MOTION CONTROL ENGINEERING, INC. 11380 WHITE ROCK ROAD RANCHO CORDOVA, CA 95742 TELEPHONE (916) 463-9200 FAX (916) 463-9201 CONTROLLER INSTALLATION MANUAL HMC-1000 Series PHC Programmable Hydraulic Controller PART # 42-02-1P00 REV. H.4 DECEMBER 2008 TABLE OF CONTENTS IMPORTANT PRECAUTIONS AND NOTES .................................. ix SECTION 1 PRODUCT DESCRIPTION 1.0 General Information ...............................................1-1 1.1 Car Controller Physical Description ...................................1-2 1.2 Car Controller Functional Description..................................1-7 1.2.1 Car Operation Control (COC)..................................1-7 1.2.2 Car Communication Control (CCC) ..............................1-9 1.2.3 Programming and Diagnostics Tools ............................1-9 1.2.4 Duplexing.................................................1-9 1.3 Landing System Control Box ........................................1-9 SECTION 2 INSTALLATION 2.0 General Information ...............................................2-1 2.0.1 Site Selection..............................................2-1 2.0.2 Environmental Considerations .................................2-1 2.0.3 Recommended Tools and Test Equipment ........................2-2 2.0.4 The Wiring Prints ...........................................2-2 2.1 Controller Installation..............................................2-3 2.1.1 Controller Wiring Guidelines...................................2-3 2.2 General Wiring Guidelines ..........................................2-4 2.2.1 Ground Wiring .............................................2-4 2.2.2 Main AC Power.............................................2-5 2.2.3 Pump Motor Wiring..........................................2-5 2.3 Hoistway Control Equipment Installation ...............................2-5 2.3.1 Installing the Landing System ..................................2-5 2.3.2 Installing the Hoistway Limit Switches ...........................2-5 2.3.3 Installing the Landing System Control Box (LS-QUTE) ...............2-6 2.3.4 Installing the Magnetic Strips on the Steel Tape ....................2-6 2.3.5 Installing the Magnetic Strips on the Steel Tape ....................2-7 42-02-1P00 TABLE OF CONTENTS • i SECTION 3 START-UP SEQUENCE 3.0 General Information ............................................... 3-1 3.1 Ground Check ................................................... 3-1 3.2 Before Applying Power.............................................3-1 3.3 Applying Power .................................................. 3-2 3.3.1 Initial Adjustments and Power Phasing........................... 3-2 3.3.2 Moving the Elevator on Inspection.............................. 3-3 3.3.3 Preparing the Car to Run on Automatic Operation.................. 3-3 3.4 Preparation for Final Adjustment ..................................... 3-4 SECTION 4 FINAL ADJUSTMENT 4.0 General Information ............................................... 4-1 4.1 Running on Automatic Operation ..................................... 4-1 4.1.1 Diagnostic Messages and Input/output Signals .................... 4-1 4.1.2 A Few Words about Absolute Floor Encoding ..................... 4-2 4.1.3 Registering Car Calls........................................ 4-3 4.1.4 Test Mode Operation........................................ 4-3 4.1.5 Switching to Automatic Operation............................... 4-4 4.2 Final Adjustments ................................................ 4-4 4.2.1 Door Operator Adjustments................................... 4-4 4.2.2 Hydraulic Valves............................................ 4-4 4.2.3 Slowdown and Limit Switches.................................. 4-5 4.2.4 Hall Calls ................................................. 4-5 4.2.5 Options................................................... 4-5 4.2.6 Door Open/close Protection ................................... 4-5 4.2.7 Motor Limit Timer........................................... 4-5 4.2.8 Valve Limit Timer........................................... 4-5 4.2.9 Stuck Button Protection ...................................... 4-5 4.2.10Relevel Operation........................................... 4-5 ii • TABLE OF CONTENTS 42-02-1P00 SECTION 5 THE COMPUTER 5.0 About the PHC Series .............................................5-1 5.1 The MC-PCA Computer Panel.......................................5-1 5.1.1 Indicators .................................................5-1 5.1.1.1 Computer on Light ....................................5-1 5.1.1.2 Vertical Status Indicator Lights ..........................5-1 5.1.1.3 Diagnostics LCD Display...............................5-2 5.1.2 Switches, Buttons & Adjustments...............................5-2 5.1.2.1 Computer Reset Pushbutton............................5-2 5.1.2.2 N, S, +, & - Pushbuttons ...............................5-2 5.1.2.3 Mode Selection F1-F8 Function Switches ..................5-3 5.1.2.4 LCD Contrast Adjustment Trimpot........................5-3 5.1.3 Terminals.................................................5-3 5.1.3.1 Power Supply Terminal ................................5-3 5.1.3.2 Communication Port for Duplexing .......................5-3 5.1.3.3 Com Port 1 and 2 .....................................5-3 5.1.4 Status Displays.............................................5-3 5.2 Computer Security................................................5-3 5.2.1 Password.................................................5-4 5.3 Diagnostic Mode .................................................5-4 5.3.1 Getting into Diagnostic Mode..................................5-4 5.3.2 Function of N Pushbutton.....................................5-4 5.3.3 Function of S Pushbutton.....................................5-5 5.3.4 Function of + Pushbutton.....................................5-5 5.3.5 Function of ! Pushbutton.....................................5-5 5.3.6 Format of Lcd Display........................................5-5 5.3.6.2 Status Message......................................5-6 5.3.6.3 Elevator Position .................................... 5-13 5.3.6.4 Computer Internal Memory............................. 5-13 5.3.7 Troubleshooting Using the Computer's Internal Memory ............ 5-15 5.3.8 Troubleshooting Specific Problems ............................ 5-17 5.3.8.1 Problem: the BFD/TFD Error Message Is Flashing on the Display5-17 5.3.8.2 Problems with Calls.................................. 5-19 5.3.8.3 Problems with Doors................................. 5-19 5.3.9 Setting Parameters (Options) to Default Values................... 5-19 42-02-1P00 TABLE OF CONTENTS • iii 5.4 Program Mode.................................................. 5-20 5.4.1 General Description of Program Mode .......................... 5-20 5.4.1.1 Viewing Menus on the LCD Display...................... 5-20 5.4.1.2 Viewing Options Within a Menu ........................ 5-21 5.4.1.3 Changing a Value ................................... 5-21 5.4.1.4 Saving the New Values............................... 5-21 5.4.1.5 Restoring Original Values ............................. 5-22 5.4.1.6 Step-by-step Example................................ 5-22 5.4.2 Basic Feature Menu Options ................................. 5-23 5.4.2.1 Simplex or Duplex?.................................. 5-23 5.4.2.2 Operation (Dispatching Operation) ...................... 5-23 5.4.2.3 Top Landing Served? ................................ 5-23 5.4.2.4 Car Doors Are Walk-thru?............................. 5-23 5.4.2.5 Car Serves Frnt/flr 1? ................................ 5-23 5.4.2.6 Car Serves Rear/flr 1?................................ 5-23 5.4.2.7 Parking Floor....................................... 5-24 5.4.2.8 Alt. Parking Floor.................................... 5-24 5.4.2.9 Secondary Parking Floor.............................. 5-24 5.4.2.10 Lobby Floor....................................... 5-24 5.4.2.11 Car Identifier ...................................... 5-24 5.4.2.12 Number of IOX Boards? ............................. 5-24 5.4.2.13 Number of I4O Boards?.............................. 5-24 5.4.2.14 Number of AIOX Boards? ............................ 5-24 5.4.3 Fire Service Menu Options................................... 5-24 5.4.3.1 Fire Service Operation?............................... 5-24 5.4.3.2 Fire Phase 1 Main Floor .............................. 5-24 5.4.3.3 Fire Phase 1 Alt. Floor................................ 5-24 5.4.3.4 Fire Svce. Code..................................... 5-25 5.4.3.5 Fire Phase I 2nd Alt. Floor............................. 5-25 5.4.3.6 Bypass Stop Sw. On Phase 1?......................... 5-25 5.4.3.7 Honeywell Fire Operation? ............................ 5-25 5.4.3.8 New York City Fire Phase 2 and ANSI 89? ................ 5-25 5.4.3.9 White Plains, NY Fire Code? ........................... 5-25 5.4.3.10 Mass 524 CMR Fire Code? ........................... 5-25 5.4.4 Door Operation Menu Options................................ 5-25 5.4.4.1 Nudging?.......................................... 5-25 5.4.4.2 Stuck Photo Eye Protection?........................... 5-26 5.4.4.3 Sequential Door Oper. (F/R)? .......................... 5-26 5.4.4.4 Car Call Cancels Door Time? .......................... 5-26 5.4.4.5 Nudging During Fire Ph. 1?............................ 5-26 5.4.4.6 Retiring Cam Option? ................................ 5-26 5.4.4.7 Pre-opening? ....................................... 5-26 5.4.4.8 Mechanical Safety Edge? ............................