DIESEL ENGINES CATALOGUE OF PRODUCTS DIESEL ENGINES AND POWER UNITS Euro-4 Regulation 96-02 Euro-3 Regulation 96-01 Euro-2 Euro-1 Regulation 96 Euro-0 turbo Euro-0 4,43 liters 120-190 h.p. 105 x128 105 6,65 liters 240-320 h.p. 11,12 liters 285-420 h.p. 123x156 11,15 liters 150-300 h.p. 14,86 liters 180-420 h.p. 130x140 22,3 liters 300-500 h.p. 25,86 liters 500-800 h.p. 140x140 2 3 Contents Introduction Classification of diesel engines YMZ. 4 GAZ Group is the largest manufacturer Introduction. 5 of commercial vehicles in Russia. IN-LINE DIESEL ENGINES GAZ Group produces light and medium-duty commercial vehicles, YMZ-530 family buses, heavy-duty trucks, passenger cars, power trains and L-4 . 8 automotive components at its 13 plants located in 8 regions of L-6 . 10 Russia. YMZ-650 family L-6 . 14 GAZ Group leads the Russian commercial vehicles market, with JSC"" Avtodizel (YaMZ), a part of GAZ Group, 50% of the LCV segment and 65% of the bus segment. GAZelle V- TYPE DIESEL ENGINES is the leading Russian manufacturer of diesel engines. Next, a new generation LCV, is the Company’s flagship. It was founded in1916. It specializes in development Family 130х140 and manufacture of diesel engines for different V-6 . 22 GAZ Group is the leader among Russian automakers building applications with a displacement of 4-26 liters V-8 . 36 environmentally friendly modes of transport, including vehicles and power of 12 0-800 h.p., gearboxes, clutches, V-12 . 54 using alternative fuels. diesel-generator sets and spare parts. Family 140х140 V-12 . 56 GAZ Group’s main shareholder is "Russian Machines" machine- The following products are manufactured under GEARBOXES building holding, a part of the Basic Element business group. GAZ the brand name""YMZ : Group headquarters is located in Nizhny Novgorod. § YMZ-530 - family (105х 128 mm) of 4- and 6-cylinder 5-speed . 62 medium In-line engines with a displacement of 4,43 6-speed . 64 and6,65 liters , a power output from 120 to 320 h.p. , The head enterprise JSC"" Avtodizel (YaMZ) 8-speed . 64 Euro-4 Emission Class, including 27 modifications, 9-speed . 66 about 200 engine configurations; CLUTCHES § YMZ-650 - family (123х 156 mm) of 6- cylinder heavy 1-disk. 68 in-line engines with a displacement of11,12 liters , 2-disk. 69 a power output from311 to 412 h.p. , Euro-4 Emission Class, including 10 modifications, over 155 engine DIESEL POWER GENERATING SETS . 70 configurations; § V-type - family (130х 140 mm) of 6-, 8- and 12- cylinder SPARE PARTS . 72 diesel engines with a displacement of11,15 , 14,86 TECHNICAL DOCUMENTATION. 74 and22,3 liters , a power output from 150 to 500 h.p. , including 60 models and over 250 engine configurations, including those of Euro-4 Emission Class and lower; § V-type - family (140х 140 mm) of 12-cylinder diesel engines with a displacement of25,86 liters , a power ENVIRONMENTAL CLASSIFICATION output from440 to 800 h.p. , 10 models, over 50 engine OF DIESEL ENGINES YMZ configurations; § two families, 15 models, 60 configurations of 5-, 6-, 8-, 9-speed gearboxes; In the catalogue the engines YMZ are classified according to Russian § 2 types (20 configurations) of clutches; and international environmental legislation, including: § 5 models of diesel-generator sets with a power output from60 to 315 kW ; ¡ Technical regulation "Requirements for emissions of harmful § over4500 original spare parts for all models of YMZ substances (contaminants) produced by the vehicles used engines and power units. within Russia", Technical regulations of the Customs Union: Yaroslavl engines are used in more than 300 different ¡ On safety of machinery and equipment (CU TR 010/2011) ¡ UNECE Regulation No. 49 (49-02, 49-03, 49-04, 49-05) vehicle models and special purpose units produced ¡ On safety of wheeled vehicles (CU TR 018/2011) ¡ UNECE Regulation No. 96 (96-01, 96-02) in Russia, Belarus. YMZ engines are intended ¡ On the safety of agricultural and forestry tractors and trailers ¡ UNECE Regulation No. 24 (24-03) for installation on trucks, chassis, road trains, dump trucks, (CU TR 031/2012) ¡ UNECE Regulation No. 85 buses, tractors and harvesters, construction machinery and diesel-generator sets. YMZ engines are widely used The major consumers of YMZ products are GAZ Group for special equipment of Ministry of Defence, Ministry enterprises –" AZ " GAZ " , " AZ " Ural " , " LiAZ " , " PAZ " , Emission of Internal Affairs and Ministry for Civil Defense, Emergency and also" MAZ " , " MZKT " , " BelAZ " , " KZ " Rostselmash " , Class RF Categories of Diesel Engines RDsegulatory ocument Analogue EU Management and Natural Disasters Response "Gomselmash " , " RZD " , " TVEX " , " Bryansk Arsenal " , 0 for over-the-road vehicles UNECE Regulation No. 49-01 Е0uro of the Russian Federation. ""KSMZ and others. 1 for over-the-road vehicles UNECE Regulation No. 49-02, emission level А Еuro 1 2 for over-the-road vehicles UNECE Regulation No. 49-02, emission level В Еuro 2 for over-the-road vehicles UNECE Regulation No. 49-04, emission level А Е3uro 3 for off-road vehicles UNECE Regulation No. 96-01 Stage 2 UNECE Regulation No. 49-04, emission levelВ 1 - before 31.12. 2011 for over-the-road vehicles Е4uro 4 UNECE Regulation No. 49-05СВ , emission level 1 - from 01.01. 2012 for off-road vehicles UNECE Regulation No. 96-02 Stage 3a 5 for on-road and off-road vehicles UNECE Regulation No. 49-05СВ , emission level 2 Е5uro 4 CATALOGUE OF PRODUCTS 2O15 5 At the facilities of JSC"" Avtodizel (YaMZ) GAZ Group is currently implementing a number of large-scale investment projects in preparation and manufacturing of products conforming to world standards including environmental requirements. Since 2013 V-type diesel engines conforming to Euro-4 emission class have been produced for a wide range of vehicles. The enterprise mass-produces heavy in-line engines YMZ-650 conforming to Euro-4 emission class and continues works to widen an applicability of new models as a part of prospective vehicles MAZ ,"" Ural , MZKT, " Tonar " , railway and construction machines, special equipment and diesel-generator sets. In 2013 a mass production of YMZ-530 family engines of Euro-4 emission class started. The YMZ-530 production site built with support from the leading international engineering firms and equipment suppliers delivers the world-class product quality. In the frame of YMZ-530 project the works continue on adaptation of the engines as a part of prospective products, road and construction machinery, farming and railway machinery, tractors, special vehicles. Based on the base models, a range of industrial modifications for diesel-generator sets is developed. Also the activities to achieve Euro-5 emission class on the base models of the family are being held. A mass production of advanced 5-speed gearboxes YMZ-0905 and YMZ-1105 is mastered to complete YMZ-530 family engines. In 2013 at JSC"" Avtodizel a common project with Westport Company (Italy) was launched to develop IN-LINE DIESEL ENGINES a new lineup of natural-gas engines for commercial vehicles. YMZ-534 1 1 YMZ-53601 YMZ-65101 YMZ-534 2 1 YMZ-53611 YMZ-65111 A production of new Yaroslavl CNG YMZ-530 engines is planned to be mastered in 2014. YMZ-534 3 1 YMZ-536111 YMZ-651 YMZ-53441 YMZ-53621 YMZ-6511 YMZ-5340 YMZ-53631 YMZ-652 YMZ-5341 YMZ-536 YMZ-6521 YMZ-5342 YMZ-5361 YMZ-650 YMZ-5344 YMZ-5362 YMZ-6501 YMZ-5346 YMZ-5363 YMZ-6502 YMZ-53402 YMZ-53602 YMZ-6503 YMZ-53412 YMZ-53622 YMZ-53422 YMZ-53642 YMZ-53442 YMZ-53645 YMZ-53443 YMZ-5364 YMZ-53452 YMZ-5348 6 CATALOGUE OF PRODUCTS 2O15 7 IN-LINE 4-CYLINDER YMZ-530 FAMILY ENGINES L-4Т 4-cylinder diesel engines, DxS=105х 128 mm, YMZ-530 family engines meet the emission class displacement 4,43 l, 4-stroke, in-line, Euro 4: turbocharged, water-cooled with supercharged - for road machinery - UNECE Regulations No. 49-04В 1, air intercooler installed on the vehicles. No. 49-05C (levelВ 1 with OBD), No. 24-03 - for off-road vehicles - UNECE Regulations No. 96-02, No. 24-03 The engineYMZ-53412 meets the requirements of the Technical Regulations on Safety of Inland Water Transport Objects, the Regulations of Russian River Register, UNECE Regulations No. 24-03, No. 96-02. Max. Speed at max. Min. specific fuel Model, Power, RPM, torque, torque, consumption, Mass, Engine lifetime, configuration kW (h.p.) min-1 Nm (kgf.m) min-1 g/kWh (g/hp.h) kg thous.km (h) Application, customer Engines complying with Euro-4 No. 49-05СВ ( 1) -534 1- YMZ01)(-1 1 1 125 (170) 2300 ,1 664 (67 3 ) 16 1 00- 00 3 219 (14 ) 480 600 PAZ: buses PAZ-320402, PAZ-4234, PAZ-3237 with mass up to 11 t YMZ-53421 (-01, -02) 110 (150) 2300 (5 585 ) 3 9,6 16 1 00- 00 5 319 (14 ) 480 600 PAZ: buses PAZ-320402, PAZ-4234, PAZ-3237 with mass up to 11 t YMZ-53431 0 36 1 0 (1 ) 2300 20 4 (42,8) 1200-2100 197 (145) 480 600 PAZ: buses PAZ-32053 with mass up to 8 t YMZ-53441-20 110 (150) 2300 3 349 (5 ) 1200-2100 197 (145) 480 700 GAZ:""хmedium duty trucks of GAZone-Next family, chassis 4 2 YMZ-5346 (-01) 25 7 1 (1 0) 2300 590 (60) 3 11600 00- 4,5 319 (14 ) 480 600 KAVZ: city and suburban buses KAVZ-4235 with mass up to 12 t В Engines complying with Euro-4 No.