Machining Centres of High Productivity Moving Column SALUTATION LOCATION

Sunrise at IBARMIA Basque

The beginning of a new day full positive philosophy and the Basque: Millenary place in the Beautiful landscapes and award of opportunities. same reference: The clients and When the dreams are north of Spain, on the border winning gastronomy attracting A traditional basque song says: their satisfaction. defined, they’re easier to with France with a language, a selected tourism, a visitor that “The birds are singing to a new Clients that keep giving us their culture and identity of its own. never leaves disappointed. day, if you are not going to do trust and clients whose trust we achieve anything good with it, you better try to deserve for their first time. A place with a huge tradition For here, from Azkoitia, at the stay in bed”. It is them who justify our and concentration of industries heart of the Urola Valley, we The people the sales, existence and give sense to of Iron and Steel, Naval, Railway, promote our proposals to the engineering, manufacturing, our passion to build excellent , Automotive, world, global coverage with a assembling and service machines. Aerospace, structured in clusters local root. departments work with that and comparable to the most advanced regions in Europe and the world. BIARRITZ SAN SEBASTIÁN BILBAO DONOSTIA BILBO Fortunately, the sun rises AP-8 for everybody AZKOITIA

VITORIA GASTEIZ

Generate and share your results with the world Eman (e)ta zabal (e)zazu munduan frutua! MOVING COLUMN MOVING your machine-tool point IBARMIA

BASQUE RAILWAY INDUSTRY OF BASQUE PROPELLERS FOR BASQUE INTEGRAL OFFER TO THE INTERNATIONAL PRESTIGE. WORLDWIDE AEROSPACE. WINDPOWER GENERATION.

Courtesy of CAF Courtesy of ITP Courtesy of TS Fundiciones 2 3 ENVIRONMENT ENVIRONMENT

Strategic Know what, location know how

Highly qualified hard working Mild climate, sheltered from At IBARMIA we maintain a focused exclusively in new men and women, responsible and natural disasters. An ideal environment for strong activity in R&D taking developments and supported If know how is important, committed. Politicians sensible with the the machine tool industry part in European and national externally by Tecnalia Research so is know what Extensive experience in Sector and Industry. projects. This activity is being & Innovation. intercompany cooperation. supervised by, since 2007, the All of the above make the Innovation Director and the Internationally recognised Basque Country an ideal Engineering Department, IND, technological environment. environment for the machine tool industry.

Tecnalia Education Cooperation Tecnalia Research and Innovation is one of the main Specific education for the IBARMIA works closely with The basque country gathers Manufacters’ Association of private centres of applied sector at the IMH –Machine these two entities and offers around 75% of the Spanish Spain are in Donostia/San research at European level, with Tool Institute- and the Machine working experience stages, machine tool manufacturing. Sebastian. IBARMIA is an active a staff of 1.500 people and 22 Tool Section of Mechanical dual education and final project member of this association, That tradition and “know how” offices around the world. Engineering Department at support for university and is passed from generation to Koldo Arandia, General Manager Result of the union of 8 the University of the Basque professional students. generation. at IBARMIA has recently been Country. the President of this association technological centres, among This is why the headquarters of for 5 and a half years. them FATRONIK which IBARMIA the Machine Tool, Accessories, took part founding in 1986, Component Parts and Tools Tecnalia is a prestigious leader IMH UPV/EHU at international level, generating AFM Machine Tool Institute University of a great impact on the local the Basque Machine Tool, Accessories, Component industry, a real engine for people Country Parts and Tools Manufacturers’ Associa- tion of Spain and various organizations. As a result of this activity and collaboration, IBARMIA is able to propose advanced machines adapted to the needs and requirements of the customers.

New process trials at Tecnalia laboratories.

Excellent facilities at the IMH in Elgoibar (Gipuzkoa). Headquarters of the AFM at the technological park of San Sebastian (Gipuzkoa). MOVING COLUMN MOVING your machine-tool point IBARMIA

Engineering students at the UPV training on an IBARMIA machine. The strength of a sector represented by its people. 5 axes machine for FSW (friction stir ) manufactured by IBARMIA for Tecnalia laboratories.

4 Koldo Arandia, General Manager at IBARMIA, 2nd on the left, 1st row. 5 FACILITIES

The workshop

Workshop, colloquial way to Today, although a bit less, we The third family generation name the place where we work, keep using this term with affec- together with a highly qualified during decades, at IBARMIA. tion, but today the workshop human team, work hard to make Its origin being in a vision of is a modern factory of concep- the company grow and pass it on production activity, but also seen tion, sales, manufacturing, to the next generations. as something human, warm, assembling, service to the most perceived as a place where one advanced production equipment belongs. exported to 5 continents.

INTEGRATED QUALIFIED YOUNG MANUFACTURING TEAM 7500 m2 AGED MODERN PRODUCTION 60 FACILITIES 90% YEARS EXPORT

New building for offices (engineering and administration) and main assembly line. View of the main sales office in Azkoitia, other own offices in Germany and China. MOVING COLUMN MOVING

your machine-tool point IBARMIA

New Product Development, Production Engineering and Electronics take up 3 floors in A well trained young team is in charge of assembling and adjusting the machines.

6 the new building. 7

View of the main building, machine assembly line. It is not our goal Why do big* to manufacture the best machine companies in the world; our goal is to provide buy IBARMIA the best solution for our customer centres?

The value of a relationship

This is the page where We know 90% of our clients other manufacturers usually personally, and most of them mention precision, productivity, know our facilities and staff. technology, where they show This way we create a direct icons and functions of unlikely relationship of trust and why use for many of their potential not, in many cases, friendship. customers. Big companies, aware of the After 60 years of continuous importance of these relations, work in the machine tool often prefer to buy their industry, with the 3rd family machines from small and medium generation heading it, with manufacturers. thousands of machines all around the world, these features Small, medium and big are a given in our products. companies trust IBARMIA. IBARMIA trusts them all. We, besides precision, productivity and technology, want to tell you about commitment, relationship, and proximity. Industry sectors MOVING COLUMN MOVING trusting IBARMIA your machine-tool point IBARMIA

8 * Also medium and small companies 9 INDEX

Technical data index

12 18

MOVING ZV CLASSIC COLUMN Series

Concept, ergonomics, flexibility, 3 axes models with classic belt/ construction pulley transmission: great rigidity and high torque. 40 / 45 / 48 50 / 55 / 58

22 26

ZV EXTREME ZVH EXTREME Series Series

3 axes models with motor Machines for simultaneous 5 spindle: dynamics and high axes machining. revolutions. 45 / 48 40 / 45 / 48 55 / 58 50 / 55 / 58

30

ZVH MULTIPROCESS Series

5 axes models with vertical/ horizontal capacity. MOVING COLUMN MOVING

45 / 48 your machine-tool point IBARMIA 55 / 58 10 11 MOVING COLUMN

MOVING Ergonomics

By ergonomics we mean full, with inclined screen and An unrivalled proposal in COLUMN immediate, comfortable access keyboard, wide vision of the of the operator to the working working area, total separation terms of ergonomics and table for loading/unloading of working areas in pendulum operations or for control cycle…it is not a surprise that flexibility operations during the machining this is the favourite design for process. If we add a working area operators and qualified experts designed for easy swarf removal, of the sector. an easy top access via bridge crane even in the fully enclosed versions, moving control panel Manual tool change or tool status check can be done from a very comfortable position; the distance to Control Panel 758 the change point is optimal.

Ergonomic design of the control 8º panel. The inclination and height of the different areas of 26º the panel are designed for an 70º The machine bed and guarding allow optimum interaction with the a space under the table where the operator. 1220 operator can place his feet for an ergonomic access to the machine’s working area. Work Area 250

TOTAL ACCESS TO THE WORKING TABLE OPTIMIZED CRANE ACCESS AUTOMATIC DOORS* A wide opening of the front doors allows an exce- The design of the doors allows a wide opening of No physical effort from the operator to open llent access to the working table to load, unload the roof*, allowing a crane access to load/unload and close the doors. The system allows an and fix pieces. heavy and/or voluminous pieces. independent closing/opening of each working area in pendulum cycle. (*Optional in the ZV CLASSIC range). (* Optional).

Fully convinced

It has been more than a quarter concept have taken us to create of a century since IBARMIA the widest range of models, IBARMIA builds machining MOVING COLUMN MOVING presented in 1986 their first always faithful to the inspiring centres of fixed table and machining centre of fixed table principle. and moving column, ZVL-2000.

Besides high quality, capacity moving column since 1986 your machine-tool point IBARMIA Every day more and more and precision, our machining manufacturers highlight the centres of fixed table and advantages of this architecture; moving column offer superior ACCESS STEP MOVING CONTROL PANEL LIGHT CONTROL PANEL at IBARMIA we understood this ergonomics and flexibility. Retractable step for an easier access to Allows an easier interaction between machine The control panel is very light thanks to the materials from the very beginning and our the working area. and operator. used (polyester reinforced with fibreglass), making it very

12 specialization and bet on this easy to move. 13 MOVING COLUMN MOVING COLUMN

Flexibility

By flexibility we mean capacity The high configurability and to machine pieces in a wide the combination possibilities range of sizes: small, medium, offered by the fixed working and large and from various table provide an unlimited field industrial sectors such as of work, a differential value for general subcontracting, the customer and a return of mould making, machinery investment of maximum viability. making, energy sourcing, automotive and aerospace.

These are times to make more Combination of axes and Configurations for: with less. We put the machine Configurations for: processes: unprecedented ZV CLASSIC & ZV EXTREME and the advice ZVH EXTREME & ZVH MULTIPROCESS productivity and precision

Machining of large pieces along the whole Machining of medium size pieces along the Machining of extra long pieces thanks to side Machining of the sides and top face of a long Machining of a piece of complex surface. Machining of pieces fixed on plates or cubes extension of the working table. whole extension of the working table. windows on the guarding. piece. rotated by a horizontal rotary table and support.

Machining of pieces fixed on plates or cubes ro- Machining in pendulum cycle of batches of Machining in pendulum cycle with a rotary Machining in pendulum cycle with an integra- Machining in pendulum cycle with an integra- Machining in pendulum cycle with a rotary tated by a horizontal rotary table and support. small or medium size pieces, avoiding constant table in one area and pieces on the fixed ted rotary table. ted rotary table on each side. table in one side and pieces on the fixed tool changes. working table on the other side. working table on the other side. MOVING COLUMN MOVING your machine-tool point IBARMIA

Machining in pendulum cycle with a horizontal Machining in pendulum cycle with fixed table on Machining in pendulum cycle with two horizon- Machining in pendulum cycle with integrated Machining with a vertical/horizontal rotary rotary table on each side. one side and a 2 axis rotary table integrated in tal rotary tables on each side. rotary table on one side and horizontal rotary table placed over the fixed working table.

14 the machine bed on the other side. table on the other side. 15 CONSTRUCTION CONSTRUCTION

Construction Types of features transmission

Every customer, every piece, quality standard ensuring a every material, every process good performance in terms Precision is first achieved, Wide range of requires a specific performance of rigidity, dynamics, material and then measured transmission from the machine. removing capacity, precision and At IBARMIA we give the productivity. solutions optimal solution for every case but always following a 1 5 Linear axes are verified by laser 1 interferometers following norm VDI/DGQ3441 and circularity accuracy by ball-bar. Geometric check and volumetric calibration of the machine by laser interferometer on request, (Laser Tracer) following norms ISO 230- 2, -4 and -6. Maximum guarantee of accuracy.

6

Standard measuring device on X, Y, Z axes in our machining centres: BELT AND PULLEY DDS TRANSMISSION MOTOR SPINDLE glass scales.

Belt and pulley transmission for Direct Drive Spindle for high spindle Motor spindle transmission for very 7 medium spindle speed ranges. speed ranges. high spindle speed ranges. Maximum stability and rigidity ensured by the well proportioned distances between guides and the Other features monoblock design of the machine bed. Some models have 3 guides on the longitudinal axis when required. 5 6 8 8

2 3 4 Structural bodies of maximum 2 rigidity for an optimum Movement on X/Y/Z axis over performance throughout the linear guides with preloaded machine’s life cycle. rolling shoes with two rows of circulating rollers which provide everlasting, rapid and precise movements (maintenance free).

3 7 Machines with an X axis stroke longer than 4000mm are provided with ball screw supports to prevent bending and vibrations in rapid movements.

4

Rectified ball screws of high MOVING COLUMN MOVING precision with preloaded double nuts for axis movement, using your machine-tool point IBARMIA the rotating nut technique on the longitudinal axis. 16 17 ZV CLASSIC

ZV CLASSIC

The series of machining centres provided with generous bearings of fixed table and moving column to ensure the maximum rigidity At IBARMIA we machine for with vertical spindle is named and material removing capacity. pleasure and conviction. We CLASSIC for being the most The belt and pulley transmission similar to that model launched offers medium speed ranges do not understand building in 1986. The mechanical and with a very high reliability. electronic improvements along machines so only other use these years are endless but Due to the tall construction some fundamental concepts of this machine Series, the full them have not been modified. enclosure of the working area is made on request. We continue using cast iron to build the moving structures of this Series. The main spindles are

40/45/48 50/55/58

Structure ZV CLASSIC 40/45/48 50/55/58

Introduction

Models of 3 axes or combined Classic transmission belt/ with horizontal rotary tables for pulley: great rigidity and high Working table ISO 50 Clamping devices Tool Change works along the table, or works torque. in pendulum cycle. Spacious working tables with Head spindle (29,6 kW) and We have built up a lot of The tool magazine of 24 (40/52) Up to 12000 mm in X axis. widths for different Y axis main axis of maximum rigidity experience so we can design positions, travels with the MOVING COLUMN MOVING 600/800/1000 in Y axis. strokes of 600/800/1000 mm, for great material removals, HSK clamping devices for pieces column that makes the longitudi- they allow the simultaneous A-100 in option. We dimension of our customers, thanks to a nal and transversal movements, Specific constructions bodies setting of different types our machines for the required 60 year track record building, allowing the tool change at any your machine-tool point IBARMIA for size ISO40 or size ISO50. of pieces with maximum capacities and efforts. Construc- and most importantly, using position on the X axis. In ISO 40 ergonomics. tion bodies available for ISO40 machines. models the tool changing arm or HSK A-63. stays beside the main spindle for Everlasting technology: a quick and efficient tool change. Rigidity and reliability with no 18 19 limits ZV CLASSIC ZV CLASSIC

Travels

40 45 48 50 55 58 Tool changing system in the ZV CLASSIC Series 12000 mm 12000 mm Tool magazine attached to the 600 800 1000 600 800 1000 machine’s column. In ISO40 models the tool changing arm 600 800 800 800 800 800 stays beside the main spindle for SK-40 (Op. BT-40 / HSK A-63) SK-50 (Op. BT-50 / HSK A-100) a quick an efficient tool change, whereas in ISO50 models the Up to 28 kW / 8000 rpm (Op. 10000 rpm) Up to 29,6 kW / 6000 rpm tool changing arm stays in the column.

Technical data download

ZV CLASSIC The perfect machine for applications/pieces that require a lot of power and reliability in the machine. The fixed working table facilitates the installation of equipment (magnetic tables, rotary tables, MOVING COLUMN MOVING fixtures….) loading devices (robots, industrial manipulators,….) your machine-tool point IBARMIA

DDS* (Direct Drive Spindle) BELTS BETWEEN PULLEYS Direct transmission, high spindle speed ranges for universal require- Traditional transmission, of high reliability, for applications where high ments. torque and low spindle speeds are required.

20 *(optional in ZV CLASSIC models ISO40) 21 ZV EXTREME

ZV EXTREME ZV EXTREME 40/45/48 Designed for customers and Interior vertical protection up Material removing capacity 50/55/58 applications where it is enough to the roof on the X axis: it with a vertical spindle, but high optimizes the chip and coolant of a machine with the revolutions are required, the ZV evacuation. EXTREME is a perfect solution dynamics and features of a for all the advantages it provides. Top enclosure of the working area with roof: it allows the machining centre High revolution range and high access with a bridge crane. turning torque. Tool change and tool changing High positioning dynamics and arm out of the working area. high accelerations on the axes. Ideal solution to machine light Working area fully encapsulated: materials that generate chips of maximum comfort and safety. high volatility.

40/45/48 50/55/58

Structure

Introduction

Models of 3 axes or in Head: motor spindle; dynamics Comfort and safety New ATC, more Verticality and Simplified combination with horizontal and high revolutions. reliability and speed gravity, guidelines for maintenance rotary tables for works along the Up to 12000 mm in X axis. Full encapsulating of the table, or in pendulum cycle. the interior design 600/800/1000 in Y axis. working area including roof. The tool magazine of 24 The studied positioning of Apart from the acoustic (40/60) positions, travels The chips generated in the the maintenance and service Specific constructions bodies advantage for the operator, it with the carriage that makes machining process are the elements minimizes the time for size ISO40 or size ISO50. ensures a healthier working the longitudinal movement, main reason for failures and for these operations, inviting

MOVING COLUMN MOVING environment preventing the allowing the tool change at any maintenance works in the metal the customer to follow the exit of chips, coolant and steam position on the X axis. A servo removing machine tools. In our recommended guidelines, generated during the machining controlled device presents the improving and extending the

battle against the problem your machine-tool point IBARMIA process. Mist extraction devices Comfort and standard superior tool to the spindle and makes we found a solution close to machine’s life. offered in option. the tool change in a 180º turn. perfection. Enveloping the work features, in 3 axes models The entire device stays out of area vertically leading to the the working area, sheltered from endless screws that push the chips and coolant and avoiding chips outside the machine bed. any interference with pieces and 22 clamping devices. 23 ZV EXTREME ZV EXTREME

Travels 2 3 2 Automatic hydraulic clamping/ 40 45 48 50 55 58 unclamping of tools in the ATC. 12000 mm 12000 mm Push button on the frontside of the headstock for tool loading/ 600 800 1000 600 800 1000 unloading from the working 600 800 800 1000 1000 1000 position.

SK-40 (Op. BT-40 / HSK A-63) SK-50 (Op. BT-50 / HSK A-100) 3 Up to 28 kW / 24000 rpm Up to 35 kW / 12000 rpm A servo controlled device presents the tool to the spindle. Optimized changing sequence Technical for maximum dynamics. data download

1

BACKSTAGE Behind the stage, it all happens spindle and vertical guides. To on the other side of the curtains, balance all these forces, the tool the vertical protections that limit magazine is mounted on the the action field. carriage, ensuring an optimal distribution of weights. Here on the backside of the ZV EXTREME 1 machine the longitudinal The ideal machine for medium- carriage travels on well spaced large series of complex guides. Over the carriage the geometries that require precision columns travels transversally and speed in the execution. (Y axis) and on the front side The option of adding different of the column the headstock rotary tables adds versatility to moves vertically (Z axis) with the machine. a fix distance between main In certain applications, the fixed table may be removed on request to avoid chip accumulation on horizontal areas. MOVING COLUMN MOVING your machine-tool point IBARMIA 24 25 ZVH EXTREME

ZVH EXTREME

Since 2001 we turn the head Result: extraordinary dynamics, but still look ahead. automatic recovery after The important thing is not the collisions and maximum precision head, but what we have inside In 2001 we decided to add the B in positioning and repeatability. axis or continuous tilting head to the valuable advantages of our The high position holding machining centres of fixed table torque, working as a live axis and moving column. as well as blocked axis, with an additional braking function We apply the most advanced for the 2nd case, guarantees technology in the market: the axis position during the Transmission by a torque motor most demanding machining installed on the rotating shaft operations. and direct measuring on the axis.

45/48 55/58

Structure

ZVH EXTREME 45/48 55/58 High productivity and Process control Moving column Attractive and flexibility with no innovating design Introduction limits

Moving column with tilting head. Head: Motor spindle; dynamics Possibility of pendulum We speak about machines Monoblock machine bed, Advanced and clean exterior configuration with 2 with the highest technology everlasting stability in moving design making it an attractive For 5 axes simultaneous and high revolutions. independent working areas and and combination of lineal and column architecture. High and beautiful machine. The machining by integrating a Up to 12000 mm in X axis. different equipment level on rotating axes. We use the dynamic performance, lineal circular windows, besides being MOVING COLUMN MOVING rotary table and/or multi face 600/800/1000 in Y axis. each area. most advanced CAM tools to rapid movements at 45m/min the IBARMIA corporative machining of pieces of complex support our customers in the with high accelerations. identity, give it originality and geometry. Specific constructions bodies

Generic works along the table your machine-tool point IBARMIA for size ISO40 or size ISO50. most suitable and innovating make it stand out from the or pendulum work on series of processes, reducing to a crowd. pieces. minimum the risk of collision. The combination of grey tones 5 axes and multi face with details in the corporative colour violet highlight its lines

26 machining centres and make it an elegant and 27 pleasant machine for the user. ZVH EXTREME ZVH EXTREME

Travels

THE SUPER CENTRE 45 48 55 58 THAT OFFERS UNLIMITED POSSIBILITIES: 5 AXES AND 12000 mm 12000 MULTI FACE 800 1000 800 1000 5 simultaneous axes by integrating a rotary table and/or 900 1100 multi face machining of pieces of +/- 105º +/- 105º complex geometry. SK-40 (Op. BT-40 / HSK A-63) SK-50 (Op. BT-50 / HSK A-100) Up to 28 kW / 24000 rpm Up to 35 kW / 12000 rpm

Technical data download

1 2 1 STANDARD CONVERTIBLE ROOF Ergonomic design of doors with a wide and smooth opening, facilitating the loading/unloading of pieces by crane.

2 3 B AXIS OF HIGH DYNAMICS Head tilting range +/-105º by direct torque motor on the rotating shaft and motor spindle up to 24.000 rpm. Vanguard 105º technology for advanced customers.

3 MOVING COLUMN MOVING your machine-tool point IBARMIA 28 29 ZVH MULTIPROCESS

ZVH MULTIPROCESS

The integration of machining the bar of its users over their processes in the IBARMIA competitors. More productivity for your MULTIPROCESS Series machining processes, more minimizes the amount of The efficiency associated to machines required and reduces the MULTIPROCESS centres competiveness for your considerably the machining times improves the quality of the of complex pieces. final piece as fewer machines company and thus fewer piece set ups But these are not the only are required; it reduces the advantages of applying the most cost of the initial investment advanced, groundbreaking and as well as the floor space unstoppable technology of the required, eliminates the transit last years, a technology that sets of pieces between machines a milestone in the machining and simplifies the production universe and clearly raises management.

45/48 55/58

Structure ZVH MULTIPROCESS 45/48 55/58

Introduction

Moving column with tilting turning axis) and the possibility head for milling and turning of the use of pendulum cycles, Integrated vertical Clamping devices Flexibility with no HSK A-100 operations. make the ZVH MULTIPROCESS turning plates limits a bet for the highest technology The combination of the tilting High dynamics for turning Jaw chucks and clamping devices Various works on the turning Tool holding force and maximum head with milling and turning and the maximum equipment

MOVING COLUMN MOVING operations and accurate designed for milling and turning plate or the fixed table, with the rigidity for milling and turning display for the industry. capacities, with 1 or 2 turning positioning for milling operations. operations. Consulting and/or possibility of combining them tools. Please check for other axes (horizontal or vertical Wide range of turning speeds manufacturing clamping devices with the pendulum configuration. tool holding systems (KM, Capto, your machine-tool point IBARMIA for vertical or horizontal turning for pieces of our customers. We give you the means and HSK-T...) Multiprocess centre: operations. Our proven track of 60 years support using them. Maximize building, most importantly, using your performance. turning + milling machines, back us. 30 31 ZVH MULTIPROCESS ZVH MULTIPROCESS

Travels

NEW MACHINING CONCEPT 45 48 55 58 The multiprocess concept reduces 12000 mm 12000 time and errors, drastically increasing the productivity. 800 1000 800 1000 Combination of the following 900 1100 processes in one single machine: milling, , tapping, , +/- 105º +/- 105º turn/mill and turning. HSK A-63 HSK A-100 Multiple configurations of vertical and horizontal turning axes from Up to 26 kW / 12000 rpm Up to 32 kW / 10000 rpm Ø250mm to Ø2000mm.

Technical data download

1 2

1 2 B AXIS OF HIGH DYNAMICS: Head tilting range +/- 105º with motor spindle of 12.000 rpm for milling and turning with a blocking system for the tool.

MOVING COLUMN MOVING Precise assembling by expert hands in a room with constant temperature. your machine-tool point IBARMIA IBARMIA’s own design developed by static and dynamic analysis of the behaviour under efforts in milling and turning operations. 32 33 SPECIAL APPLICATIONS SPECIAL APPLICATIONS

Problem? No, solution

3 4 5 Because we offer our We analyse their requirement, solutions that best fit to their 3 engineering capability, our we propose alternative specification, achieving excellent experience in machine tool solutions, we put together their results. Horizontal machining centre manufacturing and our knowledge and experience with based on moving column knowledge about processes to ours…In other words, together architecture. the service of our customers. we design the production 4 Pick up station integrated in the 1 machine to hold special tools.

5 Manual positioning longitudinally moving tables to machine extra large pieces.

6 Extra long machine with X axis up to 12 metres. Ideal for beam type pieces for the aerospace sector.

6

2 1 5 axis machining centre for circular pieces with a diameter of up to 2000mm. Off-centred rotary table.

2 Replacing standard working 7 8 table for plate fixed between 7 horizontal rotary table and CNC controlled longitudinal supporting plate vices, with open/close cycle synchronized with loading/ unloading by gantry robot.

8

MOVING COLUMN MOVING Pendulum work application on rotary table avoiding the standard table and facilitating your machine-tool point IBARMIA the fall of chips to the endless screws. 34 35 MECHANICAL EQUIPMENT

NON STOP MACHINING NSM Option: it includes a central division wall, independent blocking of front doors, and pendulum cycle work area management software.

1 1 VARIOUS ACCESSORIES Electronic rotary tables of vertical axis, horizontal axis, of 2 axes, steady rests, tailstocks, vices, cubes, jaw chucks.

1 Integrated in the machine bed.

2 2 2 Supplementary to the machine of 1 or 2 axes with the possibili- MECHANICAL ty of use in vertical/horizontal. EQUIPMENT

Introduction

IBARMIA includes in the machine availability, less standard equipment various maintenance requirement… Your required configuration elements that are often not is our standard valued when purchasing a High standard equipment that

MOVING COLUMN MOVING can also be further customized. machine but are afterwards missed in the daily work, leading IBARMIA offers a wide range

to highly unproductive situations your machine-tool point IBARMIA of options in mechanical due to machine cleaning and equipment, designed to increase maintenance works. the productivity and flexibility of TOOL MAGAZINES PICK-UP Guardings, protections and our machines. Specific solutions for customers that need to manage a high number enclosures that ensure a clean Design of specific solutions for tools of special dimension. of tools: fixed magazines, rack type configurations, etc.. working environment, higher 36 37 ELECTRONIC EQUIPMENT

Presetting devices

Freedom to choose and user’s comfort, basis for our CNC control proposal

Sender/receiver on fix support Sender/receiver mounted (must be located inside the separately (no interference with machining area). the machining area).

ELECTRONIC Cordless electronic hand-wheels. EQUIPMENT

Touch trigger automatic presetting probe for length and radio (probe Introduction must be in the working area). Our challenge is to Alignment, fixing of reference points and measurement by means of contact integrate our people’s probes by radio waves or infrared beams. Purchasing an IBARMIA From an electronic point of machine means choosing from view, we offer the possibility of intelligence in the CNC Control a wide range of configurations adding high quality components to find the most suitable to increase the machine’s machine and exploiting equipment for each customer. performance even more. Latest generations of CNC that knowledge controls of the most prestigious manufacturers: HEIDENHAIN, FANUC, SIEMENS and FAGOR. Towards the INTELLIGENT TOOL DYNAMIC MONITORING OF AUTOMATIC WARNING intelligent machine MANAGEMENT COLLISIONS SYSTEM Automatic machining process It allows machining without The system activates various management by transducers collisions via different systems alarm systems in case of preset for reading and writing placed and taking as a reference the situations: physical signals like on the tool magazine positions. 3D models of the different sounds and lights so the correct These devices tell us in real components of the process. measures can be taken in time. MOVING COLUMN MOVING time the work executed by Simple solutions are available each tool, the system allows to be integrated in the CNC

setting various strategies such control to monitor only the your machine-tool point IBARMIA as warning messages to the machine, also systems for operator, tool change, twin tool complete monitoring of the etc… machining process with powerful functionalities of collision detection can be proposed.

38 HEIDENHAIN FANUC SIEMENS 39 SUSTAINABILITY

What colour is the ocean?

Some people paint it green; duty to recover for future gene- others paint it blue. rations. Nature that generously provides us with clean resources Both colours reflect purity, life, such as the sun, water and wind. joy, hope. Forests and oceans, trees and waves, meadows and In the past, in the name of evolu- skies, green and blue. tion, nature has been damaged. Today, evolution provides the But, who cares about colours! technical resources to recover it WHERE IS OUR The important thing is the me- and the machine tool industry is aning. Nature. Nature damaged key for that purpose. PLANET GOING? so many times that we feel as a

Our commitment with the present and the future

Because we are proud of our • Internally, applying ECOdesign commitment, we want to take concepts from the beginning all active part in this change. the way through the process to Our support to the European the scrapping of our machines. Initiative “Blue Competence” which gathers companies MOVING COLUMN MOVING sensible about the environment, • Externally, focusing our offers is good proof of that. and solutions in key sectors in the sustainability of our planet your machine-tool point IBARMIA We show our commitment to such as renewable energies. sustainability in 2 fields: 40 41 IBARMIA SERVICE

Complete service proposal

Because we are committed with SPARE PART MANAGEMENT MACHINE RECALIBRATION INTELLIGENT DATA the profitability and reliability of We are well aware of the The accumulation of working REGISTRATION, FILTERING your machine, at servicepoint importance that the parts hours and other factors might AND PROCESSING we propose: replaced in our machines affect the machine’s adjustment. Data recovery applying advance maintain the same quality as At servicepoint we offer the AI techniques to generate CUSTOMIZED MAINTENANCE the originals. Our spare part possibility of readjusting them, information about optimal CONTRACTS management service ensures leaving them almost as brand machine use, life cycle of its that. new. components or information Diferentes fórmulas y contratos about the process. que se ajustan a cada tipología de cliente. CRITICAL COMPONENTS HIRE REMOTE AND ONLINE PERIODIC PREVENTION Our machines have a high level MONITORING AND MAINTENANCE of technology reflected on key DIAGNOSE elements of high value and Servicepoint staff checks the It allows knowing the machine sometimes long delivery times. status from the distance to machine periodically and tune it, Following our commitment to ensuring an optimal availability ensure an intelligent diagnose of reduce the machine break down the key elements. of the machine. times to a minimum, we stock those key elements for hire. ASSISTANCE AND LOCAL SERVICE Objective, to respond to our cus- tomers quickly, efficiently and at a reasonable cost. We are crea- Committed to the ting a global service network to ensure we respond to our clients profitability and reliability in the shortest time possible. of your machine

TELEPHONE SUPPORT ONLINE AND REMOTE SERVICE BY EXPERT MONITORING AND MULTILINGUAL STAFF DIAGNOSE

servicepoint HIGHLY QUALIFIED QUICK REACTION AND TECHNICIANS SOLUTION TIMES

When a customer becomes A high performance team, highly part of the IBARMIA family, qualified and trained to work in Because we are not that special link makes us complex situations and under MOVING COLUMN MOVING work together throughout the pressure, a team that works infallible, we believe in machine’s lifetime. together with our customers to service GLOBAL SERVICE your machine-tool point IBARMIA get the most of our machines. servicepoint is the human team VOCATION and their advanced technical means, endeavoured to meet the customer’s requirement since the machine goes into their facilities. 42 43 IBARMIA INNOVATEK, S.L.U. Pol. Ind. Etxesaga, s/n Apdo. 35 20720 Azkoitia (Gipuzkoa) Spain T.: +34 943 857 130 - 000 F.: +34 943 857 005 [email protected] www.ibarmia.com

CMG 05/12.eng # Subject to changes without previous warning. Informative content is not binding.