M/S. AATMAJYOT PVT. LTD. (New Proposed Project to Manufacture Formaldehyde, Hexamine along with Resins) (Formaldehyde-3000MT/Month, Hexamine-150 MT/Month, Phenol Formaldehyde Resin-250 MT/month, Melamine Formaldehyde Resin-250 MT/month, Urea Formaldehyde Resin-250 MT/month) Survey No. 219 Paiky-1, 220 & 223 paiky-1, Village: Junasadulka, Opp. Dadashrinagar, Taluka: Morbi, District: Morbi, Gujarat. Rapid Environmental Impact Assessment Report As per High Court Stay Order No. C/SCA/1782/2013 dated 9/12/2013 (Copy Enclosed in Chapter – 10 on pg. no. 10.6) Prepared By: T. R. Associates Ganesh Meridian, Block No.: - C, Office No. 605-A, Opp. Kargil Petrol Pump, Nr. Sola Over Bridge, S. G. Highway, Ahmedabad-380060. Email : [email protected] [email protected] Mo. No. 9825371099 YEAR - 2014 EIA Preparation for the Proposed Plant for Formaldehyde, Hexamine & Resin Manufacturing of M/s Aatmajyot Chem Pvt. Ltd Compliance to TOR Conditions No. Condition Compliance status Page no. 1 Executive summary of the project. Given in ch-10 10.1-10.20 Given in the section 1.3 of 1.2 2 Justification of the project chapter-1 Given in the section 1.13 of 1.16 3 Photographs of proposed plant site Chapter-1 Given in the section 1.4 of 1.5 4 Promoters and their back ground chapter-1 Given in the section 1.12 of 1.15 5 Regulatory framework chapter-1 Project site location is given 1.7 in Fig. 1.0 A map indicating location of the project and A Google map showing 66 6 distance from severely polluted area. distance from severely polluted area from project site is given in Annexure - B Project location is shown in 1.10 Google map figure 1.2 7 Project location and plant layout. Plant lay-out is given in the 2.17 chapter-2 Fig. no. 2.5 Given in the chapter-2 2.15 8 Infrastructure facilities including power sources. section no. 2.5.5, Total cost of the project along with total capital cost 9 and recurring cost/annum for environmental Given in chapter - 8 8.1 pollution control measures. Project site location along 1.9 with site map of 10 km area is shown in topo map given in the chapter-1, fig. 1.3 A Google map showing 67 Project site location along with site map of 10 km nearest surface water 10 area and site details providing various industries, bodies & forests from surface water bodies, forests etc. project site is given in Annexure – B. Details of nearby industries 3.5.13 are shown in chapter – 3.5, section - 3.5.5 M/s. T. R. Associates F EIA Preparation for the Proposed Plant for Formaldehyde, Hexamine & Resin Manufacturing of M/s Aatmajyot Chem Pvt. Ltd Land use based on satellite 3.4.9 - 3.4.19 imagery for the study area of 10 km radius is shown in Present land use based on satellite imagery for the Chapter 3.4, section – 3.4.4 study area of 10 km radius. Details of land & 3.4.5 11 availability for the project along with supporting Details of land availability 2.16 document. for the project is shown in section 2.6, table 2.4 Land documents are 69-98 attached as Annexure - C There is no National Park / 50 Wild life sanctuary / Reserve Forest within 10 Location of National Park/Wild life km radius of the project. 12 sanctuary/Reserve Forest within 10 km radius of Distance of nearby the project. reserved forest from the industry is shown in Annexure – B. Details of the total land and break-up of the land use 13. Section 2.6, table 2.4 2.16 for green belt and other uses. List of products along with the production Chapter-1, Section 1.1 1.1 14. capacities Detailed list of raw materials required and source, 15. Chapter – 2, table – 2.2 2.13-2.14 mode of storage and transportation. Manufacturing process details along with the Given in the Chapter-2, 16. 2.2-2.11 chemical reactions and process flow chart. section no. 2.4. Site-specific micro-meteorological data using 17. temperature, relative humidity, hourly wind speed Given in section-3.1.1 3.1.2- 3.1.5 and direction and rainfall is necessary. Ambient air quality monitoring at 6 locations within Locations are given in Fig. the study area of 5 km. aerial coverage from project no. 3.1.3 & table 3.1.4(a) 3.1.6-3.1.8 18. site as per NAAQES notified on 16th September, AAQ results are given in 3.1.8-3.1.10 2009. Location of one AAQMS in downwind table – 3.1.5 to 3.1.8 direction. One season site-specific micro-meteorological data One season site-specific 3.1.2-3.1.5 using temperature, relative humidity, hourly wind micro-meteorological data 19. speed and direction and rainfall and AAQ data are given in section 3.1.1. (except monsoon) for PM10, SO2, NOx including AAQ data for PM10, PM2.5, VOCs shall be collected. The monitoring stations SO2, NOx including VOCs is 3.1.8 M/s. T. R. Associates G EIA Preparation for the Proposed Plant for Formaldehyde, Hexamine & Resin Manufacturing of M/s Aatmajyot Chem Pvt. Ltd shall take into account the pre-dominant wind shown in table 3.1.5 & 3.1.8 3.1.10 direction, population zone and sensitive receptors Monitoring stations are including reserved forests. Data for water and noise shown in table – 3.1.3 & fig. 3.1.7-3.1.8 monitoring shall also be included. 3.1.4(a) water monitoring data are shown in table – 3.3.1 & 3.3.4-3.3.6 3.3.2 noise monitoring data are shown in table – 3.2.1 3.2.6-3.2.7 Air pollution control measures viz. Multi-cyclone and bag filter etc. shall be proposed for the effective 20. table – 2.9 & Table 2.10 2.25-2.26 control of gaseous emissions within permissible limits. Control methanol emission from drying section. 21. Not Applicable Details of VOC monitoring system in the working Latest technology will be provided in the 22. zone environment, if any working zone environment. Name of all the solvents to be used in the process 23. Not Applicable and details of solvent recovery system. ETP – section 2.9.3 2.22-2.24 Incinerator – N.A. Design details of ETP, incinerator, boiler, scrubbers 24. Flue gas stack- table- 2.14 2.25 /bag filters etc. Scrubber – N.A MDC details – table – 2.15 2.26 Water pollution & its mitigation plan – section 2.19-2.24 Details of water and air pollution and its mitigation 2.9.1 25. plan. Air pollution & its mitigation plan – section 2.9.2 2.24-2.26 Action plan to control secondary fugitive emission 2.26 is given in the chapter-2, Action plan to control and monitor secondary section 2.10.3 26 fugitive emission from all the sources. Action plan to monitor secondary fugitive emission 5.3-5.7 is given in the chapter-5.0, Section 5.2.1, 5.2.2, 5.2.3 M/s. T. R. Associates H EIA Preparation for the Proposed Plant for Formaldehyde, Hexamine & Resin Manufacturing of M/s Aatmajyot Chem Pvt. Ltd Determination of atmospheric inversion level at the project site and assessment of ground level Given in table –4.2, 4.3, 4.4, 4.16-4.17 27 concentration of pollutants from the stack emission Fig. – 4.1, 4.2, 4.3 4.13-4.15 based on site specific meteorological features. Air quality modeling for proposed plant. Permission for the drawl of 33.87 m3/day ground CGWA application will be water from CGWA. Water balance chart including 28 done after getting EC 2.21 quantity of effluent generated recycled and reused Water balance – Fig-2.6 and discharged. Action plan for ‘Zero’ discharge of effluent shall be 29 Given in the section – 2.9.3 2.22-2.24 included. 30 Treatment of phenol in the effluent, if any. Given in the section – 2.9.3 2.22-2.24 Ground water quality 3.3.4- monitoring – table – 3.3.1, 3.3.6 3.3.2 Ground water quality monitoring minimum at 6 Geological features and 3.4.5-3.4.19 locations shall be carried out. Geological features Geo-hydrological status of 31 and Geo-hydrological status of the study area and the study area, section – ecological status (Terrestrial and Aquatic). 3.4.3 Ecological status 3.4.19-3.4.41 (Terrestrial and Aquatic) section - 3.4.6 The details of solid and hazardous wastes Details of solid & hazardous 2.27 generation, storage, utilization and disposal waste – table – 2.16 particularly related to the hazardous waste calorific 32 value of hazardous waste and detailed Action plan for fly ash – characteristic of the hazardous waste. Action plan 9.9-9.10 Section – 9.4 for the disposal of fly ash generated from boiler shall be included. Precautions to be taken during storage and Given in chapter-7, section 33 transportation of hazardous chemicals shall be 7.14-7.15 no. 7.6.4, 7.6.5 clearly mentioned and incorporated. Authorization/Membership for the disposal of 34 Will be obtained after getting EC solid/hazardous waste in TSDF. List of hazardous chemicals (as per MSIHC rule) 35 Section 7.5 7.5 with toxicity levels. A write up on “Safe Practice” followed for methanol 36.