Armaturenwerk Hötensleben GmbH Cleaning Technology Your Experts for CIP: • wide range of cleaning devices, included ® products which meets the requirements of published 3-A Sanitary Standards • ATEX-products • a solution for each task • shortest delivery times, quantity of products on stock • 100 years experience in stainless steel handling • made in Germany Quality and attractive Prices: • development, fabrication and distribution at first hand • standardized fabrication procedures • certified fabrication and quality service • experience in ASME-BPE, 3A, EHEDG • FDA-compliant products • certificates: 3.1, delta-Ferrit, Ra, ATEX, USP class VI • stainless steel materials: 316L - 316Ti - HC22 - HC4 1.4404 - 1.4571 - 1.4435 - 2.4610 - 2.4602 The way to order: Tel.: +49 39405 92-0 e-mail: [email protected] Our target is short delivery time, large quantities of products are available from stock. For further information please visit our internet site: http://www.awh.eu 2 12.1 AWH - Armaturenwerk Hötensleben GmbH Spray Heads for all Purposes – economically efficient Cleaning of Vessels and Tanks Beside the high standards of cleanliness, the economically efficient cleaning of vessels is coming to the fore nowadays. Along with the investment cost issue, the operating expenses are increasingly being discussed. The center stage is taken by: l the reduction of cleaning agent consumption l the reduction of cleaning duration l the increase of the equipment availability l the increase of the operational safety l the validation of the cleaning processes via sensors A cleaning machine is nowadays selected on the basis of the application or task and not according to the currently available technology. The best possible solution for the cleaning of vessels varies with the vessel geometry and its use. Potential spray shadows, due to various installations, connection pieces and manholes are to be observed likewise. For this, AWH offers a product programmed with a comprehensive spectrum of devices and the required, appropriate application knowledge. The cleaning technology of AWH has been revised, reconstructed and improved in many areas. This is reflected by the new nomenclature: TANKO® RB = rotating ball TANKO® S = spate cleaner TANKO® JX = jet cleaner with external motor TANKO® RPB = rotating pipe ball TANKO® RT = retractable system Within the area of medium-driven jet cleaners you will find the well proven and revised devices: l TANKO® JM100 l TANKO® JM500 l TANKO® JM800 The static spray balls complete the product range of the cleaning devices. The product range is supplemented by: Monitor CIP-Guard: • monitoring of jet cleaners Various fittings such as: l TANKO® AN weldon nipples with an "outlet lip" as rotating piece , also available with additional thread protection. l downpipe concepts for the installation of the RT-devices within the tank l mounting tools The product range is continuously being further developed. Please inquire for new variants or modifications. On request we can submit the various certificates (e.g. 3.1 certificate) for the cleaning devices. The surface roughness of the applied materials is ≤ 0,8 µm, others upon request. Please quote this requirement in your inquiry additionally to the product request. The choice of the appropriate cleaning device is facilitated by: l the project data sheet see page 15 l the project questionnaire see page 16 - 17 l downpipe system see page 20 l overview of jet cleaners see page 114 Please observe that the cleaning devices listed above require support by appropriate filter systems (e.g. corner pipe strainers) with gap widths of 50 µm according to the application, in order to grant very good results. ATTENTION: Important information for our customers within the European Economic Area regarding the 2006/42/EC Machinery Directive EN Unless agreed differently, AWH will consider the user language to be “German” or “English”. The customer / ordering party will inform m essrs. AWH of any diverging user language. In such a case, AWH will immediately revise the quotation and complement same, if necessary. Before commissioning of the AWH cleaning units and the products in this catalog at the latest, it has to be ensured that the proper use of these units is guaranteed. The respective instructions are contained in the operating instructions of the AWH products or will be put at your disposal upon request. The dimensions given in the catalogue are indicated in millimeters and are deemed nominal sizes. 12.1 3 AWH - Armaturenwerk Hötensleben GmbH Table of Content Page Overview TANKO® S and TANKO® RB Series 6 - 7 Overview TANKO® Jet Cleaners 8 - 9 ATEX Information on TANKO® Series 10 Overview Pipe Thread 11 Services: Measuring Points and Material Certificates 12 - 13 Extra Charges TANKO® S and TANKO® RB with Bearing Balls Hastelloy 14 Wire Locking Pins TANKO® S and TANKO® RB 14 Project Sheet and Questionnaire 15 - 17 Hygienic Installation of Cleaning devices 18 - 19 Downpipe Systems for Installation of e.g. TANKO® S 20 Installation Options 21 TANKO® AN Weldon Nipple (orbital) with BSP-Thread 22 - 25 TANKO® AN Weldon Nipple (orbital) with NPSM-Thread 26 - 27 Pipe Pliers with Plastic-coated Jaws 28 The TANKO® S Family 29 - 77 Consumption Tables TANKO® S Family 31 Technical Details TANKO® S, SF, RB and RPB 32 TANKO® RPB35, the Rotating Pipe Ball) 33 - 35 TANKO® SF 36 - 37 TANKO® S10 38 - 39 TANKO® S20 ATEX 40 - 47 TANKO® S30 ATEX 48 - 57 TANKO® S40 ATEX 58 - 67 TANKO® S40 HF (High Flow) ATEX 68 - 69 TANKO® S50 ATEX 70 - 77 TANKO® RT ATEX 78 - 87 Ball bearings The integrated ball bearings of the TANKO® series are subject to minor wear. The guaranteed service life is as follows: service life of 300 hours in vertical fitting position, spraying downwards, assuming a cleansing agent pressure (water) of 3 bar at a temperature of 25°C. Based on an average cleaning cycle time of 20 minutes per day and 200 days per year this corresponds to a service life of 4,5 years. Determined values for working pressure 2 bar are different and available on request. The typical lifetime is considerably higher then the guaranteed lifetime and depends on working pressure and other parameters. To apply additionally: term of guarantee max. 24 months after delivery. Information on Consumptions: All information on consumptions in this catalogue is a reference value. Please contact us for more detailed information. Attention !! For specific tasks AWH will gladly manufacture tailor-made solutions according to your requirements! 4 12.1 AWH - Armaturenwerk Hötensleben GmbH Table of Content Page TANKO® RB, the Rotating Spray Head ATEX 88 - 103 TANKO® RB30 ATEX 88 - 91 TANKO® RB40 ATEX 92 - 95 TANKO® RB64 ATEX 96 - 99 TANKO® RB90 ATEX 100 - 103 TANKO® R64T ATEX 104 Static Spray Heads 105 - 113 Spray Head, Static, Perforation 360° 106 - 107 Spray Head, Static, Perforation 180° downwards 108 - 109 Spray Head, Static, Perforation 180° upwards 110 - 111 Spray Head, Static, Perforation 270° upwards 112 - 113 Overview Jet Cleaners 114 Example of Use and Comparison Jet Cleaners 115 TANKO® JX Series ATEX 116 TANKO® JX Consumption Data ATEX 117 TANKO® JX Execution Examples ATEX 118 Construction TANKO® JX 119 Conversion Table: Pressure and Volume Flow Rate 120 Medium-driven Jet Cleaners TANKO® JM 121 - 128 TANKO® JM100 122 - 123 TANKO® JM500 124 - 125 TANKO® JM800 126 - 127 Tank Cleaning Trolley JM-C1 128 CIP-Guard (TCG-ZR) 129 * An asterisk in the pricing column means: available on request. 12.1 5 Overview TANKO® S and TANKO® RB Series Type Page Installation position Type of cleaning Recommended maximum diameter Maximum spraying distance Operating pressure Volume flow rate Volume flow rate Mode of drive Connections spraying angle for cleaning in [m] as diameter in [m] [bar] [l/min] [m3/h] Continuous cleansing Thead M5 agent flow, Weldon nozzle freely selectable TANKO® S10 38 - 39 Surge cleaning Supported in double ball 360° bearings .. .. Continuous cleansing 1/8"-BSP, NPT, NPS agent flow, Clipon freely selectable Weldon nozzle Supported in double ball ® 40 - 47 Surge cleaning TANKO S20 bearings 90°/180°/270°/360° .. .. Continuous cleansing 1/4"-BSP, NPT, NPS agent flow, 3/8"-BSP, NPT, NPS freely selectable Clipon Supported in double ball ® 48 - 57 Surge cleaning Weldon nozzle TANKO S30 bearings 90°/180°/270°/360° .. .. Continuous cleansing 1/2"-BSP, NPT, NPS freely selectable agent flow, 3/4"-BSP, NPT, NPS Clipon Supported in double ball ® 58 - 69 Surge cleaning Weldon nozzle TANKO S40 90°/180°/270°/360° bearings 360° HF .. .. Continuous cleansing 1 1/4"-BSP, NPT, NPS agent flow, 1 1/2"-BSP, NPT, NPS freely selectable Clipon Supported in double ball ® 70 - 77 Surge cleaning Weldon nozzle TANKO S50 bearings 180°/270°/360° .. .. Continuous cleansing Clipon agent flow, 1/4"-BSP, NPT, NPS freely selectable 3/8"-BSP, NPT, NPS ® 88 - 91 Spray cleaning Supported in double ball Weldon nozzle TANKO RB30 bearings 180°/360° . Continuous cleansing Clipon agent flow, 3/8"-BSP, NPT, NPS freely selectable 1/2"-BSP, NPT, NPS Supported in double ball ® 92 - 95 Spray cleaning Weldon nozzle TANKO RB40 bearings 180°/270°/360° .. .. Continuous cleansing Clipon agent flow, 3/4"-BSP, NPT, NPS freely selectable Weldon nozzle TANKO® RB64 96 -99 Spray cleaning Supported in double ball 180°/270°/360° bearings . Continuous cleansing Clipon agent flow, 1"-BSP, NPT, NPS freely selectable Weldon nozzle ® 100 - 103 Spray cleaning Supported in double ball TANKO RB90 bearings 180°/270°/360° .. .. 6 12.1 Overview TANKO® S and TANKO® RB Series Type Page Installation position Type of cleaning Recommended maximum diameter Maximum spraying distance Operating pressure Volume flow rate Volume flow rate Mode of drive Connections spraying angle for cleaning in [m] as diameter in [m] [bar] [l/min] [m3/h] Continuous cleansing Thead M5 agent flow, Weldon nozzle freely selectable TANKO® S10 38 - 39 Surge cleaning Supported in double ball 360° bearings .