DETAILED PROJECT REPORT OF 2 MLD COMMON EFFLUENT TREATMENT PLANT (CETP) AT GONDPUR INDUSTRIAL AREA, PAONTA SAHIB, HIMACHAL PRADESH FOR SIRMOUR GREEN ENVIRON LTD. NIHALGARH, PAONTA SAHIB, DIST. SIRMOUR, HIMACHAL PRADESH CONSULTANT: ENVIRO TECHNOLOGY LTD. 117/118, GIDC ESTATE, ANKLESHWAR, DISTRICT BHARUCH, GUJARAT PH: 01762-509496 2 Enviro Technology Ltd. PROJECT AT A GLANCE: No. Particular Description 1 Project CETP for Industrial units of GONDPUR industrial area. 2. Location GONDPUR industrial area, Paontasahib, (HP) City Paontasahib, (HP) State Himachal Pradesh 3 Project proposed for Secondary treatment to Industrial Effluent. 4 Name of Developing Agency of DIC, Sirmaur (H.P.) GONDPUR industrial area 5 Name of Agency responsible for The Sirmaur Green Environ Ltd, Development and operation of Registered address: 50, Gondpur industrial area, CETP with address Paonta sahib district-Sirmaur (HP) 173025 6 CIN of Company U41000HP2010PLC031422 7 Governing Body of Agency Members of Association of Industrial Area. 8 No. of Industrial unit covered 90 From Industrial Area of 76 GONDPUR From Surrounding area 14 9 Total Discharge Quantity (Declared 447.61 by Unit Occupiers) From Industrial Area of 272.01 GONDPUR From Surrounding area 175.6 10 Capacity of the proposed CETP 2000 KLD or Say 2.0 MLD 11 Proposed Location of CETP plant At GONDPUR industrial area. Treatment unit constructed on Plot 96 & 97. Administrative Block, Lab and chemical & HSW store at other plot. 12 Area available for CETP A. Plot no 96 & 97 measuring 2000 Sq. Mtr. Construction B. Another land measuring 2412 Sq. Mt. C. TOTAL AREA FOR CETP = 4412 Sq. Mtr. 13 Effluent conveying mode 1. Through conveying line with in Industrial area. 2. Through tankers from other industries. 14 Final use of Treated A. Part of Treated water supplied to unit with area of GONDPUR industrial area. B. Excess water used for Road side Plantation. C. Balance water is disposed in Jambu- Kala joining River Bata. 15 Design Basis of Treatment Plant Parameters collected during survey of the area & industrial units (Listed in Table). 16 Treatment Technology A Conventional process using Physio-Chemical, Bio- logical and Tertiary treatment. B PF for Stream used for Horticulture development. 3 Enviro Technology Ltd. 17 Final Discharge Parameters 1. Drain standard fixed by pollution board for Horticulture and disposal (Listed in Table). 18 Uses of Treated water 1. For Horticulture development of Green filed area. 2. Drain to Bata River. 19 Area of Green field (using treated 3. 57813.68 Sq. Mtr in the Industrial area (Drg. Effluent for Horticulture Attached.) development) 20 Qty. of treated water used in 4. Approx. 300 KLD Horticulture development in Green Field area 21 Qty. of Hazardous Solid waste A. ETP Sludge – 1038 Kgs/Day. ~ 1050 Kgs/Day generated 22 Estimated Budgetary capital cost of INR 104.68 Million ( Excluding cost of Land & Its Plant development) 23 Share of Capital expenditure of 1. 50% Central Govt. (As subsidy) CETP installation 2. 25% State Govt. (As Subsidy). 3. 25% Member Unit of CETP. 24 Operating cost of plant (Table is attached). 25 Transportation cost of effluent Charged according to mode of transfer i.e. different for conveying line connected industries and Different for industries transporting through tankers. 26 Operating cost Charged Monthly from member units 27 Cost Share pattern Calculation Type – I: Volume load Based. Type – II: COD Load Based. 4 Enviro Technology Ltd. CONTENTS NO. DESCRIPTION PAGES 1 INTRODUCTION 5 2 CLIMATE CONDITIONS 6 3 CONNECTIVITY 7 4 INDUSTRIAL SCENARIO 8 5 INDUSTRIAL AREAS 9 6 LIST OF INDUSTRIES IN GONDPUR INDUSTRIAL AREA 10-13 7 LIST OF INDUSTRIES NEARBY GONDPUR INDUSTRIAL AREA 14 8 OBJECT OF CETP 15 9 BASIS OF DESIGN 16 10 CONVEYING MECHANISM 17 11 PROPOSED TREATMENT SCHEME 18 12 STEP WISE PROCESS EFFICIENCY CHART 19-22 13 PROCESS MASS BALANCE 23 14 DETAILED DESIGN OF TREATMENT UNITS 24 15 DETAILED DESCRIPTION AND COST OF E&M MACHINARIES 25-40 FOR 1.5 MLD CETP 16 DETAILED DESCRIPTION OF CIVIL WORK OF 1.5 MLD CETP 41 17 COST OF OPERATION AND MAINTENANCE 40-43 18 CONCLUSION 47 LIST OF DRAWINGS 1 KEY PLAN OF GONDPUR INDUSTRIAL AREA D-1 2 CONTOUR PLAN OF GONDPUR INDUSTRIAL AREA D-2 3 SCHEMATIC PROCESS FLOW PROPOSED TREATMENT PLAN D-3 OF CETP 4 WATER BALANCE CHART D-4 5 PLAN LAYOUT OF TREATMENT UNITS IN PLOT NO. 96-97 D-5 6 PLAN LAYOUT OF ADMINISTRATIVE BLOCK D-6 5 Enviro Technology Ltd. 1. INTRODUCTION The Gondpur Industrial Area located in Paonta Sahib in district Sirmaur of Himachal Pradesh. The State of Himachal Pradesh is divided into twelve districts and it has 49 cities and towns. The Sirmaur district lies between 77°01’12” and 77°49’40” East longitude and 33°22’30” and 31°01’20” North latitude in the outer Himalayan ranges commonly called as SHIVALIKS. The district is predominantly mountainous with deep valleys. Longest length from west to east is 77 kms. and the maximum width from north to south is 80 kms. The district is bounded by Shimla district in the north, Uttarakhand in the east, Yamuna Nagar district of Haryana in the southwest and Solan district in the north-west. The geographical area of the district is 2825 Sq. Km. which is almost 5.07% of the total geographical area of the State. Like other parts of Himachal Pradesh, it has beautiful landscapes, bracing climate, big and small game and legendry temples which hold abiding attraction for the tourists. River Giri is the biggest river in the district which originates from Kotkhai/Jubbal Tehsil of Shimla district and flows down in the south-east direction. It ultimately joins the river Yamuna near Paonta Sahib. The river Giri is very useful as it is a main source of livelihood in this district. Another important river which forms the eastern border of the District Sirmaur is river Tons. In this District, there are three administrative Sub Divisions, Six Tehsils, four Sub Tehsils, six Community Development Blocks, two Municipal Committees and one Notified Area Committee. Paonta Sahib is development block in Sirmaur District having population of is 1.69 lakhs (as per 2011 Census) which spreads over 366.35 Sq. Km. Out of which 15.96 % lives in urban area. The density of population is 463 per sq. Km.; the literacy rate in the area is 74.38%. Due to industrialization after 2003 concession policy there is migration of population to Paonta industrial area. 6 Enviro Technology Ltd. 2. CLIMATIC CONDITIONS AND TOPOGRAPHY Climatic Conditions The climate is sub-tropical interspersed between cold weather, hot weather and southwest monsoon. The cold weather commences in November and continues till the end of February, which is characterized by cloudless days and very cold nights with much fog and dew. May and June are usually the hottest months. During monsoon period (June to September) the weather remains humid. Due to significant variations in altitudes in the district the temperature also varies considerably. Minimum temperature goes below 0°C in higher reaches during winter and the maximum temperature exceeds 38°C in lower reaches during the summer season. Temperature varies from 8°C to 38.6°C. The area receives 1600 – 1700 mm average rainfall. Out of this 90% rainfall constitutes during the period middle of June to end of September. Topography Paonta Sahib is located at 30026’97”N 77036’33”E. on an almost flat terrace. It has an average elevation of 389 meters (1,276 feet) from MSL. It is on the bank of the river Yamuna, the river being the boundary between the states of Himachal Pradesh and Uttarakhand. It is situated near the town Nahan in Himachal Pradesh, Yamunanagar in Haryana, Saharanpur in Western Uttar Pradesh and Dehradun in Uttarakhand. It is on the western extreme of the Doon Valley a distance of about 44 km from Dehradun. The National Highway 72 passes through the Paonta town & Gondpur Industrial Area 7 Enviro Technology Ltd. 3. CONNECTIVITY The region is well connected to important cities and towns like Dehradun, Nahan, KalaAmb, Chandigarh, Ambala, Yamunanagar, etc. National highway No. 72 is the main transport spine for the Paonta Sahib. It connects the town with Harayana & Uttrakhand with two lane road which originates from NH-73 at Shazadpur in State of Haryana and ends on the NH-58 at Rishikesh in the State of Uttrakhand. Apart from the above mentioned important links there exists a huge network of roads within the region. Other district road connects the region to Shimla, the capital of H.P. Another important road link which connects Paonta to Jagadhari in Haryana is NH-72A. There is no direct rail or Airport connectivity to the region. The nearest railway station is at Dehradun (32kms) 8 Enviro Technology Ltd. 4. INDUSTRIAL SCENARIO District Sirmaur has taken long strides in the field of Industrial development, particularly after the announcement of special industrial package - 2003 and it has emerged as 2nd largest Industrialized District in Himachal Pradesh. Today, it has more than 1600 Micro, Small, and Medium& Large Industries with total capital investment of about Rs. 4000 Crores and providing direct employment to more than 26000 workers. Although Industries are mainly concentrated around Kala Amb and Paonta Sahib area but over the years, Industries have also come up in good numbers in other areas like Dhaulakuan, Sataun, Khodowala etc. Being bordering district to Haryana and Uttrakhand, Sirmaur is one of the favorite destinations for industrial investment. Some of the reputed Industrial houses like Sun Pharma, Mankind Pharma, Laborate Pharma, Marico, Bajaj oil, Carlsberg Beer, Himalayan Mineral Water, Akorn inc, Blue Star, United Biscuits, Pioneer Embroidery, Himalaya International Ltd, Tirupati Group, etc.