Wiring Manual Automation and Power Distribution Moeller addresses worldwide: www.moeller.net/address Wiring Manual E-mail: [email protected] Internet: www.moeller.net L1 L2 L3 21 1 3 5 13 -Q1 L 14 22 N Issued by Moeller GmbH B -F1 I > I > I > Hein-Moeller-Str. 7-11 2 4 6 D-53115 Bonn ~ +12 V 0 V © 2006 by Moeller GmbH, Germany 1 3 5 1 3 5 1 3 5 L01h -Q11 -Q15 -Q13 F1 Subject to alteration 2 4 6 2 4 6 2 64 N01 h FB0200-004GB-INT MDS/Doku/ 02/05 97 95 A -F2 Printed in the Federal Republic of 2 4 6 98 96 Germany (04/06) PE Article No.: 106254 U1 V2 V1 M W2 W1 3 U2 L N NI1 I7 I8 -M1 For Immediate Delivery call KMParts.com at (866) 595-9616 All brand and product names are trade marks or registered trademarks of the owner concerned 1st edition 2000, 12/99 2nd updated edition 2006, publication date 02/05 © Moeller GmbH, Bonn Editor: Heidrun Riege Translators: Uli Wright, Nigel Green, Dominik Kreuzer, David Long, Terence Osborn All the circuits are designed according to our best expertise and have been carefully tested. They serve as practical examples. Moeller GmbH refuses to accept liability for any errors. All rights reserved, including those of the translation. No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without the written permission of Moeller GmbH, Bonn, Germany. Subject to alterations without notice. Printed on bleached cellulose, 100 % free from chlorine and acid. For Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 The Moeller Wiring Manual chapter Automation Systems 1 Electronic motor starters and drives 2 Command and signalling devices 3 Rotary Switches 4 Contactors and Relays 5 Motor-protective circuit-breaker 6 Circuit-breakers 7 All about Motors 8 Specifications, Formulae, Tables 9 Alphabetical index 10 0-1 For Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 The Moeller Wiring Manual 0-2 For Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 Automation Systems Page Programmable logic controllers PLCs 1-2 1 xSystem 1-4 Modular I/O system XI/ON 1-6 Networkable motor starters xStart-XS1 1-8 Networking PS40 series 1-10 Networking xSystem 1-11 Networking display and operating devices 1-12 Networking embedded HMI-PLCs 1-13 Engineering XC100/XC200 1-14 Engineering PS4 1-16 Engineering EM4 and LE4 1-19 1-1 For Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 Automation Systems Programmable Logic Controllers, PLCs Programmable logic controllers The programmable (logic) controller (PLC) is an The most important specifications of a PLC are its electronic device for machine or process control. maximum number of inputs/outputs, its memory 1 The PLC receives signals via inputs, processes size and its processing speed. them according to the instructions of a program, The PS40 Series and the new xSystem are the two and transfers signals to the outputs. automation systems offered by Moeller. These are The program is created using programming described below. software which is able to link inputs and outputs in any required sequence, to measure time, or even carry out arithmetic operations. PS40 Series Compact PLCs Modular PLCs The PS4 compact PLCs have the following system The PS416 modular PLC has the following key characteristics: features: • Standard programming • High processing speed • Remote and local expansion options • Compact size • Integrated fieldbus interface (Suconet) • Wide range of networking options • Plug-in screw terminals • Extensive memory • Small, compact in size Sucosoft programming software The controllers in this range are very versatile with Sucosoft is the name of the software for a wide range of features, such as integrated programming the PS40 PLCs. setpoint potentiometers, analog inputs/outputs or Program examples are provided in the PLC memory expansion modules (from PS4-150). Beginners' Guide “Automation with Programmable Logic Controllers” (FB2700-017). Moellers' entire PLC range is described in the Main Catalogue for Automation Systems and Drives, as well as in the Product overview for automation. 1-2 For Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 Automation Systems Programmable Logic Controllers, PLCs 1 PS4/EM4: LE4: Compact PLC or expansion module Local expansion PS416: Modular PLC 1-3 For Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 Automation Systems xSystem The XSoft software combines programming, xSystem configuring, testing, commissioning and xSystem is Moeller's latest modular automation visualization functions in a single tool designed for system. It can be configured for the individual the entire xSystem product range. 1 requirements of small or large applications. xSystem reduces the hardware and software interfaces required. The system features IT functions that are already integrated. 1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 +/- 7 8 9 SHIFT F12 F13 , 4 5 6 F14 F15 0 1 2 3 ESC CLEAR ENTER 180˚ 1 2 F1 F5 1 2 3 A B C D E F F2 F6 4 5 6 G H I J K L M N O SHIFT F3 F7 7 8 9 P Q R S T U V W X Y Z F4 F8 0 . +/- ESC CLEAR ENTER 3 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 4 5 6 7 4 5 6 7 4 5 6 7 4 5 6 7 8 9 10 11 8 9 10 11 8 9 10 11 0 1 2 3 12 13 14 15 12 13 14 15 12 13 14 15 4 5 14 15 DC INPUT EH-XD16 DC INPUT EH-XD16 DC INPUT EH-XD16 XC-CPU101 8 8 0 1 2 3 4 5 6 7 0 1 2 3 4 5 14 15 XC-CPU101 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 3 4 5 6 7 4 5 6 7 4 5 6 7 4 5 6 7 8 9 10 11 8 9 10 11 8 9 10 11 8 9 10 11 12 13 14 15 12 13 14 15 12 13 14 15 12 13 14 15 7 DC INPUT EH-XD16 DC INPUT EH-XD16 DC INPUT EH-XD16 DC INPUT EH-XD16 0 1 2 3 4 5 6 7 0 1 2 3 4 5 14 15 XC-CPU201 1-4 For Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 Automation Systems xSystem System components Refer to the following product overview and • Modular PLCs manuals for further information: – XC100 h – Automation product overview 8 DI, 6 DO, CANopen, RS 232, 4 interrupt (AWB2700-7546) 1 inputs – XC100 hardware and engineering Slot for multimedia memory card, (AWB2724-1453) 64 – 256 KByte program/data memory, – XC200 hardware and engineering 4/8 KByte for retentive data, (AWB2724-1491) 0.5 ms/1000 instructions – XI/OC hardware and engineering – XC200 g (AWB2725-1452) 8 DI, 6 DO, CANopen, RS 232, Ethernet, – XV100 hardware and engineering 2 counters, 2 interrupt inputs, WEB/OPC (AWB2726-1461) server, USB, locally expandable with XI/OC – xStart-XS1 hardware and engineering I/O modules, 256 – 512 KByte program/data (AWB2700-1426) memory, 0.05 ms/1000 instructions – XSoft PLC programming (AWB2700-1437) • Text display PLCs – Function blocks for XSoft (AWB2786-1456); – Modular text display PLCs a including data handling function blocks for Consisting of XC100, up to 3 XI/OC modules text display PLCs and LCD text display with 4 x 20 or x 8 40 lines/characters The latest edition is available from – Compact text display PLC b http://www.moeller.net/support: Enter the Minimum mounting dimensions and high numbers shown in brackets, e.g. interface integration density (10 DI, 8 DO, “AWB2725-1452G”, as a search term. 8 DIO, 2 AI, 2 AO, 2 counter inputs, 2 interrupt inputs, 1 encoder input) • XI/OC input/output modules c – Can be fitted to the XC100/200 (max. 15 modules) – Plug-in terminals with screw or springloaded terminal •XSoft – Programming, configuring, testing/commissioning in a single tool For Immediate Delivery call KMParts.com at (866) 595-96161-5 Moeller Wiring Manual 02/05 Automation Systems Modular I/O System XI/ON XI/ON – the concept XI/ON is a modular I/O system for use in industrial A complete XI/ON structure counts as a single bus automation applications. It links sensors and station in any fieldbus structure and therefore only 1 actuators on the field level with the higher-level requires one bus address. The individual XI/ON controller. Fieldbus protocols PROFIBUS-DP, peripheral modules are therefore independent of CANopen and DeviceNet are supported. the higher-level fieldbus. XI/ON offers modules for virtually every The I/O modules consist of a combination of a application: base module designed as a terminal block, and a • Digital input and output modules plug-in electronics module. • Analog input and output modules The XI/ON peripheral modules are linked to the • Technology modules fieldbus via the XI/ON gateway. This is used for A XI/ON station consists of a gateway, power the communication between the XI/ON station supply modules and I/O modules. and the other fieldbus stations. b c d a g e f a Gateway e End plate b Power supply module f Base module in slice design c Electronics module in block design g Base module in block design d Electronics module in slice design For1-6 Immediate Delivery call KMParts.com at (866) 595-9616 Moeller Wiring Manual 02/05 Automation Systems Modular I/O System XI/ON Flexibility modules can then be plugged simply onto the Each XI/ON station can be adapted exactly for the assigned base module.