Standard Supports 2020 Standard Supports 2020 Date of issue: June 2015 The LISEGA product program covers all components required for the implementation of modern concepts in the support of pipe systems. These components correspond to the LISEGA standardization philosophy and are organized in a modular system with load and attachment compatibility. Containing the complete product program, this catalog is in full compliance with LICAD, the LISEGA pipe support design program. The catalog and LICAD can be downloaded from www.lisega.de. LISEGA reserves the right to introduce revisions in the interest of further technical development. Standard Supports 2020 Performance with System Customers and their suppliers depend on each other for mutual success. We at LISEGA want to show ourselves to be partners of value to our customers with a comprehen- sive and effective performance package. We are prepared to provide top performance day in and day out. Our goal is customer satisfaction and only if we achieve that objective are we satisfied too – that’s where our motivation is coming from. Right from the beginning, some five decades ago, we have concentrated exclusively on pipe supports, thoroughly and comprehen- sively. The quality and efficient utilization of our products are just as important to us as our reliability and low application costs. (from left to right) Dr. Ekkehard Heinrichs, The basis is a well-engineered product program of more than 12,000 stand- Chief Technical Officer ardized support components forming a clearly arranged functional modular Hans-Herlof Hardtke, system. The resulting efficiency, and in particular by using our LICAD design Chairman of Supervisory Board Dr. Georg Friberg, software, provides additional savings in costs both in planning and installation. Chief Executive Officer Hans-Heiner Eddelbüttel, Confident that we have a committed work force to support us, the LISEGA Chief Finance Officer management invests all its energy into satisfying customer requirements. For this, and for our mutual pleasure in seeking success, people at LISEGA are working together with our customers, goal-orientated and highly motivated by performance with system. L I S E G A Hans-Herlof Hardtke Dr. Georg Friberg Zeven, Germany Headquarters Kodak, TN, USA Bondoufle, France Shanghai, China Al-Jubail, Saudi Arabia Netherton, England Wittenburg, Germany (LISEGA affiliate for fasteners) Overall contents Detailed information on contents in the individual sections Product Group Technical specifications 0 Constant hangers, constant supports 1 Spring hangers, spring supports 2 Snubbers, rigid struts, viscoelastic dampers, energy absorbers, dynamic clamps 3 Pipe clamps, clamp bases, pipe connecting parts 4 Roller bearings, pipe saddles, cryogenic clamp bases 5 Threaded connecting elements 6 Structural attachments, trapezes, clamps, slide plates 7 ® Plug-in LISEGA software tools for LICAD and Libraries planning and design 8 Supplementary services, engineering, field service 9 Product Group 1 Product Group 2 Constant hangers, constant supports, types 11, 12, 19 Spring hangers, spring supports, types 21, 22, 28, 29 Product Group 3 Product Group 4 Snubbers, energy absorbers, rigid struts, viscoelastic Pipe clamps, clamp bases, pipe connecting parts, dampers, dynamic clamps, types 30-39 types 41-46, 48-49 Product Group 5 Product Group 6 Roller bearings, pipe saddles, cryogenic clamp bases, Threaded connecting elements, types 60-67 types 51-58 Product Group 7 Product Group 8 Structural attachments, trapezes, clamps, slide plates, LISEGA software tools for planning and design types 73-79 Product Group 9 Supplementary services, engineering, field service ions T Technical Technical ecifica P specifications s Produc0T 0 grouP Technical specifications Contents Page 0 PRODUCT GROUP 1. Standard Supports, requirements and definition .............. 0.1 0 2. LISEGA Standard Supports .............................. 0.1 3. LISEGA Modular System ............................... 0.2 3.1 User benefits ........................................ 0.2 1 3.2 Functionality ........................................ 0.2 3.3 Product groups ..................................... 0.2 3.4 Load groups ......................................... 0.2 2 3.5 Travel ranges ........................................ 0.3 3.6 Product groups ....................................... 0.3 3.7 Modular System for load and connection compatibility ........... 0.4 3 4. Permissible loads .................................... 0.5 4.1 Statically and dynamically loaded components ................ 0.5 4.2 Product group 4 ...................................... 0.5 4.3 Product group 5 ...................................... 0.5 4 4.4 Load groups ........................................ 0.6 5. Type designation system ................................ 0.7 6. Standards and codes .................................. 0.9 5 7. Materials ........................................... 0.9 8. Welding .......................................... 0.10 9. Surface protection against corrosion ..................... 0.10 6 9.1 Standard corrosion protection ........................... 0.11 9.2 Increased corrosion protection ........................... 0.12 9.3 Hot dip galvanized surface treatment ...................... 0.13 10. Operational behavior ................................. 0.14 7 11. Connection dimensions ............................... 0.15 12 . Quality Management and IMS ........................... 0.16 13 . Suitability tests, types tests ............................ 0.17 8 14 . Standard versions and increased requirements ............... 0.18 15 . Form of shipment .................................... 0.19 16 . Warranty .......................................... 0.19 9 17 . Technical modifications ................................ 0.19 0.0 Technical specification The products outlined in 1. Standard Supports, definition 2. LISEGA Standard Supports this catalog - Standard and requirements Supports 2020 - are fully 2.1 Scope in line with the latest At LISEGA, standard supports form the basis developments in support 1.1 Requirements For the support of industrial piping systems of a comprehensive performance package. A technology and satisfy the use of standard supports is regarded as complete product program of more than 12,000 general requirements for well-proven, up-to-date technology. standardized components covers all support plant installation at the situations, operational loads, temperatures and highest level. For the Only a high level of standardization can satisfy the travel ranges normally experienced in piping general design of LISEGA demand for technically superior and at the same systems in industrial plant construction: standard supports, uni- time economical support components. The com- form criteria are applied. plex requirements for modern pipe supports are: ½ ͨ 650°C operating temperature for pipe They are described in the clamps and clamp bases following Technical spec- 400kN nominal load for all mainly ½ reliable functioning ½ ͨ ifications and are binding statically loaded components ½ maintenance-free operation for the contents of this 1000kN nominal load for rigid struts ½ quick delivery ½ ͨ catalog. Componentrelated and standard snubbers ½ low component prices features are outlined in the 5000kN design load for large-bore ½ computerized design systems ½ ͨ corresponding sections of snubbers ½ easy installation the product groups and in 900mm travel range for constant hangers ½ favorable performance weight ratio ½ ͨ the type data sheets ½ ͨ 400mm travel range for spring hangers 1.2 Definition Unless expressly agreed 2.2 Design features otherwise, the stipulations Standard supports must fulfill the following criteria: Specially developed components are available in the catalog Standard for the various support functions. Fundamental Supports 2020 apply to design principles were taken into consideration all our shipments. ½ component shapes are uniform and designed to make the optimum use in the design and construction of the compo- of material nents: ½ components are compatible regarding dimensions and load capacity ½ symmetrical design shapes compact installation dimensions ½ components are cataloged and clearly ½ designated via an identification system ½ special, reliable functional principles extra-wide adjustment ranges ½ components are manufactured in series ½ production ½ fully compatible load ranges and connection dimensions ½ components comply with the approved standards and international codes ½ integrated installation aids ½ the functional capacity, suitability and du- rability of the components is well proven Moreover, LISEGA hangers feature only one upper connection point. Due to this, along with compact ½ components are certified and approved for use by independent certification bodies and symmetrical design shapes, load distribution free of imposed moments on the connections is The relevant codes for pipe supports in German ensured and easy installation made possible. The and European plant construction (power sta- operating position of the moving parts (hangers, tions), the DIN EN 13480-T3 and VGB Guideline supports and snubbers) can be read directly off R 510 L, require the preferential use of standard a linear travel indicator. supports and define the criteria as follows: Load adjustment of the constant hangers and “Standard Supports are pipe support components supports can be carried out at all times, even in which the design in form and dimensions, as in the installed condition. Hangers and sup-