Final Environmental Impact Assessment Report & Environment Management Plan for Proposed Project for manufacturing of Dye Intermediates – 3049 MTPM by Orgosynth Chemicals Pvt. Ltd. at Plot No. J-50, J-51, J-52 and J-53, MPIDC Growth Center Borgaon, Tehsil: Sausar, Dist. Chhindwara, Madhya Pradesh Project Activity: 5(f), Category: A ToR Letter No. F. No. J-11011/249/2020-IA-II(I) (Study Period: October, 2020 to December, 2020) Prepared by San Envirotech Pvt. Ltd. Accredited QCI-NABET Consultant (NABET Accreditation No. NABET/EIA/1619/RA0084; Valid till 26.08.2021) MoEFCC Recognized Environmental Laboratory under EP Act, 1986 Address: 424, Medicine Market, Paldi Cross Road, Ahmedabad-380006, Gujarat Email: [email protected] (July, 2021) Document No. Revision No. Issue No. Release on EIA/SEPL/2020/OCPL/27 -- 01 27/01/2021 EIA/SEPL/2021/OCPL/29 01 02 29/07/2021 San Envirotech Pvt. Ltd., Ahmedabad Contents Particulars Page No. Index I List of Tables X List of Figures XIII List of Annexures XV Index Chapter 1 Introduction Page No. 1.1 Preface 1-1 1.2 Purpose of the Report 1-1 1.3 Identification of Project & Project Proponent 1-2 1.4 Importance of the project 1-3 1.5 Brief description of project 1-3 1.6 Applicable Environmental Regulatory Framework 1-5 1.7 Scope of the study 1-5 1.8 Compliance to terms of reference 1-6 1.9 Objective of EIA 1-22 1.10 Methodology for EIA 1-22 1.11 List of industries surrounding project site 1-23 1.12 Structure of report 1-24 Chapter 2 Project Description 2.1 Introduction 2-1 2.2 Need For The Project 2-1 2.3 Location of The Project 2-2 2.4 Size or magnitude of operation 2-5 2.4.1 Land breakup & project site layout 2-5 2.4.2 Project Magnitude 2-7 2.5 Infrastructure Facilities (Proposed plant Equipments/ 2-8 machineries) 2.6 Description of manufacturing process 2-8 2.7 Project Components 2-39 2.8 Input Requirements 2-39 2.9 Generation of pollutants 2-44 2.9.1 Wastewater generation 2-44 Final EIA Report of Orgosynth Chemicals Pvt. Ltd. I San Envirotech Pvt. Ltd., Ahmedabad 2.9.2 Gaseous emission 2-44 2.9.3 Hazardous & solid waste generation 2-46 2.9.4 Noise Generation 2-46 2.10 Pollution control strategy 2-47 2.10.1 Effluent Management 2-47 2.10.2 Air Pollution Control(APC) Measures 2-49 2.10.3 Hazardous/Solid Waste Management 2-50 2.10.4 Noise Pollution Control Measures 2-50 2.11 Rain Water Harvesting 2-51 2.12 Green Belt Development 2-51 2.13 Occupational Health & Safety 2-51 Chapter 3 Description of Environment 3.1 General 3-1 3.2 Study area 3-1 3.3 Study Period 3-2 3.4 Source of environmental data generation 3-2 3.5 Methodology 3-2 3.6 Land Environment 3-3 3.6.1 Land use pattern of the Study Area 3-3 3.6.2 Objective of Land Use Studies 3-3 3.6.3 Topography 3-5 3.6.4 Seismicity of the area 3-5 3.7 Meteorology 3-6 3.7.1 Site specific micro-meteorological data 3-6 3.7.2 Wind Rose 3-7 3.8 Ambient air quality 3-8 3.8.1 Introduction 3-8 3.8.2 Design Network for Ambient Air Quality Monitoring 3-8 Stations 3.8.3 Reconnaissance 3-8 3.8.4 Parameters, Frequency and monitoring Methodology 3-8 3.8.5 Interpretation of the result 3-10 3.9 Water Environment 3-11 3.9.1 Hydro-Geology of the Study Area 3-11 3.10 Water quality 3-12 3.10.1 Introduction 3-12 Final EIA Report of Orgosynth Chemicals Pvt. Ltd. II San Envirotech Pvt. Ltd., Ahmedabad 3.10.2 Sampling Frequency, Techniques & Methodology 3-13 3.10.3 Surface Water Quality (Primary data) 3-14 3.10.4 Ground Water Quality 3-14 3.10.5 Interpretation 3-14 3.10.6 Conclusion 3-15 3.11 Noise Environment 3-15 3.11.1 Instrument used for Sampling and Monitoring 3-15 3.11.2 Noise Quality Monitoring Locations 3-16 3.11.3 Ambient Noise Standards 3-16 3.11.4 Results 3-16 3.11.5 Conclusion 3-16 3.12 Soil Environment 3-17 3.12.1 Soil sampling locations 3-17 3.12.2 Methodology 3-17 3.12.3 Corollaries 3-18 3.12.4 Conclusion 3-19 3.13 Biological Environment 3-19 3.13.1 Period of the study 3-20 3.13.2 Study methodology 3-20 3.13.3 Floral species in the study area 3-20 3.13.4 Fauna in the study area 3-20 3.14 Socio Economic Environment 3-21 3.14.1 Objective of the study 3-21 3.14.2 Land use pattern and infrastructure 3-22 3.14.3 Demographic and Socio-Economic Environment 3-22 3.14.4 Living Standard and Infrastructure 3-23 Chapter 4 Anticipated Environmental Impacts & Mitigation Measures 4.1 General 4-1 4.2 Identification of Impact 4-2 4.2.1 Identification of Impacting Activities 4-2 4.2.2 Identification of Environment Attributes 4-3 4.3 Impact on Topography 4-3 4.4 Impact on Air Environment 4-3 4.4.1 Air Pollution Dispersion modeling of stack 4-4 4.4.2 Micrometeorology 4-5 Final EIA Report of Orgosynth Chemicals Pvt. Ltd. III San Envirotech Pvt. Ltd., Ahmedabad 4.4.3 Input data 4-6 4.4.4 Receptor Network 4-6 4.4.5 Output of Model (24-hourly GLCs) 4-7 4.4.6 Incremental & cumulative concentration of pollutants 4-7 4.4.7 Conclusion 4-7 4.5 Impact on Water Environment 4-8 4.6 Impact on Noise Environment 4-9 4.7 Impact on Land Environment 4-10 4.8 Impact on Biological Environment 4-11 4.9 Impact on Socio-Economic Environment 4-12 4.10 Impact on Occupational Health & Safety 4-13 4.11 Impact On Traffic Movement 4-14 Chapter 5 Analysis of Alternatives 5.1 Prologue 5-1 5.2 Site Alternative 5-1 5.3 Process Alternative 5-2 Chapter 6 Environmental Monitoring Program 6.1 Prelude 6-1 6.2 Environment Monitoring Program 6-1 6.3 Objective of Monitoring Plan 6-1 6.4 Schedule for Environment Monitoring 6-2 6.5 Ambient Air Quality Monitoring 6-2 6.6 Water Environment Monitoring 6-3 6.7 Noise Environment Monitoring 6-3 Chapter 7 Additional Studies (A) Public Consultation 7-1 (B) Hazard Analysis & Risk Assessment 7-13 7.1 Introduction 7-13 7.2 Risk Assessment- Identification of Hazards 7-13 7.3 Hazardous Materials Storage 7-15 7.4 Risk Screening Approach 7-16 7.4.1 Acute Exposure Guideline Levels (AEGLs) 7-19 7.4.2 Emergency Response Planning Guidelines (ERPGs) 7-20 7.5 QRA Approach 7-21 7.6 Thermal Hazards 7-22 7.7 Damage due to explosion 7-23 Final EIA Report of Orgosynth Chemicals Pvt. Ltd. IV San Envirotech Pvt. Ltd., Ahmedabad 7.8 Toxic release 7-23 7.9 Acid/Alkali Hazards 7-24 7.10 Likely Failure Scenarios 7-25 7.11 Quantitative Risk Assessment & Consequence Analysis 7-25 7.11 Preamble 7-25 7.11.2 Weather Effect 7-26 7.12 Incidents Impacts 7-26 7.13 Consequential Impacts 7-32 7.13.1 Thermal and Explosion Hazards 7-32 7.13.2 Toxic Hazards 7-32 7.13.3 Other Hazards 7-32 7.13.4 Other Toxic Hazards 7-32 7.14 Occupational Health 7-33 7.15 Conclusion & Recommendations 7-34 7.16 Action plan for handling & safety system of Chemical 7-35 7.16.1 Safety Measures for Transportation and Unloading of 7-35 Hazardous Chemicals 7.16.2 Safety Measures for Storage/Handling of Hazardous 7-36 Chemicals 7.16.3 Safety Measures for Process Units 7-36 7.16.4 Safety Measures for Preventive Maintenance 7-37 7.16.5 Safety measures to prevent spillage/leakage of toxic 7-37 chemicals 7.17 Arrange ments for ensuring health & safety of workers 7-38 engaged in handling of toxic materials 7.18 Disaster Management Plan (DMP) 7-39 7.18.1 Definitions 7-40 7.18.2 Objective of the Disaster Management Plan 7-41 7.19 Onsite Emergency Plan 7-41 7.19.1 Incident Controller 7-41 7.19.1.1 Duties of Incident Controller 7-41 7.19.2 Site Main Controller 7-42 7.19.2.1 Duties of Site Main Controller 7-42 7.19.3 Other Key Personnel 7-43 7.19.3.1 Emergency Response Team 7-43 7.19.3.2 Emergency personnel’s Responsibilities outside Normal 7-44 Working Hours of the Factory 7.19.3.3 Assembly Points 7-44 Final EIA Report of Orgosynth Chemicals Pvt. Ltd. V San Envirotech Pvt. Ltd., Ahmedabad 7.19.4 Emergency Control Centre 7-44 7.19.4.1 Role of Emergency Control Centre 7-44 7.19.5 Fire & Toxicity Control Arrangements 7-45 7.19.6 Medical Arrangements 7-45 7.19.7 Transport & Evacuation, Mutual Aid Arrangements 7-45 7.20 Communication System 7-45 7.20.1 Declaring the Emergency 7-45 7.20.1.1 Type of Sirens 7-45 7.20.1.2 Location of Siren 7-46 7.20.1.3 Raising alarm 7-46 7.20.2 Internal Communication 7-47 7.20.2.1 Availability of Key Personnel outside Normal Working 7-47 Hours 7.20.3 Communication to the Authorities 7-48 7.21 Pre-emergency Activities 7-48 7.22 Post-emergency Activities 7-48 7.22.1 Evacuation and Transportation 7-48 7.22.2 Safe Close Down 7-48 7.22.3 Use of Mutual Aid 7-49 7.22.4 Use of External Authorities 7-49 7.22.5 Medical Treatment 7-49 7.22.6 Accounting for Personnel 7-49 7.22.7 Access to Records 7-49 7.22.8 Public Relations 7-49 7.22.9 Rehabilitation 7-49 7.23 Causes of emergency 7-50 7.23.1 Risk 7-50 7.23.1.1 Nature 7-50 7.23.1.2 Various emergency actions 7-50 7.23.1.3 Response time-minutes 7-51 7.24 Off-site emergency plan 7-51 7.24.1 Need of the site emergency plan 7-51 7.24.2 Structure of the off-site emergency plan 7-52 7.24.3 Role of the Factory Management 7-52 7.24.4 Role of Emergency Co-ordination office (ECO) 7-52 7.24.5 Role of local Authority 7-52 Final EIA Report of Orgosynth Chemicals Pvt.