SPECIFICATIONS FOR CUTTER BOAT OVER THE HORIZON III (CB-OTH-III) AND IV (CB-OTH-IV) CENTRALIZED CUTTER BOAT POOLING (CCBP) SPECIFICATION CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 TABLE OF CONTENTS Item: Page: Revisions Record iii Consolidated List of References iv Consolidated List of Government-Furnished Material vi Principal Characteristic’s vii Introduction 1 General Requirements 2 Definitions and Acronyms 19 Work Item 1: Material Inspection 29 Work Item 2: Operational Test 32 Work Item 3: Scheduled Maintenance 34 Work Item 4: Conditional Maintenance 39 Work Item 5: Storage and Maintenance Facilities 52 Work Item 6: Transportation and Shipping 54 Work Item 7: Technical Services 59 ii CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package. WORK DATE REV# CHANGES MADE ITEM# NOTE: All section and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated. iii CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 CB-OTH-III CONSOLIDATED LIST OF GOVERNMENT- FURNISHED PROPERTY The following is a list of property, which the Government will furnish. This list is not all- inclusive. iv CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED COST ($/UNIT) JOINT, RUBBER 1005 016136252 $137.60 CLEAT, MOORING, 6 INCH TWO HO 1730 01F122928 $96.26 DECK PLATE 1940 01F112264 $3,584.85 TILT ASSEMBLY, OUTBOARD MOTOR 2010 015017481 $2,322.00 PROPELLER, MARINE, 15 1/4" DIA 2010 015512313 $523.73 PROPELLER, MARINE 2010 016176215 $462.40 X STERNDRIVE 2010 016189465 $10,347.23 TRANSOM REPAIR KIT 2010 016325310 $312.50 FOWARD DAVIT LIFTPOINT 2030 015848402 $1,958.01 SCREEN, THRU-HULL, FORESPAR PR 2040 015028311 $7.26 CYLINDER ASSY, REACTION 2040 016066110 $22.52 CLEAT CLAM 2040 016107418 $3.11 HARDWARE BOW SHIRT 2040 01F154318 $128.17 WINDSHIELD, MARINE 2040 200089768 $261.83 REPAIR KIT, INFLATABLE CRAFT 2090 015637965 $419.99 BOW, SKIRT CHAFE PROTECTOR 2090 015734168 $1,258.85 TRANSOM, MAGNUM 2090 015842562 $2,425.83 ACCESSORY KIT, BOAT 2090 016228599 $420.74 SEAT BELT ASSY 2090 01F143962 $245.24 CUSHION ASSEMBLY 2090 01F154357 $430.31 BRACKET, ENGINE MOUNT 2510 015845751 $133.94 SHOCK ABSORBER, DIRECT ACTION 2510 200058406 $540.02 ARM, STEERING GEAR 2530 013892320 $153.10 HUB ROTOR (10 IN.-G 2530 015529731 $96.76 BRAKE, SINGLE DISK 2530 016310624 $222.25 WHEEL, STEERING 2530 01F122925 $39.30 MOTOR, HYDRAULIC 2540 013892200 $254.69 JUMP SEAT BACKREST 2540 01F154299 $195.54 DOOR, VEHICULAR 2540 200073935 $42.19 CUSHION, SEAT VEHICULAR 2540 200104126 $112.72 MIXING ELBOW 2805 016137265 $358.87 X ENGINE, DIESEL 2815 015996838 $24,395.77 v CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 COOLER ASSY, INTERCOOLER 2815 016104340 $1,363.57 SENSOR,LUBE OIL PRESSURE 2815 016273422 $79.83 OTH ENGINE PARTS KIT 2815 01F060644 $462.43 FILTER ELEMENT, FLUID 2910 013538540 $6.93 INJECTOR,ASSEMBLY,FUEL 2910 014984028 $324.27 SEAT,INJECTION NOZZLE 2910 014984046 $9.65 FILTER ELEMENT, FLUID, YANMAR 2910 014991022 $19.44 FILTER ELEMENT, FLUID 2910 015615077 $5.08 PUMP FUEL METRINGAND DISTRIBUT 2910 016103889 $2,174.94 PUMP, FUEL INJECTION 2910 016175612 $2,172.91 MOTOR, ENGINE STARTER, ELECTRI 2920 014984259 $888.94 GENERATOR, ENGINE ACCESSORY, Y 2920 014984438 $999.47 SWITCH,LOCK,INGITION 2920 014984449 $74.66 CAP, FILLER OPENING, YANMAR 2930 014983688 $11.63 IMPELLER, PUMP, CENTRIFUGAL, Y 2930 014983691 $24.04 PUMP, COOLING SYSTEM, ENGINE, 2930 014983692 $439.21 PUMP, SEA-WATER, COMPLETE, YAN 2930 014984734 $346.86 FILTER ELEMENT, FLUID, LUBE OI 2940 014989741 $18.59 TURBOSUPERCHARGER, ENGINE, 2950 015369379 $1,764.44 NON HEATER, COOLANT, ENGINE 2990 009174019 $76.11 PUMP ASSEMBLY, HYDRAULIC 2990 014984704 $677.25 LANYARD, ENGINE-KILL SWITCH. 2990 014989733 $36.38 CABLE ASSEMBLY, CONTROL 2990 015064316 $50.00 CONNECTOR, EXHAUST PIPE 2990 015843065 $1,620.33 SHIFT CABLE KIT 2990 015848396 $104.50 MOUNT, ENGINE 2990 015901069 $183.98 SILENCER, TURBOCHARGER 2990 015901688 $177.94 PAD, EXHAUST BEND 2990 015910477 $99.31 ADJUSTING DEVICE, BELT-CHAN TE 2990 016104740 $143.98 CONTROL ASSY, PUSH PULL 2990 016106192 $38.98 CABLE, THROTTLE STOP 2990 016107507 $55.75 CABLE ASSY, CONTROL 2990 016108692 $32.64 GUARD,MUFFLER-EXHAUST PIPE, NO 2990 016315127 $32.24 vi CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 BELLOWS, PRESSURE 3010 013306548 $229.84 UNIVERSAL JOINT, NONVEHICULAR 3010 015381817 $726.06 BELT, V, ENGINE, YANMAR DIESEL 3030 014984440 $13.76 BELT, V, ENGINE, YANMAR DIESEL 3030 014991026 $45.18 BELT,POSTIVE DRIVE 3030 015369464 $80.39 CYLINDER ASSY. TRIM-STBD 3040 015018397 $456.12 CYLINDER, TRIM-STBD 3040 015018572 $436.87 BRAKE CALIPER ASSY 3040 015529665 $137.38 CONTROL,BOX THROTTLE/SHIFT 3040 015580954 $279.78 HUB KIT 3040 016313481 $50.84 PUMP, AXIAL PISTONS 3040 016563008 $579.52 STEERING CYLINDER 3040 200003077 $510.27 BUSHING,SLEEVE 3120 015020599 $5.62 HOUSING, BEARING UNIT 3130 015018673 $77.38 PUMP,RECIPROCATING 4320 015303042 $677.24 PUMP, DEWATERING 4320 015638007 $223.12 GASKET, EXHAUST 4320 016136579 $2.70 V-CLAMP 4330 016137240 $20.48 COOLER, FLUID, INDUSTRIAL 4420 015853610 $1,616.95 COOLER, FLUID, INDUSTRIAL 4420 015950778 $828.95 PUMP, BILGE 4630 015640516 $44.00 TUBING ASSEMBLY, NONMETALLIC 4720 014993160 $12,550.00 SCUPPER,TRUNK, 4.5 INCHES, ZOD 4720 015054245 $39.60 HOSE PREFORMED 4720 016429880 $31.40 HOSE ASSEMBLY NONMETALLIC 4720 219143826 $115.64 PLUG, BRONZE 4730 015056585 $7.86 ADAPTER, INFLATION PUMP, FOOT, 4730 015056622 $3.38 STRAINER, RAW WATER 4730 015637600 $94.31 BEND, EXHAUST 4730 015843795 $619.88 CLAMP HOSE 4730 016104733 $3.90 CLAMP, HOSE 4730 016106830 $1.24 CLAMP, HOSE 4730 016106835 $15.45 CLAMP, HOSE 4730 016106836 $8.54 vii CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 COUPLING HALF, GROOVED CLAMP C 4730 016121843 $2.25 CLAMP, HOSE 4730 016136356 $4.35 CLAMP, HOSE 4730 016136458 $10.44 ELBOW DRAINAGE PIPE 4730 016229810 $11.25 ELBOW, PIPE TO HOSE 4730 016314794 $24.99 BEND, ELBOW 4730 016314930 $110.39 FREE BACKING SOLENOID KIT 4810 016310944 $39.53 SEACOCK, THRU-HULL, FORESPAR P 4820 015056579 $110.55 VALVE, ICV 4820 01F133229 $352.42 CONNECTOR, TNC PLUG 4920 015256200 $27.74 BOX ASSEMBLY, SWITCH 4933 016145251 $338.54 TONGUE JACK 5120 016310190 $238.65 SCREW, CAP, SOCKET 5305 016030627 $1.15 BOLT MACHINE 5306 015468052 $0.95 STUD, CONTINUIOUS THREAD 5307 015993891 $5.30 NUT, 5/16-18, SELF LOCKING, HE 5310 015239885 $0.39 NUT PLAIN HEXAGON 5310 015468927 $0.56 NUT, MERCURY/BRUNSWICK 5310 015813897 $8.08 N4DEYT, WASHER, FLAT 5310 016001048 $0.45 WASHER, FLAT 5310 016001317 $0.45 PIN, QUICK RELEASE, 5/16" DIA 5315 015054250 $6.68 RING, RETAINING 5325 015023712 $10.94 SEAL 5330 011251078 $11.80 PARTS KIT,SEAL REPLACEMENT,MEC 5330 013273480 $36.37 GASKET, ENGINE, YANMAR DIESEL 5330 014983690 $2.56 GASKET, FOR WATER PUMP 5330 014983693 $14.13 GASKET, ENGINE, YANMAR DIESEL 5330 014983695 $1.78 GASKET, RAW WATER STRAINER SE 5330 014998978 $16.22 SEAL, PLAIN 5330 015016481 $19.24 PARTS KIT,SEAL REPLACEMENT,MEC 5330 015300967 $6.32 PRTS KT,SEAL REPLACEMENT, MECH 5330 015301096 $80.94 GASKET 5330 015370609 $12.29 GASKET 5330 015379273 $40.55 viii CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 GASKET 5330 015468869 $0.61 GASKET 5330 015617405 $5.49 GASKET 5330 015617611 $1.03 GASKET 5330 015911063 $1.92 GASKET 5330 016026938 $0.99 GASKET, 100-323-870 5330 016466438 $3.50 GASKET 5330 01F154230 $84.21 O-RING 5331 014984736 $1.11 O-RING, FOR USE ON YANMAR DIES 5331 014991023 $1.40 O-RING, MERCURY/BRUNSWICK 5331 015016323 $15.57 N4DE O-RING 5331 996056972 $10.04 CATCH CLAMPING 5340 013138871 $40.42 BRACKET, MOUNTING 5340 013408478 $41.90 LATCH 5340 013778610 $42.66 KEY, DECK FILL, SEA-DOG LINE P 5340 015056546 $3.06 RING, GIMBAL 5340 015305936 $735.00 MOUNT, RESILIENT, GEN PURPOSE 5340 015911581 $204.84 ANTENNA MOUNT ADAPTOR 5340 015960548 $70.00 BRACKET, MOUNTING 5340 016108966 $40.43 ANODE, BEARING CARRIER 5340 016136234 $16.16 HINGE-BOW BOX 5340 01F122932 $12.45 HINGE, ACCESS DOOR 5340 200075590 $77.27 CAP PROTECTIVE, DUST-MOISTURE 5340 991531529 $46.57 ANODE,CORROSION PREVENTIVE 5342 014966859 $24.21 ANODE,CORROSION PREVENTIVE 5342 015015745 $18.36 BELLOWS, PROTECTION 5342 015018391 $69.78 ANODE, 3/4" OD X 1/2" LONG, ZI 5342 015291567 $9.09 ANODE,CORROSION PREVENTIVE 5342 015298288 $25.98 ANODE,CORROSION PREVENTIVE 5342 015379353 $7.03 HINGE, HEAVY DUTY 5342 016105397 $6.75 BRACKET, CYLINDER MOUNTING 5342 016182913 $10.00 ANODE, CORROSION PREVENTIVE 5342 200003555 $232.23 SPRING 5360 200058957 $127.75 ix CUTTER BOAT OVER THE HORIZON III AND IV SPECIFICATION 2020 SPRING, GAS 5360 200093007 $119.10 SCREW KIT 5365 014984703 $3.97 BUSHING, BLANK 5365 016001408 $5.66 X COMMUNICATION SECURITY 5810 016420138 $6,927.47 MODULE X ASTRO SPECTRA TRANS, DIGITAL 5820 014598465 $3,539.91 X ASTRO XTL 5000, DIGITAL MOBILE 5820 015305283 $3,497.95 X TRANSCEIVER, RADIO 5820 015424791 $5,696.39 X CONTROL, RADIO SET 5820 015424887 $1,956.08 CONTROL, RADIO SET 5820 992273516 $1,144.47 CONTROL, RADIO SET 5820 994287573 $1,144.11 CONTROL, RADIO SET 5820