Operation & Service Manual Model: 13-6609-6610 Ground Test Tool Boeing 787 Ram Air Turbine 10/2009 − Rev. 01 Includes Illustrated Parts Lists DEVELOPED IN CONJUNCTION WITH HAMILTON-SUNDSTRAND 1740 Eber Rd Tronair, Inc. Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 USA Email: [email protected] Fax: (419) 867-0634 REVISION DATE TEXT AFFECTED 01 10/2009 Original Release Model: 13-6609-6610 Ground Test Tool - Boeing 787 Ram Air Turbine TABLE OF CONTENTS PAGE 1.0 PRODUCT INFORMATION ........................................................................................................................................... 1 1.1 FUNCTION ................................................................................................................................................................. 1 1.2 LIST OF DRAWINGS ................................................................................................................................................. 1 1.3 RELEVANT STANDARDS ......................................................................................................................................... 1 1.3.1 The GTT has been designed to comply with the following directives ......................................................................... 1 1.4 OVERVIEW ................................................................................................................................................................ 1 1.5 MATING COUPLINGS AND PLUGS .......................................................................................................................... 1 2.0 SAFETY INFORMATION............................................................................................................................................... 1 2.1 ALARM AND WARNING SYSTEMS .......................................................................................................................... 1 2.2 EXPLANATION OF WARNING AND DANGER SIGNS ............................................................................................. 1 2.3 COMPONENT SAFETY FEATURES ......................................................................................................................... 1 2.4 FUNCTIONAL SAFETY FEATURES ......................................................................................................................... 2 2.5 FEATURES FOR OPERATOR SAFETY .................................................................................................................... 2 2.6 PERSONAL PROTECTIVE EQUIPMENT .................................................................................................................. 2 2.7 SAFETY GUIDELINES ............................................................................................................................................... 2 2.8 CONDITIONS FOR SAFE USE ................................................................................................................................. 2 2.9 TECHNICAL EXPERTISE .......................................................................................................................................... 2 2.9.1 For Installation ............................................................................................................................................................ 2 2.9.2 For Operation ............................................................................................................................................................. 2 2.9.3 For Maintenance ........................................................................................................................................................ 2 2.10 Additional Safety Information ..................................................................................................................................... 2 3.0 PACKAGING AND STORAGE ...................................................................................................................................... 2 3.1 PACKAGING REQUIREMENTS ................................................................................................................................ 2 3.2 METHODS OF HANDLING ........................................................................................................................................ 2 3.3 STORAGE .................................................................................................................................................................. 2 3.4 STORAGE SPACE AND HANDLING FACILITIES..................................................................................................... 2 4.0 TRANSPORTATION ..................................................................................................................................................... 2 4.1 HANDLING POINTS .................................................................................................................................................. 2 4.2 WEIGHT ..................................................................................................................................................................... 2 5.0 ASSEMBLY ................................................................................................................................................................... 3 6.0 INSTALLATION ............................................................................................................................................................. 3 6.1 INSTALLATION REQUIREMENTS ............................................................................................................................ 3 6.2 PERSONNEL REQUIREMENTS (TECHNICAL EXPERTISE) FOR INSTALLATION ................................................ 3 6.3 SPECIFICATIONS AND STANDARDS ...................................................................................................................... 3 6.4 REQUIRED MATERIALS FOR INSTALLATION ........................................................................................................ 3 6.5 REQUIRED INSTALLATION TOOLS ......................................................................................................................... 3 6.6 INSTALLATION PROCEDURE .................................................................................................................................. 3 6.7 INSPECTION AND TESTING PROCEDURE UPON INSTALLATION ....................................................................... 3 7.0 OPERATION .................................................................................................................................................................. 3 7.1 OPERATING PARAMETERS .................................................................................................................................... 3 7.2 NUMERICAL VALUES AND LIMITS .......................................................................................................................... 3 7.2.1 General ...................................................................................................................................................................... 3 7.2.2 Dimensions ................................................................................................................................................................ 4 7.3 FEATURES ................................................................................................................................................................ 4 7.4 LOCATION AND LAYOUT OF CONTROLS .............................................................................................................. 4 7.5 PREPARATION PRIOR TO FIRST USE .................................................................................................................... 4 7.6 PERSONAL PROTECTIVE EQUIPMENT .................................................................................................................. 4 7.7 CHECKS PRIOR TO START UP ............................................................................................................................... 4 7.8 START UP PROCEDURE .......................................................................................................................................... 4 7.9 OPERATING PROCEDURES .................................................................................................................................... 4 7.9.1 Basic Operation .......................................................................................................................................................... 4 7.10 STOPPING PROCEDURES ...................................................................................................................................... 4 7.11 EMERGENCY STOPPING PROCEDURES .............................................................................................................. 4 8.0 TRAINING...................................................................................................................................................................... 4 8.1 TRAINING REQUIREMENTS .................................................................................................................................... 4 8.2 TRAINING PROGRAMS, MANUALS, METHODS, SUPERVISORS, AND OPERATORS ........................................ 4 9.0 MAINTENANCE ...........................................................................................................................................................