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4th Feb 2021 SHOW DAILY MoD Inks Biggest Indigenous Defence Deal

Defence Minister Rajnath Singh handing over the final contract of 83 (LCA) Tejas fighters to R. Madhavan, CMD, Hindustan Aeronautics Limited during the igning the biggest ever Make inauguration of the Aero 2021. Union Minister D. V. Sadananda Gowda, Karnataka Chief in India defence procurement Minister B.S. Yediyurappa, Chief of Defence Staff Bipin Rawat, Admiral Karambir Singh also seen. Sprogramme, the Ministry of Defence (MoD) formally sealed the Rs.48000 deal with state-run aerospace behemoth Hindustan Aeronautics Limited (HAL) for procuring 83 Light Combat Aircraft Tejas at the inaugural venue of Aero India 2021. The contract for 83 indigenous fighter jets was signed in the presence of Defence Minister Rajnath Singh Contd... Page 4

Air Chief Marshal Rakesh Kumar Singh Bhadauria, Chief of IAF visiting BDL Pavilion at Aero India.Commodore Siddharth Mishra (Retd) CMD,BDL, P.Radhakrishna,Director (Production),N.P. Diwakar,Director,Technical also seen.

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Aeromag Magazine EDGE CORP AD.indd 1 02/02/2021 3:56 PM and top brass of the . “It is probably the biggest ‘’ defence contract till The Show Begins date. Tejas is not only indigenous, but also better than its foreign equivalents on several parameters and comparatively cheaper. “Aero India is a wonderful platform Many countries have shown interest in Tejas. India cannot remain for collaborations in these areas and dependent on other countries for its defence,” Singh said. the Government of India has brought The Cabinet Committee on Security (CCS) chaired by Prime Minister futuristic reforms in these sectors, last month cleared the deal for procurement of which will add impetus to our quest the 73 Tejas Mk-IA variant and 10 LCA Tejas Mk-I trainer aircraft to become Aatmanirbhar,” – Tweet from the HAL to boost IAF’s airpower and fleet strength. by Prime Minister Narendra Modi. Tejas, designed by Aeronautical Development Agency (ADA) and manufactured by the HAL, is a single engine and highly agile multi-role ugmenting India's indigenous defence supersonic capable of operating in high-threat air environments. sector capabilities through the lens of The aircraft is a potent platform for air combat and offensive air support AAtmanirbhar Bharat and Make in India missions. Reconnaissance and anti-ship operations are its secondary roles. campaigns and projecting the defence might of the nation through the display of assets like Rafale Jets and BrahMos Missiles, Aero India 2021, the most premier aerospace and defence expo of India, took off at Yelahanka Air Force Station in Bengaluru, Karnataka on Wednesday. Defence Minister Rajnath Singh inaugurated the 13th edition of the event, which is the world’s first hybrid airshow and the first airshow in the region in the Covid Era, amidst clear blue skies. D V Sadananda Gowda, Union Minister of Chemicals and Fertilizers, BS Yediyurappa, Chief Minister, Karnataka, Gen. Bipin Rawat, Chief of the Defence Staff, Admiral Karambir Singh, Chief of the Naval Staff, Air Chief Marshal RKS Bhadauria, Chief of the Air Staff, Dr Ajay Kumar, Defence Secretary, Raj Kumar, Secretary, and Department of Defence Production have attended the event. "Despite the constraints caused by the global pandemic, I am pleased to see such a large number of participants in this year’s event. It is coming from the world’s leading nations in the field of military and aviation. This opportunity comes as a sangam (confluence) of rising demand, greater innovation, more conducive policies and a maturing ecosystem in defence and aerospace manufacturing sectors,” he said in the inaugural address The Prime Minister Narendra Modi in his tweet said that India offers unlimited potential in defence and aerospace. “Aero India is a wonderful platform for collaborations in these areas and the Government of India has brought futuristic reforms in these sectors, which will add impetus to our quest to become Aatmanirbhar,” he said.

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efence Minister, Rajnath Singh, DCAS, Dr. , Singh inaugurated the DG (Aero) and many other senior Dsecond plant of HAL’s LCA officials from defence fraternity Division. He lauded the efforts made were present on the occasion. by HAL to increase the production The State of the art machines such as capacity of LCA which is going to be CNC profilers, 5 axis machining centers the backbone of IAF fighter fleet in etc., for producing technologically years to come. “HAL’s new LCA facility challenging, High pressure fluid cell is example of how ‘Aatmanirbhar press machine, Test rigs, specialized Bharat’ is shaping and HAL deserves facilities for Heat Treatment, special the largest indigenous order of 83 processes and hangars for structural LCA Mk-IA. LCA is pride of India assembly of aircraft are being created and sends the right message to others in New LCA Complex. Production that India can make fighters of class tooling and productivity improvement in-house. The fighter is superior in initiatives have also been undertaken many ways when compared to others by adopting latest simulation software fighters in its category besides being packages under capacity augmentation. cost effective. I compliment HAL for Subsequently, in this facility, working through the COVID times and structural assemblies of LCA Mk1A bringing out this facility. The Company will be produced to meet the desired has a lot of talent and more orders delivery rate as per the contract. The should come in its way in future. We Government cleared the proposal cannot depend on others on security for procurement of 83 LCA Mk1A issues and therefore will make HAL stronger, whatever it takes”, he added. aircraft on January 13, 2021, which Raj Kumar, Secretary, Defence will be produced in two production Production said that HAL has taken lines at Bengaluru with over 500 timely steps proactively to set up the plus production partners across facility well ahead of receiving the order. India. All the 83 aircraft would be R. Madhavan, CMD, HAL said the delivered to Indian Air Force in the Defence Minister’s visit is a great moral next decade commencing 36 months booster to HAL. The phase -1 of the from contract signing. HAL would facility getting ready on 35 acres of be delivering 16 aircraft in a year land will enable HAL to enhance its to the Air Force. The program will production capacity to 16 from the catalyze the aerospace ecosystem current eight aircraft every year. in India and would enable India to Aravind Limbavali, Minister in be an epitome in Prime Minister’s Karnataka Govt, Air Marshal Sandeep vision for ‘Aatmanirbhar Bharat’.

6 7 Rosoboronexport Presents ’s Aviation, AD & EW Products at Aero India

JSC Rosoboronexport (part of Rostec State Corporation) is organizing a joint display of Russian industrial enterprises at the Aero India 2021.

“Russia and India have been maintaining Russia’s joint display, located in will demonstrate vehicles Typhoon and building up mutually beneficial pavilion A, exhibits Rosoboronexport, K-63968, Typhoon K-53949 and strategic partnership. Military and JSC Shvabe and JSC Almaz-Antey protected field ambulance Linza. technical cooperation between our Corporation products. Delegations of Increased attention is expected countries is expanding every year. It the leading Russian aircraft, helicopters towards Radar P-18-2 Prima, which is is very important for us to have such and engines manufacturing holdings a newly-designed product of Russian a strong and reliable partner on the – JSC United Aircraft Corporation, defence industry, exhibited abroad for global stage as India. Rosoboronexport JSC Russian Helicopters and JSC the first time ever. The radar is capable is ready to cooperate with India in United Engine Corporation – are of effectively detecting present-day all areas. Currently, we are carrying available at the exhibition. and future low-signature aerial targets, out joint research works in more The company exhibits over 200 including the ones, produced with than 100 promising areas, including military products, including the the use of Stealth technologies. aviation, thus laying the groundwork models of promising 5th generation Traditionally, Russian air defence and for the future development of high- multi-role fighter Su-57E, multi-role electronic warfare systems are in high tech industries in both countries. We supermaneuverable fighter Su-35, two- demand in the region. They include are implementing joint projects for all seat multi-role frontline fighter MiG- anti-aircraft missile systems Viking, Buk- armed services with such a degree of 35D, military transport Il-76MD-90A(E), M2E, Tor-M2E in various configurations, cooperation between enterprises of the aerial refueling tanker Il-78MK-90A, man-portable air defence system Igla-S, as two countries, that is unique for the light multi-purpose helicopter Ka-226T well as assets to counter unmanned aerial world market,” said Rosoboronexport’s and anti-aircraft missile and gun system vehicles, including the Repellent electronic Director General Alexander Mikheev. Pantsir-S1. Besides, Rosoboronexport warfare complex against small-size UAVs.

8 9 BEL exhibits Satellite and Space Application at Aero India

M V Rajasekhar assumed charge as CMD, BEML

V Rajasekhar, Director (Mining M& Construction) and member of the board of BEML Limited has taken additional charge as Chairman & Managing Director of the company from Feb 01, 2021.He succeeded Dr Deepak Kumar Hota, who retired from avratna Defence PSU Bharat Totally, about 30 products and systems service on account of superannuation. Electronics Limited (BEL) developed as part of the Aatmanirbhar Nshowcases state-of-the-art Bharat initiative is on display, including products and systems spanning every Airborne Missile Electronics, Receivers domain of its business at Aero India. for EW Systems and many others such The products and systems on display as 2KW Fuel Cell, FO Gyro based are clustered as “Airborne & Space Sensor Packaged Unit, Athremal Laser Application”, “Satellite and Space Transmitter, IR Jammer, Call Manager & Application”, “Products and Systems for Media Gateway, C-Band Tropo Power Self-Reliance (Aatmanirbhar Bharat)”, Amplifier and IR Seekers Missiles. “High Performance Computing & BEL is showcasing its Land and Naval Artificial Intelligence Systems”, “Land Products and Systems comprising QRSAM and Naval Products and Systems”, Radars (BFMR and BSR), BFSR-XR AESA, “Communication and Laser based DDR (FMCW), Coastal Surveillance Products”, “Non-Defence/Diversification System, GBMES, Single Combat Vehicle and Outdoor Display Products”. (QRSAM), Weapon Control System, etc. Some of the new products and Communication and Laser based products technologies on display in the area of including MODEM for Troposcatter Airborne & Space/Satellite Application Communication System, Encryptors, include Self Protection Suite with DIRCM Frequency Modulated Continuous- Wave (with foreign ToT), Hand Held Field (FMCW) Radar for Fog Vision and Signal Generator, Airborne & Ground Drone Guard systems for Railways, 4G Spread Spectrum Modem, Backpack Anti Secure Phone and 5G Tablet PC, High Drone System, BE NAVIC 705, Compact Power Fiber Laser, Li Fi High Speed Time Reference Server (Airborne), Communication System and Software VPX architecture based SDR for Air Defined Radio under Communication Borne platforms and Airborne Sonar. and Electro Optics segments.

10 11 Rafael to showcase latest Technologies at Aero India 2021

Rafael is deeply committed to India and is sending a significant delegation to Aero India 2021. Rafael has demonstrated its ability to respond quickly and effectively to emerging needs, without making any quality compromises, as a result of its flexibility, its ability to make swift adjustments, and due to its vast experience in customer requirement analysis and tailor-made solutions.

Among its wide variety of solutions, at Aero India 2021, Rafael will showcase the following systems and capabilities: Turning the weapon systems officer (WSO), into an intelligence and decision-making officer: helicopters, short to long-range missiles, India. Spike is an advanced 5th generation Rafael's air warfare systems are among and rockets. Rafael’s multi-layered electro-optically-guided missile system the best in the world, stand-alone, or in protection systems provide comprehensive family that has accumulated a substantial combination, as an integrated suite that protection for armed forces and track record of target engagements acts as part of a net-centric array that population centers by delivering victory in including tanks, air defence targets, once installed on any platform, gives it the air and full protection on the ground. armored vehicles, soft vehicles, marine advanced, 4.5 generation capabilities. These solutions include the SPYDER, vessels and structural targets. More than Its airborne missile systems include C-Dome and Drone Dome systems, 6000 Spike missiles have been fired in long range active-radar as well as full- supported by Sky Spotter, a passive training and combat, and more than 45 sphere IIR air-to-air missiles for short-to- Electro Optical Early Warning System with different platforms have been integrated, beyond visual range threats (Derby MkIII high probability of detection and very including vehicles, helicopters (more than & -5). Its array of air-to-surface low false alarm rate, complementing the 10 different types) and marine boats. missiles (SPICE 250, 1000 & 2000) performance of legacy radars. Rafael's Also present at the show will be two includes stand-off weapons and precision- Integrated C4I Air & Missile Defence of Rafael's subsidiaries - CONTROP, guided ammunition kits for use against System (MIC4AD & Optimizer), provide who specializes in the development high-value ground targets, and ROCKS command and control for the operation and production of Electro-Optical and - a new generation extended stand-off of both air and missile defense missions. Precision Motion Control Systems for range air to-surface missile designed for Defense, Para-Military and Homeland pin-point accuracy strike of high-value SDR Communication Security (HLS) applications, providing targets in a GPS-denied arena. Rafael's Rafael's BNET SDR is a unique radio some of the most innovative solutions electro-optic targeting and navigation and network architecture that enables for surveillance and reconnaissance pod (Litening) is the most widely used future digitized warfare by delivering activities used in the world today. pod in the world and its unique airborne ultra-wideband, low delay, data integrity In addition, Rafael's subsidiary reconnaissance pod (Reccelite) is known and availability for reliable information Aeronautics will display its integrated for its ability to shorten the sensor- interchange capabilities. BNET allows turnkey solutions based on unmanned to-shooter cycle. Rafael's airborne natural continuation of fighting since all systems platforms, payloads and communication systems include the BNET forces are connected as they proceed communications for defense and SDR for full connectivity on all levels. to their new missions and objectives civil applications. Designed as Rafael also offers an advanced airborne without the need to push forward leading-edge UAS-based solutions, electronic warfare set of solution. relay equipment. All BNET radios Aeronautics’ systems offer operationally share the same architecture and same proven solutions for Intelligence, Air Defence baseband waveform implementation Surveillance and Reconnaissance Rafael offers a full range of multi- in different form factors and all radios (ISR) systems requirements. layered air defence to meet the of land, sea, and air units participate imperative demand for air superiority in one scalable MANET network. and effective defense. Its multi-layered, mixed weapon systems, ensure decisive, Spike – a family of missiles efficient responses against all types With sales of well over 34,000 missiles, of airborne threats including aircraft, Spike is in use by 35 nations, including

12 13 The Zealous and Dynamic Force Behind India’s Peace

Today India is on the threshold of entering into a new era where it stands committed to making the nation self-reliant in defence production. Established in 1970, Bharat Dynamics Limited (BDL) is the main producer of the India’s range of missiles and missile defence systems. Started its journey in a modest way with a single product, BDL over the last five decades has evolved into a multi-product, multi-unit, handling varied technologies catering to the needs of the . With an apt sobriquet, ‘Force Behind Peace’, BDL aims to become a leading manufacturer in the aerospace and underwater weapons industry. Under the able leadership of Cmde Siddharth Mishra (Retd), Chairman and Managing Director, BDL strives to emerge as a world-class sophisticated, state-of- the-art, global enterprise, providing solutions to the security system needs of the country

to- Air Missiles, Anti - Tank Guided Cycle Support and Refurbishment / Missiles and Torpedoes to the Indian Life Extension of vintage Missiles. The Armed Forces. But when the task is taken company is poised to enter new avenues up as a challenge with ‘zeal to excel of manufacturing, covering a wide range and zest for change’, the results would of weapon systems such as Surface-to- be awe-inspiring and a motivation to Air Missiles, Air Defence Systems, Heavy other defence players in India, especially Weight Torpedoes, Air-to-Air Missiles at a time when the country is poised etc.,” said Cmde Siddharth Mishra (Retd), to achieve self-reliance in defence Chairman and Managing Director, BDL production. And it is nothing other than BDL is also amongst a few industries sheer dedication and clear-cut that in the world having state-of-the-art has helped Bharat Dynamics Limited facilities for the production of Guided (BDL), India’s premier Defence PSU, in Missiles and associated equipment, marking major milestones in its success Underwater Weapons (Torpedoes, journey that spans over 50 years. decoys and decoy launchers etc.), Over the last five decades, the Airborne Products (Counter Measures Hyderabad-headquartered Miniratna Dispensing Systems), Ground Support Category-1 Company under the Equipment, Product Life Cycle Support Department of Defence Production, and Refurbishment / Life Extension of has graduated from being a missile Missiles. BDL is on a consistent growth manufacturer to a Weapon System path and in pursuit of its self-reliance. BDL Integrator and has emerged as a has established an in-house R&D Division complete solution provider for the which complements DRDO’s endeavours Indian Armed Forces. When India for manufacture of missiles under took the lead to develop indigenous, Integrated Guided Missile Development sophisticated and contemporary Programme and other projects. missiles through the Integrated Guided Missile Development Programme Akash Export Orders Gives a Big Boost (IGMDP), it has opened up a plethora With the central government having of opportunities for BDL to assimilate given the clearance of its Akash Weapon advanced manufacturing and programme System for export, BDL is geared up management technologies and skills. With to take up export order. Given the a quest for technological excellence, the export potential and demand of Akash organization has been living up to the in the international market, BDL sobriquet, ‘The Force Behind Peace’. has been promoting the product “Today, BDL has evolved as one at various forums including national among the few industries in the world and international exhibitions. The having state-of-the-art facilities for missile being offered for exports eing the backbone of India’s manufacture and supply of Guided will be of a different version. BDL missile armoury is not an easy Missiles, Underwater Weapons, Air- is already supplying Torpedoes to a Btask and it becomes even more borne products and allied defence foreign country and Akash exports are difficult, when one has to be the sole equipment for the Indian Armed Forces. likely to strengthen its export arm. manufacturer and supplier of Surface- The company also offers Product Life The Akash Weapon System,

14 designed and developed by DRDO partnership on the STARStreak Air indigenization and contributing greatly with 96% indigenous content is being Defence System. BDL will become a part to the import substitution programmes manufactured by BDL at its Hyderabad of the STARStreak global supply chain, of India. BDL is putting up determined Unit with a large number of supply providing the opportunity for export efforts towards Indigenization of ATGMs chain partners which include DPSUs, of the system to existing and future with the objective of increasing self- MSMEs and private industry. Akash STARStreak Air Defence customers, reliance, reduction of Foreign Exchange Missile has the capability to engage including the UK Armed Forces through out flow and achieving cost reduction. To aerial threats up to the maximum this agreement. BDL, as a part of its reduce its dependency on foreign OEMs, range of 25 km and upto an altitude Global Outreach, is endeavouring to the company has successfully achieved of 18 km., operating at a speed forge alliance with foreign companies to 71 - 90% of indigenization against target range of 1.8 to 2.5 Mach. The missile take the Make in India mission further. of 63 - 71% and 10 - 24% for "all-time has been successfully test fired on The agreement will also provide import items" for the ATGMs being several occasions and meets the global opportunity for BDL to offer STARStreak currently supplied to the . standard of missiles of its category. missile system to the Indian Armed BDL has adopted and implemented Cmde Mishra has said that with the Forces with a minimum of 60%of several steps under Make in India export clearance having accorded , indigenous content, as well as Design and programme. ‘Make in India’ programme BDL is set to expand its customer Development of the system, qualifying and the ‘Ease of Doing Business’ have base in the international market. “The it under the Make in India programme. created a congenial ecosystem for the company is confident of meeting “Transfer of Technology for STARStreak company to offer its products/services to the export demand in addition to will create a new business opportunity the global buyers at competitive rates. meeting requirements of the Indian for BDL and its Supply Chain Partners Dedicated System Engineering Group Armed Forces, as BDL has adequate in India. BDL will be able to enhance and Indigenization Department was set established production facilities,” he said. its footprints in the export market in up at divisional levels for Indigenization addition to domestic market with this new of Items/ Assembly, which are imported Local Manufacture of STARStreak business opportunity,” said Cmde Mishra. from foreign OEMs. The objective is Air Defence System to attain self-reliance in maintaining BDL and UK’s Thales have signed Indigenization Efforts spare parts for longer period. a Teaming Agreement to work in BDL has been in its path of

15 MTAR Aims to be a One-Stop Shop in Aerospace Manufacture

MTAR Technologies Pvt. Ltd. is growing new business areas and setting up capabilities for making aero structures. The company is working towards creating capabilities for aircraft and missile integration, Nadcap compliant surface treatment lines, and also exploring manufacture of small arms. “We are looking forward to work with missile and aircraft manufacturers for volume production of parts, sub- assemblies and LRUs. We plan to be a one stop shop for manufacturing and be recognized as the leading precision company making aerospace and defence equipment for customers in the country and the global market,” said P Srinivas Reddy, Managing Director, MTAR Technologies Pvt. Ltd. In an interview with Aeromag, he talks about the company’s operations and expansion plans.

P Srinivas Reddy Managing Director MTAR Technologies Pvt. Ltd

Over past four decades GTRE and HAL. MTAR has programmes and is looking as a partner to the design MTAR has played a capability in vacuum brazing, for partners with whom the and development effort. prominent role in defence critical machining, welding, company can collaborate and sector and supplied hi- fabrication, surface treatment, manufacture the system with Could you shed some precision indigenous system integration and transfer of technology. MTAR light onto the company’s components, subsystems, testing and has leveraged this invites partners in this regard. association with the DPSUs systems to India’s defence capability to make functional We have single window design and DRDO Labs? Who all are and aerospace programs. assemblies and sub-assemblies. capability for manufacturing the major clients and what Could you share with us the We have also got Rafael systems including mechanical, are the products and services major achievements of the and Elbit as clients and electronics and system offered by the company? company over these years? have worked with them to integration. We are capable MTAR has worked with BDL, MTAR has made the HAL, BEL, L&T and many missile engine, Hydraulic DRDO labs like DRDL, RCI, actuators for LCA program ASL, GTRE etc. On the exports for wing articulation, side we are working closely missile sections for all 5 Agni with Rafael and Elbit. These programs, ball screws for companies have relied on us various missile programs, to solve problems where they Helicopter gearbox parts, provide parts for various flight of making parts from a few were stuck with manufacturing and various parts for the and ground systems under grams to a few tons and can the parts at high volume or at Sukhoi program. MTAR has offset mechanisms. We are work across all the land, air high precision levels. MTAR contributed in a big way for working with them to expand and sea platforms. We have an carries out design, testing, the supplies made to HAL cooperation and recently active marine division as well. fabrication and assembly and DRDO for tactical and landed Tata With these capabilities, of systems and parts with strategic programs of national as clients. We recently received we can take on problems high precision content. Our importance. The company has Kongsberg too as clients. in build to print mode or facilities are mainly mechanical worked for various projects build to spec mode. We with system integration as a development partner How does MTAR support the are looking at participating and testing also available. and production partner. Atmanirbhar Bharat initiatives in a few expressions of MTAR has been awarded by the central government? interest in this regard for MTAR has been associating by HAL for being the best MTAR is looking to become development of systems and with ISRO over three decades supplier in 2018. We have a prime supplier under its solicit potential technology by providing critical assemblies supplied aero engine parts to own responsibility for a set of owners who can add value to various missions? Could

16 MV Rajasekhar Director (Mining & Construction), & CMD (additional incharge) BEML inaugurating the beml Pavilion at Aero India

you elaborate more about a supplier for the most the association and your discerning of capabilities. operations in space sector? MTAR has supplied Could you share with rocket engines, and us your visions and goals control modules for for the company for the space applications. We coming decade? What are making 5-10% of are the expansion plans? each launch system The company is by value. MTAR is growing new business developing system areas and setting up integration capabilities capabilities for making for the space sector and aerostructures. We are is working to become a working towards creating partner in this respect. capabilities for aircraft and missile integration, JSC “558 ARP” What are the highlights Nadcap compliant surface Rich experience creates future Since 1941 of MTAR’s participation treatment lines, and also at the Aero India this exploring manufacture The main activities of the JSC “558 ARP” are: year? How do you of small arms. We are overhaul and modernization of the Su-25, Su-27, Su-30, MiG-29, helicopters Mi-8 (Mi-17, Mi-171), Mi-24 (Mi-35 ), their units, look at the expo as an looking forward to work systems and components; opportunity to forge new with missile and aircraft service and post-warranty maintenance of repaired aircraft; business relationships? manufacturers for volume manufacturing and supply of aircraft components and spare parts for the benefit We look at Aero India as production of parts, of aircraft manufacturing, as well as for the repair and operation of aircraft; development and production of systems for individual radio-technical a platform to showcase sub-assemblies and LRUs. protection of aircraft “Satellite-M2”; the company’s unique We plan to be a one stop development and production of unmanned aerial systems; engineering capabilities shop for manufacturing training of personnel for the repair and operation of aviation equipment; and reach out to the and be recognized as the development and manufacture of sophisticated bench equipment biggest and the best in the leading precision company and test equipment for the repair of aircraft and their components; development and production of coast guard complexes making aerospace and world. MTAR is looking based on amphibious aircraft. to assure customers defence equipment for that we can make in customers in the country www.558arp.by India as a partner or as and global market.

17 IAF focus indigenization in maintenance of Aircraft fleet

Editorial Advisory Board Ball Screws Clean Energy Space Aerospace Defence Dr. C.G. Krishnadas Nair Air Chief Marshal S. Krishnaswamy (Rtd) PVSM, AVSM, VM & Bar Over past four decades MTAR has played a prominent role in Defence & Aerospace, Space & Clean Energy Segments and Air Marshal P. Rajkumar (Rtd) supplied hi-precision indigenous components, Subsystems, Systems. MTAR has been involved in strategic missile & other PVSM, AVSM, VM aerospace programs since development stages. Air Marshal Ajit Bhavanani (Rtd) PVSM, AVSM, VM Capabilities Types of Machines Rear Admiral K. Mohanan (Rtd), AVSM ndian Air Force operates a variety of aircraft fleets of foreign Rotary Table Furnace & Surface Treatment Equipment Mr. Pushpindar Singh Chopra origin ranging from legacy MiG-21 Bison to the state-of-the-art - DESIGN & ENGINEERING Turning Machines Horizontal Boring Machines Dr . K. Ram Chand IRafale aircraft. For increased self-reliance and to meet sustenance - ADVANCED MACHINING CNC Turning Machines Surface Grinding Machines Mr. J.K.Sharma requirements in product support of IAF aircraft and systems, indigenization - SPECIALISED FABRICATION Jig Boring Machines Thread Grinding Machines Mr. Arunakar Mishra of aircraft as well as systems spares and setting up of indigenous Repair CNC Turn Mill Machines Vertical Turning Machines - ASSEMBLY & TESTING Deep Hole Boring Machines Honing Machines and Overhaul (ROH) facilities for aggregates are key focus areas of IAF. - BRAZING & HEAT TREATMENT Deep Hole Drilling Machines EDM Machines Berlin, There is immense scope for indigenization in the IAF for a wide variety of Cylindrical Grinding Machines Machining Centers Detlef Becker spares and equipment ranging from aircraft general purpose spares, such as - SURFACE TREATMENT & SPECIAL PROCESS Milling Machines E : [email protected] nuts, bolts, cables, gaskets, springs, etc. to complex high technology spares, T : +49 3375 5857590 such as avionics equipment, aeroengine accessories, etc. Indigenization of M : + 491 701626053 spares for maintenance of aircraft and systems is undertaken through Base Blank Shaft Repair Depots (BROs) of IAF located in various parts of the country and

Paris, No. 1 Central Indigenization and Manufacturing Depot (CIMD), Nashik. Shallow Shaft Marie-Thérèse Bonfigli As part of IAF's focus on Self-Reliance and Atmanirbhar Bharat mission, IAF E : [email protected] is giving impetus to fast tracking of indigenization as well as enlarging the GLG Piston M : +33 (0)6 89 20 95 68 scope of involvement of Indian aerospace and defence industry especially, MSMEs. Towards this, IAF has already identified indigenization requirements Moscow, Russia of approximately 4000 lines of spares. Critical requirements for indigenization George Smirnov include aviation grade filters (fuel, hydraulic & pneumatic), aeroengine bearings, E : [email protected] hydraulic and pneumatic hoses, multifunction displays, aviation grade circuit

M : +7 (906)711-03- breakers, lamp filaments, spark plugs, etc to name a few. Enormous opportunities Latchable Series 51 / (495)644-17-33 are available for the aerospace and defence industry partners in India including HRCM (Hot Gas Roll Low Pressure High Pressure Redundant Value Control Module) Regulator Module Regulator Module MSMEs to join hands with IAF in this vigorous indigenization drive. (12.5 bar to 5 bar) (34.5 bar to 12 bar) Sunny Jerome In addition to manufacture of spares and aggregates, another area of focus Managing Editor of IAF is to engage with the Industry to set up repair and overhaul (ROH) facilities within India for high value retables/ repairables. In achieving this Preethi M. objective, IAF aims to accrue huge savings to the financial exchequer, besides Associate Editor developing and encouraging in-house MRO facilities, thereby leading to reduced Command System Reference Pressure POGO Module Module Regulator Module Ram Body Rotor Mast Bearing Center Piece Input Housing Housing DALIA Manifold timeframes for repair and enhanced operational availability of assets. HousingTitanium Titanium Aluminium - 10T David Barnabhas To facilitate dissemination of requirements for indigenization, details of Design RFPs issued through CPPP portal by BROs/ CIMD are also being listed Capabilities of MTAR Ball Screws: Planetary Roller Screws in the IAF website indianairforce.nic.in . In addition, a list of over 200 • Screw Length up to 7 meters. MTAR has commenced the • Diameter from 10mm to 100mm, L/D achievable: 20. developmental activity for lines of high value ex-import spares (unit cost > Rs 10 lakh) has been • Lead: 4mm to 32mm. roller screws that are import For Publishing Articles, Advertisements hosted in the Ministry of Defence website srijandefence.gov.in. • Accuracy Class – C1, C2, C3, C5 & C7. substitutes and the company Editor, Aeromag IAF will be displaying a host of indigenization requirements through Aeronautical Society of India Building • Internal and External Circulation. is involved in developing the Suranjandas Road, Off old Madras Road, their stall in Hall C, at Aero India. Representatives from various BROs • Single and Multi Start. associated technology. 560075. Karnataka, INDIA are available in the stall to interact with industry representatives . • Experience in various types of Materials including *- Image is representative Call: +91 94490 61925 17-4 PH, 13-8 MO, 440 C, 4150 Material Grades. Tel: +91 80 43747492 Email: [email protected] www.aeromag.in Printed and Published by Sunny Jerome, Managing Editor, Aeromag Asia, Aerosun Media, MTAR Technologies Limited Aeronautical Society of India Building, Suranjandas Road, Corporate Office:#18, Technocrats Industrial Estate, Balanagar, Hyderabad - 500037, India Off Old Madras Road,Bangalore 560075, Karnataka. Printed at Rashtrotthana Mudranalaya, 19/1, K.G.Nagar, Bangalore-19. TEL: +91 40 44553333 FAX: +91 40 44553322 Website: www.mtar.in Email: [email protected]

18 Ball Screws Clean Energy Space Aerospace Defence

Over past four decades MTAR has played a prominent role in Defence & Aerospace, Space & Clean Energy Segments and supplied hi-precision indigenous components, Subsystems, Systems. MTAR has been involved in strategic missile & other aerospace programs since development stages.

Capabilities Types of Machines - DESIGN & ENGINEERING Rotary Table Furnace & Surface Treatment Equipment Turning Machines Horizontal Boring Machines - ADVANCED MACHINING CNC Turning Machines Surface Grinding Machines - SPECIALISED FABRICATION Jig Boring Machines Thread Grinding Machines CNC Turn Mill Machines Vertical Turning Machines - ASSEMBLY & TESTING Deep Hole Boring Machines Honing Machines - BRAZING & HEAT TREATMENT Deep Hole Drilling Machines EDM Machines Cylindrical Grinding Machines Machining Centers - SURFACE TREATMENT & SPECIAL PROCESS Milling Machines

Blank Shaft

Shallow Shaft

GLG Piston

Latchable Series HRCM (Hot Gas Roll Low Pressure High Pressure Redundant Value Control Module) Regulator Module Regulator Module (12.5 bar to 5 bar) (34.5 bar to 12 bar)

Command System Reference Pressure POGO Module Module Regulator Module Ram Body Rotor Mast Bearing Center Piece Input Housing Housing DALIA Manifold HousingTitanium Titanium Aluminium - 10T

Capabilities of MTAR Ball Screws: Planetary Roller Screws • Screw Length up to 7 meters. MTAR has commenced the • Diameter from 10mm to 100mm, L/D achievable: 20. developmental activity for • Lead: 4mm to 32mm. roller screws that are import • Accuracy Class – C1, C2, C3, C5 & C7. substitutes and the company • Internal and External Circulation. is involved in developing the • Single and Multi Start. associated technology. • Experience in various types of Materials including *- Image is representative 17-4 PH, 13-8 MO, 440 C, 4150 Material Grades. MTAR Technologies Limited Corporate Office:#18, Technocrats Industrial Estate, Balanagar, Hyderabad - 500037, India TEL: +91 40 44553333 FAX: +91 40 44553322 Website: www.mtar.in Email: [email protected]

19 Photo Gallary Aero India 2021

20 21 DRDO to showcase more than 300 products at Aero India

efence Minister Rajnath stroke single/double/four-cylinder engines Singh, on February 03, 2021, for UAVs etc. The armament related Dwill release DRDO export products being showcased are 250kg compendium, New Procedure for Design, pre-fragmented bomb, 450Kg HSLD Development and Production of Military Bomb, INS GPS Guidance Kit for 450Kg Aircraft and Airborne Stores (DDPMAS) HSLD Bomb, Missile warhead models of document for air worthiness certification, Astra, Helina, Canopy Severance System Aeronautical Research & Development (CSS) for Tejas Aircraft, IR flare for PTA. Board (AR&DB) Golden Jubilee Stamp Among the missiles, full scale models of & documents on Journey of the board various Surface to Air missiles like, Astra, towards Golden Jubilee of AR&DB. LRSAM, QRSAM, Air to Air Missile Astra, The major attraction of DRDO’s Anti-Radiation Missile NGARM and Smart participation in the event is the flying Anti Airfield Weapon SAAW are being display of Airborne Early Warning& shown. Besides the missiles, technology Control (AEW&C) system, Light Combat sub-systems like RF Seeker, IIR Seeker, Aircraft (LCA)Tejas and LCA Navy. PINAKA Guidance Kit, Model of rail track While the air display will show the rocket sled (RTRS) facility and exploder for aerodynamic capabilities of the aircrafts, naval warheads etc will also be on display. LCA navy will also be on Tarmac for In the area of electronics and static display.The highlights of indoor communications, various mission and systems include Combat Free Fall System, radar computers, laser warning sensors, models of Advanced Medium Combat AEW&CS data links, various SDR Aircraft (AMCA), ABHYAS - High- models, light weight portable laser target speed Expendable Aerial Target,Twin designator, radars and antennae will be Engine Deck Based Fighter (TEDBF), FCS displayed. Integrated life support system, System for LCA and Aerostat Systems. emergency survival rations, NBC Suit Defence Research and Development The displays will also include Mk-5, personal decontamination kit and Organisation (DRDO) will exhibit its latest missile, P-16 Heavy Drop System, other life sciences products will be shown. defence technologies and demonstrate AWACS India Aircraft Model, Kaveri Indian Maritime Simulation System many systems during Aero India 2021 to Dry Engine Prototype, Gas turbine blade (IMSAS), Air Warfare Simulation System be held at Bangalore from 3-5 February. and Pilotless Target Aircraft Engine and the Air Defence Simulation System The DRDO is developing technologies (PTAE), etc. In the area of materials, are also planned to be demonstrated for all major defence domains and has titanium sponge being developed for as working systems. Outdoor been participating in this exhibition INS Vikrant, the aircraft carrier will exhibits of DRDO include ADFCR in a big way in all its editions. The be shown along with other important (radar vehicle), ADTCR (sensor and Organisation with its vast defence design products for aeronautics applications. power systems), Anti Drone System, and development capability has been Among the engineering products, QRSAM, Rustom-1, Mobile Launcher working towards Atmanirbhar Bharat the exhibits include Aircraft Mounted Vehicle, MARS, Akash, and Rudram and has taken up many policy initiatives Accessory Gear Box (AMAGB), AWAGB (NGARM) missile among others. to work closely with all stakeholders Bearing, MRSAM Launcher and Two- For India Pavilion, keeping in view of the ecosystem. More than thirty laboratories of DRDO connected to aeronautical development are exhibiting their products and technological achievements in this mega event. More than 300 products, technologies and innovations are being presented in indoor, outdoor, static and flying displays. The models and exhibits are shown in various technology categories and thrust is on digital display of data to highlight the product details. Keeping in view of all COVID-19 guidelines, multimedia- based presentations and product and technology brochures are being provided digitally for download based on QR code.

22 PRECISION METROLOGY FOR SEONICS LARGE AEROSTRUCTURES

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the theme of Rotary Wing Platforms, A seminar on ‘Energising the R&D With an endeavour to integrate over seventeen products applicable to Capabilities of Industry for ‘Atmanirbhar various stakeholders of defence systems helicopters are exhibited. The products Bharat’ is being organised by DRDO on development in the country, the DRDO include Low Frequency Dunking Sonar 4th February 2021. DRDO perspectives has planned an enriching experience (LFDS) on Advanced Light Helicopter on industry participation, proactively in of indigenous defence technologies (ALH), torpedoes that can be launched defence R&D and manufacturing will be and systems. As many as 30 first time from helicopters, Airborne Software discussed in the seminar. Speakers from models/full scale systems are on display. Defined Radio, Radar for Naval Utility, India and overseas will deliver talks on Various interactions are expected Light-weight Electro Optical Payload various aspects of industry expectations with the scientists to explain and (LEOP), Dual Colour Missile Approach from Government setups and DRDO. demonstrate the systems and exhibits. Warning System (DCMAWS), and On the valedictory day, DRDO will The exhibition of DRDOat Aero India Digital RWR. The other systems transfer more than ten technologies to 2021 is an excellent opportunity for applicable for rotary wing platforms various industry partners. This year Aero Indian aerospace community to foster include IFF Mk XII, Combat Search & India 2021 would be a hybrid show and the cause of indigenous development of Rescue (CSAR), Heli-Net, SANT Missile DRDO exhibits can also be seen virtually military systems and technologies with the and NASM-SR Dummy Model. while interacting with the exhibitors. spirit of self-reliance and national pride.

23 Defence Minister Rajnath Singh visiting the MIDHANI stall at Aero India. Dr.S.K.Jha, CMD ,MIDHANI also seen.

24 9108404780 25 HEICO offers innovative solutions to Aerospace Industry

EICO Corporation (NYSE: HEICO PMAs with savings nearing HEI, HEI.A) is a successful USD $1m! The pandemic changed this Htechnology-driven aerospace, operator’s strategic position, and HEICO industrial, defense and electronics is continuing to work with this airline to company with global businesses that find even more cost saving HEICO parts. airline does not already have one in place. have provided customers with innovative This airline’s policy update has HEICO’s success stems from the cost-saving solutions for over 64 years. helped them weather the current ability to create true leverage for HEICO Parts Group (HPG) is the pandemic downturn, and will increase loyal airline customers. While other world’s largest independent supplier of their viability well into the future by companies may hold PMA, HEICO is FAA-approved PMA parts for virtually ensuring lower-cost maintenance unique in its size, financial strength every engine platform and ATA chapter, at equal to or better reliability. and breadth of product offerings. holding over 11,000 FAA approvals, HEICO believes that the airlines in India Since 2002, HEICO’s customers and producing more than 500 new, have an opportunity to do the same by have saved over $2 billion by using highly engineered parts each year. embracing HEICO’s FAA-PMA offerings. HEICO parts and repairs. COVID-19 has had a large financial • HEICO is a strategic source HEICO projects to save impact on commercial aviation for high-reliability aircraft parts, airlines an additional $1.3 billion worldwide. Now more than ever, airlines at attractive prices which result in over the next 3-5 years. are aggressively seeking operational substantial cost saving for airlines cost-saving opportunities. HEICO • If a lease contract does not allow has focused directly on aftermarket the use of FAA PMA, an airline should savings for airline customers through contact the lessor and request their the development of FAA-approved allowance. In our experience, and PMA parts and DER repairs. especially with the current competitive A large Asian operator recently updated environment, many lessors will moderate their policy to embrace HEICO’s FAA- their positions if specifically asked. PMA parts. In less than one year, this • HEICO can assist in the effort to operator has approved over a dozen develop and implement a PMA policy if an

26 Russia presents 5th generation Su-57E fighter jet in Bangalore

presentation of Su-57E (the export modification), its unique features of the 5th generation fighter jet provide covertness of combat operation due to low signature level in the radar field, ensure continued supersonic cruise flight, and accomplish the whole range of air superiority and ground strike tasks that are assigned on tactical aviation. Su-57E is equipped with the advanced avionics suite, ussian 5th generation the heels of the handing footage of the flight of armament and self-defense fighter jet Su-57E over of the first Su-57 to the the first serial Su-57. systems. The intelligent Ris presented by Ministry of Defense of Russia, The corporation also support of the fighter and Rosoboronexport at the Aero which can be regarded as a reported, that the work high level of automation India 2021 international milestone in the program. on the preparation and are said to ensure effective aerospace exhibition in On 29th January Russia’s launching the serial piloting of the aircraft and Bangalore. The model is United Aircraft Corporation production was in progress. execution of the whole range being showcased right on (UAC) published video According to the official of combat tasks with one pilot.

SEONICS

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NABL Accredited Electro Mechanical Environmental Testing Assemblies Scan the QR code Please to visit the website visit us at Hall A7.3 Southern Electronics 16-A, Peenya Industrial Area, Phase-1, Bangalore - 560058 www.seonics.co.in | [email protected] | +91-80-39280346 27 PBS INDIA: SOLUTIONS FOR AEROSPACE the development and supply Authority of India and PBS of several systems for the new CS-M1V environmental generation of this aircraft, control system for the new designated for example as type of Mi-171A2 helicopter Czech aircraft as L-39NG, is another example of L-159 and others. This successful development. This includes the environmental system can heat and cool control system, some fuel simultaneously, not only in system instruments, the the cockpit, but also in the PBS is a renowned producer EMG-200 starter generator, cargo space of the helicopter. of the most advanced APU’s and other devices. for helicopters and aircraft Cryogenics and Turbine engines investment casting BS INDIA is and modifications of existing PBS corporation is the PBS investment casting Indian designer and products, but the company world’s well-known turbojet foundry with more than 50 Pmanufacturer of also develops other devices engine supplier. The very high years' experience focuses aircraft engines, auxiliary for new types of helicopters as quality and reliability of PBS mainly on blades and power units (APU), well as jet aircraft and UAVs. jet engines are reflected in the segments of stationary environmental control systems fact they have been installed in gas turbines, turbocharger (ECS), specific custom-made 20 years of cooperation over 1,300 aircraft worldwide. wheels for automotive, aircraft solutions, cryogenics with Mil With certification to the impellers and guide wheels and investment casting PBS has implemented European Aviation Safety for aircraft engines, spinner products. PBS INDIA is a thousands of APUs in total. Agency (EASA) standards, discs for the glass industry part of PBS GROUP, a Czech Last year, the company their quality makes them and femoral components engineering manufacturer that celebrated the 20th stand out from competing for the healthcare sector. operates globally in aerospace, anniversary of cooperation engines in their category. PBS is also a reliable supplier precision casting, precision with the manufacturers of Due to their reliability and of compressors, pumps and engineering, cryogenics and Mil helicopters for which it weight-to-thrust ratio are helium expansion turbines energy. With more than developed the Safir 5K/G suitable for use in the military for the cryogenic industry 200 years of history belongs MI APU. This APU has been industry and any UAV and and very low temperatures to the oldest engineering designed for Russian Mi-8, UCAS projects. The worldwide from 4 to 150 K. brands in the world. Mi-17 and Mi-171 helicopters, recognized turbojet engine Learn more about PBS INDIA The ability to design, which are among the most PBS TJ100 belongs to the 4th products and solutions on construct, manufacture successful helicopters in the generation of this type of www.pbsindia.com and come and test the entire product world in terms of both the engine and PBS INDIA supplies to visit us in our Bengaluru is a significant competitive number of units sold and the the complete range of these office (No. 303, 'Pushpak, MES advantage, as is the ability number of countries in which engines throughout India. Ring Road, Jalahalli Village). to adapt products to specific they fly. You can find the Mi- We’ll be pleased to meet you customer requirements. 17 in more than 60 countries, Development and at our stand at Aero India Complete in-house including the Indian Air Force. innovations 2021 exhibition to discuss production is a guarantee PBS continuously invests in our products and services for of the highest quality and Products for helicopters development and has high- aerospace. reliability of its products. and jet aircraft quality technical support and PBS has been developing PBS APUs are especially development and testing and supplying small turbine suitable for civil and military capacities available. The latest drive units for the aerospace helicopters, training and light addition to the PBS turbojet industry for half a century. The combat planes, and business engine family is TJ100P - an company celebrated the 20th jet planes. Applications in oil-free version of the famous anniversary of cooperation ground military forces or PBS TJ100 engine. The with the manufacturers of marine applications are also company continually extends Mil helicopters. PBS mainly feasible. They are incorporated the time limits of overhauls supplies the Safir 5K/G MI into various configurations for the Safir 5K/G MI, thus auxiliary power unit (APU), not only in several types increasing its competitiveness. The latest addition to PBS turbojet which triggers the main of helicopters, but also in The Mil Mi-171A2 has engines family is PBS TJ100P. Oil-free engines of a significant training and combat planes. attained certification in India version of our proven TJ100 brings many number of Mi-17 helicopters. Currently, PBS is following up of the type for civilian use new interesting features and can be fit PBS continually works on on previous cooperation with issued by the Civil Aviation into any modern UAV or UCAV system.

28 29 Strong India- defence bond: IAI playing key role

Several systems produced by Israel Aerospace Industries (IAI) have been in use in India for several years. Recently, IAI has entered into more strategic collaborations with Indian firms, both in the public and private sectors. These programmes have contributed significantly to the strengthening of the defence cooperation between India and Israel. Yaacov Berkovitz, Senior Vice President, Marketing, India operations, IAI explains the scenario and speaks on the firm’s participation at Aero India.

Yaacov Berkovitz Senior Vice President IAI

Defence and security cooperation during the last week of December. is possibly the most crucial strategic Could you elaborate on the project? meeting ground for both India MRSAM is an advanced, ground- and Israel. How does IAI support breaking air and missile-defence system, measures to strengthen the defence jointly developed by IAI and DRDO bond between the two nations for the Indian Armed Forces. During and what are the contributions? development, IAI collaborated with IAI has always been one of the Israeli and Indian industries, including main pillars in supplying strategic Rafael, Tata, BEL, L&T, BDL and many and advanced equipment to India, private vendors. The system provides providing cutting-edge technology the ultimate protection against a for land, maritime, aerospace and variety of aerial platforms. Used by homeland security. IAI’s systems such the Indian Air Force, Indian Army, as the unmanned aerial systems (UAS), , and the Israeli Defence radars, special-mission aircraft, and Force, the system incorporates an air defence systems have been in use advanced phased array radar (MF-STAR in India for many years, attracting or digital MMR), a command-and- high levels of customer satisfaction. control centre, mobile launchers and In the recent decade, IAI has interceptors and an advanced RF seeker. entered into several more strategic The IAI and the DRDO have recently collaborations with Indian firms, both in concluded successful tests of the system the public and private sectors, in order at a test range in India. The flight to integrate strategic state-of-the-art test demonstrated several extreme systems for India’s Ministry of Defence reference scenarios, validating the in various fields, and in accordance system’s capabilities. As part of the with the Make in India policy. test, the MRSAM interceptor was In 2021, IAI is expected to maintain the launched from a land-based mobile same policy and expand our partnership launcher and successfully hit its with Indian Defence companies. threats. The scenario began with the system’s digital MMR radar zeroing IAI successfully tested MRSAM air and in on the threat and then launching missile-defence system tailored for India the MRSAM interceptor toward its in association with Defence Research operational trajectory. The interceptor and Development Organisation (DRDO) acquired the target and successfully

30 is a tactical, loitering munitions system based on a light, multi-rotor platform that delivers excellent capabilities against enemy systems in complex environments and with small footprints. This lightweight and compact LM can be assembled in seconds and operated by a single soldier. The LM is capable of lethal precision strikes on stationary and mobile targets with abort/safe intercepted it. All the system’s elements based launchers and can be controlled capability and is recoverable. ROTEM met their test goals successfully. via a two-way data link for full man- is an extremely versatile platform. It Conducting the test under COVID-19 in-the-loop operation. HAROP is used can perform squad-level ISR and attack limitations was yet another testimony to to strike high-value targets and boasts missions with minimal planning and the strong partnership between IAI and full mission capabilities, from acquiring operational focus from the operator. India. We are continually working with targets to striking them to conducting The system includes a tactical kit of two our Indian partners to bring the best battle damage assessment. Combining LM’s with all peripherals packed in one operational outcome for the needs and the characteristics of a missile and a UAV, backpack and allows operational units to requirements of the Indian Army, Navy HAROP enables the effective execution of use it organically as part of their standard and Air Force. The MRSAM programme missions without relying on any additional gear. The system’s exceptional capability is progressing according to plan. external system for targeting and mission to hover allows the VTOL platform to intelligence. HAROP is a full combat- acquire targets and engage them within IAI has won avionics upgrade tenders proven system and has demonstrated seconds, which makes the ROTEM a for three separate aircraft types its capability around the world. game-changer for its operators. ROTEM operated by the Republic of Korea Harpy: HARPY is an all-weather, day/ is also a full combat-proven system and Air Force (ROKAF). How do you look night, “fire and forget” autonomous has recently won a major global tender. at South, South-East and East Asian weapon, launched from a ground vehicle regions as a market for IAI? What away from the battle zone. Programmed What are the highlights of IAI’s are the existing operations here? before launch to fly autonomously to participation in Aero India 2021? IAI is Israel’s home of aviation and a pre-defined “Loitering Area”, the How do you look at the expo to forge specializes in both civilian and military system then searches for targets with a partnership with Indian companies? aviation. Naturally, the company is radiation footprint. The HARPY loitering At Aero India 2021, IAI will present looking at different opportunities munition (LM) detects, strikes and some of the latest and most advanced around the world, including the relevant destroys enemy radar emitters, hitting defence solutions, featuring the latest market in South Asia and India. them with high precision ordnance. technologies in military aviation, air HARPY effectively suppresses hostile defence and missiles systems, unmanned India is likely to sign a deal with IAI for SAM and radar sites for long durations, systems, special mission aircraft, radars additional Harop (P-IV) loitering weapon loitering above enemy territory for hours. and cyber technology. Among the systems in the first quarter of 2021. What Mini Harpy -The Mini Harpy is a systems to be displayed are Heron TP, are the highlights of Harop? What are unique tactical system designed for the largest platform of IAI’s family of IAI’s other products and technologies field or marine units. It can be launched advanced unmanned aerial systems used by the Indian armed forces? from land, naval, and helicopter- (UAS); Maritime Heron and VTOL UAVs With more than 35 years’ experience borne platforms, providing complete family by BlueBird. In addition, we will in developing combat-proven loitering independence in intelligence collection exhibit satellites; radars - both strategic munitions systems, IAI offers a wide for an updated situational picture and tactical; loitering munitions systems; range of these systems. Our solutions are and for low-cost acquisition and EO surveillance systems; advanced avionic uniquely capable of searching, identifying annihilation of targets. Based on unique upgrades and many more systems. and neutralizing targets effectively IAI developments and technology, the and with precision. Employing various Mini Harpy combines the capabilities Could you shed some light on IAI’s guidance systems and capabilities, of IAI’s two flagship loitering missiles, operations in commercial sector in India, IAI’s loitering systems provide solutions the Harop and the Harpy, offering especially aviation and UAV industries? for a wide array of battle scenarios. the detection of radiation-emitting IAI specializes in upgrades of jets systems as well as having electro-optical and helicopters in both Western and In this category IAI offers capabilities. The system was introduced Eastern configurations. IAI has proven the following systems: only few months ago and since then, experience in upgrading the avionics of HAROP: The HAROP is a remotely IAI has seen interest in the system grow jets and helicopters and is a leader in operated stand-in loitering attack among existing customers as well as converting passenger jets to cargo. We weapons system designed to locate and new ones. The Mini Harpy is an ideal are also leaders in MRO. IAI is constantly precisely strike targets. The HAROP weapon for armies looking for a cutting- looking at different opportunities in the loitering munition (LM) is an electro- edge tactical solution in the age of civilian aviation markets in Asia, as it optically guided attack platform. HAROP symmetrical or asymmetrical warfare. does in other markets around the world. LMs are launched from ground- or sea- Rotem- The ROTEM Aerial System (AS)

31 HAL focused on increasing the pace of LCA production

M.S. Velpari, Director (Operations), HAL, recounts how magnificently HAL, India’s flag bearer in Aerospace Industry, has evolved into a leading global player in Manufacture of Aircraft, Helicopter, Engines, Accessories and Avionics Systems. He expounds the significant elements of HAL’s futuristic vision for Excellence in Aerospace and Defence - to “Conceive, Indigenise, Collaborate” in this interview with AEROMAG. Excerpts from the interview:

M.S. Velpari Director (Operations) HAL

The history and growth of Hindustan Launch vehicles and Satellites 2020. It is the first indigenous aircraft Aeronautics Limited (HAL) is synonymous • Aircraft Mid-life upgradation which successfully took-off from ship with the growth of aeronautical • Missiles and Defence Systems and landed on a ship. Through this industry in India for around eight Integration on existing platforms major achievement, India joins the decades. Could you share with us • D&D and Manufacture of UAVs elite club of five nations who have some of the major achievements of I would like to mention a few developed a Naval fighter aircraft. These the company in the recent years? major achievements of the will be major technological inputs in HAL plays significant role in domestic company in the recent years: the development and manufacture of Aerospace industry in terms of service • HAL became listed company the twin engine deck-based fighter. provided to Indian Armed Forces for on BSE and NSE. • The first aircraft from LCA Mk1 over 80 years and development of Indian • FOC upgrade of Mirage 2000 FOC block, ferried-out on May 23, aerospace manufacturing eco-system. and acceptance by Air HQ 2020, marking a stupendous feat Yes, it’s a great achievement, to be the • Successful integration of for both HAL and the Nation. flag bearer of Aerospace industry and Astra Missile on Su-30 MKI propelling the ‘Make in India’ dream of • Successfully flown the LUH The LCA project is going through a the country. We are the only company from Greenfield Helicopter critical phase and HAL has to ramp up in the country capable to undertake Manufacturing facility, Tumakuru the pace of production to cater to needs end to end product development and also met the timeline given by of Indian Air Force. Could you share from concept to delivery, and also the Prime Minister of India during the latest updates of the project? providing life cycle support for the foundation stone laying ceremony I would say the critical phase for the fleets of Indian Defence Services well at Tumakuru on January 3, 2016. LCA production is already over and now over 40 years for HAL manufactured • The HTT-40 basic trainer aircraft has HAL is concentrating on integrator role as as well as bought out platforms.Today, successfully demonstrated 6-turn spin we have developed strong vendor base HAL capability spectrum includes: capability. With the spin capability proven, of 500+ production partners towards • Manufacture of Aircraft, Helicopter, HTT 40 has demonstrated compliance supplying from detail component to major Engines, Accessories and Avionics Systems to all the PSQR requirements and is structure module like wing, front fuselage • D&D of Platforms, Aero-engines moving towards its final certification. etc. LCA Tejas is the first aircraft wherein and Accessories and Avionics systems • The LCA Naval Prototype (NP1) HAL has gone ahead for such level of • Maintenance, Repair and designed jointly by HAL and ADA outsourcing. The same model will be Overhaul (MRO) of platforms, successfully performed ski jump take- further amplified during execution of 83 aero-engines and systems off and arrested hook landing from order wherein HAL is targeting to enhance • Manufacture of Structures for ship INS Vikramaditya on January 11, the production rate 16 aircraft in a year.

32 Hindustan Aeronautics Limited

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33 Apart from extensive outsourcing, HAL an important step towards self-reliance composites parts for ALH and LCH. has created the civil facilities to house which is in compliance of the Make-II Helicopter MRO division caters to the additional production line of LCA framework promulgated by Ministry of maintenance and overhaul of ALH, to achieve the desired production rate. Defence and envisages the assured order while Barrackpore division is supporting The additional facility would be spread quantity after successful development of maintenance and repair requirement of across 35 acres and have a built up area items through private vendors. HAL has vintage fleet (support is continuing for of 34,893 square metre (sqmt). The started issuing EOIs for indigenisation last six decades) of Cheetah Chetak. phase -1 of the facility is ready and is of items identified against Make-II Currently Helicopter division is executing spread across 24,077 sqmt and would in a phased manner. HAL has hosted 72 ALH contract comprising of 40 ALH be functional from February 2021. details of items for indigenisation in its (22 Mk-III and 18 Mk-IV) for Army and Specialised facilities for Heat Treatment, website with the contact details of nodal 16 MK-III ALH each for - Indian Navy special processes and hangars for officers responsible for indigenisation. (IN) and Indian Coast Guard (ICG). structural assembly of aircraft are To further boost Atmanirbhar Bharat, For the 40 ALH for Army, 22 Mk- being created in this new Complex details of imported items being populated III ALH and 7 Mk-IV are already of LCA Tejas. Production tooling and on continuous basis by HAL in the Srijan produced. Remaining 11 MK-IV productivity improvement initiatives have Defence Portal as per the recent initiative ALH will be completed by 2022. We also been undertaken by adopting latest by the DPIT, MoD to facilitate import are ahead of contractual schedule simulation software packages under substitution through Indian Vendors. in producing these helicopters. capacity augmentation. I hope with these HAL also keeps organisng/participating 16 ALH contract of IN and ICG are measures HAL would be able to give the in various seminars, exhibitions and Mk-III version of ALH but configured desired production rate for LCA Tejas. vendor development programmes with 19 new systems making it a very regularly to promote indigenisation. To potent machine for missions important You have championed the task of help Indian vendors in carrying out the for Indian Navy and Coast Guard. The Indigenisation of various parts used in testing required during the course of 19 new systems like Electro Optic Pod, the HAL products. How strong are the Indigenisation, HAL has hosted details Traffic Collision Avoidance System indigenisation activities of HAL in various of test facilities available at HAL for (TCAS), Surveillance Radar, etc. departments? How does the company their probable utilization. In addition, enhance capability of Mk-III helicopters support Atmanirbhar Bharat vision? implementation of Public Procurement for surveillance, SAR and interdiction Indigenisation activities are being missions for coastal security. carried out on a continuous basis across First green helicopter was used HAL with an aim to ensure self-reliance for integration of 19 new systems through reduced dependency on involving sea trials at Kochi, Chennai foreign OEMs. In fact, Indigenisation and Goa. RCMA has issued operational is one of the key thrust areas of HAL. clearance for ALH MK III of IN and ICG Over 95,000 parts used in various HAL (Preference to Make in India), Order on January 20, 2021 and January 23, products have been indigenised since 2017 of MoD at HAL will go a long 2021 respectively. Three ALH MK III 1994-95, the highest ever by any of the way in further import reduction. HAL helicopters are ready for acceptance of IN Defence PSUs in India. HAL has formed is also supporting by way of investing and two for ICG. Four more helicopters dedicated indigenisation department in HAL units under the Defence are scheduled for delivery to IN and across various HAL Production units Industrial Corridor. All these steps will five to ICG by March 2021. Remaining to carry out indigenisation activity. support Atmanirbhar Bharat vision and helicopters for 16 ALH contract of IN Indigenisation Department at Corporate would definitely help expanding the and ICG will be delivered by 2021-22. Level coordinates and monitors the aerospace and defense eco-system in HAL has also started production of indigenisation activities companywide the country.Further, HAL’s Aero India limited series production (LSP) of LCH and formulates the policies and 2021 theme “Conceive, Indigenise and pending receipt of contract. Three LCH procedures in this regard. Therefore, Collaborate” is inspired by the efforts are planned to be offered to customers indigenisation activities across various towards Atmanirbhar Bharat Abhiyan. for early exploitation based on Letter of Divisions of HAL are quite strong. Intent. The contract of 15 LSP LCH is in HAL in the last three years had Could you talk about the latest final stage and expected to be signed indigenised on an average 1,700 operations of the Helicopter division soon. Delivery of 15 LSP LCH is will be nos. of items and will enhance of HAL? How strong are the completed by 2022-23. Further order under the new policies announced production lines of the company? for more than 145 LCH is anticipated. by Government of India. Helicopter Complex of HAL has HAL is also gearing for productionisation Regarding Atmanirbhar Bharat vision state of art manufacturing and of LUH helicopters. Initial operational of Government of India, HAL is in the overhaul setup comprising of four clearance (IoC) for Air Force LUH has forefront of this initiative. To support divisions and well supported by private been received and IoC for the Army Atmanirbhar Bharat, HAL has identified players in the ecosystem. Helicopter version is expected soon. It is expected more than 2,500 items for indigenisation division is the production division that initial order for 12 LSP LUH shall be during the next five years. These items engaged in production of ALH, LCH, awarded followed by 175 for the series include over 1,000 items specifically Cheetah, Chetak and Cheetal. production of LUH. HAL has planned identified for indigenisation under Aerospace composites division supports to roll out first LSP LUH in year 2022 Make-II. HAL’s Make-II procedure is production of helicopters by supplying from the New Helicopter Factory at

34 35 Tumakuru. The new Helicopter factory thoughts and act proactively to realize development and deliveries apart for is being established in a land area of this dream through collaboration existing like ones LCA MK1A, LCH, LUH, 615 acres with Industry 4.0 norms and among industries (including MSMEs and HTT-40, IJT (spin trails under progress), will cater to production requirements of Startups), Research centres and academia. LCA MK-II, AMCA, TEDBF and IMRH. all future helicopters including LUH. Aligning with this greater initiative, Many of these projects are in HAL has also taken up design and HAL has put in place Vision-2030 final design phase/entering into development of Indian Multirole along with strategies and priorities of production/ production stageare Helicopter (IMRH) which is a 12-ton implementation during next 10 years. being given utmost importance. class helicopter, planned for both military I would like to emphasize on a few and civil roles. The military version important areas of focus in this regard. Innovation and Technology of IMRH could be used for roles such development as Air Transport operations, Combat Achieving double digit growth: As a mentioned earlier, Innovation logistic support in high altitude and in HAL is consistently growing in range and Technology development are most tactical battle area, Carriage of under- of around 6-7% and target is to achieve important drivers of achieving self- slung loads, Casualty evacuation etc. double digit in next 6-7 years. This will reliance under Atmanirbhar Mission of The IMRH will replace Mi-17 fleet be quite challenging considering the Government of India. As country and of services. Civil helicopter would fact that orders in defence segment company, this is game changer and make be suitable for roles like offshore always follow sinusoidal curve and greater impact as compared to transfer operations, disaster management, significant value of sales of HAL is of technologies from foreign OEMs. VIP transport, coastal security etc. from Indian defence segment. We The war scenario is going to With lot of pride, I would like to state have contemplated certain actions in change in future and greater that all Helicopters requirements of this regard to counter this challenge. emphasis will be on unmanned our Armed forces can be met by HAL, systems and artificial intelligence. since all capabilities for Helicopter First Maharatna DPSU: HALs R&D efforts will be in this development and manufacturing are HAL has vision to become first Defence direction to develop Combat Air Teaming with HAL and eco-system within the Maharatna PSU, before 2030. system and its elements through in- Country. HAL can be a one stop solution house development and through for Helicopters of all categories. partnership with other organisations. HAL is also going to take the lead With about 35 years of experience in the role in development and production areas of manufacturing, assembly, design, of high thrust engine for India’s indigenisation and other management Expand Product portfolio future fighter projects like AMCA functions, in both fixed and rotary wing and Diversification: (in collaboration with DRDO). platforms, how do you assess the progress To support our growth plan, HAL We have many in-house R&D projects of HAL’s operations? What are you intent to expand Products and Service like Indian Multi-Role Helicopter visions and priorities for the company? offerings to domestic and international (IMRH), Civil Certification of Light Utility Let me recall the famous words of customers. We are equally focusing on Helicopters, UAVs etc in pipeline. former Indian President Dr. APJ Abdul other market segments mainly commercial I am proud to highlight that with Kalam: “Dream, Dream, Dream, and export markets apart from Indian development of IMRH, India will be one of Dreams transform into thoughts defence. Certain areas of realignment hardly 5-6 countries in the world, which and thoughts result in action” and diversification in Aerospace and has achieved milestone of design and I have dreamt about vision of achieving allied Business are being worked out. development of all class of Helicopters. self-reliance in Defense through HAL The Covid-19 epidemic has caused We are working closely with IITs, very early in my professional carrier. A disruption in Industrial market forecasts Startups apart from DRDO labs in terms phenomenal number of 1,850 types throughout the world and even to of technology development in various of Castings, Forgings Rolled Rings and achieve pre-Covid level estimates, it fronts including artificial intelligence. Rubber Products were indigenised under takes at least a year from now. Future my guidance in spite of challenges is always dynamic and HAL strategies Customers and Shareholders Delight: in terms of technology and industry will be agile enough to handle such Most importantly whatever we ecosystem in those olden days. Many unprecedented challenges. innovate, produce and supply shall technologies which are being discussed Apart from others, there are keep our customers happy in terms of today were implemented quietly key opportunities for growth and performance (operational superiority), early by me and my team in HAL. diversification in the long run mainly cost and timelines of products/services. My vision is to make India self-reliant in in UAV segment, Civil Aircraft MRO We are implementing many initiatives defence. Self-reliance could be possible services and consultancy services. in this regard to improve operational only through innovation, technology These will be also focus areas. efficiencies, cost reduction, futuristic development (in key areas like Power We have lined up quite a substantial technology development which makes our Plant and Artificial Intelligence), workload towards design and products differentiated with competitors, industrial collaboration and supportive development projects and production project management, talent management, Government Policies. HAL would continue orders to this great organisation. We continuous training and mentoring of to play prime role in this direction. are back with full flow now, as you see our valued human resources, digitization, We all should transform this into from the platform lined up for design, deployment of Industry 4 and many more.

36 BEML Puts Thrust on Indigenization and Exports “Atmanirbharta is in BEML’s DNA and indigenization has been the core of our strategy over the years. We are seeking manufacturing & technology partnerships from reputed OEMs looking to establish or expand their supply chains/manufacturing base in India. Positive responses have been received and are under compilation. We aim to indigenize various goods and service business that are being imported as we want to go towards zero import status,” said MV Rajasekhar, Director (Mining & Construction), who assumed additional charge as Chairman & Managing Director, BEML. In an interview with Aeromag, he talks about the company’s latest business operations and expansion plans. MV Rajasekhar Director (Mining & Construction), & additional charge as CMD, BEML

Over the last five and a half decades, ISRO for their upcoming launch mission to carry passenger bicycles in the coaches. BEML has been supplying quality including “Mission Gaganyan”. Required The cars are made up of stainless-steel products and services to sectors such as facilities including an assembly hangar body with a capacity of carrying 2280 Mining & Construction, Rail & Metro, have been set up at Bangalore Complex. passengers in 6 cars Metro train-set. Defence& Aerospace.How successful • BEML received orders for supply of BEML bagged a total order of 576 cars has been the company in achieving its more than 800 BEML HMV vehicles for MMRDA’s MRS1 project, the largest missions and goals? What are the major and 1512 Mine Ploughs for Tank T-90 order ever, amidst stiff competition in accomplishments in the recent times? • Overhauling of two Armoured the presence of international players and BEML has been able to achieve our Recovery Vehicle (ARV) has been the supply is scheduled progressively up short-term goals. However, some of the taken up at KGF Division which is to January 2024. On 29 January 2021, long-term plans are yet to be achieved yet again first of its kind in BEML. Chief Minister of Maharashtra unveiled and we are on the trajectory for achieving •So far, more than 8200 High Mobility the First Train on Metro Lines for 7 & 2A the same. During recent times, numerous Vehicles, 350 Armoured Recovery designed and supplied by BEML Limited. accomplishments were achieved by Vehicles, 3200 Trailers / Wagons, 6 sets the company. Some of them are: (330 nos.) of Pontoon Bridge Systems, 7 What are the capabilities of • Designed, Developed and supplied sets of Sarvatra Bridge systems, 18000 the newly-launched Aerospace India’s biggest Excavator and Dump Trucks Rail Coaches and 700 EMUs, 1650 Metro Assembly Hangar, situated within to Coal India and Bulldozer to Nalco. cars, 32000 Mining & construction BEML’s Bangalore Complex, and the • BEML received prestigious orders from equipment and 27000 engines. new Industrial Design Centre? VSSC, ISRO for manufacture of 8 types of New Aerospace Assembly hangar Light alloy structures for GSLV. This is first Defence Minister Rajnath Singh, has been set up at Bangalore Complex of its kind for BEML to venture into space unveiled ‘Driverless Metro Car’ to take up the manufacture of the domain to manufacture critical launch manufactured by BEML for Mumbai Light Alloy Structures for GSLV Mk III vehicle structures thereby supporting Metropolitan Region Development structures. Required infrastructures Authority (MMRDA) recently. Could have been established to meet the you talk more about the project? How stringent quality requirements of ISRO. strong are the business operations of The Industrial Design Centre focuses on BEML in rail and metro sectors? implementing Industrial Design & Human Indigenously designed and developed Factors in all Products. It undertakes state-of-the-art Driverless Metro trains are global benchmarking for Industrial being manufactured at BEML’s Bangalore Design and Ergonomics and integration Complex. The cars will operate on 25 kV with R&D and manufacturing. It is a AC traction power and equipped with hub for exchange of creative ideas and CCTV surveillance and with the provision concepts to provide the ‘Design-edge’

37 for better Market & User acceptance. of cabins for HMVs. Further, we have What are the highlights of BEML’s also planned for local manufacture participation at the Aero India 2021? How What is the size of BEML’s order book? of defence spares through JVs. do you look at the expo as an opportunity At present we are having and orderbook BEML has taken up a project for Design, to bridge new business relationships? position of over Rs. 12200 crore which Development and Supply of 1500HP With theme of ‘Atmanirbharata’; BEML’s will be executed by 2023-24. Over the engine to CVRDE with end user being display at Aero India 2021 includes niche last few years BEML’s order book has Indian Army. The engine will be supplied products such as Transporter Landing been very good. With respect to Defence to use on FMBT and is dsigned to work System (TLS) and Variants of Unmanned vertical, it has seen a rising trend in in extreme environmental conditions. aerial vehicles (UAV). In the indoor performance over the last five years. Stall, BEML is also displaying various BEML has around Rs.4660 Crores order The products of BEML are exported to equipment and critical components in book as on date and around Rs.850 more than 67 countries. Could you shed the aero-space sector. We aim to explore Crores orders is in pipeline. With this somelight onto the export operations? opportunities under offsets, Joint Venture order book position, BEML is poised Which are the main customers and in the areas of mutual interest. We to grow reasonably well in Defence what are the main export products? hope to facilitate interactions with top business in the forth coming years. BEML is exploring opportunities for government officials, global OEMS and exporting defence products to friendly Indian Business entities. Meetings have How does the company support neighboring countries like Bangladesh, been planned with global OEMs such Atmanirbhar Bharat initiative? Thailand etc. Apart from this, BEML has as Lockheed Martin, – USA and Atmanirbharta is in our DNA. Over exported more than 1100 equipments to Rosoboronexport– Russian Federation the years indigenization has been the various countries across the globe. Our core of our strategy. We are seeking main customers are Syria, Tunisia, Saudi What are the expansion plans for manufacturing & technology partnerships Arabia, Abu Dhabi, Nepal and the main BEML’s business operations? from reputed OEMs looking to export products are HMV 8x8, HMV BEML is looking for growth in establish or expand their supply chains/ 6x6, Sarvatra Bridge System, Recovery aerospace sector and have recently, manufacturing base in India. Positive Vehicles, Dozers, Excavators etc. established manufacturing facilities responses have been received and are We have mainly exported Mining & at out Bangalore Complex. We have under compilation. We aim to indigenize Construction products globally. For planned to manufacture and supply various goods and service business improving the geo-strategic reach and Aerospace components and aggregates that are being imported as we want increasing exports, we are working on for National progammes and for other to go towards zero import status. various business opportunities in Defence, DPSUs. Recently, we have engaged BEML is associating with IIT, Kanpur Mining & Construction and Rail & Management consultant firm M/s. to establish a potential Industry – Metro segments in SAARC and . McKinsey & Company Inc, Gurugram Research Institute relationship for joint We are in continuous discussion with for devising Business cum Growth Plan, development of 25 kg class Tactical Indian Embassies / Defence Attaches after obtaining Board & MoD approval. UAV for surveillance application. w.r.t. business promotion / Engaging BEML plans to associate with global Furthermore, BEML is entering into Local Representative and have already leaders for manufacturing airborne an MOU with NAL to associate in appointed representatives in Bangladesh, structures, aircraft systems that would the areas of Advanced Composites & Tunisia, Cameroon, and Thailand. Also, enable BEML reaching the level of a Autoclaves, Mini UAV, Design & Analysis we are conducting various Webinars Lead Integrator in the area of missile of Aircraft Structures & Systems. and e-meetings through Indian Mission systems. In addition to this, BEML abroad - Kenya, Senegal, Zambia, Sri is also signing MoU’s and NDA with What are the activities by BEML to Lanka, Saudi Arabia, Abu Dhabi and strategic OEMs for introducing new promote the defence indigenization? Oman - to promote BEML Products. products such as autonomous ground We have already achieved indigenization KENYA region has been allocated to us vehicles, twin tracked carriers, light levels of 84% in High Mobility Vehicles by MoD and we have already registered armoured dozers, aggregates for T-90 and entered into ToT with M/s. Tatra BEML branch office at Kenya. tank etc under Make in India initiative. Trucks for indigenous manufacture

38 Towards Self Reliance in Advanced Defence Technologies

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