
<p><strong>IMPORTANT SAFETY INSTRUCTIONS </strong><br><strong>SAVE THESE INSTRUCTIONS </strong></p><p>PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH ALIGNER INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY </p><ul style="display: flex;"><li style="flex:1">UNDERSTAND AND </li><li style="flex:1">COMPREHEND THE FULL CONTENTS OF </li></ul><p>THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. </p><p>Revision D 07-01-11 <br>P/N 5900120 </p><p>INSTALLATION AND OPERATION MANUAL </p><p><strong>8-CCD WIRELESS ALIGNMENT SYSTEM </strong></p><p><strong>MODEL: CRT380R </strong></p><p><strong>RECEIVING </strong><br><strong>BE SAFE </strong></p><p>The shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment. If any of these goods listed on this Bill of Lading are missing or damaged, do not accept goods until the shipping carrier makes a notation on the freight bill of the missing or damaged goods. Do this for your own protection. <br>Your new alignment system was designed and built with safety in mind. However, your overall safety can be increased with proper training and thoughtful operation on the part of the operator. DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside. Keep this operation manual near the alignment system at all times. Make sure that ALL USERS read and understand this manual. <br>1645 Lemonwood Dr. <br>Santa Paula, CA. 93060, USA <br>Toll Free 1-800-253-2363 <br>Tel: 1-805-933-9970 Fax: 1-805-933-9160 <a href="/goto?url=http://www.bendpak.com" target="_blank">www.bendpak.com </a></p><p><strong>READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS. </strong></p><p>RECORD HERE THE FOLLOWING INFORMATION <br>WHICH IS LOCATED ON THE SERIAL NUMBER DATA TAG </p><p><strong>PRODUCT WARRANTY </strong></p><p>Your new alignment system is warranted for one year on equipment structure; one year on all operating components and tooling/accessories, to the original purchaser, to be free of defects in material and workmanship. The manufacturer shall repair or replace at their option for this period those parts returned to the factory freight prepaid which prove upon inspection to be defective. The manufacturer will pay labor costs for the first 12 months only on parts returned as previously described. </p><p><strong>The warranty does not extend to... </strong></p><p>1. Defects caused by ordinary wear, abuse, misuse, shipping damage, improper installation, voltage or lack of required maintenance. <br>2. Damages resulting from purchaser’s neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) and/or other accompanying instructions supplied. <br>3. Normal wear items or service normally required to maintain the product in a safe operating condition. <br>4. Any component damaged in shipment. 5. Other items not listed but may be considered general wear parts. 6. Damage caused by rain, excessive humidity, corrosive environments or other contaminant’s. </p><p><strong>THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, </strong><br><strong>DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR </strong><br><strong>MALFUNCTION OF A BENDPAK INC./ RANGER PRODUCT OR THE BREACH OR DELAY IN </strong><br><strong>PERFORMANCE OF THE WARRANTY. </strong></p><p><strong>WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED. </strong></p><p>No part of this publication maybe translated, stored in an electronic retrieval system, reproduced, or partially or totally adapted by any means (including microfilm and Photostats) without prior permission. Copyright © 2011 RANGER All rights reserved. Dell, Canon, Microsoft, Windows 7, MS and MS-DOS are registered trademarks. Windows and the Windows logo are trademarks of Microsoft Corporation. IBM is a registered trademark of IBM Corporation. </p><p>2</p><p><strong>Preface </strong></p><p>The purpose of this manual is to provide the owner and operator of this machine with a set of safe and practical instructions for the use and maintenance of the CRT380R Wireless Wheel Alignment System. </p><p><strong>Warning: </strong></p><p>The CRT380R Advanced Alignment System is intended for use by properly trained, skilled automotive technicians. The safety messages presented in this section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel alignments with this product. </p><p>There are many variations in procedures, techniques, tools, and parts for servicing vehicles, as well as the skill level of the individual doing the work. Because of the vast number of vehicle applications and potential uses of the product, the manufacturer cannot possibly anticipate or provide advice or safety message to cover every situation. </p><p>It is the automotive technician’s responsibility to be knowledgeable of the vehicle to be aligned. It is essential to use proper service methods and perform wheel alignments in an appropriate and acceptable manner that does not endanger your safety, the safety of others in the work area, the equipment or vehicle being serviced. </p><p>For any questions, please contact the technical support team at Ranger Products. </p><p><strong>Introduction </strong></p><p>CRT380R Wireless Alignment System is a high accuracy-measuring machine with a full array of functions. The long-lasting high-tech CCD sensor technology is the most reliable measuring method in today’s market. The following chapters detail basic and advanced software features which may or may not be included in all alignment system models. </p><p>This document primarily is designed to cover software navigation and features with minimum regard to the hardware platform in which it resides. </p><p><strong>IMPORTANT NOTE </strong></p><p>ALTHOUGH EVERY EFFORT HAS BEEN TAKEN TO ENSURE COMPLETE AND ACCURATE INSTRUCTIONS HAVE BEEN INCLUDED IN THIS MANUAL, POSSIBLE PRODUCT UPDATES, REVISIONS AND OR CHANGES MAY HAVE OCCURRED SINCE THE PRINTING OF THIS MANUAL. BENDPAK / RANGER RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT INCURRING ANY OBLIGATION FOR EQUIPMENT PREVIOUSLY OR SUBSEQUENTLY <br>SOLD. BENDPAK / RANGER IS ALSO NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS. </p><p>3</p><p><strong>Important Safety Information </strong></p><p>For your safety, read this manual thoroughly before operating the equipment. The Alignment System is intended for use by properly trained skilled automotive technicians. The safety messages presented in this section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel alignments with this product. </p><p>It is assumed that, prior to using the Alignment System, the operator has a thorough understanding of the vehicle systems being serviced. In addition, it is assumed he has a thorough knowledge of the operation and safety features of the alignment rack or lift, and has the proper hand and power tools necessary to perform wheel alignments. </p><p>When using your garage equipment, basic safety precautions should always be followed, including: 1. Read all instructions. 2. Care must be taken as burns can occur from touching hot parts. 3. Do not operate equipment with a damaged power cord or if the equipment has been dropped or damaged until it has been examined by a qualified serviceman. </p><p>4. Do not let cord hang over edge of table, bench or counter or come in contact with hot manifolds or moving fan blades. </p><p>5. If an extension cord is necessary, a cord with a current rating equal to or more than that of the equipment should be used. Cords rated for less than the equipment may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled. </p><p>6. Always unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from the outlet. <br>Grasp plug and pull to disconnect. </p><p>7. Let equipment cool completely before putting away. Loop cord loosely around equipment when storing. 8. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids, such as gasoline. </p><p>9. Adequate ventilation should be provided when working on operating internal combustion engines. 10. Keep hair, loose clothing, fingers, and all parts of body away from moving parts. 11. To reduce the risk of electrical shock, do not use on wet surfaces or expose to rain. 12. Use only as described in this manual. Use only manufacturer’s recommended attachments. 13. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. </p><p><strong>IMPORTANT!! </strong><br><strong>SAVE THESE INSTRUCTIONS </strong><br><strong>DO NOT DISCARD!! </strong></p><p>4</p><p><strong>Important Safety Information </strong></p><p><strong>Risk of electrical shock: </strong></p><p>ttt</p><p>Do not operate equipment with a damaged power cord or if the equipment has been dropped or damaged, until it has been examined by a qualified service person. If an extension cord is necessary, a cord with a current rating equal to or greater than that of the equipment should be used. Cords rated for less current than the equipment can overheat. Unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from the outlet. Grasp plug and pull to disconnect. </p><p>tttt</p><p>Do not expose the equipment to rain. Do not use on wet surfaces. Plug unit into correct power supply. Do not remove or bypass grounding pin. Contact with high voltages can cause death or serious injury. </p><p><strong>Risk of electrical shock. High voltages are present within the console unit: </strong></p><p>tttt</p><p>There are no user serviceable items within the console other than the keyboard and printer. Service on the unit must be performed by qualified personnel. Do not open any part of the console other than noted areas. Turn power switch off, disconnect the batteries in all sensor heads and unplug the unit before servicing. </p><p>t</p><p>Contact with high voltages can cause death or serious injury. </p><p><strong>Risk of eye injury: </strong></p><p>ttttt</p><p>Debris, dirt, and fluids may drop from vehicle. Wear approved safety goggles when servicing. Knock off any loose debris. Clean surfaces as needed to avoid any materials from falling from vehicle. Debris, dirt, and fluids can cause serious eye injury. </p><p><strong>Risk of crushing. </strong></p><p>t</p><p>Vehicles may roll off alignment lift if not secured. </p><p>t</p><p>Leave automatic transmission in park or manual transmission in gear unless equipment operation steps require vehicle in neutral. </p><p>tttt</p><p>Apply parking brake unless equipment operation steps require wheel movement. Use wheel chocks whenever vehicle is positioned on the lift. Follow rack or lift manufacturer’s safety recommendations when lifting a vehicle. Vehicles rolling off lifts can cause death or serious injury. </p><p><strong>Risk of entanglement or crushing. There are moving parts on vehicle lifts during operation: </strong></p><p>tttt</p><p>Keep all persons clear of lifts. Read lift manufacturer’s operation instructions carefully. Follow lift manufacturer’s safety recommendations. Contact with moving parts could cause injury. </p><p>5</p><p><strong>Important Safety Information </strong></p><p><strong>Risk of pinching or crushing body parts when jacking vehicles: </strong></p><p>ttttt</p><p>Keep hands and other body parts away from jacking surfaces. Do not use unapproved adapters (i.e. wooden blocks) when jacking a vehicle. Do not bypass any jack manufacturer’s safety features. Read jack manufacturer’s operation instructions carefully. Follow jack manufacturer’s safety recommendations. Improperly used or maintained jacks can cause injury. </p><p><strong>Risk of burns: </strong></p><p>ttt</p><p>Do not touch hot exhaust systems, manifolds, engines, radiators, etc. Wear gloves whenever performing a service near hot components. Hot components can cause burns. </p><p><strong>Risk of injury. Tools may break or slip if improperly used or maintained: </strong></p><p>tttt</p><p>Use the correct tool for the task. Frequently inspect, clean, and lubricate (if recommended) all tools. Follow recommended procedures when performing vehicle services. Tools that break or slip can cause injury. </p><p>6</p><p><strong>DEFINITIONS OF HAzARD LEVELS </strong><br><strong>OWNER’S RESPONSIBILITY </strong></p><p>To maintain machine and user safety, the responsibility of the owner is to read and follow these instructions: <br>Identify the hazard levels used in this manual with the </p><p>following definitions and signal words: </p><p>t</p><p>Follow all installation instructions. </p><p>t</p><p>Make sure installation conforms to all applicable Local, <br>State, and Federal Codes, Rules, and Regulations; such as State and Federal OSHA Regulations and Electrical Codes. </p><p><strong>DANGER! </strong></p><p>Watch for this symbol: It Means: Immediate hazards which will result in severe personal injury or death. </p><p>t</p><p>Carefully check the unit for correct initial function. Read and follow the safety instructions. Keep them </p><p>t</p><p>readily available for machine operators. </p><p>t</p><p>Make certain all operators are properly trained, know </p><p><strong>WARNING! </strong></p><p>Watch for this symbol: It Means: Hazards or unsafe practices which could result in severe personal injury or death. how to safely and correctly operate the unit, and are properly supervised. </p><p>t</p><p>It is the responsibility of the facility owner to properly designate work areas and areas where bystanders are not permitted. </p><p>t</p><p>Allow unit operation only with all parts in place and </p><p><strong>CAUTION! </strong></p><p></p><ul style="display: flex;"><li style="flex:1">operating safely. </li><li style="flex:1">Watch for this symbol: It Means: Hazards or unsafe </li></ul><p></p><p>practices which may result in minor personal injury or product or property damage. t Carefully inspect the unit on a regular basis and perform all maintenance as required. </p><p>t</p><p>Service and maintain the unit only with authorized or approved replacement parts. </p><p>t</p><p>Keep all instructions permanently with the unit and all decal’s on the unit clean and visible. <br>Watch for this symbol: It means BE ALERT! Your safety, or the safety of others, is involved! </p><p><strong>WARNING! </strong></p><p>Do not attempt to operate this equipment if you have never been trained on basic alignment procedures / automotive lift operation. </p><p>7</p><p><strong>TABLE OF CONTENTS </strong></p><p></p><ul style="display: flex;"><li style="flex:1"><strong>Description </strong></li><li style="flex:1"><strong>Page No. </strong></li></ul><p></p><p>2</p><p><strong>Product Warranty Safety Information </strong></p><p>4-6 <br>7</p><p><strong>Definitions of Hazard Levels / Owner’s Responsibility Getting Started / Installation Part I About the Aligner </strong></p><p>10-15 <br>16 <br>1. Introduction To Alignment Principles 2. Installing and Testing the machine 3. Alignment System’s Position 4. Power Supply <br>16-19 <br>20 20 20 <br>5. Alignment System’s Components 6. Console <br>20 20 </p><ul style="display: flex;"><li style="flex:1">7. Sensors </li><li style="flex:1">21 </li></ul><p></p><ul style="display: flex;"><li style="flex:1">8. Wheel Clamps </li><li style="flex:1">22 </li></ul><p></p><p><strong>Part II Settings </strong></p><p>22 <br>1. Opening and Closing CRT380R Software 2. Software Settings <br>22 23 <br>3. CRT380R Wireless Alignment System Settings 4. Measurement Base <br>23 23 <br>5. Toe Measurement Units 6. Rim Diameter Measurement Units 7. Measurement Units <br>23 24 24 <br>8. Accuracy of Angle Value 9. Display of Measurement Value <br>10. Tolerance Round-Off <br>24 24 25 <br>11. Run Out Compensation 12. Display Repeat Rate <br>25 25 </p><ul style="display: flex;"><li style="flex:1">13. Language Selection </li><li style="flex:1">25 </li></ul><p></p><ul style="display: flex;"><li style="flex:1">14. Workshop Information </li><li style="flex:1">25-26 </li></ul><p>26 </p><p><strong>Part III Operating Guide </strong></p><p>1. Lift Leveling and Calibration 2. Alignment Procedures <br>26 27 <br>3. Attach Wheel Clamps and Sensors 4. Start Wheel Alignment System 5. Vehicle Manufacturers <br>27 27 27 </p><p>8</p><p><strong>Description </strong></p><p>6. Vehicle Year and Models </p><p><strong>Page No. </strong></p><p>28 <br>7. Vehicle Specification 8. Vehicle Weight Data <br>28 28 </p><ul style="display: flex;"><li style="flex:1">9. Prealignment </li><li style="flex:1">28 </li></ul><p></p><ul style="display: flex;"><li style="flex:1">10. Visual Checks </li><li style="flex:1">28 </li></ul><p>11. Run Out Compensation Menu <br>Run Out Compensation: 3 Point Run Out Compensation: Push Mode <br>12. Measuring Caster <br>28 29 <br>30-31 31-32 </p><ul style="display: flex;"><li style="flex:1">32 </li><li style="flex:1">13. Warning Window </li></ul><p></p><ul style="display: flex;"><li style="flex:1">14. Rear Axle Reading </li><li style="flex:1">33 </li></ul><p></p><ul style="display: flex;"><li style="flex:1">15. Front Axle Reading </li><li style="flex:1">33-34 </li></ul><p></p><ul style="display: flex;"><li style="flex:1">34 </li><li style="flex:1">16. Direct Caster Menu </li></ul><p></p><ul style="display: flex;"><li style="flex:1">17. Super Toe </li><li style="flex:1">34-36 </li></ul><p></p><ul style="display: flex;"><li style="flex:1">36 </li><li style="flex:1">18. Toe Curve </li></ul><p></p><ul style="display: flex;"><li style="flex:1">19. Vehicle Raised </li><li style="flex:1">36 </li></ul><p>20. Display and Print Measuring Results 21. Customer Data <br>36 37 <br>22. New Customer Information </p><p><strong>Part IV Sensor Head Maintenance & Database Manager </strong></p><p>1. Sensor Heads Test <br>38 38 <br>38-39 39-40 40-42 <br>42 <br>2. Inclinometer Calibration/Sensor Head 5 Degree Calibration 3. Sensor Head Calibration 4. Database Manager </p><ul style="display: flex;"><li style="flex:1">5. Add New Vehicle Data </li><li style="flex:1">42-44 </li></ul><p></p><ul style="display: flex;"><li style="flex:1">44 </li><li style="flex:1">6. Supplemental Vehicle Data </li></ul><p>7. Customer Information Manager 8. Password Information <br>44 44 </p><p><strong>APPENDIX 1: Basic Shortcuts APPENDIX 2: Sensor Panel APPENDIX 3: Troubleshooting APPENDIX 4: Technical Specification APPENDIX 5: Toe Conversion Information APPENDIX 6: List of CRT380R Wireless Alignment System Components </strong></p><p>45 46 <br>47-48 <br>49 50 <br>51-55 </p><p>9</p><p>Choose a safe location that is in compliance with current work place safety regulations. Failure to properly install and locate the machine in a safe area can lead to improper and unsafe operation. </p><p><strong>GETTING STARTED </strong></p><p>Handling of the machine must be performed only with an appropriate lifting device such as a forklift or pallet jack. </p><p><strong>Wiring Instructions </strong></p><p>1. Check the voltage, phase and proper amperage requirements for the alignment machine and components. Wiring should be performed by a certified electrician only. </p><p>Overheating, short circuits and fire damage will result from inadequate wiring. Wiring must be installed in accordance with National Electric Code and local codes and standards covering electrical apparatus and wiring. </p><p>Be certain that adequate wire sizes are used, and that: </p><p>t</p><p>Service is of adequate amp rating. <br>Only personnel who are experienced and qualified on material handling procedures should handle any transportation or moving of machine. </p><p>t</p><p>The supply line has the same electrical characteristics <br>(voltage, cycles and phase) as the alignment machine and components. </p><p><strong>Uncrating Instructions </strong></p><p>Carefully remove the crating and packing materials and all skid and pallet fasteners. t The line wire is the proper size and that no other equipment is operated from the same line. </p><p>Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury. Always wear gloves when uncrating the machine to prevent scratches, abrasions, or cuts due to the contact with packing materials. </p><p><strong>The Wheel Alignment System is designed for INDOOR USE ONLY. Exposure to damp or wet locations will cause damage to the alignment system’s components or injury to the user and will void warranty. </strong></p><p><strong>Retain all packaging in the event that any parts are needed to be returned for warranty or ser- vicing. </strong></p><p>Carefully unpack and inventory all items. Familiarize yourself with all the components prior to beginning set up and assembly. </p><p>The computer may have the ability to connect to the internet, intranet, a local or wide area network. <strong>DO NOT </strong>connect the computer to any network or the internet unless instructed to by a Ranger Products or Dell authorized technician. </p><p><strong>INSTALLATION </strong></p><p><strong>Disconnect, tag and lock out </strong>power source before </p><p>attempting to install, service, relocate or perform any maintenance. <br><strong>DO NOT </strong>install any other software or hardware into or onto this </p><p>machine as it may cause conflicts with the Alignment System software or drivers. <br><strong>Do not </strong>lift or move unit without appropriately rated equipment. Be sure the unit is securely attached to lifting device used. </p><p><strong>INSTALLATION OF ANY SOFTWARE OR CONNECTION </strong><br><strong>TO THE INTERNET WITHOUT AUTHORIzATION BY RANGER PRODUCTS OR A DELL AUTHORIzED </strong><br><strong>TECHNICIAN WILL VOID THE ALIGNMENT SYSTEM’S </strong><br><strong>WARRANTY. </strong></p><p><strong>Never </strong>use the wood shipping skid for mounting the unit. </p><p>10 </p><p><strong>WARNING! </strong></p><p><strong>Do not plug the Cabinet power cord in until all connec- tions have been verified; damage or injury can result. </strong></p><p>1. Open up the Cabinet and empty all of the items packed inside. </p><p>2. Using the shipping carton or other material for protection, lay the Cabinet down on it’s side. </p><p>3. Attach the two Swivel Casters with brakes and two Rigid Casters to the bottom of the Cabinet using the 16 Hex Head Bolts, Nuts and Washers. </p><p><strong>NOTE: </strong>Mount the Swivel Casters with Brake in the front and the Rigid Casters in the rear. <br>6. Attach the four Head Charging Shelves onto the sides of the Cabinet using the two clip nuts and Socket Head Screws, and Washers as shown. </p><p>4. Flip cabinet up onto the Casters and remove the sliding drawer by pressing down on the two tabs in the drawer slides. <br>7. Install the Mouse shelf onto the Cabinet’s right side </p><p>using two nuts and Socket Head Screws. </p><p>5. Connect the Power Strip to the Power Box Wiring as shown. </p><p>11 </p><p>8. Remove the four Rubber Feet and screws from the bottom of the Head Charging Block. <br>12. Plug each of the four Charging Head Wire connectors into the four wire leads of the Charging Head. </p>
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