OPERATION MANUAL ENGLISH Translated from the original language Italian DEHUMIDIFYING UNIT Type: DBT_360_370_370S_380_390_390S_400 2006/42/CE 2006/42/CE MUI DBT_360_370_370S_380_390_390S_400 Rev 0 GENERAL INFO This product manual provides information on safe operation and/or maintenance. IRV SYSTEMS SRL reserves the right to make changes to constantly improve the functions and/or performance of the product. If implemented, these changes may involve different and/or additional security measures that will be communicated to customers via special bulletins. The information contained in this manual are exclusive property of IRV SYSTEMS SRL. Except for all contractual rights expressly provided, the publication or commercial use, even partial, of this document is prohibited without the prior written permission of IRV SYSTEMS SRL. By the way, IRV SYSTEMS SRL grants its customers permission to reproduce this document for internal use only. The service or product names, the "SB Plastics Machinery"® and "MOBY" ® logos referred to in this manual are registered trademarks of IRV SYSTEMS SRL and may be used by affiliated companies under license. All third-party trademarks are the property of their respective owners and may be protected by copyright laws, trademarks or other intellectual property rights. Each of these third parties expressly reserves all the rights to such intellectual property © 2014 IRV SYSTEMS SRL. All rights reserved. SALES AND SERVICE CONTACTS IRV SYSTEMS SRL Via R. Colpi, 38 35010 Limena (PD) Headquarters * Italy Ph. +39 049 88 43 047 Web: www.sbplastics.it Ph. +39 049 88 43 047 Sales Office Email: [email protected] Ph. +39 049 88 43 047 Service and Spare Parts Email: [email protected] * To get the reference to any local retailers, please contact the headquarters. REQUEST FOR SERVICE AND SPARE PARTS For assistance and spare parts, please contact our after-sales service and specify: A – TYPE OF MACHINERY AND SERIAL NUMBER B – THE SPARE PART REFERENCE NUMBER TOGETHER WITH ITS DESCRIPTION C – DESIRED QUANTITY D – EXACT ADDRESS OF DESTINATION AND MEANS OF TRANSPORT TO BE USED UNAUTHORIZED MODIFICATIONS Electrical circuits, hydraulic circuits or safety devices on the machine should never be changed or modified without the prior written authorization of IRV SYSTEMS SRL. INDEX 1 DECLARATION OF CONFORMITY "CE" 9 INSTALLATION AND CONNECTIONS, OFF SERVICE AND DEMOLITION 2 WARRANTY 9.1 INSTALLATION AND CONNECTIONS 3 PREMISE 9.2 OFF SERVICE AND DEMOLITION: PRECAUTIONS AND WARNINGS 4 GLOSSARY 10 CONNECTIONS DESCRIPTION 5 SUMMARY OF SAFETY PRECAUTIONS 10.1 CONNECTIONS SCHEME DEHUMIDIFIER 5.1 MATERIAL SAFETY DATA SHEETS (MSDS) 10.2 CONNECTIONS SCHEME WITH HOPPER 5.2 SAFETY ALERTS 11 WORKING CYCLE 5.3 SAFETY LABELS 12 INTRODUCTION TO THE OPERATOR PANEL (TOUCH-PANEL) 5.4 PROTECTIVE CLOTHING, SAFETY DEVICES 12.1 TYPE OF GRAPHIC ELEMENTS (PPE) AND SCOPE OF APPLICATION 5.5 RISKS 12.2 FIXED ELEMENTS OF THE SCREENS 5.6 OPERATION MANUALS 13 PRELIMINARY SETTINGS 5.7 QUALIFIED PERSONNEL 13.1 LANGUAGE SETTING ( IF AVAILABLE ) 5.8 TRAINING 13.2 DATE AND TIME SETTINGS 5.9 MATERIALS, SPARE PARTS AND 14 PROCEDURE FOR ADVANCED USER LOGIN PROCESSING 5.10 LOGOUT/TAGOUT 15 PROCESS TEMPERATURE SETTINGS 5.11 ELECTRICAL SAFETY 16 MACHINERY EFFICIENCY 5.12 AUXILIARY TOOLS 17 ALARMS AND FAOULS 5.13 IDENTIFICATION LABEL 17.1 ALARMS: TYPE AND ACTIONS 6 TRANSPORT AND HANDLING 17.2 SUGGESTED ACTIONS 6.1 UNPACKING 17.3 LIST OF ALLARMS 6.2 LIFTING AND HANDLING POINTS 17.4 LIST OF WARNING 6.3 DISPOSAL OF PACKAGING MATERIAL 18 MAINTENANCE 7 TECHNICAL DATA 18.1 CLEANING AIR FILTERS 7.1 DEHUMIDIFYING UNIT TECHNICAL DATA 18.2 CLEANING THE BATTERIES 18.3 CLEANING THE BLOWER FILTER 8 CONDITIONS FOR THE INSTALLATION 18.4 CHECKING THE PIPES 8.1 ELECTRICAL SYSTEM 18.5 CHECKING THE SIEVES CLOSING SPRINGS 8.2 WATER AND AIR-COMPRESSED 18.6 CHECKING/REPLACING THE FUSES 8.3 LIGHTING 18.7 MAINTENANCE OF PNEUMATIC, HYDRAULIC AND OLEODYNAMIC TUBES 8.4 VIBRATIONS 18.8 SENSORS MAITENANCE (PROXIMITY, LEVEL, POSITION) 8.5 NOISE LEVELS 19 SPARE PARTS 8.6 RESIDUALS AND ENVIRONMENTAL 19.1 SPARE PARTS FOR DEHUMIDIFIER POLLUTION 8.7 ENVIRONMENTAL TEMPERATURE 19.2 SPARE PARTS FOR EXCHANGE VALVE 8.8 INSTALLATION PLACE 19.3 SPARE PARTS FOR HOPPER 20 ELECTRICAL DIAGRAM 1 DECLARATION OF CONFORMITY "CE" THE MANUFACTURER: IRV Systems Srl Via R. Colpi, 38 35010 Limena (PD) Italy STATES THAT: The product: DESICCANT DRYER Type: DBT_360_370_370S_380_390_390S_400 Serial number: ________________________________________________________ Is in compliance with the directives: • 2006/42/EC of the European Parliament and of the Council of 17 th May 2006 on machinery and amending directive 95/16/EC, • 2004/108/EC of the European Parliament and of the Council of 15 th December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC, • 2006/95/EC of the European Parliament and of the Council of 12 th December 2006 the approximation of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits, Is in compliance with the harmonized Regulations: • UNI EN ISO 12100-1:2005 • UNI EN ISO 12100-2 :2005 • CEI 44-5 Safety of machinery - Electrical equipment of machines • UNI EN ISO 14121-1 “Safety of machinery” • UNI 7545 – Symbols for warning signs • CEI EN 60529 Classification CEI 70-1 • CEI EN 60529/A1 Classification CEI 70-2 • CEI EN 50102 Classification CEI 70-3 • UNI EN ISO 13849-1:2007 Safety of machinery • UNI EN ISO 13849-2:2008 Safety of machinery A person authorized to keep the relevant technical documentation is: Mr. Schiavolin Christian, Via R. Colpi, 38 – 35010 Limena (PD) – Italy Limena (PD), il 01/12/2014 Christian Schiavolin, Managing Director (Signature) 2 WARRANTY 2.1 Duration of warranty. The Seller warrants that the Products are free from defects in material and workmanship for a period of 2 (twelve) months from the date of delivery. After the expiration of the Wwarranty period no claim shall be made against the Seller. 2.2 Validity of the warranty. This Warranty is effective only in favour of the subject that has purchased the Products directly from the Seller, within a sale or a distributorship or a supply agreement, whilst it shall not apply to the Purchaser’s assignees or to other third parties. 2.3 Limitation of the Warranty. Within the 2 (twelve) months period as of the date of the Products delivery, the Seller shall repair or, at his sole discretion, replace free of charge the components found to be defective and following verification of the full payment of the Products’ price by the Purchaser. The present warranty obligation is limited to the components vices and/or defects that have been recognized and acknowledged by the Seller, any further express or implied warranty as well as any reimbursement of costs or other obligations or liability, either direct or by way of redress being, to the extent permitted by law, expressly excluded and waived. 2.4 Products compliance. In pursuance of the provisions of the article hereto, the Seller undertakes to deliver Products in compliance with the agreement and free from defects so as to be suitable for the purposes for which Products of the same type are usually made. The Seller shall in no case be required to deliver Products suitable for a specific purpose unless such special delivery has been expressly agreed by the parties in writing. Should the Purchaser request supply of Products with variations of any type and extent with respect to the Products listed in the Seller's catalogue (or, in any case, request the supply of a personalized Product), the same shall notify the Seller in writing of the drawings, technical documents, data and any other instructions, it being agreed that the Seller shall be required to deliver a Product in compliance with such variations only if the same have been specifically confirmed in writing by the Seller. 2.5 Request of intervention. Should the “on site” assistance of the Seller’s Service be requested, then the relevant costs and subsistence allowances shall be charged to the Purchaser according to the assistance tariffs. The request of intervention shall be notified in writing, specifying in details the failure complained. The Seller shall not accept any intervention requests by phone. Unless otherwise agreed, for operational reasons, the requests will be accepted only during the normal office time, from Monday to Friday. In case the request is notified in a holiday, it will be considered received by the Seller the first working day following the date of sending. 2.6 Forfeiture of the warranty for incomplete report. The Purchaser shall receive at its premises, together with the relevant invoice, the spare parts or components needed to replace those allegedly defective. The Purchaser has the duty to return the Products or the substituted parts of them DAP Incoterms® 2010, Seller’s premises in I-35010 VILLANOVA DI CAMPOSAMPIERO (PD), Italia, Via Marconi, 42, if so requested by the Seller. The Purchaser shall deliver said Products or components together with a report containing the following information: - model and serial number of the machine, if any, on which the component was installed; - claimed defect; - last work carried out by the machine before the notice of defect. In the absence of each and any of the said information, the Purchaser shall compensate such lack, otherwise the Warranty shall be automatically forfeited and the invoice relevant to the replaced components shall be due. The Seller shall examine the recalled components and notify the result of the exam. The Seller shall be entitled at its own discretion, to waive its restitution right and to authorise the scrapping of the components.