USOO9493646B2 (12) United States Patent (10) Patent No.: US 9.493,646 B2 Luo et al. (45) Date of Patent: *Nov. 15, 2016 (54) BLOW MOLDED THERMOPLASTIC USPC .................. 428/34.1, 35.7, 36.92, 36.9, 389: COMPOSITION 523/400: 525/189 (71) Applicant: Ticona LLC, Florence, KY (US) See application file for complete search history. (72) Inventors: Rong Luo, Florence, KY (US); Xinyu (56) References Cited Zhao, Cincinnati, OH (US); Joseph Grenci, Florence, KY (US) U.S. PATENT DOCUMENTS (73) Assignee: Ticona LLC, Florence, KY (US) 3,286.305 A 11/1966 Seckel (*) Notice: Subject to any disclaimer, the term of this 3,354,129 A 1 1/1967 Edmonds, Jr. et al. patent is extended or adjusted under 35 (Continued) U.S.C. 154(b) by 84 days. FOREIGN PATENT DOCUMENTS This patent is Subject to a terminal dis claimer. CA 2O32370 6, 1991 (21) Appl. No.: 13/804,372 EP 09006so 39 (22) Filed: Mar. 14, 2013 (Continued) (65) Prior Publication Data OTHER PUBLICATIONS US "E. s k i.ct, o'E' International Search Report and Written Opinion for PCT/US2013/ elated U.S. Application Data 036350 dated Apr. 25, 2014, 10 pages. (60) Provisional application No. 61/707,320, filed on Sep. (Continued) 28, 2012, provisional application No. 61/717,946, ...t. i 2.plving pists i Primary Examiner — Yan Lan o 18, Illed on Apr. s proV1S1ona (74) Attorney, Agent, or Firm — Dority & Manning, PA. (Continued) (51) Int. Cl. (57) ABSTRACT COSL 63/00 (2006.01) Components formed of blow molded thermoplastic compo COSL 8L/04 (2006.01) sitions are described. The blow molded thermoplastic com (Continued) positions exhibit high strength and flexibility. Methods for forming the thermoplastic compositions are also described. (52) U.S. Cl. Formation methods include dynamic Vulcanization of a CPC .................. C08L 63/00 (2013.01); B32B I/08 composition that includes an impact modifier dispersed (2013.01); B60K 15/031 77 (2013.01); C08L throughout a polyarylene Sulfide. A crosslinking agent is 81/04 (2013.01); Y10T 428/139 (2015.01); combined with the other components of the composition Y10T 428/1352 (2015.01); Y10T 428/1393 following dispersal of the impact modifier. The crosslinking (2015.01) agent reacts with the impact modifier to form crosslinks (58) Field of Classification Search within and among the polymer chains of the impact modifier. CPC ... C08L 81/02: C08L 81/04; C08L 23/0884; The compositions can exhibit excellent physical character C08L 33/068; C08L 63/00; F16L 11/00; istics at extreme temperatures and can be used to form, e.g., F16L 9/133; F16L 9/147; Y1OT 428/1352: tubular member Such as pipes and hoses and fibers. Y10T 428/1379; Y1OT 428/2958; B32B 1/08; B6OK 15/03177 21 Claims, 19 Drawing Sheets s ElE. s s 2 E3 NN 2% NS US 9,493,646 B2 Page 2 Related U.S. Application Data 6,644,722 B2 11/2003 Cooper 6,649,704 B2 11/2003 Brewer et al. application No. 61/665,423, filed on Jun. 28, 2012, 6,653,437 B2 11/2003 Hinokimori et al. provisional application No. 61/678.370, filed on Aug. 6,657,014 B1 12/2003 Mori et al. 1, 2012, provisional application No. 61/703,331, filed 6,699,946 B1* 3/2004 Lambla et al. 52.5/537 6,713,569 B2 3, 2004 Chorvath et al. on Sep. 20, 2012. 6,740,707 B2 5, 2004 Ono et al. 6,740,709 B2 5, 2004 Ono et al. (51) Int. C. 6,743,868 B2 6, 2004 Fournier et al. (2006.01) 6,764,627 B2 T/2004 D'Angelo 6,849,697 B2 2, 2005 Lambla et al. (2006.01) 6,875,517 B2 4, 2005 Bosshammer et al. 6,888,719 B1 5/2005 Janzen et al. (56) References Cited 6,988,305 B1 1, 2006 Wilson 7,011, 114 B2 3, 2006 Suzuki et al. 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