The Role of Seatback and Head Restraint Design Parameters on Rear Impact Occupant Dynamics
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THE ROLE OF SEATBACK AND HEAD RESTRAINT DESIGN PARAMETERS ON REAR IMPACT OCCUPANT DYNAMICS Michael Kleinberger Most researchers agree that whiplash injuries are Liming Voo related to the relative motion between the head and Andrew Merkle torso, and that the reduction of this relative motion Matthew Bevan will lead to a decrease in the incidence of these Shin-Sung Chang injuries. Further, it has been shown that the relative Johns Hopkins Univ. Applied Physics Laboratory motion between the head and neck is greatly affected United States of America by seat design, and in particular by the position of the head restraint relative to the head [6-7]. Head Felicia McKoy restraint height and backset (horizontal distance Computer Systems Management, Inc. between the head and head restraint) are the two seat United States of America design parameters most commonly used to evaluate Paper Number 229 the response of an occupant to a rear impact collision. ABSTRACT Svensson et al [2] investigated the relationship between head restraint position and the occurrence of Although typically classified as AIS 1, whiplash injuries to the cervical nerve roots. They have injuries continue to represent a substantial societal demonstrated through a series of porcine problem with associated costs estimated at over $5 experiments that the relative motion between the billion annually in the US. The primary objective of head and neck during a rear impact causes the lower this study was to determine the effects of seatback cervical spine to go into local extension while the and head restraint design parameters on occupant upper cervical spine goes into local flexion. This response in rear impact. difference in curvature causes pressure variation and fluid movement within the spinal canal, which is Rear impact sled tests were conducted using the believed to generate injurious stresses and strains to Hybrid III mid-sized male (50M) dummy seated in a the exposed tissues. modified production seat, which allowed for the adjustment of recliner stiffness, seatback cushion Other researchers have focused on the vertebral level stiffness, and head restraint height. Instrumentation effects of the relative motion between the head and provided measurements of neck forces and moments, torso. Kaneoka et al [3] and Ono et al [4] have head motion relative to the torso, seatback rotation, conducted rear impact tests using volunteers and and head contact. An on-board digital video camera cineradiography. They have shown that during a rear recorded dummy kinematics. Results from this study impact, relative motion between adjacent vertebrae indicate that the risk of whiplash injury is not simply may cause impingement of the lateral facets and related to head restraint position, but is dependent on pinching of the surrounding soft tissues. Yoganandan a combination of factors related to both head et al [5] have also demonstrated this pinching restraint and seatback design. mechanism using a cadaveric head-neck experimental model on a mini-sled system driven by an impact pendulum. INTRODUCTION Siegmund et al [6] conducted a series of volunteer Although typically classified as AIS 1, whiplash tests on 42 subjects, including 21 males and 21 injuries continue to represent a substantial societal females. They performed a multiple linear regression problem with associated costs in the US estimated by analysis to determine the relative influence of various the National Highway Traffic Safety Administration factors related to the subject and vehicle. Their (NHTSA) at $5.2 billion annually [1]. Despite years results showed that vehicle speed change and relative of research by numerous investigators, the specific head restraint position explained the largest mechanisms of whiplash injuries continue to be a proportion of the observed variation in peak source of debate within the automotive safety occupant kinematic response. community [2-7]. Kleinberger 1 Kleinberger et al [7] evaluated the effect of head were initially created to predict serious AIS 3+ restraint position on occupant response using a injuries and are only useful in a qualitative manner computational model. Their results showed that the for predicting minor whiplash injuries. The tension- forces and moments acting at the top of the neck, and extension criterion is represented by the formula also the acceleration and rotation of the head relative to the torso decreased as the head restraint was F M = Z + Y moved higher and closer to the back of the NTE (2) occupant's head. Fint M int Seatback properties, such as cushion stiffness and where FZ and MY are the axial force and extension energy absorption, have also been identified as moment calculated at the occipital condyles, potential factors affecting occupant response to rear respectively. Fint and Mint are the normalizing critical impact. Welcher and Szabo [8] evaluated the values for the force and moment, respectively. The performance of five seats with varying properties currently accepted critical values for the 50M Hybrid using volunteer subjects. Head restraint position was III dummy in tension-extension are Fint=6806N and found to be most influential on occupant head-neck Mint=135Nm [11] for AIS 3+ injuries. kinematics. Head restraint height and backset were found to be significantly correlated with rearward Schmitt et al [12] proposed a modified version of the translational motion of the head relative to the torso. Nij criteria, called the Nkm Criteria, which combines Backset was found to be significantly correlated with the effects of shear force and flexion-extension the relative extension of the head, while head moment in the upper cervical spine. Using "e" for restraint height was significantly correlated with the extension, "f" for flexion, "a" for anterior shear, and head acceleration relative to the torso during the "p" for posterior shear, the four individual criteria are flexion phase of the impact. Nea,Nep,Nfa, and Nfp. The criteria is represented by the formula Several different criteria have been proposed by researchers in an attempt to predict the occurrence of F M = x + Y whiplash injuries. Since there is currently no N km (3) consensus on any of these criteria, this paper will Fint M int include calculations for several of the more commonly used criteria. Bostrom et al [9] proposed where FX and MY are the shear force and extension the Neck Injury Criterion (NIC), which is based on moment measured at the upper neck load cell, the Navier Stokes equations and the assumption that respectively. Fint and Mint are the normalizing critical fluid flow within the spinal canal causes pressure values for the shear force and moment, respectively. gradients that are injurious to the nerve roots. The The critical values are MY = 47.5 Nm in extension, criteria is represented by the formula MY = 88.1 Nm in flexion, and FX = 845 N in both anterior and posterior shear. These criteria were 2 developed to assess the risk of low severity whiplash NIC = 0.2a + v rel (1) rel injuries using the Hybrid III dummy with a TRID neck. The authors state that these values may need to where arel and vrel are the acceleration and velocity of be revised for use with other dummies. the occipital condyles relative to the T1 vertebra, respectively. Prasad et al [13] conducted a series of rear impact sled tests with different seat designs to determine the Kleinberger et al [10] proposed the Nij neck injury relationships between seat design parameters and the criteria, which combines the effects of forces and forces and moments measured at the upper and lower moments acting at the occipital condyles. This neck load cells. Results indicated that the extension criteria actually consists of four separate criteria for moment measured at the lower neck load cell was predicting injuries related to the four primary modes most sensitive to seat design and crash severity. of cervical loading, namely compression-flexion (NCF), compression-extension (NCE), tension-flexion Finally, the head rotation relative to the upper torso (NTF), and tension-extension (NTE). For rear impact is also presented as a potential injury criteria related testing, the NTE criterion is generally the most to rear impact whiplash injuries. This is based on the critical. It is important to note that the Nij criteria premise that cervical injuries are related to the Kleinberger 2 relative motion between the head and torso, and that Tests were conducted on a Via Systems deceleration controlling this relative motion should reduce the sled using the Hybrid III mid-sized male (50M) incidence of whiplash injuries. Ideally, both the dummy seated in a rear-facing seat. A sinusoidal sled relative translations and rotations should be pulse with a nominal impact speed of 17 kph was measured. However, it is difficult to measure the used that fit within the FMVSS 202 dynamic testing relative translation without requiring video analysis, corridor. The peak acceleration and duration of the which is impractical for certain types of testing. pulse was 9.0 g's and 90 msec, respectively, as shown in Figure 2. Viano et al [14] conducted a series of rear impact tests with the BioRID and Hybrid III dummies using several different production seats. Measured dummy responses were compared with insurance claims data. The authors proposed a Neck Displacement Criterion (NDC), which is based on the relative displacement and rotation between the occipital condyles and the T1 vertebrae as compared with the natural range of motion. This criterion was proposed as a supplement to other existing criteria until the mechanisms of whiplash injury are better understood. This paper evaluates the effects of seatback and head restraint properties on the occupant response to a rear impact collision. The injury criteria described above are used as a means of comparing the occupant responses under the various test configurations. For the seatback cushion stiffness evaluation, only relative head rotation is presented since the load cell data was not collected for this Figure 1.