Enerpac Bolting E410
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E410 Bolting Solutions A complete range of professional hydraulic and mechanical tools for the bolting industry Enerpac Bolting Tools ENERPAC'S Bolting Solutions caters to the complete bolting work-flow, ensuring joint integrity in a variety of applications throughout industry: Joint Assembly From simple pipe alignment to complex joint positioning of large structural assemblies, our comprehensive line of joint assembly products range from hydraulic and mechanical alignment tools to PLC-controlled multi-point positioning systems. Controlled Tightening Enerpac offers a variety of controlled tightening options to best meet the requirements of your application. From mechanical torque multipliers to hydraulically driven square drive wrenches, and from low profile torque wrenches to inter-connectable bolt tensioning tools; we offer the products you need for accurate and simultaneous tightening of multiple bolts. Joint Separation Enerpac also provides hydraulic nut splitters and a variety of mechanical and hydraulic spreading tools for joint separation during inspection, maintenance and decommissioning operations. High quality bolting solutions from the brand you can trust. See how Enerpac can make your bolting work-flow more accurate, Bolting Integrity Software safer and efficient. Visit www.enerpac.com to access our free on-line bolting software application and obtain information on tool selection, bolt load calculations and tool pressure settings. A combined application data sheet and212 joint completion report is also available. iviv All information in this catalog www.enerpac.com can be changed due to product improvements without prior notice. Table of Contents Tool Type and Functions Series Page INTRODUCTION AND CAPABILITIES Bolting Solutions – Product Range Overview 2 ̈ CONTROLLED TIGHTENING AND LOOSENING Torque Tools • Manual Torque Wrench Multipliers E 4 ̈ • Hydraulic Square Drive Wrenches and Accessories, Steel S 6̈ • Hydraulic Hexagon Wrenches and Accessories, Steel W 12 ̈ • Hydraulic Square Drive Wrenches, Aluminum SQD 20 ̈ • Hydraulic Hexagon Cassette Wrenches, Aluminum HXD 24 ̈ Torque Pumps • Selection Matrix 28 ̈ • Portable Electric Torque Wrench Pump PMU 29 ̈ • Electric Torque Wrench Pumps ZU4 30 ̈ • Compact Pneumatic Torque Wrench Pumps PTA 34 ̈ • Air Driven Torque Wrench Pumps ZA4T 36 Tensioning Tools • Hydraulic Bolt Tensioners GT 41 ̈ Tensioning Pumps • Air Pump ATP 42 ̈ • Portable Hand Pump HPT 43 ̈ JOINT ASSEMBLY AND POSITIONING Cylinder Sets SC 44 ̈ Synchronized Positioning ESS 46 ̈ Flange Alignment Tools ATM 47 ̈ JOINT SEPARATION NC Hydraulic Nut Cutters NC 48 ̈ Industrial Spreaders FSM/FSH 49 ̈ Flange Spreaders FS 50 ̈ Wedgies and Spread Cylinders A, WR 51 ̈ YELLOW PAGES, TECHNICAL INFORMATION ̈ Bolting Theory 54 ̈ Torque Tightening 55 ̈ Tensioning 58 ̈ Nut and Bolt Sizes 60 ̈ Key to Measurement 61 ̈ 1 Bolting Solutions ATM – Flange Misaligned joints Solution: Alignment Tools Flange Alignment Tools Joints must be pulled together and The Enerpac ATM series Flange correctly aligned prior to tightening. Alignment Tools are developed to Current methods of manipulation tend rectify twist and rotational misalignment to be dangerous and involve a high without additional stress in pipelines. degree of manual lifting using slings, Hydraulic cylinders, jacks and lifting hooks and lifting gear. These methods wedges can also be used to assist in can damage joint components, are time positioning and aligning. consuming in setup and disassembly, operational time and the amount of manpower required. E-Series, Manual Controlled tightening Solution: Torque Multipliers when external power Manual Torque Multipliers is unavailable Applications are often located where Enerpac E-series manual torque external power sources to drive air or multipliers offer a range of output electric powered tools are unavailable torques from manual inputs that can but controlled bolting is required, easily be achieved by an operator, typically at values higher than an providing accurate, effi cient torque operator can generate using multiplication for make-up or manual wrenches. break-out of joint fasteners. S and W Series Industrial Application Solution: Torque Wrenches Hydraulic Torque Wrenches Controlled Tightening of Multiple sized Professional tools for industrial fasteners for industrial applications. applications. Truly versatile tools which utilize standard Impact Sockets, optional direct Allen Drives or Interchangeable cassettes to provide controlled tightening of multiple sized fasteners per tool. Optional accessories further extend the application range of these products. SQD and HXD Series General Applications Solution: Torque Wrenches Hydraulic Torque Wrenches Controlled Tightening of Multiple sized fasteners. Lightweight aluminum tools for controlled bolting. 2 www.enerpac.com Bolting Solutions Controlled Bolting Solution: GT Series – Bolt Tensioners Bolt Tensioners Increasing Health and Safety, Enerpac GT Series Bolt Tensioners Environmental and Productivity can achieve accurate preload in single requirements demand even and or multiple fastener applications parallel joint closure to ensure a simultaneously, without inducing sound assembly, especially on rotational twist or contending with the pressure containing vessels. uncertainties of friction and lubrication. This often requires the simultaneous tightening of multiple fasteners. Frozen or Corroded Nuts Solution: NC – Hydraulic Hydraulic Nut Cutters Nut Cutters Often nuts are diffi cult to remove, Nut splitting with the NC Series while loosening using tightening tools Hydraulic Nut Cutters is the safest is possible it generally requires larger method. It takes less time and avoids equipment and is time consuming. costly damage to joint components. The The use of cutting torches or hammers angled head design fi tted with heavy- and chisels can cause damage to the duty chisels permits the splitting of nuts joint components, requires signifi cantly on a wide variety of applications. longer setup and operational time and can present a potential safety risk. FSH, FSM – Joint Separation Solution: Parallel Wedge Parallel Wedge Spreaders Spreaders Separation of stubborn joints for The FSH, FSM-Series parallel wedge inspection and maintenance particularly spreaders offer controlled separation those fi tted with ring grooves or those without bending or risk of slipping with external forces acting on them from the joint. The FS series spreaders are often diffi cult to separate. The are ideally suited to fl anged use of hammers and wedges, chain joint applications. blocks and lever bars can damage joint components and present a potential safety risk. Pumps and Pumps and Accessories Accessories A wide range of Pumps and Accessories are available including: Manual, Air and Electrically operated pump units, hoses, gauges, manifolds and fi ttings. For Bolting Solutions Think Enerpac 3 E-Series, Manual Torque Multipliers ̄ Shown from left to right: E291, E393, E494 Accurate, Efficient Torque Multiplication When accurate make-up or break-out of stubborn fasteners requires high torque Typical Torque Multiplier Applications • Locomotives • Power plants • Pulp and paper mills • Refineries • Chemical plants • High-efficiency planetary gear sets achieve high output • Mining and construction • Off-road equipment torque from low input torque • Shipyards • Most models operator protected by anti-backlash device • Cranes • Multiplier output accuracy ± 5% of input torque • Reversible, tighten or loosen bolts • Reaction bar or reaction plate type MTW-250 Manual Torque • Angle-of-turn protractor standard on E300 models Wrench Available to power manual • Reaction plate models offer increased versatility with torque multipliers. reaction point locations • E300 and E400 series replaceable shear drives provide Technical information: • 1/2" Square Drive overload protection of internal power train (one • 45-250 Ft.lbs. (60-330 Nm) replacement shear drive is included) SELECTION CHART Torque Output Torque Model Multiplier Capacity Number Type (Ft.lbs) (Nm) 750 1015 E290PLUS 1000 1355 E291 Reaction Bar 1200 1625 E391 Multiplier 2200 2980 E392 3200 4340 E393 2200 2980 E492 Enerpac Reaction Bar Reaction 3200 4340 E493 Torque Multiplier E393 Plate 5000 6780 E494 used to manually torque Multiplier bolts up to 3,200 ft-lbs. 8000 10845 E495 4 www.enerpac.com Manual Torque Multipliers Manual Torque Use Reaction Bar Models: Multipliers • where space is limited E Enerpac manual torque • where multiple reaction points Series multipliers provide efficient are available torque multiplication in wide • when portability is desirable clearance applications and when external power sources are Use Reaction Plate Models: not available. • above 3200 Ft-lbs. output torque Manual torque multipliers are used • on flanges and applications in most industrial, construction, and where neighboring bolt or nut is Maximum Output Torque: equipment maintenance available to react against applications. Hydraulic torque • when extreme reaction forces 750-8000 Ft.lbs wrenches are better suited for tight are generated tolerance, flange and repetitious Torque Ratio: bolting applications. 3:1-52:1 Selector Pawl Multiplier Output Ratio Accuracy: Models with anti-backlash protection have directional ± 5 % selector pawls. Set the pawl for clockwise or counter- clockwise rotation. CAUTION! Angle-of-Turn Protractor Never use impact type E391, E392 and E393 models air tools for power driving Shearable Square Drive include an angle-of-turn protractor (scale)