Tuttnauer Model 5596 SP-1 @ FV Glasswasher @ BRDG Autoclave & Sterilizers (Detect Instrument Picture to Jump to that section of SOP) Bacticinerators and Bead Micro-Burner, Butane Primus Model A Sterilizer W RO water feed Prepared by: Bob Morrison @BRDG STLCC, Instrumentation Specialist Dec 08, Last revision May 2015 (microburner) STLCC-CPLS:Morrison 5/27/2015 Page 1 Glasswasher; @BRDG, VWR Washer with DI Rinse and DI Pump, Spindle-Ready 97021-364 Feature stainless steel construction for long life and corrosion protection. Multiple cycle selections and microprocessor control ensure that each load is processed efficiently and with the minimum energy required to meet cleaning requirements. Operation is simple and loading is easy and flexible. A delayed-start feature allows the washers to operate automatically unattended during off-peak hours. Uses a maximum of 15L (3.9gal.) of tap water. Low water requirement and precise detergent and neutralizer dosing minimize chemical costs Spindle-ready models use an existing deionized water supply and can accommodate either one or two direct injection spindle racks to clean up to 44 flasks. Volume: 170 L (6 cu. ft.) Exterior Dimensions, Undercounter Unit: 61W x 62D x 87–93H cm (24 x 241/2 x 341/4–361/2") Freestanding/Mobile Unit: 61W x 62D x 97.5H cm (24 x 241/2 x 383/8")(minimum height) Interior Dimensions: 55 x 48 x 64 cm (211/2 x 19 x 251/4") Clearance, Standard Upper Open Rack: 25.7 cm (101/8") Standard Lower Open Rack: 30.5 cm (12") Spindle Rack-Ready Upper Rack*: 19.7 cm (73/4") Spindle Rack-Ready Lower Rack*: 26 cm (101/4") Electrical: 115V, 60Hz, 15A *Maximum height with spindle clip at lowest position on spindle tube. Link to Manf website, Optional equipment, details…. STLCC-CPLS:Morrison 5/27/2015 Page 2 Glasswasher: Control Panel, Detergent, @BRDG PROG: Press to START; press set cycles; Max to Stop; Hold >3 sec Rinse only LED Displays Time remaining in cycle and current Temp. High Heat Rinse High Heat Wash Button and LED Button and LED Delayed Start and LED (above) Detergent; Load main and prewash cups if desired MASTER ON/OFF (Open Door to access) STLCC-CPLS:Morrison 5/27/2015 Page 3 Glasswasher: Cycles/Phases, Settings STLCC-CPLS:Morrison 5/27/2015 Page 4 Autoclave: Sterilizer, BRDG, Primus, Clinical Model A Emergency Clinical Model A, SN 17413, Primus Sterilizer Co. www.primus-sterilizer.com Power OFF 316L Stainless Steel Chamber with Standard PriMirror Interior Surface , Dimensions: 20”x20”x38” PSS500 Microcomputer Control Standard Vacuum, Gravity, Liquid and Test Cycles Single, Manual, Vertical Sliding Door Electric Steam Boiler, 208V, #4 ACW, 4 wire, 3ph, 67amps Cybertech Thermal Printer with Take Up Reel Drain Water Conservation Quench Includes Air Compressor Safety Gloves Loading cart/gurney Service: Link to Primus Clinical – 636-343-8928 Small Size Spec Sheet .pdf STLCCInstall-CPLS:Morrison date @BRDG 5/27/2015 1/14/10 B-E Hospital Equipment Co, Inc. Page 5 Autoclave: BRDG, Primus, MTC Services Sep 2013 Clinical Model A, SN 17413, Primus Sterilizer Co. www.primus-sterilizer.com Alternative Services CDS or ACE Lab Systems STLCC-CPLS:Morrison 5/27/2015 Page 6 Autoclave: Primus, BRDG, Control Panel, Defining Cycles Press buttons 1-4 to choose those cycles. Press up-arrow and Displays current then 1-4 buttons to state or cycle access cycles 5-8 and parameters Changing Cycle Parameters: 1. Press Cycle to be changed, then press MENU key, LED will light. ADV Key; resets 2. To change CycleType, press Enter, any operation then up arrow to see all types, press (Exit) Enter again to select a type. 3. To change other parameters on this OFF Key, press Cycle, use up arrow to scroll to the to stop next cycle parameter to be modified. operations 4. To change that value, Press Enter key, “asterisk” key then lights up. 5. Use up/down arrows to change the value (must be within allowable range Lights: Indicate see pg 14) current Cycle 6. Press ENTER key when done, then phase or activity continue up arrow to next parameter 7. Press ADV key to exit and return to the idle screen for normal operations. STLCC-CPLS:Morrison 5/27/2015 Link to Primus Operator Manual .pdf Page 7 Autoclave: Starting a Cycle, Primus, BRDG STARTING A CYCLE, be patient 1. Press the keypad for the desired cycle, the LED for that pad will turn on. For cycles above 4, press the up arrow and keypad numbers 1-4 (cycles 5-8) 2. Close the Sterilizer Door. You should see confirmation with the Door Closed LED. 3. Wait ..…..The “START” button be not be operative until the jacket temperature is within 6 F of the cycle operating temperature. 4. To view the Jacket temperature, press the Upper left hand heart on the Primus symbol. 5. When the jacket temperature has been reached, the READY and START LEDs will be lit. 6. Press the START button and hold for a few seconds to begin the cycle. The READY and START LED indicators will go out, Door button: may other cycle indicator LEDs will follow the be required to Cycle as it runs. release door after Page 8 aSTLCC cycle-CPLS:Morrison 5/27/2015 Autoclave: Primus, Typical Cycle Diagram, Liquids STLCC-CPLS:Morrison 5/27/2015 Page 9 Autoclave: Primus, BRDG Modified Cycles 0 STLCC-CPLS:Morrison 5/27/2015 Page 10 Autoclave: Primus, Gravity Cycle Description STLCC-CPLS:Morrison 5/27/2015 Page 11 Autoclave: Primus, Liquids Cycle Description STLCC-CPLS:Morrison 5/27/2015 Page 12 Autoclave: Primus, Vacuum Cycle Description STLCC-CPLS:Morrison 5/27/2015 Page 13 Autoclave: Primus, Cycle Sequences STLCC-CPLS:Morrison 5/27/2015 Page 14 Autoclave: Primus, Parameter Range STLCC-CPLS:Morrison 5/27/2015 Page 15 Autoclave: Safety Guidelines, Primus, BRDG 1. Never overload the Sterilizer, sterilization may never be achieved. 2. LIQUID cycles are only for the sterilization of Liquids, DO NOT USE ANY OTHER CYCLE for Liquids. 3. When processing LIQUIDS, use containers with vented closures..do not use ordinary glass bottles or any containers not designed for this purpose. 4. NEVER sterilize sealed containers in a cycle other than a LIQUIDS cycle, rapid pressure changes in other cycles can cause explosive results. 5. NEVER obstruct the drains in the bottom of the chamber, always load in a manner where no objects will touch or move to chamber walls. 6. ALWAYS use “hot gloves” when loading or unloading the sterilizer, before or after a cycle…. ALWAYS assume the door, walls, racks, and/or gurney are HOT! 7. ALWAYS place “hot gloves” on the ends of a loading cart to indicate to others that the cart and labware are HOT! STLCC-CPLS:Morrison 5/27/2015 Page 16 WEEKLY – Execute this BLOW OUT protocol to Autoclave: Primus, BRDG, maintain boiler when unit is at operating Maintenance, Blow-down, condition Weekly (per Wally 11/28/11) 1. Turn OFF boiler (toggle switch on rear of boiler) 2. Turn OFF mail 208V power switch (left front wall) 3. Turn OFF autoclave (control panel) 4. Turn OFF Main water supply valve at rear wall 5. Unplug all three 110V power cords at rear 6. Remove Right side Autoclave Stainless Panel Blowdown line to 7. Using a protective glove locate Blow-Out Valve floor drain on other (Green) at lower rear side of the wall by 8. Open valve slowly about 30 degrees Millipore, steam exits counterclockwise there. 9. Observe water/steam exiting to drain on wall behind Millipore…. Wait until steam subsides 10. Open valve another 30 degrees, wait, and repeat again until valve is fully open (aligned with the exit pipe) 11. Return Valve to closed (pointing up) position 12. Turn ON main water supply valve 13. Turn ON main 208V switch and boiler toggle switch (left rear) 14. Re-insert 110V power plugs 15. Watch Glass tube on side of boiler to ensure it has refilled to acceptable level 16. Turn Autoclave back on 17. If RED Button (low boiler water level) on front panel is lighted (out), press to reset 18. Resume operations STLCC -CPLS:Morrison 5/27/2015 Page 17 Autoclave: Boiler Blowdown & Maintenance (from Boiler manual) STLCC-CPLS:Morrison 5/27/2015 Page 18 Autoclave: Primus, Boiler Plumbing Diagram 1/4” Water Supply line On/Off Master switch (access from rear of unit Water level glass tube Drain/Pressure and Blowdown release valve STLCC-CPLS:Morrison 5/27/2015 Page 19 Autoclave: Primus, PRI-Pure RO System Diagram 1/2 STLCC-CPLS:Morrison 5/27/2015 Page 20 Autoclave: Primus, PRI-Pure RO System Diagram 2/2 STLCC-CPLS:Morrison 5/27/2015 Page 21 Autoclave: Primus, Pri-Pure RO System STLCC-CPLS:Morrison 5/27/2015 Page 22 Autoclave: Sterilizer, BRDG, Schematic Power 3 outlets Bldg Cold Compressed Bldg Cold Water 110V, 15Amp Water Feed Air (not Water Line Filter Feed Line to RO/Boiler used) non-boiler use 110v 110v 110v Drain and Overflow Line RO Filters and 100L tank To Boiler Remove Panel to access Blow-out Valve (Weekly) Millipore DI water system (ref only, not connected) Primus Clinical Model A Autoclave 208V 3-Phase Power Switch, On/Up position Link to Primus Clinical – 208V Small Size Spec Sheet .pdf Link to Primus Dwg .pdf For Boiler 208V, 67Amp B-E. Installation See Spec shts Jeremy Jamerson 314-680-4248 STLCC-CPLS:Morrison 5/27/2015 Page 23 Autoclave: Primus PRI-Pure RO System (Futuramics Clean Water, www.omahawater.com), to Boiler and Water Line Filter (added June 2012) STLCC-CPLS:Morrison 5/27/2015 Page 24 Autoclave: Primus, Water Line-feed Filter (Grainger; Aqua-Pure) Valve in Head, Single High, Grainger Item # 2P275 Size 3/4 In FNPT, Price (ea.) $124.75 Color Clear, Brand AQUA-PURE Mfr.