of illustrated in figure 2.6.7 a. multihulls) to the design waterline, ex- Side damage shall not transversely penetrate a cluding any no buoyant structure, pro- greater distance than the extent of 0.2∇ 1/3 at the vided that structures such as single plate design waterline, except where a lesser extent is skegs or solid metal appendages shall be provided for in 2.6.7.2. Refer to figures 2.6.7b and c. considered to be non-buoyant and thus exluded. If considering a multihull, the periphery of the craft is considered to only be the surface of the shell encom- 2.6.9.2 Extent passed by the outboard surface of the outermost hull at any given section. 2.6.9.2.1 Two different longitudinal extents shall be considered separately: 2.6.8 Extent of bow and stern damage .1 55 % of the length L, measured from the 2.6.8.1 The following extents of damage are to be most forward point of the underwater applied to bow and stern, as illustrated in figure buoyant volume of each hull; and 2.6.8: .2 a percentage of the length L, applied any- –––––––––––––– where in the length of the craft, equal to 35 % for craft where L = 50 m and over 5 A parallelepiped is defined as “a solid contained by parallelo- grams” and a parallelogram is defined as “a four-sided recti- and equal to ( L/2 + 10) % for craft where linear figure whose opposite sides are parallel”. L is less than 50 m. Chapter 1 Section 2 Buoyancy, Stability and Subdivision I - Part 3 Page 2–10 GL 2012
Transverse extent of penetration CL Transverse extent of penetration
Longitudinal extent of damage
Figure 2.6.7 a
Transverse extent of penetration
Design waterline Damage of less than maximum vertical extent Damage penetration limited below design waterline by a vertical line
CL
Figure 2.6.7 b
Transverse extent of penetration Damage of less than maximum vertical extent
Design waterline
Damage penetration limited below design waterline by a vertical line
CL
Figure 2.6.7 c I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–11
Deck area = A 0.2 Ñ1/3 Transverse vertical planes bow
Figure 2.6.8
This line is parallel to the design waterline 0.3 T T Design waterline
This area is vulnerable to 0.5 L raking damage L
Figure 2.6.8.1
2.6.9.2.2 Except as provided below, the penetration 2.6.10 Extent of bottom damage in areas not vul- normal to the shell shall be 0.04∇ 1/3 or nerable to raking damage 0.5 m, whichever is the lesser, in association with a 2.6.10.1 Application girth along the shell equal to 0.1∇ 1/3, where ∇ is the This applies to all parts of the hull(s) below the de- volume of displacement corresponding to the design sign waterline which are not defined as vulnerable to 3 waterline (m ). However this penetration or girth raking damage in 2.6.8.1. Damage shall not be ap- shall under no circumstances extend above the verti- plied at the same time as that defined in 2.6.7 or cal extent of the vulnerable area as specified in 2.6.8. 2.6.8.1.1. 2.6.10.2 Extent 2.6.9.2.3 The shape of damage shall be as- sumed to be rectangular in the transverse plane as The following extent of damage shall be assumed: illustrated in figure 2.6.9.2 below. Damage is to be .1 the length of damage in the fore-and-aft direc- assumed at a series of sections within the defined 1/3 1/3 longitudinal extent in accordance with figure 2.6.9.2, tion shall be 0.75 ∇ , or (3 m + 0.225 ∇ ), the mid-point of the damaged girth being maintained or 11 m whichever is the least; at a constant distance from the centreline throughout .2 the athwartships girth of damage shall be that longitudinal extent. 0.2 ∇ 1/3; and .3 the depth of penetration normal to the shell Penetration normal shall be 0.02 ∇ 1/3, where: to the shell ∇ = volume of displacement corresponding to Limit of penetration the design waterline (m3). .4 the shape of damage shall be assumed to be rectangular in the plane of the shell of the craft, and rectangular in the transverse plane as illustrated in figure 2.6.9.2. Girth along the shell 2.6.11 In applying 2.6.8 and 2.6.9 to multihull craft, an obstruction at or below the design waterline Figure 2.6.9.2 of up to 7 m width shall be considered in determining Chapter 1 Section 2 Buoyancy, Stability and Subdivision I - Part 3 Page 2–12 GL 2012
the number of hulls damaged at any one time. The In such cases, a displacement check shall be under- requirement of 2.6.6 shall also be applied. taken to confirm the calculated lightship characteris- tics, including LCG, which may be accepted if the 2.6.12 Following any of the postulated damages measured lightship displacement and LCG are re- detailed in 2.6.6 to 2.6.10, the craft in still water spectively within 2 % and 1 % L relative to the esti- shall have sufficient buoyancy and positive stability mate. to simultaneously ensure that: 2.7.3 The master shall be supplied by the owner .1 for all craft other than amphibious air-cushion with reliable information relating to the stability of vehicles, after flooding has ceased and a state the craft in accordance with the following provisions of equilibrium has been reached, the final wa- of this paragraph. The information relating to stabil- terline is below the level of any opening ity shall , before issued to the master, be submitted to through which further flooding could take the Administration for approval, together with a copy place by at least 50 % of the significant wave thereof for their retention, and shall incorporate such height corresponding to the worst intended additions and amendments as the Administration may conditions; in any particular case require. .2 for amphibious air-cushio n vehicles, after flooding has ceased and a state of equilibrium 2.7.4 Where any alterations are made to a craft so has been reached, the final waterline is below as significantly to affect the stability information the level of any opening through which further supplied to the master, amended stability information flooding could take place by at least 25 % of shall be provided. If necessary the craft shall be re- the significant wave height corresponding to inclined. the worst intended conditions; 2.7.5 A report of each inclining or lightweight .3 there is a positive freeboard from the damage survey carried out in accordance with this Section waterline to survival craft embarkation posi- and of the calculation therefrom of the lightweight tions; condition particulars shall be submitted to the Ad- ministration for approval, together with a copy for .4 essential emergency equipment, emergency their retention. The approved report shall be placed radios, power supplies and public address sys- on board the craft by the owner in the custody of the tems needed for organizing the evacuation master and shall incorporate such additions and remain accessible and operational; amendments as the Administration may in any par- .5 the residual stability of craft meets the appro- ticular case require. The amended lightweight condi- priate criteria as laid out in annexes 7 and 8 tion particulars so obtained from time to time shall according to table 2.3.4. Within the range of be used by the master in substitution for such previ- positive stability governed by the criteria of ously approved particulars when calculating the annexes 7 or 8, no unprotected opening shall craft's stability. be submerged. 2.7.6 Following any inclining or lightweight sur- 2.6.13 Downflooding openings referred to in vey, the master shall be supplied with amended sta- 2.6.11.1 and 2.6.11.2 shall include doors and hatches bility information if the Administration so requires. which are used for damage control or evacuation The information so supplied shall be submitted to the procedures, but may exclude those which are closed Administration for approval, together with a copy by means of weathertight doors and hatch covers and thereof for their retention, and shall incorporate such not used for damage control or evacuation proce- additions and amendments as the Administration may dures. in any particular case require.
2.7 Inclining and Stability Information 2.7.7 Stability information demonstrating compli- ance with this Section shall be furnished in the form 2.7.1 Every craft, on completion of build, shall be of a stability information book which shall be kept on inclined and the elements of its stability determined. board the craft at all times in the custody of the mas- When an accurate inclining is not practical, the ter. The information shall include particulars appro- lightweight displacement and centre of gravity shall priate to the craft and shall reflect the craft loading be determined by a lightweight survey and accurate conditions and mode of operation. Any enclosed calculation. superstructures or deck-houses included in the cross curves of stability and the critical downflooding 2.7.2 On all craft, where an accurate inclining points and angles shall be identified. At the operating experiment is impractical owing to the height of the station there shall be plans showing clearly for each centre of gravity (VCG or KG) being less than one deck and hold the boundaries of the watertight com- third of the transverse metacentric height (GMT), the partments, the openings therein with their means of Administration may accept estimation of KG by de- closure and position of any controls thereof. For tailed calculation in place of an inclining experiment. amphibious air-cushion vehicles this may be achieved I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–13
by the use of draught gauges in conjunction with deck 2.9.2.3 Where practicable, the reference line should datum plates. be related to the uppermost deck at side. Where it is not possible, the position of the reference line should 2.7.8 Every craft shall have scales of draughts be defined from the underside of keel at the longitu- marked clearly at the bow and stern. In the case dinal centre of flotation. where the draught marks are not located where they 2.9.2.4 The mark of the Authority by whom the load are easily readable, or operational constraints for a lines are assigned may be indicated alongside the particular trade make it difficult to read the draught load line ring above the horizontal line which passes marks, then the craft shall also be fitted with a reli- through the centre of the ring, or above and below it. able draught-indicating system by which the bow and This mark shall consist of not more than four initials stern draughts can be determined. to identify the Authority's name, each measuring approximately 115 mm in height, and 75 mm in 2.7.9 The owner or builder, as appropr iate, shall width. ensure that the positions of the draught marks are accurately determined and that the marks are located 2.9.2.5 The ring, lines and letters shall be painted in on the hull in a permanent manner. Accuracy of the white or yellow on a dark ground or in black on a draught marks shall be demonstrated to the Admini- light ground, and permanently marked. The marks stration prior to the inclining experiment. shall be plainly visible. 2.9.3 Verification 2.8 Loading and Stability Assessment The High-Speed Craft Safety Certificate shall not be On completion of loading of the craft and prior to its delivered until the Administration has verified that departure on a voyage, the master shall determine the marks are correctly and permanently indicated on the trim and stability of the craft and also ascertain the sides of the craft. and record that the craft is in compliance with stabil- ity criteria of the relevant requirements. The Admini- stration may accept the use of an electronic loading Part B - Requirements for Passenger Craft and stability computer or equivalent means for this purpose. 2.10 General
2.9 Marking and Recording of the Design 2.10.1 Where compliance with this Section requires Waterline consideration of the effects of passenger weight, the following information shall be used: 2.9.1 The design waterline shall be clearly and .1 The distribution of passengers is 4 persons per permanently marked on the crafts outer sides by the square metre. load line mark described below. This and the refer- ence line described in 2.9.2.2 below shall be re- .2 Each passenger has a mass of 75 kg. corded in the High-Speed Craft Safety Certificate. For craft where this is not practical, e.g. amphibious .3 Vertical centre of gravity of seated passengers air-cushion vehicles fitted with peripheral skirts, is 0.3 m above seat. defined deck reference points shall be provided, from which the freeboard can be measured, and hence the .4 Vertical centre of gravity of standing passen- draughts obtained. gers is 1.0 m above deck. .5 Passengers and luggage shall be considered 2.9.2 Load line mark to be in the space normally at their disposal. 2.9.2.1 The load line mark shall consist of a ring .6 Passengers shall be distributed on available with an outside diameter of 300 mm and width of 25 deck areas towards one side of the craft on the mm which is intersected by a horizontal line of length decks where assembly stations are located and 450 mm and having a breadth of 25 mm, the upper in such a way that they produce the most ad- edge of which passes through the centre of the ring. verse heeling moment. The centre of the ring shall be placed at the longitu- dinal centre of flotation in the displacement mode .7 Passengers assumed to be occupying seats and at a height corresponding to the design water- shall be taken as having a vertical centre of line. gravity corresponding to being seated, with all others standing. 2.9.2.2 To assist in verifying the position of the load line mark, a reference line shall be marked on the .8 On the decks where assembly stations are hull at the longitudinal centre of flotation by a hori- located, the number of passengers on each zontal bar having a length of 300 mm and a breadth deck shall be that which generates the maxi- of 25 mm and having the upper edge corresponding mum heeling moment. Any remaining passen- to the reference line. gers shall be assumed to occupy decks adja- Chapter 1 Section 2 Buoyancy, Stability and Subdivision I - Part 3 Page 2–14 GL 2012
cent to those on which the assembly stations .1 the angle of inclination of the craft from the are located, and positioned such that the com- horizontal does not normally exceed 10° in bination of number on each deck and total any direction. However, where this is clearly heeling moment generate the maximum static impractical, angles of inclination up to 15° heel angle. immediately after damage but reducing to 10° within 15 min shall be permitted provided that .9 Passengers shall not be assumed to gain ac- efficient non-slip deck surfaces and suitable cess to the weather deck nor be assumed to holding points, e.g., holes, bars, etc., are pro- crowd abnormally towards either end of the vided; and craft unless this is a necessary part of the planned evacuation procedure. .2 any flooding of passenger compartments or escape routes which might occur will not sig- nificantly impede the evacuation of passen- .10 Where there are seats in areas occupied by gers. passengers, one passenger per seat shall be assumed, passengers being assigned to the 2.13.2 In addition to the requirements in 2.13.1, remaining free areas of the deck (including Category B craft shall also satisfy the following crite- stairways, if appropriate) at the rate of four ria after sustaining raking damage of 100 % of length per square metre. L, having the girth and penetration given in 2.6.8.2.2, to any part of the surface of the hull(s) defined in 2.11 Intact Stability in the Displacement Mode 2.6.8.1:
The craft shall have sufficient intact stability that, .1 The angle of inclination of the craft from the when in still water conditions, the inclination of the horizontal shall not exceed 20° in the equilib- craft from the horizontal would not exceed 10° (un- rium condition; der all permitted cases of loading and uncontrolled .2 the range of positive righting lever shall be at passenger movements as may occur). least 15° in the equilibrium condition;
2.12 Intact Stability in the Non-Displacement .3 the positive area under the righting lever Mode curve shall be at least 0.015 m-rad in the equi- librium condition; 2.12.1 The total heel angle in still water due to the .4 the requirements of 2.6.11.3 and 2.13.1.2 are effect of passenger movements or due to beam wind satisfied; and pressure as per 1.1.4 of annex 6 shall not to exceed 10°. Passenger movement need not be considered .5 in intermediate stages of flooding, the maxi- where passengers are required to be seated whenever mum righting lever shall be at least 0.05 m the craft is operating in the non-displacement mode. and the range of positive righting lever shall be at least 7° 2.12.2 In all loading conditions, the outward heel In complying with the above, the righting lever curve due to turning shall not exceed 8° and the total heel shall be terminated at the angle of downflooding, and due to beam wind pressure as per 1.14 of annex 6 only one free surface need be assumed. and due to turning shall not exceed 12°. 2.14 Inclining and Stability Information 2.12.3 Demonstrating the effect of the passenger heeling moment calculated as given by 2.10 above, or 2.14.1 At periodical intervals not exceeding 5 a defined beam wind pressure when at speed, shall be years, a lightweight survey shall be carried out on all established by conducting a trial or model test with passenger craft to verify any changes in lightweight an equivalent heeling moment applied by test displacement and longitudinal centre of gravity. The weights. Passenger movement may only be neglected passenger craft shall be re-inclined whenever, in on craft where the safety announcement (refer to comparison with the approved stability information, 8.4.1 and 18.7) expressly requires passengers to a deviation from the lightweight displacement ex- remain seated throughout the voyage. ceeding 2 %, or a deviation of the longitudinal centre of gravity exceeding 1 % of L is found or anticipated.
2.13 Buoyancy and Stability in the Displacement 2.14.2 A report of each inclining or lightweight Mode following Damage survey carried out in accordance with 2.7.1 and of the calculation therefrom of the lightweight condition 2.13.1 Following any of the postulated damages particulars shall be submitted to the Administration detailed in 2.6.6 to 2.6.10, in addition to satisfying for approval, together with a copy for their retention. the requirements of 2.6.11 and 2.6.12, the craft in The approved report shall be placed on board the still water shall have sufficient buoyancy and positive craft by the owner in the custody of the master and stability to simultaneously ensure that: shall incorporate such additions and amendments as I - Part 3 Section 2 Buoyancy, Stability and Subdivision Chapter 1 GL 2012 Page 2–15
the Administration may in any particular case re- ments of 2.6.11 and 2.6.12, the craft in still water quire. The amended lightweight condition particulars shall have sufficient buoyancy and positive stability so obtained from time to time shall be used by the to simultaneously ensure that the angle of inclination master in substitution for such previously approved of the craft from the horizontal does not normally particulars when calculating the craft's stability. exceed 15° in any direction. However, where this is clearly impractical, angles of inclination up to 20° 2.14.3 Following any inclining or lightweight sur- immediately after damage but reducing to 15° within vey, the master shall be supplied with amended sta- 15 minutes may be permitted provided that efficient bility information if the Administration so requires. non-slip deck surfaces and suitable holding points The information so supplied shall be submitted to the are provided. Administration for approval, together with a copy thereof for their retention, and shall incorporate such 2.16 Inclining additions and amendments as the Administration may in any particular case require. Where it is satisfied by lightweight survey, weighing or other demonstration that the lightweight of a craft is closely similar to that of another craft of the series Part C - Requirements for Cargo Craft to which 2.7.1 has been applied, the Administration 2.15 Buoyancy and Stability in the Displacement may waive the requirement of 2.7.1 for craft to be Mode following Damage inclined. In this regard, a craft which lies within the parameters of 2.14.1, when compared with a craft of Following any of the postulated damages detailed in the series which has been inclined, shall be regarded 2.6.6 to 2.6.10, in addition to satisfying the require- as being closely similar to that craft. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–1
Section 3
Structures
3.1 General 3.5 Design Criteria
This Section covers those elements of hull and super- The Administration shall be satisfied that the choice structure which provide longitudinal and other pri- of design conditions, design loads and accepted mary and local strength of the craft as a whole and safety factors corresponds to the intended operating also important components such as foils and skirts conditions for which certification is sought. which are directly associated with the hull and super- structure. 3.6 Trials If the Administration consider it necessary, it shall 3.2 Materials require full-scale trials to be undertaken in which loadings are determined. Cognisance shall be taken Materials used for the hull and superstructure and of the results where these indicate that loading as- the other features referred to in 3.1 shall be adequate sumptions of structural calculations have been in- for the intended use of the craft. adequate.
3.3 Structural Strength
The structure shall be capable of withstanding the C3.1 General static and dynamic loads which can act on the craft under all operating conditions in which the craft is C3.1.1 Introductory comments permitted to operate, without such loading resulting in inadmissible deformation and loss of watertight- .1 This Section contains the requirements for ness or interfering with the safe operation of the structural scantlings of the craft to which these Rules craft. apply, i.e. to craft for which V ≥ 7,16 Δ1/6. Craft for which V/ L ≥ 10 shall be individually considered by 3.4 Cyclic Loads GL (V in knots, Δ in tonnes, L in metre). For what concerns multihull craft, this Section pro- Cyclic loads, including those from vibrations which can occur on the craft, shall not: vides the requirements for scantlings of catamarans and trimarans. Other craft will be considered in each separate case by GL. .1 impair the integrity of structure during the anticipated service life of the craft or the ser- .2 The requirements for scantlings of hydro- vice life agreed with the Administration; foils and air-cushion vehicles are contained in Ap- pendices C3A1 and C3A2. Unless otherwise speci- fied, the requirements of this Section apply to such .2 hinder normal functioning of machinery and craft only as far as the provisions regarding limit equipment; and operating conditions, materials and construction criteria are concerned.
.3 impair the ability of the crew to carry out its .3 The scantlings indicated in the following duties. paragraphs apply to craft constructed of steel, alumin- ium alloy or fibre reinforced plastic, as specified in C3.2. Note
In scope of Classification, the structural strength C3.1.2 Direct calculations against vibrations is not checked. C3.1.2.1 General The vibration check shall be performed during the .1 GL may require direct calculations to be sea trials of the craft. Where deemed necessary, the carried out, if deemed necessary. Society may require vibration measurements to be carried out using suitable instruments; where appro- Such calculations are to be carried out based on struc- priate, remedial measures may be required to ade- tural modelling, loading and checking criteria de- quately eliminate situations deemed unacceptable. scribed below. Calculations based on other criteria Chapter 1 Section 3 Structures I - Part 3 Page 3–2 GL 2012
may be accepted if deemed equivalent to those laid – global vibrations of hull, aft ship, deckhouse, etc. down by GL. – vibrations of major local components, such as rudders, radar masts, etc. .2 In order to increase the flexibility in the structural design of ships GL also accepts direct cal- – local vibrations of plate fields, stiffeners and culations with computer programs. The aim of such panels analyses should be the proof of equivalence of a – vibrations of simply or double-elastically moun- design with the rule requirements. ted aggregates .3 Direct calculations may also be used in order A number of pre- and post processing programs is to optimise a design; in this case only the final results available here as well for effective analyses: are to be submitted for review. – calculation of engine excitation forces/moments C3.1.2.2 General programs – calculation of propeller excitation forces (pres- sure fluctuations and shaft bearing reactions) .1 The choice of computer programs according – calculation of hydrodynamic masses to "State of the Art" is free. The programs may be checked by GL through comparative calculations – graphic evaluation of amplitude level as per with predefined test examples. A generally valid ISO 6954 recommendations or as per any other approval for a computer program is, however, not standard given by GL. – noise predictions
.2 Direct calculations may be used in the fol- C3.1.2.3 Specific programs related to Rules lowing fields GLRP (GL RULES and Programs) is available on – global strength CD-ROM. It includes the wording of GL-Rules and – longitudinal strength an elementary program for dimensioning the struc- tural members of the hull. – beams and grillages C3.1.3 Units – detailed strength .3 For such calculation the computer model, .1 Unless otherwise specified, the following the boundary condition and load cases are to be units are used in the Rules: agreed upon with GL. The calculation documents are − thickness of plating [mm] to be submitted including input and output. During − section modulus of stiffeners [cm3] the examination it may prove necessary that GL per- 2 form independent comparative calculations. − shear area of stiffeners [cm ] − span and spacing of stiffeners [m] .4 GL is prepared to carry out the following calculations of this kind within the marine advisory − stresses [MPa] services: − concentrated loads [kN] − distributed loads [kN/m] or [kPa] .4.1 Strength Linear and/or non-linear strength calculations with C3.1.4 Documents for Approval the FE-method: The following documents are to be submitted. To facilitate a smooth and efficient approval process For an automated performance of these calculations, 1 a number of effective pre- and post processing pro- they shall be submitted electronically via GLOBE . grammes is at disposal: In specific cases and following prior agreement with GL they can also be submitted in paper form in tripli- – calculation of seaway loads as per modified strip cate. method or by 3 D-panel method – calculation of resultant accelerations to ensure .1 Midship section quasi-static equilibrium The cross sectional plans (midship section, other – calculation of composite structures typical sections) shall contain all necessary data on the scantlings of the longitudinal and transverse hull – evaluation of deformations, stresses, buckling structure as well as details of anchor and mooring behaviour, ultimate strength and local stresses, equipment. assessment of fatigue strength
.4.2 Vibrations Calculation of free vibrations with the FE-method as –––––––––––––– well as forced vibrations due to harmonic or shock 1 Detailed information about the secured GL system GLOBE excitation: can be found on GL’s website www.gl-group.com/globe. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–3
.2 Longitudinal section .11 Weld joints The plan of longitudinal sections shall contain all The drawings listed in 1 – 8 and 13 shall contain necessary details on the scantlings of the longitudinal details on the welded joints e.g. weld shapes and hull structure and on the location of the watertight dimensions and weld quality. For the relevant data bulkheads and the deck supporting structures, the for manufacturing and testing of welded joints see arrangement of superstructures and deck houses. Rules for Welding. .3 Decks .12 Lashing and stowage devices Plans of the decks showing the scantlings of the deck structures, length and breadth of cargo hatches, open- ings above the engine and boiler room, and other Drawings containing details on stowage and lashing deck openings. On each deck, deck load caused by of cargo (e.g. containers, car decks). In the drawings cargo is to be defined as assumed in determining the the location of the connections and the appropriate scantlings of the decks and their supports. substructures at the ship shall be shown in detail.
.4 Shell .13 Substructures Drawings of shell expansion, containing full details on the location and size of the openings and drawings Drawings of substructures below steering gears, of the sea chests. windlasses and chain stoppers as well as masts and boat davits, supporting structure of cargo masts, .5 Bulkheads cranes, etc. together with details on loads to be trans- mitted into structural elements. Drawings of the transverse, longitudinal and wash bulkheads and of all tank boundaries, with details on densities of liquids, heights of overflow pipes and set .14 Additional information for fibre rein- pressures of the pressure or vacuum relief valves (if forced plastic (FRP) craft any). For FRP craft, the drawing and documents to be .6 Bottom structure submitted for examination and listed in C3.1.4 are to contain the following additional information: Drawings of single and double bottom showing the arrangement of the transverse and longitudinal gird- − arrangement of laminate for the various structural ers as well as the water and oil tight subdivision of elements: thickness, definition of successive lay- the double bottom. ers of reinforcement, areal weight of reinforce- ment layers, mass or volume fraction of rein- .7 Engine and boiler seatings forcement layers, directions of roving layers and Drawings of the engine and boiler seatings, the bot- unidirectional reinforcements, decreasing in tom structure under the seatings and of the transverse thickness between layers structures in the engine room, with details on fasten- ing of the engine foundation plate to the seating, as − direction of laminate in relation to craft structure well as type and output of engine. − structure of oil tanks or other liquid tanks which .8 Appendages are integrated into the hull Drawings of rudder, shaft brackets, stabilizers includ- ing supports, bearing materials and propeller details. − details of connection among various structural elements and details of attachment to the hull of .9 Longitudinal strength supplementary reinforcing elements Maximum and minimum still water bending mo- ments, shear forces and, if necessary, torsional mo- − pillars ments. This includes the mass distribution for the envisaged loading conditions and the distribution of Suppliers’ technical specifications with indication of section moduli and moduli of inertia over the ship's types, trademarks and references of resins and gel- length. coats, reinforcements and core materials are to be supplied. .10 Materials The drawings mentioned in 1 – 8 and 13 shall contain These specifications are to give the following infor- details on the hull materials (e.g. hull structural steel mation: grades, standards, material numbers). Where higher tensile steels or materials other than ordinary hull − resins: type (orthophthalic or isophthalic), spe- structural steels are used, drawings for possible re- cific gravity, Young’s modulus, Poisson’s ratio, pairs have to be placed on board. breaking strength and elongation at break Chapter 1 Section 3 Structures I - Part 3 Page 3–4 GL 2012
− reinforcements (mats, woven rovings, unidirec- − “Midship area”: Hull region between 0,3 L and tional reinforcements): quality (glass or other ma- 0,7 L from the aft perpendicular. terial, with specific gravity, breaking strength of the elementary fibre, Young’s modulus and Pois- L = Rule length [m], equal to LWL which is the son’s ratio), mass per square metre, thickness and waterline measured with the craft at rest in possibly weft-warp distribution calm water and, for SESs, in the off-cushion condition, for trimarans L will be defined in − core materials: type and quality; specific gravity; each separate case at the discretion of GL. tensile, compressive and shear strength and elas- FP = forward perpendicular, i.e. the perpendicular ticity moduli at the intersection of the waterline at draught T and the foreside of the stem C3.1.5 Definitions and symbols AP = aft perpendicular, i.e. the perpendicular lo- The definitions of the following terms and symbols cated at a distance L abaft of the forward per- are applicable throughout this Section and its Appen- pendicular dices and are not, as a rule, repeated in the different paragraphs. Definitions applicable only to certain B = the greatest moulded breadth [m], of the craft paragraphs are specified therein. Bw = the greatest moulded breadth [m], measured − “Moulded base line”: The line parallel to the on the waterline at draught T; for catamarans, summer load waterline, crossing the upper side of Bw is the breadth of each hull; for trimarans, keel plate or the top of skeg at the middle of Bw will be defined in each separate case at the length L. discretion of GL. − “Hull”: The hull is the outer boundary of the D = depth [m], measured vertically in the trans- enclosed spaces of the craft, except for the deck- verse section at the middle of length L from houses, as defined below. the moulded base line of the hull(s) to the top of the deck beam at one side of the main deck − “Chine”: For hulls that do not have a clearly iden- (if the main deck is stepped, D will be defined tified chine, the chine is the hull point at which in each separate case at the discretion of GL) the tangent to the hull is inclined 50° to the hori- zontal. T = draught of the craft [m], measured vertically on the transverse section at the middle of − “Bottom”: The bottom is the part of the hull be- length L, from the moulded base line of the tween the keel and the chines. hull(s) to the full load waterline, with the craft at rest in calm water and, for SESs, in the off- − “Main deck”: The main deck is the uppermost cushion condition complete deck of the hull. It may be stepped. Δ = moulded displacement at draught T, in sea − “Side”: The side is the part of the hull between water (mass density = 1,025 t/m3) [t] the chine and the main deck. C = total block coefficient, defined as follows: − “Deckhouse”: The deckhouse is a decked struc- B ture located above the main deck, with lateral Δ C = walls inboard of the side of more than 4 per cent B 1, 025⋅ L⋅⋅ B T of the local breadth. Structure located on the main W deck and whose walls are not in the same longi- tudinal plane as the under side shell may be re- For catamarans, CB is to be calculated for a single garded as a deckhouse. hull, assuming Δ equal to one half of the craft’s dis- placement; for trimarans the calculation of CB de- − “Wet deck”: For multihull craft, the wet deck is pends on the distribution of displacement of each the bottom structure connecting the hulls which is hull. It will be defined in each separate case at the defined as cross-deck. discretion of GL.
− “Deadrise angle αd”: For hulls that do not have a V = maximum service speed [kn] clearly identified deadrise angle, is the angle αd 2 between the horizontal and a straight line joining g = acceleration of gravity, equal to 9,81 m/s the keel and the chine. For catamarans with non- LCG = longitudinal centre of gravity of the craft. symmetrical hulls (where inner and outer deadrise angles are different), αd is the lesser angle. C3.1.6 Rounding-Off Tolerances − “Fore end”: Hull region forward of 0,9 L from the Where in determining plate thicknesses in accordance aft perpendicular. with the provisions of this Section the figures differ from full or half mm, they may be rounded off to full − “Aft end”: Hull region abaft of 0,1 L from the aft or half millimeters up to 0,2 or 0,7; above 0,2 or 0,7 perpendicular. mm they are to be rounded up. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–5
If plate thicknesses are not rounded the calculated mendation 47 Shipbuilding and Repair Quality Stan- required thicknesses shall be shown in the drawings. dard for New Construction. For weld joint details, see The section moduli of profiles usual in the trade and Section C.3.2.4.1 including the effective width according to C3.7.4 may be 3 % less than the required values according to .1.2 If, due to missing or insufficient details in the following rules for dimensioning. the manufacturing documents, the quality or func- tional ability of the component cannot be guaranteed C.3.1.7 Workmanship or is doubtful, GL may require appropriate improve- ments. This includes the provision of supplementary C3.1.7.1 General or additional parts (for example reinforcements) even if these were not required at the time of plan approval .1 Requirements to be complied with by the or if - as a result of insufficient detailing - such re- manufacturer quirement was not obvious. .1.1 The manufacturing plant shall be provided .2 Cut-outs, plate edges with suitable equipment and facilities to enable proper handling of the materials, manufacturing .2.1 The free edges (cut surfaces) of cut-outs, processes, structural components, etc. GL reserve the hatch corners, etc. are to be properly prepared and are right to inspect the plant accordingly or to restrict the to be free from notches. As a general rule, cutting scope of manufacture to the potential available at the drag lines, etc. shall not be welded out, but are to be plant. smoothly ground. All edges should be broken or in cases of highly stressed parts, should be rounded off. .1.2 The manufacturing plant shall have at its disposal sufficiently qualified personnel. GL is to be .2.2 Free edges of flame or machine cut plates or advised of the names and areas of responsibility of all flanges are not to be sharp cornered and are to be supervisory and control personnel. GL reserve the finished off as laid down in 2.2.1. This also applies to right to require proof of qualification. cutting drag lines, etc., in particular to the upper edge of shear strake and analogously to weld joints, .2 Quality control changes in sectional areas or similar discontinuities.
.2.1 As far as required and expedient, the manu- .3 Cold forming facturer's personnel has to examine all structural components both during manufacture and on comple- .3.1 For cold forming (bending, flanging, bead- tion, to ensure that they are complete, that the dimen- ing) of plates the minimum average bending radius sions are correct and that workmanship is satisfactory shall not fall short of 3 t (t = plate thickness) and and meets the standard of good shipbuilding practice. shall be at least 2 t. Regarding the welding of cold formed areas, see C3.6.1.2.6. .2.2 Upon inspection and corrections by the manufacturing plant, the structural components are to .3.2 In order to prevent cracking, flame cutting be shown to the GL Surveyor for inspection, in suit- flash or sheering burrs shall be removed before cold able sections, normally in unpainted condition and forming. After cold forming all structural compo- enabling proper access for inspection. nents and, in particular, the ends of bends (plate edges) are to be examined for cracks. Except in cases .2.3 The Surveyor may reject components that where edge cracks are negligible, all cracked compo- have not been adequately checked by the plant and nents are to be rejected. Repair welding is not per- may demand their re-submission upon successful missible. completion of such checks and corrections by the plant. .4 Assembly, alignment C3.1.7.2 Structural details .4.1 The use of excessive force is to be avoided during the assembly of individual structural compo- .1 Details in manufacturing documents nents or during the erection of sections. As far as possible major distortions of individual structural .1.1 All significant details concerning quality and components should be corrected before further as- functional ability of the component concerned shall sembly. be entered in the manufacturing documents (work- shop drawings, etc.). This includes not only scant- .4.2 Girders, beams, stiffeners, frames, etc. that lings but - where relevant - such items as surface are interrupted by bulkheads, decks, etc. shall be conditions (e.g. finishing of flame cut edges and weld accurately aligned. In the case of critical components, seams), and special methods of manufacture involved control drillings are to be made where necessary, as well as inspection and acceptance requirements which are then to be welded up again on completion. and where relevant permissible tolerances. So far as for this aim a standard shall be used (works or na- .4.3 After completion of welding, straightening tional standard, etc.) it shall be harmonized with GL. and aligning shall be carried out in such a manner This standard shall be based on the IACS Recom- that the material properties will not be influenced Chapter 1 Section 3 Structures I - Part 3 Page 3–6 GL 2012
significantly. In case of doubt, GL may require a C3.2.2.2 Higher strength hull structural steels procedure test or a working test to be carried out. .1 Higher strength hull structural steel is a hull C3.1.8 Protection against corrosion structural steel, the yield and tensile properties of .1 Scantlings stipulated in C3.7 assume that the which exceed those of normal strength hull structural materials used are chosen and protected in such a steel. According to the GL Rules II – Materials and way that the strength lost by corrosion is negligible. Welding, Part 1 – Metallic Materials, for three groups of higher strength hull structural steels the nominal .2 The Shipyard is to give GL a document upper yield stress ReH has been fixed at 315, 355 and specifying all the arrangements made to protect the 390 MPa respectively. Where higher strength hull material against corrosion at the construction stage: structural steel is used, for scantling purposes the coating types, number and thickness of layers, sur- values in Table C3.2.1 are to be used for the material face preparation, application conditions, control after factor k. completion, anodic protection, etc. The GL Guide- lines for Corrosion Protection and Coating Systems Table C3.2.1 Material factor k (VI-10-2) are to be observed.
.3 This document shall also include mainte- ReH [MPa] k nance arrangements to be made in service to restore and maintain the efficiency of this protection, what- 315 0,78 ever the reasons of its weakening, whether incidental 355 0,72 or not. 390 0,68
.4 All such maintenance operations are to be listed in a book shown to GL surveyor at each visit. For higher strength hull structural steel with other nominal yield stresses up to 390 MPa, the material factor k may be determined by the following formula: C3.2 Materials and Connections k = (235/R )0,75 C3.2.1 General requirements eH All materials to be used for the structural members indicated in the Construction Rules are to be in ac- Note cordance with the GL Rules II – Materials and Weld- ing, Part 1 – Metallic Materials or Part 2 – Non- Especially when higher strength hull structural steels metallic Materials, as applicable. Materials the prop- are used, limitation of permissible stresses due to erties of which deviate from these Rule requirements buckling and fatigue strength criteria may be re- may only be used upon special approval. quired.
C3.2.2 Steel Structures .2 Higher strength hull structural steel is C3.2.2.1 Normal strength hull structural steel grouped into the following grades, which differ from each other in their toughness properties: .1 Normal strength hull structural steel is a hull structural steel with a minimum nominal upper yield GL–A 32/36/40 point ReH of 235 MPa and a tensile strength Rm of 400 – 520 MPa. GL–D 32/36/40
.2 The material factor k in the formulae of this GL–E 32/36/40 Section is to be taken 1,0 for normal strength hull structural steel. GL–F 32/36/40 .3 Normal strength hull structural steel is grouped into the grades GL–A, GL–B, GL–D, GL–E, .3 Where structural members are completely or which differ from each other in their toughness prop- partly made from higher strength hull structural steel, erties. a suitable Notation will be entered into the ship's certificate. .4 If for special structures the use of steels with yield properties less than 235 MPa has been accepted, the material factor k is to be determined by: .4 Regarding welding of higher strength hull structural steel, see Rules II – Materials and Welding, k = 235/ReH Part 3 – Welding. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–7
Table C3.2.1 Aluminium alloys for welded construction
Guaranteed mechanical characteristics 1 Aluminium alloy Unwelded condition Welded condition
Thickness Rp0,2 Rm Rp0,2' Rm' Alloy 2 Products Temper 2 [mm] [MPa] 4 [MPa] 5 [MPa] 4 [MPa] 5 0 / H111 / H112 125 275 5083 rolled H116 t ≤ 50 125 275 215 305 H32 / H321 0 / H111 110 5083 extruded t ≤ 50 270 110 270 H112 125 0 / H111 / H112 100 240 5086 rolled H116 t ≤ 50 195 100 240 270 H32 / H321 185 5086 extruded 0 / H111 / H112 t ≤ 50 95 240 95 240 0 / H111 145 290 5383 rolled t ≤ 40 145 290 H116 / H321 220 305 0 / H111 145 209 5383 extruded t ≤ 50 145 290 H112 190 310 0 / H111 t ≤ 50 160 330 5059 rolled t ≤ 20 270 370 155 300 H116 / H321 20 < t ≤ 40 260 360 5059 extruded H112 t ≤ 50 200 330 155 300 0 / H111 85 215 5454 rolled t ≤ 40 85 215 H32 180 260 0 / H111 / H112 t ≤ 50 80 190 5754 rolled 80 190 H32 t ≤ 40 165 240 6005A extruded T5 / T6 t ≤ 50 215 260 115 165 t ≤ 5 120 160 6060 3 extruded T5 65 95 5 < t ≤ 25 100 140 6061 extruded T5 / T6 t ≤ 50 240 260 115 165 6082 extruded T5 / T6 t ≤ 50 260 310 115 170 6106 extruded T6 t ≤ 10 200 250 65 130
1 The guaranteed mechanical characteristics in this Table correspond to general standard values. For more information, refer to the mini- mum values guaranteed by the product supplier. Higher values may be accepted on the basis of welding tests including recurrent work- manship test at the shipyard only. 2 Other grades or tempers may be considered, subject to the Society’s agreement. 3 6060 alloy is not to be for structural members sustaining impact loads (e.g. bottom longitudinals). The use of alloy 6106 is recommended in that case. 4 Rp0,2 and Rp0,2' are the minimum guaranteed yield stresses at 0,2 % in unwelded and welded condition respectively. 5 Rm and Rm' are the minimum guaranteed tensile strengths in unwelded and welded condition respectively.
Chapter 1 Section 3 Structures I - Part 3 Page 3–8 GL 2012
C3.2.2.3 Structural members which are .5 Aluminium alloys of series 5000 other than stressed in direction of their thickness condition 0 or H111 are subjected to a drop in me- chanical strength in the welded areas. The mechanical In case of high local stresses in the thickness direc- characteristics to consider in welded condition are, tion, e.g. due to shrinkage stresses in single bevel or normally, those of condition 0 or H111, except oth- double bevel T-joints with a large volume of weld erwise indicated in Table C3.2.1. Higher mechanical metal, steels with guaranteed material properties in characteristics may be taken into account, provided the thickness direction according to the Rules Steel they are duly justified. and Iron Materials (II-1-2), Section 1, I. are to be used. .6 Aluminium alloys of series 6000 are subject to a drop in mechanical strength in the vicinity of the C3.2.2.4 Forged Steel and Cast Steel welded areas. The mechanical characteristics to be Forged steel and cast steel for stem, stern frame, considered in welded condition are, normally, to be rudder post as well as other structural components, indicated by the supplier, if not indicated in Table which are subject of this Rule, are to comply with the C3.2.1. Rules II – Materials and Welding, Part 1 – Metallic Materials. The tensile strength of forged steel and of C3.2.3.3 Material factor k for scantlings of cast steel is not to be less than 400 MPa. In this re- structural members made of alumin- spect beside strength properties also toughness re- ium alloy quirements and weldability shall be observed. .1 The value of the material factor k to be in- C3.2.2.5 Austenitic Steels troduced into formulae for checking scantlings of structural members, given in this Section and the Where austenitic steels are applied having a ratio various Appendices, is determined by the following Rp0,2/Rm ≤ 0,5, after special approval the 1 % proof equation: stress Rp1,0 may be used for scantling purposes in- 100 stead of the 0,2 % proof stress Rp0,2. k = R'p0,2 C3.2.3 Aluminium alloy structures R ' = minimum guaranteed yield stress of the par- C3.2.3.1 General p0,2 ent metal in welded condition [MPa], but not to be All aluminium materials to be used for the structural taken greater than 70 % of the minimum guaranteed members indicated in the Construction Rules are to tensile strength of the parent metal in welded condi- be in accordance with the Rules Non-Ferrous Metals tion R'm [MPa] (see Table C3.2.1). (II-1-3), Section 1. Materials the properties of which deviate from these Rule requirements may only be .2 For welded constructions in hardened alu- used upon special approval. minium alloys (series 5000 other than condition 0 or The strength properties for some typical aluminium H111 and series 6000), greater characteristics than alloys are given in Table C3.2.1. those in welded condition may be considered, pro- vided that welded connections are located in areas C3.2.3.2 Influence of welding on mechanical where stress levels are acceptable for the alloy con- sidered in annealed or welded condition. characteristics
.1 Welding heat input lowers locally the me- .3 In case of welding of two different alumin- chanical strength of aluminium alloys hardened by ium alloys, the material factor k to be considered for work hardening (series 5000 other than condition 0 or the scantlings of welds is to be the greater material H111) or by heat treatment (series 6000). factor of the aluminium alloys of the assembly.
.2 Consequently, where necessary, a drop in C3.2.3.4 Riveted connections for aluminium mechanical characteristics of welded structures is to alloy hulls be considered in the heat-affected zone, with respect to the mechanical characteristics of the parent mate- .1 Use of rivets for connecting structures is rial. limited, in principle, only to members which do not contribute to the overall strength of the hull. Excep- .3 The heat-affected zone may be taken to tions are to be supported by experimental evidence or extend 25 mm on each side of the weld axis. good in-service performance.
.4 Aluminium alloys of series 5000 in 0 condi- .2 The conditions for riveted connection ac- tion (annealed) or in H111 condition (annealed flat- ceptability are to be individually stated in each par- tened) are not subject to a drop in mechanical ticular case, depending on the type of member to be strength in the welded areas. connected and the rivet material. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–9
.3 Whenever riveted connections are to be weldability normally is considered to have been employed, a detailed plan, illustrating the process, as proven. The suitability of these base materials for well as the dimensions and location of rivets and high efficiency welding processes with high heat holes, together with the mechanical and metallurgical input shall be verified. properties of the rivets, is to be submitted for ap- proval. .3 Higher strength hull structural steels grade AH/DH/EH/FH which have been approved by GL in .4 GL may, at its discretion, require tension, accordance with the relevant requirements of Rules compression and shear tests to be carried out on for Materials and Welding normally have had their specimens of riveted connections constructed under weldability examined and, provided their handling is the same conditions as during actual hull construc- in accordance with normal shipbuilding practice, may tion, to be witnessed by a GL surveyor. be considered to be proven. The suitability of these base materials for high efficiency welding processes .5 GL reserves the right to accept the results of with high heat input shall be verified. tests performed by recognized bodies or other Socie- ties. .4 High strength (quenched and tempered) fine grain structural steels, low temperature steels, C3.2.4 General Welding Requirements stainless and other (alloyed) structural steels require special approval by GL. Proof of weldability of the Preface respective steel is to be presented in connection with the welding procedure and welding consumables. The content of C3.2.4 and C3.6 is to a large extent identical to that of the Rules Welding in the Various .5 Cast steel and forged parts require testing by Fields of Application (II-3-3), Section 1, G. Because GL. For castings intended to be used for welded of the re-issues of II-3-3 referred to and this Chapter shipbuilding structures the maximum permissible 1 at different times, some temporary divergences may values of the chemical composition according to the arise and in such circumstances the more recent GL Rules Steel and Iron Materials (II-1-2), Section 4, Rules shall take precedence. B.4 and Table 4.1 have to be observed.
C3.2.4.1 Information contained in manufactur- .6 Aluminium alloys require testing by GL. ing documents Proof of their weldability shall be presented in con- nection with the welding procedure and welding .1 The shapes and dimensions of welds and, consumables. where proof by calculation is supplied, the require- ments applicable to welded joints (the weld quality .7 Welding consumables used are to be suitable grade, detail category) are to be stated in drawings for the parent metal to be welded and are to be ap- and other manufacturing documents (parts lists, weld- proved by GL. ing and inspection schedules). In special cases, e.g. where special materials are concerned, the documents C3.2.4.3 Manufacture and testing shall also state the welding method, the welding con- sumables used, heat input and control, the weld build- .1 The manufacture of welded structural com- up and any post-weld treatment which may be re- ponents may only be carried out in workshops or quired. plants that have been approved. The requirements .2 Symbols and signs used to identify welded that have to be observed in connection with the fabri- joints shall be explained if they depart from the sym- cation of welded joints are laid down in the Rules II – bols and definitions contained in the relevant stan- Materials and Welding, Part 3 – Welding. dards (e.g. DIN standards). Where the weld prepara- tion (together with approved methods of welding) .2 The weld quality grade of welded joints conforms both to normal shipbuilding practice and to without proof by calculation (see C3.2.4.1) depends these Rules and recognized standards, where applica- on the significance of the welded joint for the total ble, no special description is needed. structure and on its location in the structural element (location to the main stress direction) and on its stressing. For details concerning the type, scope and C3.2.4.2 Materials, weldability manner of testing, see Rules Welding in the Various Fields of Application (II-3-3), Section 1, I. Where .1 Only base materials of proven weldability proof of fatigue strength is required, in addition the may be used for welded structures. Any approval requirements of C3.7.6 apply. conditions of the steel or of the procedure qualifica- tion tests and the steelmaker's recommendations are C3.2.4.4 Welding processes for aluminium to be observed. alloys .2 For normal strength hull structural steels In general, the welding of the hull structures is to be grades A, B, D and E which have been tested by GL, performed with the MIG (metal-arc inert gas) and Chapter 1 Section 3 Structures I - Part 3 Page 3–10 GL 2012
TIG (tungsten-arc inert gas) processes using welding In addition to this it is strongly recommended to carry consumables recognized as suitable for the base ma- out pre-construction baseline testing. terial to be used. Welding processes and filler materi- als other than those above are to be individually con- .2 Baseline testing sidered by GL at the time of the approval of welding procedures. This testing of materials is done on pre-fabricated samples, representing typical construction methods C3.2.5 Corrosion protection – heterogeneous and lay-up intended for the particular project. Testing steel/aluminium alloy assembly and evaluation should be finished before the vessel’s construction starts. .1 Connections between aluminium alloy parts, With a variety of tests, cognition shall be attained and between aluminium alloy and steel parts, if any, about: are to be protected against corrosion by means of coatings applied by suitable procedures agreed by − Confirming design values, i.e. bending stiffness, GL. bending capacity limited by skins, bending/shear capacity limited by core and/or core bonding. All .2 In any case, any direct contact between steel these issues could be covered with long beam and aluminium alloy is to be avoided (e.g. by means bending tests or shorter beam bending tests. of zinc or cadmium plating of the steel parts and application of a suitable coating on the corresponding − Proper building performance. light alloy parts). − Compatibility of materials. .3 Any heterogeneous jointing system is sub- ject to GL’s agreement. .3 As-built testing In order to obtain confirmation about the quality of .4 The use of transition joints made of alumin- the finished product, representative test samples need ium/ steel-cladded plates or profiles is subject to to be taken from the hull and be tested. These test GL’s agreement. samples can be taken from cut-outs and the scope of testing is depending on the composite design of the .5 Transition joints are to be type-approved. vessel and its areas of importance (usually 3 or 4 point bend test on sandwich beams or compressive .6 Qualifications tests for welding procedures strength test for solid laminates). are to be carried out for each joint configuration.
.7 A welding booklet giving preparations and various welding parameters for each type of assembly C3.3 Design Acceleration is to be submitted for review. C3.3.1 Vertical acceleration at LCG C3.2.6 Fibre-reinforced plastic (FRP) struc- tures .1 The design vertical acceleration at LCG, aCG (expressed in g), is defined by the designer and corre- C3.2.6.1 Materials sponds to the average of the 1 per cent highest accel- erations in the most severe sea conditions expected, .1 Constituent materials in addition to the gravity acceleration.
Constituent materials contributing to the structural Generally, it is to be not less than: integrity shall be GL-approved. For a composite structure this will include fibre fabrics, laminating V accCG=⋅⋅ HSC RW resin (matrix), structural adhesives and core materi- L als. where c values are indicated in Table C3.3.1. In individual cases it may be acceptable to provide HSC GL-approval equivalence by tests. Table C3.3.1 Production facilities where the vessel and/or major structural components are constructed need to obtain Passenger, Type of a GL Shop approval for composite components. Ferry, Supply Pilot Rescue service Cargo The general requirements for material and production are defined in GL Rules Fibre Reinforced Plastics cHSC 0,24 0,36 0,50 0,60
and Bonding (II-2-1). I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–11
cRW = service range coefficient Hs = permissible significant wave height at actual craft speed V (see C3.3.3), = 1,00 for unlimited service range x = 0,90 for restricted service area RSA (200) r = distance of the point from: = 0,75 for restricted service area RSA (50) − 0,5 D for monohull craft = 0,66 for restricted service area RSA (20) − waterline at draught T, for twin-hull craft = 0,60 for restricted service area RSA (SW) C3.3.3 Assessment of limit operating condi- Note tions
The provisions in Section 1, 1.3.4 apply irrespective C3.3.3.1 General of the above service range restrictions. .1 “Limit operating conditions” in this para- .2 For craft with type of service “Passenger, graph are to be taken to mean sea states (character- Ferry, Cargo” an acceleration greater than a = 1,0 g CG ized only by their significant wave heights) compati- may not be adopted for the purpose of defining limit ble with the structural design parameters of the craft, operating conditions. i.e. the sea states in which the craft may operate de- .3 The longitudinal distribution of vertical pending on its actual speed. acceleration along the hull is given by: .2 Limit operating conditions are derived from av = kv ⋅ aCG the restrictions presented in C3.3.3.2, C3.3.3.3 and C3.3.3.4 below. kv = longitudinal distribution factor, not to be less than (see Figure C3.3.1): .3 Other specific design parameters influenced by sea state and speed could be also considered at the = 1 for x ≤ LCG discretion of GL. x 1− .4 It is the designer’s responsibility to specify = 2 − L for x > LCG LCG the format and the values of the limit operating con- 1− L ditions. Their format may be for example a relation between speed and significant wave height which aCG = design acceleration at LCG ascertains actual loads less than the one used for structural design. They shall include the maximum kv allowed significant wave height Hsm consistent with 2 the structural strength. Hsm is not to be greater than the value calculated according to C3.3.3.1.7 below.
1 .5 The limit operating conditions are defined, at the discretion of GL, on the basis of results of model tests and full-scale measurements or by nu- x 0 merical simulations. LCG L Fig. C3.3.1 .6 The limit operating conditions, taken as a basis for classification, are indicated in the Classifica- .4 Variation of a in the transverse direction tion Certificate and are to be considered in defining v the worst intended conditions and the critical design may generally be disregarded. conditions in Section 1. C3.3.2 Transverse acceleration .7 It is assumed that, on the basis of weather forecast, the craft does not encounter, within the time .1 Transverse acceleration is defined on the interval required for the voyage, sea states with sig- basis of results of model tests and full-scale meas- nificant heights, in m, greater than the following: urements, considering their characteristic value as specified in C3.3.4.1. 1,5 aCG L H5sm =⋅ ⋅ .2 In the absence of such results, transverse V60,14L+⋅ acceleration [g] at the calculation point of the craft may be obtained from: where vertical acceleration aCG is defined in C3.3.1, but need not to be taken less than 1,0 g. 2 H ⎛⎞ s ⎜⎟⎛⎞Vx r a2,5151t = ⋅ ⋅+⋅+⎜⎟ ⋅ .8 For craft with a particular shape or other LL⎜⎟6L ⎝⎠⎝⎠ characteristics, GL reserves the right to require model Chapter 1 Section 3 Structures I - Part 3 Page 3–12 GL 2012
tests or full-scale measurements to verify results C3.3.3.3 Limitation imposed by wet deck im- obtained by the above formula. pact loads for catamarans
C3.3.3.2 Limitation imposed by vertical accel- .1 Wet deck impact pressure is given in C3.5.4. eration at LCG
.1 Bottom impact pressure, given in C3.5.3, .2 The formula in C3.5.4 may be used to define and deck loads, given in C3.5.8, are explicitly or maximum speeds compatible with actual structure of implicitly depending on the vertical acceleration at wet deck, depending on sea states having a signifi- LCG. Therefore, the design values of these loads, cant height Hs . taken as the basis for the classification, directly im- pose limitation on vertical acceleration level at LCG. .3 The reduction of relative impact velocity Vsl induced by stabilisation system if any is to be disre- .2 It is the designer’s responsibility to provide garded for the purpose of limit operating conditions for a relation between the speed and the significant imposed by wet deck impact loads. wave height that provides a maximum vertical accel- eration less than the design value. C3.3.3.4 Limitation imposed by global loads .3 The significant wave height is related to the craft’s geometric and motion characteristics and to .1 For monohulls, catamarans and trimarans, the vertical design acceleration aCG by the following the longitudinal bending moment and shear forces as formula: given in C3.4.1 and C3.4.2 are explicitly or implicitly depending on vertical acceleration along the ship. 10,9⋅⋅⋅ a K K H= CG cat H Therefore, the design values of these loads, taken as s 2 KF the basis for classification, directly impose limitation on vertical acceleration level at LCG. The require- ments of C3.3.3.2 apply. B-Hcl sm with Kcat = 11+≥,0 L .2 For catamarans and trimarans, the transverse = 1,0 for monohulls and trimarans bending moment, the torsional bending moment and the vertical shear force as given in C3.4.2 are depend- Bcl = distance between the center lines of the ing on vertical acceleration aCG. Therefore, the re- hulls of catamarans quirements of C3.3.3.2 apply. 3, 23 KF = ⋅⋅+(2,43 L V ) .3 For SWATH craft, the global loads as given L x in C3.4.3 are not depending on ship motions.
2 0,35 ⎛⎞1 .4 For ships with length greater than 100m, the KH = K0⎜⎟−+,111 ⎝⎠K2 relation between vertical acceleration along the ship and global loads are to be ascertained on basis of results of model tests and/or full-scale measurements K K = F or by numerical simulations, as indicated in C3.3.3.2. KT .5 The reduction of vertical acceleration along 4,6⋅ Awp xCG the ship induced by stabilisation system if any is to be KT = ⋅ Δ L disregarded for the purpose of limit operating condi- tions imposed by global loads.
Awp = area of water line C3.3.3.5 Hull monitoring xCG = distance [m] from aft perpendicular to LCG .1 GL may require a hull monitoring system to .4 For craft, such as SESs, for which a speed be fitted on board, allowing to monitor and display in reduction does not necessarily imply a reduction in real time the vertical acceleration and any other sensi- acceleration, the speed is to be modified depending tive parameter with respect to the strength. on the sea state according to criteria defined, at the discretion of GL, on the basis of motion characteris- tics of the craft. .2 The information is to be available at the wheelhouse and displayed in a clear format allowing to compare with design values. .5 The reduction of vertical acceleration aCG induced by stabilisation system if any is to be disre- garded for the purpose of limit operating conditions .3 When a hull monitoring system is requested, imposed by bottom impact loads. its specification is to be submitted for review. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–13
C3.4 Overall Loads MsS = still water sagging bending moment [kN⋅m]
C3.4.1 Monohulls cRW = see C3.3.1.1
C3.4.1.1 General C = 6 + 0,02 L For the purpose of this calculation, CB may not be .1 In general, the wave induced bending loads taken less than 0,6. and shear forces according to C3.4.1.2 are accepted. .4 Total shear force .2 For monohulls of unusual form and design 3, 2⋅ M and for ships with extreme bow flare, GL may require T = bI determination of vertical wave-induced bending mo- bI L ments and share forces as well as their distribution over the ship’s length considering various mass dis- Mbl = the greatest between MblH and MblS, calcu- tributions. Accepted calculation procedures are to be lated according to C3.4.1.2.2 and C3.4.1.2.3, applied. as applicable.
.3 Where deemed necessary, stresses due tor- .5 Longitudinal distribution of total bending sion and/or horizontal wave bending are to be consid- moment ered in a global stress analysis. The longitudinal distribution of the total bending moments is given by: Note Upon request, such calculations will be performed by KM ⋅ MblH in hogging GL. KM ⋅ MblS in sagging
C3.4.1.2 Bending moment and shear force KM = longitudinal distribution factor as shown on Figure C3.4.1. .1 General For the envisaged mass distributions for the defined 1,0 loading condition values of vertical still water bend- ing moment are to be calculated over the ship’s M length. K The values of the total longitudinal bending moments 0 and shear force are given, in first approximation, by 0 0,10,10,10,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 the formula in C3.4.1.2.3 and C3.4.1.2.4. The for- x/L mula in C3.4.1.2.2 is to be applied when deemed necessary by GL on the basis of the motion character- Fig. C3.4.1 istics of the ship. For ships having L < 100 m, the total bending mo- .6 Direct calculation of hull girder design ments in hogging or in sagging condition respec- tively, are to be taken as the greatest of those given As a basis for direct calculation of design values, by the formulae in C3.4.1.2.2 and C3.4.1.2.3. loading conditions corresponding to the actual weight distribution are to be used. Hull girder loads determined by direct calculation according to C3.4.1.2.6 are accepted. In principle, the estimated representative mass distri- butions for the defined loading conditions will be the .2 Bending moment due to still water loads, average of the mass distributions that result in the wave induced loads and impact loads highest and the lowest stillwater vertical bending moment. This representative mass distribution leads MM0,55L1abIH==⋅Δ⋅⋅+ bIS ()CG to an average displacement and an average vertical stillwater bending moment. where aCG is the vertical acceleration at the LCG, defined in C3.3.1. Analysis of the craft in harmonic waves is to be exe- cuted by direct computational methods that evaluate .3 Bending moment due to still water loads response amplitude operators of wave-induced verti- and wave induced loads cal shear forces and bending moments. Using an adequate nonlinear correction procedure that ac- 2 MbIH= M sH + 0, 21 ⋅⋅ C L ⋅⋅ B CBRW ⋅ c counts for a realistic wave breaking criterion, the 2 wave contour along the craft’s side has to be deter- MbIS=+⋅⋅⋅⋅+⋅ M sS 0,12 C L B() CBRW 0,7 c mined for relevant harmonic waves of selected ampli- tudes and phase positions. Hydrodynamic pressures MsH = still water hogging bending moment [kN⋅m] are to be extrapolated up to the wave contour. Chapter 1 Section 3 Structures I - Part 3 Page 3–14 GL 2012
Hydrodynamic calculations are to be performed for Pbi = gi · avi speeds that correspond to the operational profile of the craft.
After completing the nonlinear correction procedure, 0,1 L 0 the forces acting on the craft, including inertial P forces, generally are not in balance. Equilibrium can 0,5 L x be achieved by resolving the motion equations, re- SL A. P. F F. P. sulting in nonlinearly corrected wave amplitude de- L SL pendent response values of, e.g., bending moments. av0 Repeating this procedure for different wave periods c= L and wave headings yields nonlinearly corrected av0 + av1 a (pseudo) response amplitude operators that depend on v1 wave height. Depending on the considered phase a v0 a locations, two separate sets of transfer functions vi result, one set for the sagging condition and another set for the hogging condition. Fig. C3.4.2
Treating these nonlinearly corrected pseudo transfer Bi = craft breadth [m] at uppermost deck; functions like transfer functions of linear systems, (x and B to be measured at the centre of stochastic methods are to be used to evaluate shear i i forces and bending moments. For stationary seaways, interval i), a cos² distribution of wave energy about the principal p0 = maximum hydrodynamic pressure [kPa] equal direction of wave encounter direction is to be as- to: sumed. The seaways’ main wave headings relative to the craft are to be considered as equally distributed. aG(rx)⋅⋅22 − = v1 0 W Wave heights used to obtain the wave amplitude fr0,5Lxx⋅+⋅⋅−2 () − xx ⋅ dependent pseudo transfer functions are to be taken SL() 0 SL W SL W as equal to the significant wave height of the corre- av1 = vertical design acceleration at the forward sponding natural seaway. perpendicular, as defined in C3.3, Calculated long-term values of shear forces and G = weight force [kN] equal to: bending moments are to be based on long-term wave statistics relevant for the craft’s operating area. = ∑gxii⋅Δ
For the sagging condition only, an additional shear gi = weight per unit length [kN/m] of interval i; force and bending moment caused by slamming loads for twin-hull craft, gi is to be defined for one in the craft’s forebody area are to be determined as hull, specified below. For the purpose of this calculation, the hull is considered longitudinally subdivided into a xW = distance, in m, of LCG from the midship number of intervals. Generally, 20 intervals are to be perpendicular: considered. ∑(gxx⋅Δ ⋅ ) = iii−⋅0,5 L For twin-hull craft, the calculation below applies to ∑()gxii⋅Δ one of the hulls, i.e. the longitudinal distribution of weight forces g and the corresponding breadth B are r0 = radius of gyration [m] of weight distribution, i i equal to: to be defined for one hull. 0,5 ⎛⎞2 The total impact force [kN] is: ∑gxx0,5L⋅Δ ⋅() − ⋅ = ⎜⎟iii ⎜⎟∑gxii⋅Δ FqxSL=⋅Δ∑ SLi i ⎝⎠
normally 0,2 L < r0 < 0,25 L (guidance value) Δxi = length of interval [m] xSL = distance [m] of centre of surface FSL from the qSLi = additional load per unit length [kN/m] midship perpendicular, given by:
for x/L ≥ 0,6 see also Figure C3.4.2, given by: 1 ⎛⎞⎛⎞xi = ∑ Δ⋅xxBsin2iii ⋅ ⋅⎜⎟ π⋅−⎜⎟ 0,6 − 0,5L ⋅ fLSL ⎝⎠⎝⎠ ⎛⎞⎛⎞xi qpBsin2SLi=⋅⋅ 0 i ⎜⎟ ⋅π⋅−⎜⎟ 0,6 f = surface [m2] equal to: ⎝⎠⎝⎠L SL
⎛⎞⎛⎞xi xi = distance [m] from the aft perpendicu- =Δ⋅⋅π⋅−∑ xBsin2ii ⎜⎟⎜⎟ 0,6 lar ⎝⎠⎝⎠L I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–15
The resulting load distribution qsi [kN/m] for the C3.4.2.2 Longitudinal bending moment and calculation of the impact induced sagging bending shear force moment and shear force is: .1 Refer to C3.4.1.2. (a) For x/L < 0,6:
qsi = qbi = gi ⋅ avi .2 In C3.4.1.2.6, the breadth Bi is defined as below: avi = total dimensionless vertical acceleration at interval i, equal to: Bi = maximum breadth of one hull at the consid- ered longitudinal location x [m] =+⋅−⋅aax0,5Lhpi() i
ah = acceleration due to heaving motion, equal .3 When slamming of wet-deck is expected to to: occur (cf. C3.5.4), Bi is to be taken as:
Frxx⎛⎞2 −⋅ B = the maximum breadth of one hull at the con- =⋅SL⎜⎟ 0 SL W i G ⎜⎟rx22− sidered longitudinal location [m] without be- ⎝⎠0W ing greater than B/2, multiplied by the coeffi- -1 cient fB, where: ap = acceleration due to pitching motion [m ]:
Fxx⎛⎞− fB = 2 ⋅ (1 - BW/B) =⋅SL⎜⎟ SL W G ⎜⎟22 ⎝⎠rx0W− C3.4.2.3 Transverse bending moment and shear force ah and ap are relative to g (b) For x/L ≥0,6: The transverse bending moment Mbt [kNm] and shear force Tbt [kN] are given by: qsi = qbi - qSLi Δ ⋅⋅b agCG ⋅ The impact induced sagging bending moment and Mbt = shear force are obtained by integration of the load 5 distribution qsi along the hull. They are to be added to Δ ⋅⋅ag the respective values calculated according to T = CG C3.4.1.2.3 in order to obtain the total bending mo- bt 4 ment and shear force due to still water loads, wave induced loads and impact loads. b = transverse distance [m] between the centres of the two hulls, C3.4.2 Catamarans aCG = vertical acceleration at LCG, defined in C3.4.2.1 General C3.3.1.
.1 The values of the longitudinal bending mo- C3.4.2.4 Transverse torsional connecting mo- ment and shear force are given by the formulae in ment C3.4.1.2. The catamaran transverse torsional connecting mo- .2 For catamarans, the hull connecting struc- ment [kN ⋅ m] about a transverse axis is given by: tures are to be checked for load conditions specified in C3.4.2.2 and C3.4.2.3. These load conditions are to Mtt = 0,125⋅Δ⋅ L ⋅ aCG ⋅ g be considered as acting separately. where a is the vertical acceleration at LCG, de- .3 Design moments and forces given in the CG fined in C3.3.1, which need not to be taken greater following paragraphs are to be used unless other than 1,0 g for this calculation. values are verified by model tests, full-scale meas- urements or any other information provided by the designer (see C3.3.4.1, Requirements for model C3.4.3 Small waterplane area twin-hull tests). (SWATH) craft - Forces and moments acting on twin-hull connections .4 For craft with length L > 65 m or speed V > 45 knots, or for craft with structural arrangements C3.4.3.1 Side beam force that do not permit a realistic assessment of stress conditions based on simple models, the transverse .1 The design beam side force [kN] (see Figure loads are to be evaluated by means of direct calcula- C3.4.3) is given by: tions carried out in accordance with criteria specified 2/3 in C3.6 or other criteria considered equivalent by GL. FQ = 12,5 ⋅T ⋅ Δ ⋅ d ⋅ LS Chapter 1 Section 3 Structures I - Part 3 Page 3–16 GL 2012
⎛⎞Δ C3.4.4 Trimarans d1,550,75tanh=−⋅⎜⎟ ⎝⎠11000 The transverse design bending moments and shear forces for trimarans, subdivided in two load cases, () LS =⋅ 2,99 tanh λ− 0,725 will be calculated with respect to the structural ar- rangement. In general, the design loads can be taken 0,137⋅ A as symmetrical to the centre line of the vessel. The λ= lat T ⋅Δ1/3 sum of deck loads, self weights and buoyancy forces can be evenly distributed in longitudinal direction. Concentrated masses, lifting forces of foils and pillar A = lateral area [m2] projected on a vertical lat loads are considered at their effective positions. plane, of one hull with that part of strut or struts be- low waterline at draught T. .1 Upward load case: Following forces acting at their respective load centres are to be considered: M
h − maximum upward and outward lifting forces of foils and stabilizers jointed to the outer hulls ac- cording to GL rudder calculation (C3.10). F T/2 Q T FQ − Buoyancy force of the outer hull at 15° heeling angle and max displacement multiplied by 1,1. Fig. C3.4.3 − Tank loads and deck load outside the main (cen- tre) hull not to be taken into account. .2 The lateral pressure [kN/m2] acting on one hull is given by: F .2 Downward load case: Following design deck Q loads multiplied by (1+0,4 a ) are to be considered: pQ = CG Alat − Sheltered deck: p = 1,0 kPa The distribution of the lateral force FQ can be taken as constant over the effective length Le = Alat / T [m]. − Passenger deck: p = 2,5 kPa The constant lateral force per unit length [kN/m] is thus given by: − Car deck (1,0 t axle load): p = 2,0 kPa FQ qQ = Le − Car deck (3,5 t axle load): p = 4,0 kPa
C3.4.3.2 Bending moment − Truck deck: max. truck weights evenly distrib- uted .1 The corresponding design bending moment [kN ⋅ m] is given by: − tank weights M = h ⋅ F Q M Q − maximum downward and inward lifting forces of foils and stabilizers jointed to the outer hulls ac- hM = half the draught T plus the distance from the cording to GL rudder calculation waterline at draught T to the midpoint of the wet deck structure (see Figure C3.4.4) [m] Sum of static weights and tank loads up to the maxi- mum displacement (half value for a symmetrical MQ = hM · FQ model) are to be taken into account in following order:
1. masses in fixed positions (tank loads, etc.)
h M 2. distributed deck loads from upper to lower deck started from outside each with the intention to FQ FQ cover the worst possible transverse weight distri- bution (concerning the maximum transverse Fig. C3.4.4 bending moment) I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–17
C3.5 Local Loads and Design Criteria k1
1,0 C3.5.1 General
This Section provides data regarding design loads for 0,5 determining the scantlings of the hull structural ele- ments by means of the design formulae given in the following Sections or by means of direct calculations. x/L The dynamic portions of the design loads are design 0 0,50,8 1,0 values which can only be applied within the design concept of this Chapter. Fig. C3.5.1
C3.5.2 Load centre K2 = factor accounting for impact area: .1 For plates: u1,70,75 − =−⋅0, 455 0,35 – vertical stiffening system: 0,5 ⋅ stiffener spacing u1,70,75 + above the lower support of plate field, or lower edge of plate when the thickness changes within ≥ 0,50 for plating, the plate field ≥ 0,45 for stiffeners, – horizontal stiffening system: Midpoint of plate field ≥ 0,35 for girders and floors,
.2 For stiffeners and girders: s u100= ⋅ S – centre of span r
S = reference area [m2] C3.5.3 Impact pressure on the bottom of hull r Δ = 0, 7 ⋅ .1 In general, bottom slamming is expected on T the whole bottom area. The slamming area may be limited if the conditions for aCG and VFr according to Δ = displacement [t] (see C3.1.4). For catamaran, Table C3.5.1 are met. VFr is defined as follows: Δ in the above formula is to be taken as half V of the craft displacement V = Fr 0,5 L where s is the area [m2] supported by the element (plating, stiffener, floor or girder). For plating, the Aft of these slamming areas the impact pressure can supported area is the spacing between the stiffeners be reduced to ps over a length of 0,1 L multiplied by their span, without taking for the latter more than three times the spacing between the stiff- eners .2 The impact pressure [kPa] acting on the bottom of hull is not less than: K3 = factor accounting for shape and deadrise of the hull: psl =⋅⋅⋅⋅⋅100 T K1 K 2 K 3 a cg 70 −α = d 70 −α K1 = longitudinal bottom impact pressure distribu- dCG tion factor (see Figure C3.5.1): where αdCG is the deadrise angle [°] measured at = 0,5 + x/L for x/L < 0,5: LCG and αd is the deadrise angle [°] between hori- zontal line and straight line joining the edges of re- = 1,0 for 0,5 ≤ x/L ≤ 0,8 spective area measured at the longitudinal position of the load point; values taken for αd and αdCG are to be = 3,0 - 2,5 ⋅ x/L for x/L > 0,8 between 10° and 30° where x is the distance [m] from the aft perpendicular aCG = design vertical acceleration at LCG, de- to the load point fined in C3.3.1. Chapter 1 Section 3 Structures I - Part 3 Page 3–18 GL 2012
.3 Sea intakes and other openings − for 0,7 < x/L < 0,8: .1 Sea chests are to have scantlings as for bot- x K6,03,8=⋅− tom structure (see C3.7.7.3 and C3.7.8.2 condition WD L (b)), taking a design pressure pt, in kPa, equal to:
pt = ps + 0,5 ⋅ psl − for x/L ≥ 0,8:
where ps and psl are as defined in C3.5.5 and KWD = 1,0 C3.5.3 respectively. If a safety valve is installed p is not to be less than t where x is the distance [m] from the aft perpendicular 100 pv, where pv is the blow out pressure at the safety to the load point valve in bar, but not less than 1 bar. VX = ship’s speed [kn] C3.5.4 Impact pressure on wet deck (includ- ing tunnel radius) HA = air gap [m] equal to the distance between the waterline at draught T and the wet deck .1 In general, wet deck slamming is expected on the whole wet deck area. The slamming area may KWD be limited if the conditions for aCG and VFr according to Table C3.5.1 are met. 1,0 Table C3.5.1 0,5 aCG VFr bottom wet deck 0,4 fwd of fwd of VFr < 4,5 0,7 L 0,8 L x/L aCG ≤ 1 0 0,2 0,70,8 1,0 fwd of fwd of 4,5 ≤ V ≤ 5 Fr 0,5 L 0,7 L Fig. C3.5.2 fwd of fwd of 1 < aCG ≤ 1,5 VFr ≤ 5 0,5 L 0,7 L C3.5.5 Sea pressures
The impact pressure [kPa] acting on the wet deck is not less than: C3.5.5.1 Sea pressure on bottom and side shell
⎛⎞HA .1 The sea pressure [kPa] considered as acting p3KKKVV10,85sl=⋅ 2 ⋅ 3 ⋅ WD ⋅ X ⋅ sl ⋅⎜⎟ − ⋅ ⎝⎠HS on the bottom and side shell is not less than psmin, defined in Table C3.5.2, nor less than: Vsl = relative impact velocity [m/s] equal to: − for z ≤ T 4H⋅ =+S 1 L ⎛⎞⎛⎞S ps0= 10⋅+⎜⎟ T 0,75 ⋅−−⋅⋅ S⎜⎟ 1 0,25 z ⎝⎠⎝⎠T HS = significant wave height,
K2 = factor accounting for impact area, as de- − for z > T fined in C3.5.3.1 with maximum displace- ment of the craft ps0= 10⋅+−( T S z) K = factor accounting for shape and deadrise of 3 T0 = T, in general wet deck, as defined in C3.5.3.2 where 10° = T + 0,09 y, for SWATH and outer hulls of is taken for αdCG, trimaran K = longitudinal wet deck impact pressure dis- WD z = vertical distance [m] from the moulded base tribution factor (see Figure C3.5.2): line to load point. z is to be taken positively − for x/L < 0,2: upwards, ⎛⎞x y = transverse distance [m] from the centre line to K0,51,0WD =⋅⎜⎟ − load point. y is to be taken positive, ⎝⎠L
S = as given [m] in Table C3.5.2 with CB taken − for 0,2 ≤ x/L ≤ 0,7: not greater than 0,5.
KWD = 0,4 = T, for SWATH I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–19
Table C3.5.2 .4 The design forces [kN] considered for the scantlings of securing or supporting devices of doors S Pmin opening inwards are to be not less than:
L L+75 − external force: Fe = A ⋅ ps + Fp x/L ≥ 0,9 T0,36a≤⋅⋅≤⋅CG 3,5T 20≤≤ 35 CB 5 − internal force: Fi = Fo + 10 ⋅ W L+75 x/L ≤ 0,5 T0,60a≤⋅⋅≤⋅L 2,5T 10≤≤ 20 where the parameters are defined in C3.5.5.2.2. CG 10
C3.5.5.3 Bow doors .2 Between midship area and fore end (0,5 < x/L < 0,9), ps varies in a linear way as follows: The arrangement of bow doors is to comply with the provisions of 2.2.3. Loads according to C3.5.5.2 are ⎛⎞x to be taken. If an inner bow door is required accord- pssFP=− p⎜⎟ 2, 25 −⋅⋅− 2,5() psFPsM p ing to 2.2.3 a design load according to C3.5.5.4 is to ⎝⎠L be considered. The inner bow door is to be fitted within the limits for the collision bulkhead but not where p is the sea pressure at fore end and p in sFP sM less than 1,2 m aft of the bow door. midship area. C3.5.5.4 Sea pressures on front walls of the hull C3.5.5.2 Stern doors and side shell doors .1 The pressure [kPa] considered as acting on .1 The sea pressures on stern doors and side front walls of the hull (in case of stepped main deck), shell doors is to be taken according to C3.5.5.1 for not located at the fore end, is not less than: scantlings of plating and secondary members. ⎛⎞x p = 61⋅+ 1 ⋅+10,045L0,38z ⋅− ⋅ sf⎜⎟() 1 .2 The design forces [kN] considered for the ⎝⎠2L⋅⋅() CB + 0,1 scantlings of primary members are to be not less than: x1 = distance [m] from front walls to the midship − external force: Fe = A ⋅ pS perpendicular (for front walls aft of the mid- ship perpendicular, x1 is equal to 0), − internal force: Fi = Fo + 10 ⋅ W z = distance [m] from load point to waterline at A = area [m2] of the door opening 1 draught T. W = mass of the door [t] psF is not less than the greater of: Fp = total packing force [kN]. Packing line pres- sure is normally not to be taken less than 3 + (6,5 + 0,06 ⋅ L) 5 N/mm, 3 + 2,4 ⋅ aCG Fo = the greater of Fc and 5 ⋅ A [kN] .2 For front walls located at the fore end, the Fc = accidental force [kN] due to loose of cargo pressure psF will be individually considered by GL, etc., to be uniformly distributed over the area but not less than 1,2 times the value according to A and not to be taken less than 300 kN. For C3.5.5.4.1. small doors, such as bunker doors and pilot doors, the value of Fc may be appropriately C3.5.5.5 Sea pressures on deckhouses reduced. However, the value of Fc may be taken as zero, provided an additional structure .1 The pressure [kPa] considered as acting on such as an inner ramp is fitted, which is capa- walls of deckhouses is not less than: ble of protecting the door from accidental ⎛⎞x forces due to loose cargoes, p = K⋅+ 1 1 ⋅+1 0,045 ⋅− L 0,38 ⋅ z su su ⎜⎟()1 ⎝⎠2L⋅⋅() CB + 0,1 pS = sea pressure as defined in C3.5.5.1 Ksu = coefficient .3 The design forces [kN] considered for the scantlings of securing or supporting devices of doors − for front walls of a deckhouse located di- opening outwards are to be not less than: rectly on the main deck not at the fore end:
Ksu = 6,0 − external force: Fe = A ⋅ ps − for unprotected front walls of the second − internal force: Fi = Fo + 10 ⋅ W + Fp tier, not located at the fore end:
where the parameters are defined in C3.5.5.2.2. Ksu = 5,0 Chapter 1 Section 3 Structures I - Part 3 Page 3–20 GL 2012
− for sides of deckhouses, b being the breadth, C3.5.6.1.3 Stern tube bulkhead in m, of the considered deckhouse: .1 If a stern tube bulkhead is provided, it shall, Ksu = 1,5 + 3,5 b/B (with 3 ≤ Ksu ≤ 5) in general, be so arranged that the stern tube and the rudder trunk are enclosed in a watertight compart- − for the other walls: ment. The stern tube bulkhead should extend to the Ksu = 3,0 datum or to a watertight platform situated above the design waterline. x1 = distance [m] from front walls or from wall elements to the midship perpendicular (for .2 Where a complete stern tube bulkhead is not front walls or side walls aft of the midship per- practicable, only watertight void spaces enclosing the pendicular, x is equal to 0), stern tube entrances, providing the possibility for a 1 second watertight sealing may be arranged. The same arrangement can be applied for the rudder trunk. z1 = distance [m] from load point to waterline at draught T. C3.5.6.1.4 Remaining watertight bulkheads .2 The minimum values of psu [kPa] to be con- .1 The remaining watertight bulkheads are, in sidered are: general, to extend to the datum. Wherever practica- ble, they shall be situated in one frame plane, other- − for the front wall of the lower tier: wise those portions of decks situated between parts of psu = 6,5 + 0,06 ⋅ L transverse bulkheads are to be watertight. − for the sides and aft walls of the lower tier: C3.5.6.1.5 Openings in watertight bulkheads
psu = 4,0 .1 The requirements of Section 2, 2.2.2 are to be observed. − for the other walls or sides: C3.5.6.2 Pressures on watertight bulkheads psu = 3,0 The pressure [kPa] considered as acting on subdivi- .3 For unprotected front walls located at the sion bulkheads is not less than: fore end, the pressure p will be considered by GL as su p = 9,81 ⋅ h given in C3.5.6.2. sb 3 h3 = distance [m] from load point to a point 1 m C3.5.6 Bulkheads above the bulkhead deck at the ship’s side, for the collision bulkhead to a point 1 m above the C3.5.6.1 General upper edge of the collision bulkhead at ship’s .1 This section applies to watertight and non- side. watertight bulkheads. C3.5.7 Tank structures .2 Horizontal part of bulkheads are also to C3.5.7.1 General comply with the rules for deck beams. This section applies to all kinds of tanks with the tank .3 The special requirements for tanks in the boundaries forming a direct part of the hull structure. hull are given in C3.5.7. In addition the requirements for detached tanks and the procedure of testing for tightness are given. C3.5.6.1.1 Watertight subdivision All tanks are to be suitably subdivided by bulkheads .1 Number and location of transverse bulk- or swash bulkheads in order to avoid excessive liquid heads fitted in addition to those specified in C2.1.7 sloshing. are to be so selected as to ensure sufficient transverse Hollow structural elements are not permitted in tanks strength of the hull. for flammable liquids. .2 For ships which require proof of survival Oil is not be carried in a forepeak tank. capability in damaged conditions, the watertight subdivision will be determined by damage stability C3.5.7.2 Air, overflow and sounding pipes calculations. Each tank is to be fitted with air pipes, overflow C3.5.6.1.2 Collision bulkhead pipes and sounding pipes. The air pipes are to be led to above the exposed deck. The arrangement is to be .1 The collision bulkhead shall extend water- such as to allow complete filling of the tanks. The tight up to the datum (bulkhead deck). Steps or re- height from the deck to the point where the water cesses may be permitted provided Section 2, C2.1.8.2 may have access is to be at least 760 mm on the da- is observed. tum and 450 mm on a superstructure deck. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–21
The sounding pipes are to be led to the bottom of the The plate thickness shall, in general, be equal to the tanks. minimum thickness. Strengthenings may be required for load bearing structural parts. C3.5.7.3 Separation of oil fuel tanks from tanks for other liquids The free lower edge of a swash bulkhead is to be adequately stiffened. Fuel oil tanks are to be separated from tanks for lu- bricating oil, hydraulic oil, thermal oil, vegetable oil, The section modulus of the stiffeners and girders is to feedwater, condensate water and potable water by be calculated with pt1, but disregarding pv. cofferdams. C3.5.7.6 Independent tanks For steel and aluminium structures the arrangement of cofferdams between oil fuel and lubricating oil Detached tanks are to be adequately secured against tanks may be dispensed with provided that: forces due to the ship's motions. – the common boundary is continuous, i.e. it does Detached tanks in hold spaces are also to be provided not abut at the adjacent tank boundaries, see Fig. with antifloatation devices. It is to be assumed that C3.5.3 the hold spaces are flooded to the load water line. The stresses in the antifloatation devices caused by Where the common boundary cannot be con- the floatation forces are not to exceed the material's structed continuously according to Fig. C3.5.3, yield stress. the fillet welds on both sides of the common boundary are to be welded in two layers and the Fittings and pipings on detached tanks are to be pro- throat thickness is not to be less than 0,5 ⋅ t tected by battens, and gutter ways are to be fitted on (t = plate thickness). the outside of tanks for draining any leakage oil.
C3.5.7.7 Pressures on tank structures The design pressure [kPa] for service condition is: common boundary pt1= 9,81⋅⋅ h 1 ρ⋅+( 1 0, 4 ⋅ av) + 100 ⋅ p v
h1 = distance [m] from load point to tank top, ρ = liquid density [t/m3] (1,0 t/m3 for water),
pv = setting pressure [bar] of pressure relief valve, when fitted. Fig. C3.5.3 Continuous common boundary re- placing a cofferdam The maximum static design pressure [kPa] is:
– Stiffeners or pipes do not penetrate the common pt2= 9,81⋅ h 2 boundary. h = distance [m] from load point to top of over- – The corrosion allowance tk for steel plates for 2 flow or to a point located 1,5 m above the the common boundary is not less than 1,0 mm. tank top, whichever is greater. C3.5.7.4 Potable Water Tanks For tanks equipped with pressure relief valves and/or Potable water tanks shall be separated from tanks for tanks intended to carry liquids of a density greater 3 containing liquids other than potable water, ballast than 1,0 t/m , the head h2 is at least to be measured to water, distillate or feed water. a level at the following distance hp above tank top:
In no case sanitary arrangement or corresponding hp = 2,5 ρ or piping are to be fitted directly above the potable wa- = 10 p , where p > 0,25 ρ ter tanks. v v Manholes arranged in the tank top are to have sills. Regarding the design pressure of fuel tanks and bal- last tanks which are connected to an overflow system, If pipes carrying liquids other than potable water are the dynamic pressure increase due to the overflowing to be led through potable water tanks, they are to be is to be taken into account in addition to the static fitted in a pipe tunnel. pressure height up to the highest point of the over- flow system. Air and overflow pipes of potable water tanks are to be separated from pipes of other tanks. C3.5.7.8 Testing for Tightness C3.5.7.5 Swash Bulkheads .1 Testing of fuel oil, ballast, trimming, feed The total area of perforation shall not be less than water, fresh water and anti-rolling tanks is to be ef- 5 % and should not exceed 10 % of the total bulkhead fected by a combination of a leak test by means of air area. pressure and an operational test by means of water or Chapter 1 Section 3 Structures I - Part 3 Page 3–22 GL 2012
the liquid for which the tank is intended to be used. .2 Where decks are intended to carry masses of The air pressure is not to exceed 0,2 bar gauge. The significant magnitude, including vehicles, the con- increased risk of accident while the tanks are sub- centrated loads transmitted to structures are given by jected to the air pressure is to be observed. the corresponding static loads multiplied by (1 + 0,4 ⋅ av ). .2 Where one tank boundary is formed by the ship's shell, the leak test is to be carried out before C3.5.8.2 Weather decks and exposed areas launching. For all other tanks leak testing may be carried out after launching. Erection welds as well as .1 For weather decks and exposed areas with- welds of assembly openings are to be coated 2 after out deck cargo: the leak test is carried out. This applies also to man- ual weld connections of bulkheads with the other − if zd ≤ 2: tanks boundaries and of collaring arrangements at p = 6,0 kPa intersections of tank boundaries and e.g. frames, beams, girders, pipes etc. If it is ensured that in adja- − if 2 < zd < 3: cent tanks the same type of liquid is carried, e.g. in adjacent ballast tanks, the above mentioned weld p = (12 – 3 zd) kPa connections may be coated 2 prior to the leak test. − if zd ≥ 3: All other welded connections in tank boundaries may p = 3,0 kPa be coated prior to the leak test if it is ensured by suitable means (e.g. by visual examination of the where zd is the vertical distance [m] from deck to welded connections) that the connections are com- waterline at draught T. pletely welded and the surfaces of the welds do not exhibit cracks or pores. p can be reduced by 20 % for primary supporting members and pillars under decks located at least 4 m above the waterline at draught T, excluding embarka- .3 Where the tanks are not subjected to the leak tion areas. test as per 2. but are leak tested with water the bulk- heads are, in general, to be tested from one side. The .2 For weather decks and exposed areas with testing should be carried out prior to launching or in deck cargo: the dock. Subject to approval by GL, the test may also be carried out after launching. Water testing may − if zd ≤ 2: 2 be carried out after application of a coating , pro- p = (p + 3) kPa vided that during the visual inspection as per 2. above c deficiencies are not noted. The test head shall corre- − if 2 < zd < 3: spond to a head of water of 2,5 m above the top of p = (p + 7 – 2 z ) kPa tank or to the top of overflow or air pipe, whichever c d is the greater. − if zd ≥ 3: .4 The operational test may be carried out p = (pc + 1) kPa when the ship is afloat or during the trial trip. For all tanks the proper functioning of filling and suction zd = distance defined in C3.5.8.2.1, lines and of the valves as well as functioning and tightness of the vent, sounding and overflow pipes is pc = uniform pressure due to deck cargo load [kPa] to be tested. to be defined by the designer, but taken as not less than 3,0 kPa. C3.5.8 Deck loads C3.5.8.3 Enclosed cargo decks C3.5.8.1 General .1 For enclosed cargo decks other than decks .1 The pressure [kPa] considered as acting on carrying vehicles: decks is given by the formula: p = pc pd = p ⋅ (1 + 0,4 ⋅ av) with pc as defined in C3.5.8.2.2. p = uniform pressure due to the load carried [kPa]. For enclosed cargo decks carrying vehicles, the loads Minimum values are given in C3.5.8.2 to are defined in C3.5.8.7. C3.5.8.6, av = design vertical acceleration, defined in C3.3. C3.5.8.4 Enclosed accommodation decks
.1 For enclosed accommodation decks not –––––––––––––– carrying goods: 2 Shopprimers are not regarded as a coating within the scope of
these requirements. p = 3,0 kPa I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–23
p can be reduced by 20 per cent for primary support- C3.5.8.7.2 Design loads ing members and pillars under such decks. .1 For determining the deck scantlings, the .2 For enclosed accommodation decks carrying following loads are to be used: goods: − uniformly distributed load resulting from the p = p c mass of the deck and maximum number of cars to be carried. This load is not to be taken less than With pc as defined in C3.5.8.2.2. 2,5 kPa multiplied by (1 + 0,4 av). C3.5.8.5 Sheltered decks − wheel load P .1 They are decks which are not accessible to Where all wheels of one axle are standing on a deck the passengers and which are not subjected to the sea girder or a deck beam, the axle load is to be evenly pressures. Crew can access such decks with care and distributed on all wheels. taking account of the admissible load, which is to be clearly indicated. Where not all of the wheels of one axle are standing on a deck girder or a deck beam, the following wheel The deck load [kPa] for shelter decks is: loads are to be used:
pd = 1,3 (1 + 0,4 av) P = 0,5 ⋅ axle load for 2 wheels per axle A lower value may be accepted, at the discretion of = 0,3 ⋅ axle load for 4 wheels per axle GL, provided that such a value as well as the way of access to the deck are clearly specified by and agreed = 0,2 ⋅ axle load for 6 wheels per axle upon with the Owner. .2 For determining the scantlings of the sus- The minimum value to be considered for such areas pensions, the increased wheel load in case of four and forward of the bridge is six wheels per axle as per C3.5.8.7.2.1 need not be pd = 3,0 kPa considered.
C3.5.8.6 Platforms of machinery spaces and .3 For determining the primary structure of mooring decks decks under racking effects, the following loads are to be used: .1 The minimum value to be considered for − uniformly distributed load resulting from the platforms of machinery spaces is mass of the deck and maximum number of cars to p = 8,0 kPa be carried. This load is not to be taken less than 2,5 kPa. .2 The minimum value to be considered for platforms of mooring decks is − wheel load P. p = 6,0 kPa C3.5.8.7.3 Permissible deflection
C3.5.8.7. Decks carrying vehicles .1 The deflection of girders subjected to loads stipulated under C3.5.8.7.2 is not to exceed: C3.5.8.7.1 General .1 These Rules apply to movable as well as to f = for steel and aluminium structures removable car decks not forming part of the ship's 200 structure. = unsupported span of girder .2 The following information should be in- cluded in the plans to be submitted for approval: .2 An adequate safety distance should be main- – scantlings of the car decks tained between the girders of a loaded deck and the top of cars stowed on the deck below. – masses of the car decks – number and masses of cars intended to be stowed C3.5.8.7.4 Buckling on the decks The buckling strength of girders is to be proved ac- – wheel loads and distance of wheels cording to C3.7.5, if required. – connection of the car decks to the hull structure C3.5.9 Handrails – moving and lifting gear of the car decks Following design loads can be taken for handrails of Chapter 1 Section 3 Structures I - Part 3 Page 3–24 GL 2012
− weather decks and exposed areas 750 N/m executed under the conditions set by the limitations of the manufacturing process involved. If this is not − inner decks 750 N/m the case, a simpler type of weld seam shall be se- lected and its possibly lower load bearing capacity − outer ramps 500 N/m taken into account when dimensioning the compo- − Ro-Ro decks which are only accessible in harbour nent. areas 200 N/m .4 Highly stressed welded joints - which, there- − sheltered decks 200 N/m fore, are generally subject to examination - are to be so designed that the most suitable method of testing If neither escape routes, life-raft accesses nor heli for faults can be used (radiography, ultrasonic, sur- winch areas etc. are included, reduced requirements face crack testing methods) in order that a reliable can be stipulated. examination may be carried out. Following permissible bending stress [MPa] of the stanchions (loaded at upper end) is to be observed: .5 Special characteristics peculiar to the mate- rial, such as the lower strength values of rolled mate- 150/k for steel rial in the thickness direction (see C3.6.2.5.1) or the softening of cold worked aluminium alloys as a result 70/k for aluminium alloys of welding, are factors which have to be taken into The maximum permissible distance between the account when designing welded joints. Clad plates stanchions is 1,6 m. where the efficiency of the bond between the base and the clad material is proved may generally be treated as solid plates (up to medium plate thick- nesses where mainly filled weld connections are C3.6 Welded Joints used). .6 In cases where different types of material are Note paired and operate in sea water or any other electro- The content of C3.6 is to a large extent identical to lytic medium, for example welded joints made be- that of the GL Rules for Welding in the Various tween unalloyed carbon steels and stainless steels in Fields of Application (II-3-3), Section 1, G. Because the wear-resistant cladding in rudder nozzles or in the of the re-issues of II-3-3 and these Rules at different cladding of rudder shafts, the resulting differences in times, some temporary divergences may arise and in potential greatly increase the susceptibility to corro- such circumstances the more recent Rules shall take sion and shall therefore be given special attention. precedence. Special questions and problems will be Where possible, such welds are to be positioned in solved in an actual case by using these Rules in addi- locations less subject to the risk of corrosion (such as tion to the following information. on the outside of tanks) or special protective counter- measures are to be taken (such as the provision of a These requirements and figures arise from welded protective coating or cathodic protection). joints of steel structures. For aluminium alloys devia- tions or further requirements may be taken into con- C3.6.1.2 Design details sideration. .1 Stress flow, transitions C3.6.1 Design .1.1 All welded joints on primary supporting C3.6.1.1 General design principles members shall be designed to provide as smooth a stress profile as possible with no major internal or .1 During the design stage welded joints are to external notches, no discontinuities in rigidity and no be planned such as to be accessible during fabrica- obstructions to strains, see C3.7.1. tion, to be located in the best possible position for welding and to permit the proper welding sequence to .1.2 This applies in analogous manner to the be followed. welding of subordinate components on to primary supporting members whose exposed plate or flange .2 Both the welded joints and the sequence of edges should, as far as possible, be kept free from welding involved are to be so planned as to enable notch effects due to welded attachments. residual welding stresses to be kept to a minimum in order that no excessive deformation occurs. Welded .1.3 Butt joints in long or extensive continuous joints should not be over dimensioned, see also structures such as bilge keels, fenders, crane rails, C3.6.3.3.3. slop coamings, etc. attached to primary structural members are therefore to be welded over their entire .3 When planning welded joints, it shall first be cross-section. established that the type and grade of weld envisaged, such as full root weld penetration in the case of HV .1.4 Wherever possible, joints (especially site or DHV (K) weld seams, can in fact be perfectly joints) in girders and sections shall not be located in I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–25
areas of high bending stress. Joints at the knuckle of The width of replaced or inserted plates (strips) flanges are to be avoided. should, however, be at least 300 mm or ten times the plate thickness, whichever is the greater. .1.5 The transition between differing component dimensions shall be smooth and gradual. Where the .2.2 Reinforcing plates, welding flanges, mount- depth of web of girders or sections differs, the flanges ings and similar components socket-welded into or bulbs are to be bevelled and the web slit and ex- plating should be of the following minimum size: panded or pressed together to equalize the depths of the members. The length of the transition should be at D=+−≥ 170 3 (t 10) 170 mm least equal twice the difference in depth. min D = diameter of round or length of side of angu- .1.6 Where the plate thickness differs at joints lar weldments [mm] perpendicularly to the direction of the main stress, differences in thickness greater than 3 mm shall be t = plating thickness [mm] accommodated by bevelling the proud edge in the manner shown in Fig. C3.6.1 at a ratio of at least 1 : 3 The corner radii of angular socket weldments should or according to the notch category. Differences in be 5 t [mm] but at least 50 mm. Alternatively the thickness of 3 mm or less may be accommodated "longitudinal seams" are to extend beyond the "trans- within the weld. For aluminium a ratio of 1 : 5 is re- verse seams". Socket weldments are to be fully commended. Differences in thickness are not al- welded to the surrounding plating. lowed. Regarding the increase of stress due to different thickness of plates see also C3.7.6.
.3 Welding cut-outs max. 3 £ 1:3
.3.1 Welding cut-outs for the (later) execution of butt or fillet welds following the positioning of trans- verse members should be rounded (minimum radius 25 mm or twice the plate thickness, whichever is the Fig. C3.6.1 Accommodation of differences of greater) and should be shaped to provide a smooth thickness transition on the adjoining surface as shown in .1.7 For the welding on of plates or other rela- Fig. C3.6.3 (especially necessary where the loading is tively thin-walled elements, forgings and aluminium mainly dynamic). and steel castings should be appropriately tapered or provided with integrally cast or forged welding r ³ 2t ³ 25 flanges in accordance with Fig. C3.6.2. [t]
r ³ 2t ³ 25 [t] Fig. C3.6.2 Welding flanges on steel castings or forgings Fig. C3.6.3 Welding cut-outs .1.8 For the connection of shaft brackets to the boss and shell plating, see C3.6.1.4.3 and C3.9.1. .3.2 Where the welds are completed prior to the positioning of the crossing members, no welding cut- .2 Local clustering of welds, minimum spac- outs are needed. Any weld reinforcements present are ing to be machined off prior to the location of the cross- ing members or these members are to have suitable .2.1 The local clustering of welds and short dis- cut-outs. tances between welds are to be avoided. Adjacent butt welds should be separated from each other by a .4 Local reinforcements, doubling plates distance of at least 50 mm + 4 × plate thickness .4.1 Where platings (including girder plates and tube walls) are subjected locally to increased stresses, Fillet welds should be separated from each other and thicker plates should be used wherever possible in from butt welds by a distance of at least preference to doubling plates. Bearing bushes, hubs 30 mm + 2 × plate thickness etc. shall invariably take the form of thicker sections welded into the plating, see C3.6.2.2.2. Chapter 1 Section 3 Structures I - Part 3 Page 3–26 GL 2012
.4.2 Where doublings cannot be avoided, the .5.3 In case of very severe stresses in the thick- thickness of the doubling plates should not exceed ness direction due, for example, to the aggregate twice the plating thickness. Doubling plates whose effect of the shrinkage stresses of bulky single or width is greater than approximately 30 times their double-bevel butt welds plus high applied loads, thickness shall be plug welded to the underlying plates with guaranteed through thickness properties plating in accordance with C3.6.3.3.11 at intervals (extra high-purity material and guaranteed minimum not exceeding 30 times the thickness of the doubling reductions in area of tensile test specimens taken in plate. thickness direction) 3 are to be used.
.4.3 Along their (longitudinal) edges, doubling .6 Welding of cold formed sections, bending plates shall be continuously fillet welded with a radii throat thickness "a" of 0,3 × the doubling plate thick- ness. At the ends of doubling plates, the throat thick- .6.1 Wherever possible, welding should be ness "a" at the end faces shall be increased to avoided at the cold formed sections with more than 4 0,5 × the doubling plate thickness but shall not ex- 5 % permanent elongation and in the adjacent areas ceed the plating thickness, see Fig. C3.6.4. of structural steels with a tendency towards strain ageing. The welded transition at the end faces of the doubling plates to the plating should form with the latter an .6.2 Welding may be performed at the cold angle of 45° or less. formed sections and adjacent areas of hull structural steels and comparable structural steels (e.g. those in .4.4 Where proof of fatigue strength is required quality groups S...J... and S...K... to DIN EN 10025) (see C3.7.6), the configuration of the end of the dou- provided that the minimum bending radii are not less bling plate shall conform to the selected detail cate- than those specified in Table C3.6.1. gory. Table C3.6.1 Minimum inner bending radius r
t Plate thickness Minimum inner bending t radius r b/2 ~ 1,5 b to 4 mm 1,0 × t to 8 mm 1,5 × t r ³ 2t to 12 mm
b 2,0 × t r ³ 2t to 24 mm 3,0 × t over 24 mm 5,0 × t
Fig. C3.6.4 Welding at the ends of doubling Note plates The bending capacity of the material may necessitate a larger bending radius. .4.5 Doubling plates are not permitted in tanks for flammable liquids. .6.3 For other steels and other materials, where applicable, the necessary minimum bending radius .5 Intersecting members, stress in the thick- shall, in case of doubt, be established by test. Proof of ness direction adequate toughness after welding may be stipulated for steels with minimum nominal upper yield point of .5.1 Where, in the case of intersecting members, more than 355 N/mm2 and plate thicknesses of plates or other rolled products are stressed in the 30 mm and above which have undergone cold form- thickness direction by shrinking stresses due to the ing resulting in 2 % or more permanent elongation. welding and/or applied loads, suitable measures shall be taken in the design and fabrication of the struc- tures to prevent lamellar tearing (stratified fractures) –––––––––––––– due to the anisotropy of the rolled products. 3 See Rules Steel and Iron Materials (II-1-2), Section 1 and also Supply Conditions 096 for Iron and Steel Products, "Plate, strip and universal steel with improved resistance to .5.2 Such measures include the use of suitable stress perpendicular to the product surface" issued by the weld shapes with a minimum weld volume and a German Iron and Steelmakers' Association. welding sequence designed to reduce transverse 4 shrinkage. Other measures are the distribution of the Elongation ε in the outer tensile-stressed zone stresses over a larger area of the plate surface by 100 using a build-up weld or the joining together of sev- ε= []% eral "fibres" of members stressed in the thickness 12rt+ direction as exemplified by the deck stringer/sheer r = inner bending radius [mm] strake joint shown in Fig. C3.6.12. t = plate thickness [mm] I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–27
.7 Build-up welds on rudderstocks and pint- elled welds with an open root and an attached or an les integrally machined or cast, permanent weld pool support (backing) as shown in Fig. C3.6.6. .7.1 Wear resistance and/or corrosion resistant build-up welds on the bearing surfaces of rudder- 30° 30° stocks, pintles etc. shall be applied to a thickened collar exceeding by at least 20 mm the diameter of the adjoining part of the shaft. t t .7.2 Where a thickened collar is impossible for design reasons, the build-up weld may be applied to 6 6 the smooth shaft provided that relief-turning in ac- cordance with C3.6.1.2.7.3 is possible (leaving an Fig. C3.6.6 Single-side welds with permanent adequate residual diameter). weld pool supports (backings) .7.3 After welding, the transition areas between the welded and non-welded portions of the shaft shall .1.4 The weld shapes illustrated in Fig. C3.6.7 be relief-turned with large radii, as shown in shall be used for clad plates. These weld shapes shall Fig. C3.6.5, to remove any base material whose struc- be used in analogous manner for joining clad plates ture close to the concave groove has been altered by to (unalloyed and low alloyed) hull structural steels. the welding operation and in order to effect the physical separation of geometrical and metallurgical 60° 60° "notches". building weld on relief - turning thickened collar after welding
max. 1:4 Welding the support material at an adequate disdance (min. 2 mm) from the cladding material
Fig. C3.6.5 Build-up welds applied to rudder- Grooving out the clad side of the plate stocks and pintles
C3.6.1.3 Weld shapes and dimensions
.1 Butt joints Welding the clad side of the plate in at least two passes, using special interpass electrodes where .1.1 Depending on the plate thickness, the weld- necessary ing method and the welding position, butt joints shall be of the square, V or double-V shape conforming to Fig. C3.6.7 Weld shapes for welding of clad the relevant standards (e.g. EN 22553/ISO 2533, plates ISO 9692 -1, -2, -3 or -4). Where other weld shapes are applied, these are to be specially described in the .2 Corner, T and double-T (cruciform) drawings. Weld shapes for special welding processes joints such as single-side or electrogas welding shall have been tested and approved in the context of a welding procedure test. .2.1 Corner, T and double-T (cruciform) joints with complete union of the abutting plates shall be .1.2 As a matter of principle, the rear sides of made as single or double-bevel welds with a mini- butt joints shall be grooved and welded with at least mum root face and adequate air gap, as shown in one capping pass. Exceptions to this rule, as in the Fig. C3.6.8, and with grooving of the root and cap- case of submerged-arc welding or the welding proc- ping from the opposite side. esses mentioned in C3.6.1.3.1.1, require to be tested and approved in connection with a welding procedure test. The effective weld thickness shall be deemed to be the plate thickness, or, where the plate thicknesses differ, the lesser plate thickness. Where proof of 2-3 2-3 fatigue strength is required (see C3.7.6), the detail » 45° » 45° category depends on the execution (quality) of the weld. t t
.1.3 Where the aforementioned conditions cannot be met, e.g. where the welds are accessible from one Fig. C3.6.8 Single and double-bevel welds with side only, the joints shall be executed as lesser bev- full root penetration Chapter 1 Section 3 Structures I - Part 3 Page 3–28 GL 2012
The effective weld thickness shall be assumed as the 6 f thickness of the abutting plate. Where proof of fa- 45° tigue strength is required (see C3.7.6), the detail category depends on the execution (quality) of the weld. » 45° 2-3
.2.2 Corner, T and double-T (cruciform) joints with a defined incomplete root penetration, as shown t in Fig. C3.6.9, shall be made as single or double- bevel welds, as described in C3.6.1.3.2.1, with a back-up weld but without grooving of the root. Fig. C3.6.11 Single-side welded T joints
f f The effective weld thickness shall be determined by analogy with C3.6.1.3.1.3 or C3.6.1.3.2.2, as appro-
2-3 priate. Wherever possible, these joints should not be
» 45° 2-3 » 45° used where proof of fatigue strength is required (see C.3.7.6). t t .2.5 Where corner joints are flush, the weld shapes shall be as shown in Fig. C3.6.12 with bevel- Fig. C3.6.9 Single and double-bevel welds with ling of at least 30° of the vertically drawn plates to defined incomplete root penetration avoid the danger of lamellar tearing. A similar proce- dure is to be followed in the case of fitted T joints The effective weld thickness may be assumed as the (uniting three plates) where the abutting plate is to be thickness of the abutting plate t, where f is the in- socketed between the aligned plates. complete root penetration of 0,2 t with a maximum of 3 mm, which is to be balanced by equally sized dou- ble fillet welds on each side. Where proof of fatigue .2.6 Where, in the case of T joints, the direction strength is required (see C3.7.6), these welds are to of the main stress lies in the plane of the horizontal be assigned to type D1. plates (e.g. the plating) shown in Fig. C3.6.13 and where the connection of the perpendicular (web) .2.3 Corner, T and double-T (cruciform) joints plates is of secondary importance, welds uniting three with both an unwelded root face c and a defined plates may be made in accordance with Fig. C3.6.13 incomplete root penetration f shall be made in accor- (with the exception of those subjected mainly to dance with Fig. C3.6.10 dynamic loads). For the root passes of the three plate weld sufficient penetration shall be achieved. Suffi- f/2 c f/2 c cient penetration has to be verified in way of the f/2 f/2 welding procedure test.
»15° »15°
45° 2-3 45° 2-3 2-3 2-3 »30° »30° tt
Fig. C3.6.10 Single and double-bevel welds with unwelded root face and defined in complete root penetration
The effective weld thickness shall be assumed as the »45° thickness of the abutting plate t minus (c + f), where f is to be assigned a value of 0,2 t subject to a maxi- mum of 3 mm. Where proof of fatigue strength is required (see C3.7.6), these welds are to be assigned to types D2 or D3. Fig. C3.6.12 Flush fitted corner joints
.2.4 Corner, T and double-T (cruciform) joints The effective thickness of the weld connecting the which are accessible from one side only may be made horizontal plates shall be determined in accordance in accordance with Fig. C3.6.11 in a manner analo- with C3.6.1.3.2.2. The requisite "a" dimension is gous to the butt joints referred to in C3.6.1.3.1.3 determined by the joint uniting the vertical (web) using a weld pool support (backing), or as single- plates and shall, where necessary, be determined in side, single bevel welds in a manner similar to those accordance with Table C3.6.3 or by calculation as for prescribed in C3.6.1.3.2.2. fillet welds. I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–29
2a 2a t1 = lesser (e.g. the web) plate thickness [mm] »15° »15° »15° »15° t2 = greater (e.g. the flange) plate thickness [mm]
.3.4 It is desirable that the fillet weld section shall be flat faced with smooth transitions to the base material. Where proof of fatigue strength is required
a (see C3.7.6), machining of the weld (grinding to remove notches) may be required depending on the notch category. The weld should penetrate at least Fig. C3.6.13 Welding together three plates close to the theoretical root point. .3.5 Where mechanical welding processes are .3 Fillet weld connections used which ensure deeper penetration extending well beyond the theoretical root point and where such .3.1 In principle fillet welds are to be of the dou- penetration is uniformly and dependably maintained ble fillet weld type. Exceptions to this rule (as in the under production conditions, approval may be given case of closed box girders and mainly shear stresses for this deeper penetration to be allowed for in de- parallel to the weld) are subject to approval in each termining the throat thickness. The effective dimen- individual case. The throat thickness "a" of the weld sion: (the height of the inscribed isosceles triangle) shall be 2emin determined in accordance with Table C3.6.3 or by aadeep =+ [mm] calculation according to C3.6.2. The leg length of a 3 fillet weld is to be not less than 1,4 times the throat thickness "a". For fillet welds at doubling plates, see shall be ascertained in accordance with Fig. C3.6.14 C3.6.2.4.3 and for bracket joints, see C3.6.2.2.7. and by applying the term "emin" to be established for each welding process by a welding procedure test. The throat thickness shall not be less than the mini- .3.2 The relative fillet weld throat thicknesses mum throat thickness related to the theoretical root specified in Table C3.6.3 relate to normal strength point. and higher strength hull structural steels and compa- rable structural steels. They may also be generally applied to high-strength structural steels and non- e e ferrous metals provided that the "tensile shear a a strength" of the weld metal used is at least equal to the tensile strength of the base material. Failing this, the "a" dimension shall be increased accordingly and e the necessary increment shall be established during min the welding procedure test (see Rules Welding in the theoretical root centre Various Fields of Application (II-3-3), Section 1, F.). Alternatively proof by calculation taking account of the properties of the weld metal may be presented. Fig. C3.6.14 Fillet welds with increased penetra- tion Note .3.6 When welding on top of shop primers which In the case of higher-strength aluminium alloys, such are particularly liable to cause porosity, an increase an increment may be necessary for cruciform joints of the "a" dimension by up to 1 mm may be stipu- subject to tensile stresses, as experience shows that in lated depending on the welding process used. This is the welding procedure tests the tensile-shear strength specially applicable where minimum fillet weld of fillet welds (made with matching filler metal) often throat thicknesses are employed. The size of the in- fails to attain the tensile strength of the base mate- crease shall be decided on a case by case basis con- rial. See also Rules Welding in the Various Fields of sidering the nature and severity of the stressing fol- Application (II-3-3), Section 1, F. lowing the test results of the shop primer in accor- dance with the Rules Welding in the Various Fields .3.3 The throat thickness of fillet welds shall not of Application (II-3-3), F. This applies in analogous exceed 0,7 times the lesser thickness of the parts to manner to welding processes where provision has to be connected (generally the web thickness). The be made for inadequate root penetration. minimum throat thickness is defined by the expres- sion: .3.7 Strengthened filled welds continuous on both sides are to be used in areas subjected to severe dynamic loads (e.g. for connecting the longitudinal tt12+ a[min = mm], and transverse girders of the engine base to top plates 3 close to foundation bolts, see Table C3.6.3), unless but not less than 2,5 mm single or double-bevel welds are stipulated in these Chapter 1 Section 3 Structures I - Part 3 Page 3–30 GL 2012
locations. In these areas the "a" dimension shall equal welded. The length of scallops should, however, not 0,7 times the lesser thickness of the parts to be exceed 150 mm. welded. .3.10 Lap joints should be avoided wherever pos- .3.8 Intermittent fillet welds in accordance with sible and are not to be used for heavily loaded com- Table C3.6.3 may be located opposite one another ponents. In the case of components subject to low (chain intermittent welds, possibly with scallops) or loads lap joints may be accepted provided that, wher- may be staggered, see Fig. C3.6.15. In case of small ever possible, they are orientated parallel to the direc- sections other types of scallops may be accepted. tion of the main stress. The width of the lap shall be In water and cargo tanks, in the bottom area of fuel 1,5 t + 15 mm (t = thickness of the thinner plate). oil tanks and of spaces where condensed or sprayed Except where another value is determined by calcula- water may accumulate and in hollow components tion, the fillet weld throat thickness "a" shall equal (e.g. rudders) threatened by corrosion, only continu- 0,4 times the lesser plate thickness, subject to the ous or intermittent fillet welds with scallops shall be requirement that it shall not be less than the minimum used. This applies accordingly also to areas, struc- throat thickness required by C3.6.1.3.3.3. The fillet tures or spaces exposed to extreme environmental weld shall be continuous on both sides and shall meet conditions or which are exposed to corrosive cargo. at the ends.
There shall be no scallops in areas where the plating .3.11 In the case of plug welding, the plugs is subjected to severe local stresses (e.g. in the bot- should, wherever possible, take the form of elongated tom section of the fore ship) and continuous welds holes lying in the direction of the main stress. The are to be preferred where the loading is mainly dy- distance between the holes and the length of the holes namic. may be determined by analogy with the pitch "b" and the fillet weld length " " in the intermittent welds [t]
25 h r³ covered by C3.6.1.3.3.8. The fillet weld throat thick- ness "au" may be established in accordance with h C3.6.1.3.3.9. The width of the holes shall be equal to f £ £ 75 4 e £ 150 at least twice the thickness of the plate and shall not e be less than 15 mm. The ends of the holes shall be semi-circular. Plates or sections placed underneath should at least equal the perforated plate in thickness b = e + and should project on both sides to a distance of 1,5 × the plate thickness subject to a maximum of e 20 mm. Wherever possible only the necessary fillet welds shall be welded, while the remaining void is packed with a suitable filler. Lug joint welding is not allowed. b = e +
C3.6.1.4 Welded joints of particular compo- Fig. C3.6.15 Scallop, chain and staggered welds nents
.3.9 The throat thickness au of intermittent fillet .1 Welds at the ends of girders and stiffeners welds is to be determined according to the selected .1.1 As shown in Fig. C3.6.16, the web at the end pitch ratio b/ by applying the formula: of intermittently welded girders or stiffeners is to be continuously welded to the plating or the flange plate, ⎛⎞b a1,1a[mm]u =⋅⎜⎟ as applicable, over a distance at least equal to the ⎝⎠ depth "h" of the girder or stiffener subject to a maxi- mum of 300 mm. Regarding the strengthening of the a = required fillet weld throat thickness [mm] welds at the ends, extending normally over 0,15 of for a continuous weld according to Table the span, see Table C3.6.3. C3.6.3 or determined by calculation no scallops 1,7h b = pitch = e + [mm] h h h e = interval between the welds [mm] 20 b b b = length of fillet weld [mm] Fig. C3.6.16 Welds at the ends of girders and stif- The pitch ratio b/ should not exceed 5. The maxi- feners mum unwelded length (b – with scallop and chain welds, or b/2 – with staggered welds) should not .1.2 The areas of bracket plates should be con- exceed 25 times the lesser thickness of the parts to be tinuously welded over a distance at least equal to the I - Part 3 Section 3 Structures Chapter 1 GL 2012 Page 3–31
length of the bracket plate. Scallops are to be located lated in accordance with C3.6.2.2.6. The fillet weld only beyond a line imagined as an extension of the throat thickness is not to be less than the minimum free edge of the bracket plate. specified in C3.6.1.3.3.3.
.1.3 Wherever possible, the free ends of stiffen- ers shall abut against the transverse plating or the .3 Welded shaft bracket joints webs of sections and girders so as to avoid stress concentrations in the plating. Failing this, the ends of .3.1 Unless cast in one piece or provided with the stiffeners are to be sniped and continuously integrally cast welding flanges analogous to those welded over a distance of at least 1,7 h subject to a prescribed in C3.6.1.2.1.7 (see Fig. C3.6.18), strut maximum of 300 mm. barrel and struts are to be connected to each other and to the shell plating in the manner shown in Fig. .1.4 Where butt joints occur in flange plates, the C3.6.19. flange shall be continuously welded to the web on both sides of the joint over a distance at least equal to the width of the flange. .3.2 In the case of single-strut shaft brackets no welding is to be performed on the arm at or close to .2 Joints between section ends and plates the position of constraint. Such components shall be provided with integrally forged or cast welding .2.1 Welded joints connecting section ends and flanges. plates may be made in the same plane or lapped. Where no design calculations have been carried out or stipulated for the welded connections, the joints [t] may be made analogously to those shown in Fig. C3.6.17.
t
h h d d
2
d ³ 1,75 h d ³ h Fig. C3.6.18 Shaft bracket with integrally cast welding flanges ³ 2 0,67 h
h h [t] [t'] 1 1 ³2d³200
t t' d d
³³ 2 smoothly 2 300 2 rounded joint d contours d ³ 1,5 h d ³ 1,5 h
³ ³ 1 0,75 h 1 0,5 h t = plating thickness in accordance with Section 6, F. in [mm] ³ ³ d 2 0,33 h 2 0,75 h t' = +5 [mm] where d < 50mm 3 Fig. C3.6.17 Joints uniting section ends and plates t' = 3 Ö d [mm] where d ³ 50mm .2.2 Where the joint lies in the plane of the plate, For shaft brackets of elliptically shaped cross section d may it may conveniently take the form of a single-bevel be substituted by 2/3 d in the above formulae. butt weld with fillet. Where the joint between the plate and the section end overlaps, the fillet weld shall be continuous on both sides and shall meet at Fig. C3.6.19 Shaft bracket without integrally cast the ends. The necessary "a" dimension is to be calcu- welding flanges Chapter 1 Section 3 Structures I - Part 3 Page 3–32 GL 2012
C3.6.2 Stress Analysis S = first moment of the cross sectional area of the flange connected by the weld to the web C3.6.2.1 General analysis of fillet weld stresses in relation to the neutral beam axis [cm3]
4 .1 Definition of stresses I = moment of inertia of the girder section [cm ] For calculation purposes, the following stresses in a W = section modulus of the connected section fillet weld are defined (see also Fig. C3.6.20): [cm2]
σ⊥ = normal stresses acting vertically to the direc- C3.6.2.2 Determination of stresses tion of the weld seam .1 Fillet welds stressed by normal and shear τ⊥ = shear stress acting vertically to the direction forces of the weld seam Flank and frontal welds are regarded as being equal τ = Shear stress acting in the direction of the for the purposes of stress analysis. In view of this, weld seam normal and shear stresses are calculated as follows: P σ=τ= [N/mm2] ∑ a ⋅
Joint as shown in Fig. C3.6.21: a – Stresses in frontal fillet welds: P τ= 1 [N/mm2] s^ ⊥ tII 2a⋅+() 12 90° t^ PPe22⋅ 2 τ= ± [N/mm ] 2a⋅ () 12+⋅⋅ 2aF t
2 Faat1=+( ) ( 2 +) [mm ] a
Fig. C3.6.20 Stresses in a fillet weld 1 flank fillet weld a frontal fillet weld Normal stresses acting in the direction of the weld a seam need not be considered. P1 2
a For calculation purposes the weld seam area is a ⋅ . a Due to equilibrium conditions the following applies to the flank area vertical to the shaded weld seam P2 area: τ=σ. e ⊥⊥ The equivalent stress is to be calculated by the fol- Fig. C3.6.21 Weld joint of an overlapped lifting lowing formula: eye
222 – Stresses in flank fillet welds: σ=v σ+τ+τ⊥⊥ P2 2 τ=⊥ [N/mm ] .2 Definitions 2a⋅+() 12 a = throat thickness [mm] PPe12⋅ 2 τ= ± [N/mm ] 2a⋅ () 12+⋅⋅ 2aF t = length of fillet weld [mm]