Jaguar Land Rover Manufacturing Equipment Engineering Standard Wheel Alignment and Headlamp Adjustment Mechanical Standard Approved for use in BIW No N/A Approved for use in T&F Yes 25/02/2019 Approved for use in Paint No N/A Wheel Alignment and Headlamp Advanced Manufacturing Adjustment Mechanical Date: Version: Engineering Standard Page 1 of 59 Standards, Controls & Joining Manufacturing Engineering JLR-MEES-IL-164-037 25/02/2019 V1.0 Uncontrolled when printed Jaguar Land Rover Manufacturing Equipment Engineering Standard Revision History Date Name Issue Change Description 25/02/2019 M Lishman V1.0 Final check before issue Wheel Alignment and Headlamp Advanced Manufacturing Adjustment Mechanical Date: Version: Engineering Standard Page 2 of 59 Standards, Controls & Joining Manufacturing Engineering JLR-MEES-IL-164-037 25/02/2019 V1.0 Uncontrolled when printed Jaguar Land Rover Manufacturing Equipment Engineering Standard Associated Standards Relevant United Kingdom (UK) and European Normalised standards, the JLR General Pan Project Rules and individual specific JLR standards shall be applied to the design, build and installation of all equipment. Controls standards refer to: • JLR DCP Standard Workbook; • JLR Ethernet Workbook; • Rockwell Project Workbook; Switching standard refer to: • JLR IFM Project Workbook. Drives information refer to: • JLR SEW Project Workbook. Guarding standards refer to: • JLR Mechanical Specification 22 – Machine Guarding and Access; • The Bosch Guarding Project Workbook. Pneumatic standards refer to: • Festo Project Workbook. The engineering specification should be sought from the responsible JLR facilities engineer For all other standards refer to applicable JLR Trim and Final Standards at the following web address: https://us.sso.covisint.com Wheel Alignment and Headlamp Advanced Manufacturing Adjustment Mechanical Date: Version: Engineering Standard Page 3 of 59 Standards, Controls & Joining Manufacturing Engineering JLR-MEES-IL-164-037 25/02/2019 V1.0 Uncontrolled when printed Jaguar Land Rover Manufacturing Equipment Engineering Standard Table of Contents 1 INTRODUCTION .................................................................................................................................................. 8 1.1 ACRONYMS AND ABBREVIATIONS ................................................................................................................................. 8 2 DESIGN GUIDELINES ......................................................................................................................................... 10 2.1 REGULATORY COMPLIANCE ....................................................................................................................................... 10 2.2 DESIGN STANDARDISATION ....................................................................................................................................... 11 3 DESIGN REQUIREMENTS .................................................................................................................................. 12 3.1 SYSTEM DESCRIPTION .............................................................................................................................................. 13 3.1.1 Functions ................................................................................................................................................... 13 3.1.2 System Boundary ...................................................................................................................................... 14 Interfaces .......................................................................................................................................................... 14 Constraints ........................................................................................................................................................ 15 3.1.3 Exclusions .................................................................................................................................................. 15 3.1.4 Sequence of operations ............................................................................................................................ 16 3.2 FUNCTIONAL DETAIL ................................................................................................................................................ 17 3.2.1 Common items .......................................................................................................................................... 17 Specifications .................................................................................................................................................... 17 Capacity ............................................................................................................................................................ 17 3.2.2 WAHA Pre-Test Area ................................................................................................................................. 18 Shake Down Ladders ......................................................................................................................................... 18 Safety Barriers .................................................................................................................................................. 19 Bollard............................................................................................................................................................... 20 3.2.3 Wheel Alignment ...................................................................................................................................... 21 Pit ...................................................................................................................................................................... 22 Centralising Unit ............................................................................................................................................... 22 Base Frame ....................................................................................................................................................... 28 Wheel Geometry Measuring Units ................................................................................................................... 29 Associate Working Platform ............................................................................................................................. 29 Steering Wheel Balancer (SWB) ........................................................................................................................ 35 Traffic Light System........................................................................................................................................... 36 Communication System .................................................................................................................................... 36 3.2.4 Headlamp Alignment ................................................................................................................................ 37 Lightbox ............................................................................................................................................................ 38 Overhead Gantry .............................................................................................................................................. 39 Semi-automatic screwdrivers ........................................................................................................................... 40 Associate screen ............................................................................................................................................... 41 3.2.5 Advanced Driver Assistance System (ADAS) ............................................................................................. 41 Corner Reflector ............................................................................................................................................... 42 Front Target Board............................................................................................................................................ 45 Wheel Alignment and Headlamp Advanced Manufacturing Adjustment Mechanical Date: Version: Engineering Standard Page 4 of 59 Standards, Controls & Joining Manufacturing Engineering JLR-MEES-IL-164-037 25/02/2019 V1.0 Uncontrolled when printed Jaguar Land Rover Manufacturing Equipment Engineering Standard 3.2.6 Calibration System .................................................................................................................................... 46 Static Calibration Frame ................................................................................................................................... 48 SWB Calibration Frame ..................................................................................................................................... 50 Weight measurement calibration ..................................................................................................................... 51 Dynamic Calibration Unit – Rolling Master ....................................................................................................... 51 Calibration Frame Storage ................................................................................................................................ 52 Process function ..............................................................................................................................................