PACKAGE ENGINEERING STANDARD I-20 SUBJECT: Package Labeling Instructions Page 1. PACKAGE LABELING INSTRUCTIONS ........................................................... 2 2. LABEL ELEMENTS ....................................................................................... 2 3. LABEL SIZES ................................................................................................ 2 4. 3 OF 9 BARCODE ........................................................................................ 3 4.1 BAR CODE SYMBOLOGY ......................................................................... 3 4.2 CODE CONFIGURATION-SECONDARY PART NUMBER .............................. 3 4.3 CODE CONFIGURATION-CHRYSLER PART NUMBER.................................. 3 4.4 QUALITY ASSURANCE REQUIREMENT .................................................... 3 5. UNIT LABELS .............................................................................................. 4 5.1 NO PACKAGING REQUIRED PARTS ......................................................... 4 6. MINIMUM SALES QUANTITY LABEL ............................................................ 5 7. REMANUFACTURED AND RELABELED (RL) PACKAGING LABEL ..................... 6 8. RL13 LABELS ............................................................................................... 7 9. PERFORMANCE LABELS .............................................................................. 8 10. SECONDARY LABEL ..................................................................................... 9 11. DEPOSIT PART LABEL ................................................................................ 10 12. DO NOT DRAG OR THROW LABEL ............................................................. 10 13. HEAVY PART LABEL ................................................................................... 11 14. BRAKE UNIT CARTON AND KIT LABELING ................................................. 12 15. HAZARDOUS MATERIAL AND ENVIRONMENTAL LABELING REQUIREMENTS .......................................... 13 16. INTERSTATE MERCURY EDUCATION & REDUCTION CLEARINGHOUSE (IMERC) STATE MERCURY-ADDED LABELING GUIDELINES ......................... 13 16.1 MERCURY PRODUCT AND PACKAGE LABELS ....................................... 14 16.2 EXAMPLES OF ACCEPTABLE MERCURY PHRASES ................................. 14 17. IMPRINTING ON CARTONS AND POLY BAGS ............................................. 16 18. GENERAL INFORMATION .......................................................................... 16 PKGENGF0024 REV30 ISSUED: 08/16/18 STATUS: APPROVED https://ps.nafta.extra.fcagroup.com/sites/MPE/ PAGE: 1 of 16 PAGE O N E 1. LABELING INSTRUCTIONS • This Package Engineering Standard establishes a standardized format for identifying parts and unit packaged product for Mopar. • These labels are required on all parts packaged for Mopar with the exception of packages that incorporate the label into the design. • All Mopar “L-Series” unit labels must be purchased from the single source supplier RR Donnelley. Direct all requests to [email protected]. 1.1 No Packaging Required Parts • If parts do not require unitized packaging, they must be identified with a “L-Series” label and follow the outlined labeling requirements. • Acceptable Methods: • Direct application - The label must securely adhere to the surface of the part. • Envelopes, bags, pouches, cartons, etc. - Items requiring identification which are so small that they cannot be identified in any other manner, may be bulk / masterpacked in cartons, bags, envelopes, pouches, cohesive paper or heat sealable material. The part number and quantity shipped must be placed on the shipping container (AIAG label). • Bundling - Bundling in lieu of a bulk container is only permitted when the quantity ordered is less than one half the full shipping container quantity for a given part number or when the part exceeds ninety-two (92) inches in length. Bundles must not exceed fifty (50) pounds. • Wire Tag - A tag attached with a wire may be used for “L-Series” label application. Tag material can be: metal, plastic, cloth, or paper (manila index stock). Metal tags must have corners blunted. • Exemptions - Parts shipping to 03116 to be e-coated are exempt from this requirement. The part number and quantity shipped MUST be placed on the shipping container i.e. rack, basket, box (AIAG shipping label). If more than one part is to be shipped in the same container, the parts must be separated and at least one part is to be identified with the individual part number (NO directly applied labels allowed). The methods that are acceptable are embossing, ink stamping, or molding as applicable. There should be no more than 3 different part numbers per container, metal tub, or rack. All parts must be accessible from the open container (no layering). • Application: The application selected must not have a deleterious effect on the life and utility of the item. • “Flag Tape” Method - Wrap identification tape strip around part and adhere label to itself. • Each shipping container must be clearly marked with the quantity contained, part number, barcode, supplier code, and date code. 2. LABEL ELEMENTS • Labels come preprinted with Mopar Racing Stripe logo and Federal Mandated Content Statement. • Imprinting must be black. 3. LABEL SIZES • There are two standard label sizes; L6060 (60 x 60mm) and L6045 (60 x 45mm). • Selection of label size should be in proportion to the size of the package. • Use L-21 for decorative cartons with Mopar graphics. PKGENGF0024 REV30 ISSUED: 08/16/18 STATUS: APPROVED https://ps.nafta.extra.fcagroup.com/sites/MPE/ PAGE: 2 of 16 4. 3 OF 9 BARCODE • The 3 of 9 barcode is used for scanning part numbers within the Mopar distribution and dealership network. • The 3 of 9 barcode has an area of 1/4“ void, side and side and 1/16” top and bottom. .25” 3 OF 9 BARCODE .0625” MINIMUM QUARTER MINIMUM SIXTEENTH INCH VOID LEFT AND .25” INCH VOID TOP AND RIGHT SIDE RIGHT BOTTOM .0625” 4.1 Barcode Symbology • Barcode shall conform to the Barcode Symbology Standard for 3 of 9 Barcodes published by the Automotive Industry Action Group (AIAG-B10). Document available on Mopar Package Engineering website. 4.2 Code Configuration - Secondary Part Number • The four (4) characters ($, /, +, % ) or spaces shall not be used on the 3 of 9 symbology of Mopar labels. • The barcode should identify the part number and quantity only. • Secondary part numbers are always 10 digits/characters and quantity is always 3 digits. (i.e. 1=001) • Be sure the correct letters and numbers are consistently used, for example using the number “0” instead of the letter “O” where applicable. 4.3 Code Configuration - FCA US Part Number • The four (4) characters ($, /, +, % ) or spaces shall not be used on the 3 of 9 symbology of Mopar labels. • The barcode should identify the part number only. • Mopar part numbers are always 8 or 10 digits/characters. • Be sure the correct letters and numbers are consistently used, for example using the number “0” instead of the letter “O” where applicable. 4.4 Quality Assurance Requirements • It is the responsibility of the supplier to provide barcode labels that meet these specifications. • Equipment must be available to verify that barcode symbols meet these requirements. • The use of statistical process control techniques to minimize printing variability is recommended. • When scanned, top barcode must read the part number and quantity, and bottom barcode must read part number only. • The barcode must scan within the Mopar distribution and dealership network. • Nonconformance to these requirements will result in rework charges. PKGENGF0024 REV30 ISSUED: 08/16/18 STATUS: APPROVED https://ps.nafta.extra.fcagroup.com/sites/MPE/ PAGE: 3 of 16 5. UNIT LABELS - One Part Per Pack or Part L6060 1 2 Helvetica Med. Cond. 7 pt. Barcode height 0.35”/8 mm 3 Part number Helvetica Med. 4 14 pt. Quantity Per Package Helvetica Light 14 pt. 5 Helvetica Med. Cond. 7 pt. 2.362” (60 mm) 6 Helvetica Med. Cond. 7 pt. Barcode height 0.35”/8 mm 7 Part number Helvetica Med. 8 14 pt. Quantity Per Package 9 Helvetica Light 14 pt. L6045 2.362” (60 mm) 1 Helvetica Med. Cond. 7 pt. 2 Barcode height 0.35”/8 mm Part number Helvetica Med. 3 9 pt. Quantity Per Package 4 Helvetica Light 9 pt. 5 Helvetica Med. Cond. 6 pt. 6 Helvetica Med. Cond. 6 pt. 1.772” (45 mm) 7 Barcode height 0.25”/6.3 mm 8 Part number Helvetica Med. 9 8 pt. Quantity Per Package Helvetica Light 8 pt. 1. Branding: Pre-printed on label. 2. Use Before: If product has a shelf life. Print only if needed. Format is Year(YYYY)/Month(MM)/Day(DD) 3. Secondary Part Number Bar Code: Secondary part number information required on L-Series labels will be found via EDI data transmitted to suppliers. FCA Italy part number 10 digits and quantity per package 3 digits (13 digits total). The bar code must read without any spaces. • The part number 82377992 (8 digits) becomes 008237992 (10 digits) and qty. per package 1 becomes 001 (3 digits). • The bar-code will be: 0082377992001 (13 digits). 4. Secondary Part Number and Quantity per Package: • Part number displayed as 10 digit part number. • Quantity per package is always equal to 1 • Quantity format is “- 001” 5. Made In: Parts shipped to any Mopar facility are required to be marked with the country of origin according to Part 134 of Title 19 Code of Federal Regulations (CFR). Country of origin determination should be made according to Part 102 of Title 19 CFR. 6. PKG: Format is Year(YYYY)/Month(MM)/Day(DD) Supplier: