RCF Packaging Recycled fiber lines for packaging paper www.andritz.com We accept the challenge! The challenge: The solution: High-quality packaging paper from recycled fiber Recycled fiber lines for all packaging grades In the production of paper from recycled fibers, a shift is becoming evident in FibreSolve FSR LC pulper demands and requirements. This is particularly true in the production of packaging Benefits Lowest power consumption paper, which is regarded as one of the growth areas in the global paper industry. and best disintegration of Process competence based on: the recovered paper Globally standardized technology ANDRITZ is one of the leading suppliers of The ANDRITZ RCF Packaging systems RCF Packaging solutions Pilot plant and pulp testing laboratory complete systems for processing recycled comprise all of the equipment required – Innovative systems offering conser- Skilled and experienced team paper – OCC (old corrugated containers) and from pulping to storage, including sludge vation of resources and generating FibreFlow drum FFD pulper deinked pulp – as a valuable raw material for and reject treatment. excellent stock qualities Gentle pulping concept High availability of key equipment: all kinds of packaging paper applications. High availability of the equipment, with efficient removal of Less maintenance The requirements of the final product Technological challenges resulting in lower operating and coarse contaminants with Fewer spare parts depend very much on the prevailing mar- Equipment and process must be designed maintenance costs minimum fiber loss ket conditions. Furthermore, the quality of for minimum fiber loss Best paper quality, while maintaining Energy savings due to: the recovered paper available has a con- No adverse effect on final pulp quality as fiber strength properties throughout the ModuScreen screen family Optimized designs siderable influence on the configuration of a result of increasing contaminant loads process Economic screens with Best paper quality through: the RCF (recycled fiber) plant. For cheaper and lower fiber quality in the incoming Smart concepts to keep fiber loss to a innovative basket/rotor raw material mixes, there are also techni- waste paper minimum options for maximum eli- Cleaner pulp and better strength properties cal and process solutions available today mination of dirt and stickies Reduction in paper weight and increase Process competency from engineering to Low fiber loss due to: that can use highly contaminated, low- in paper strength start-up by a strong and dedicated team Advanced technologies in fiber and debris grade furnishes without this having any Efficient separation and reuse of waste Modern reject handling solutions AhlCleaner high-density, light- separation detrimental effect on the final paper quality. paper contaminants weight and throughflow cleaners Efficient removal of con- Overview of typical furnish and paper/board products taminants, from coarse particles to small debris Furnish Paper grade OCC Liner board CompaDis CDI disperser Mixed waste Corrugated medium Reduced specific power Liquid packaging board ANDRITZ RCF Packaging solutions Cardboard input and improved Mixed office waste Folding boxboard development of strength Magazines Duplex board properties Example of an RCF Packaging system for testliner Example of an RCF Packaging system for corrutated medium RCF Packaging Extensive equipment and process know-how Integrated rejects handling Engineering competence The reject handling system ensures in-line collection and process- The ANDRITZ approach is a holistic one: only by knowing what is ing of all rejects accumulating at the respective discharge points. needed will we be able to offer the best solutions according to our Major individual operations, such as shredding, metal and heavy customers’ requirements. ANDRITZ’s in-depth process know-how particle separation, compacting, drying, and either pelleting and is complemented by a broad range of engineering services, from combustion or gasification can be combined according to the basic/detail plant engineering, 3D planning, to electrical and con- customers’ needs. ANDRITZ’s extensive know-how in the field of trol engineering, DCS programming, and factory acceptance tests. recycled fiber processing and rejects treatment helps close the Additional project support packages range from basic project man- recycling loops and conserve natural resources. agement to erection work supervision, start-up and commissioning, to complete turnkey responsibilities. ANDRITZ AG ANDRITZ (China) Ltd. ANDRITZ Ltd. Vienna, Austria Foshan, Guangdong, China Lachine, QC, Canada ANDRITZ AG Phone: +43 50805 0 Phone: +86 (757) 8202 7602 Phone: +1 (514) 631 7700 Stattegger Strasse 18 8045 Graz, Austria ANDRITZ Oy ANDRITZ K.K. ANDRITZ Brasil Ltda. Phone: +43 (316) 6902 0 Kotka, Finland Tokyo, Japan Curitiba, Brazil [email protected] Phone: +358 (0)20 450 5555 Phone: +81 (3) 3536 9700 Phone: +55 (41) 2103 7601 www.andritz.com All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2015. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. PPF.RCF-Pck.01.en.05.15.