Contact Point HEAD OFFICE oFFsHoRe & 1000 Bangeojinsunhwando-ro, Dong-gu, Ulsan, South Korea TEL : 82-52-202-1121, 203-4992 FAX : 82-52-202-1976, 1977 E-mail : [email protected] enGIneeRInG Contents 02 At a Glance 04 History 06 Yard and Facilities 10 our Products 11 • FPSO 12 • FLNG 13 • Semisubmersible Unit 14 • Platform 15 • Land-Based Module 16 • Jack-Up Production Drilling and Quarter 17 • Substructure 18 • Marine Terminal and Jetty 19 our services 20 • Offshore Installation 21 • Hook-Up and Commissioning 22 Research and Development 24 Quality Management 25 Hse Management 26 Lifestyle services 28 Performance Record 38 Global network HOE-2015 09 210 mm x 297 mm (Merit) HHI OFFSHORE & ENGINEERING 02/03 At a Glance HHI’s strong Value Chain for energy Industry Best ePIC Contractor for offshore oil and Gas Projects HHI Business Divisions Hyundai Heavy Industries (HHI) has been in the shipbuilding industry since HHI’s Offshore & Engineering Division is the best partner to execute and implement EPIC projects in the fields of the oil and gas 1972, committed to delivering high quality ships through well-equipped industry, combining the world’s largest production capabilities in yards and facilities with our people’s proven technology and ex- large production yards and facilities, state-of-the-art engineering solu- periences. tions and advanced shipbuilding technologies. shipbuilding The Division gears up itself for any challenges of the offshore energy development by building up our competencies in all phases HHI has now merged as a leading integrated heavy industry company LNG/LPG Carriers, Containerships, Tankers, VLOO Car- of projects, which encompasses engineering, procurement, construction, offshore installation and project management for all types specializing in shipbuilding, offshore and engineering, industrial plant riers, Product Carriers, Pure Car Carriers, Bulk / OBO of offshore oil and gas facilities. and engineering, marine engines and machinery, electro electric systems, Carriers, Drillships, LNG FSRU, Naval & Special Ships green energy and construction equipment. HHI’s unique business portfolio creates strong value chains for the energy offshore & engineering industry to provide optimal solutions, leveraging the expertise and experi- Floater, FLNG, Platform, Land-based Module, Semi- Hook-up & ence from HHI’s business divisions to adapt to a wide range of our clients’ submersible, Jack-up Production Drilling & Quarter, Commissioning needs around the world. Substructure, Marine Terminal & Jetty HHI’s wealth of capabilities and experiences as a reliable contractor in the ng eri heavy industry fields ensure that a high level of customer satisfaction can ne gi be achieved, while maintaining competitive advantage in product, value n n Industrial Plant & engineering e io and price. & is Thermal Power Plants, Combined Cycle Power Plants, v Offshore Installation re i Co-generation Plants, Oil & Gas Plants, LNG Liquefac- o D h s • Fixed Platform f tion, Refineries, Petrochemical Plants f - Topside / Module / Quarter / o Jacket / Pile • Floater engine & Machinery Marine Engines & Machinery, Engine Power Plants, - FPSO / FSO / FPU / FLNG Industrial Machinery, Robot & Automation - Production / Drilling Unit (Semisubmersible / Jack-up / Business Development Fabrication & TLP / SPAR / Others) electro electric systems & Marketing Construction • Land-Based Module (PAU / PAR) Transformers, Gas Insulated Switchgear, Switchgear, • Offshore Pipeline Power Automation, Low & Medium Voltage Circuit Breakers, Rotating Machinery, Power Electronics, Auto- mation Systems Procurement Green energy Project Management Solar Module, Solar Inverter, Total PV Solution (and Control) Design & Engineering Construction equipment Hydraulic Excavators, Wheel Loaders, Backhoe Loaders, Skid Steer Loaders, Forklift Trucks, Rollers, Hydraulic Machinery HHI OFFSHORE & ENGINEERING 04/05 History tradition of Growth towards Best Partner for offshore energy Business 2015 Delivered the world’s The Offshore & Engineering Division of HHI has a long history of supporting the offshore oil and gas industry by providing engineer- largest cylindrical FPSO ing, procurement, construction, offshore installation and project management services. 2011 (Goliat FPSO) Starting as a fabricator of offshore structures, the Division has continuously repositioned itself as an integrated solution provider for Lifted the world’s largest the oil and gas industry. HHI’s commitment to innovation and experience turned the challenges into opportunities, allowing us to 2009 offshore platform renew our goals and continuously push the boundaries of offshore projects. (North Rankin B Completed H-Dock / 23,178 tons) specializing in FPSO construction 2004 Delivered the world’s largest FPSO (Kizomba- 2002 A FPSO 343,000 DWT / Set Guinness World Record for ExxonMobil) the assembly of an on-ground ‘super lift’ of 12,112 tons for 1989 Na Kika FPU Delivered the world’s biggest Jacket (40,000 tons) to Exxon 1976 Construction contract for OSTT from Saudi Arabia Present (1991 - 2015) The Offshore & Engineering Division has evolved to become an EPIC contractor providing fully integrated engineering, procurement, construction, installation and project management services. During the period, the Division has dramatically expanded the range of services to all kinds of offshore projects: FPSO, FPU, semisubmersible, jack-up, TLP, and land-based process facilities and has completed more than 170 projects includ- ing 100 EPIC projects for the oil and gas industry. Past (1976 - 1990) Beyond Since 1976, HHI’s Offshore & Engineering Division started the fabrication of small-sized offshore fixed platforms and HHI’s Offshore & Engineering Division pursues further growth as a reliable partner in the oil and gas industry, backed by rich subsea pipe-laying projects, and grew to be a world-class fabricator equipped with advanced yard facilities, skillful labor experiences and technology accumulated through the successful execution of various EPIC projects. and efficient construction management systems. Our goal is to provide clients with a cost-effective total solution that can meet their integrated field development plans. During the period of these early years, the Division laid the foundation for HHI to grow as an EPIC contractor by acquir- ing the core capabilities for the execution of offshore projects. HHI OFFSHORE & ENGINEERING 06/07 Yard and Facilities Well-equipped to Deliver Reliable and Versatile solutions HHI’s main offshore yard is located at Ulsan Port, which is 5 km away from its headquarter office in Ulsan, Korea. The yard spreads over 1,180,757 ㎡ of paved area with world-class construction facilities. 979,007m2 201,750m2 1,180,757m2 Assembly Areas Shop and others HHI built a new drydock in its offshore yard in February 2009. The drydock specializes in building large size offshore floating facilities including FPSO, FPU, semisubmersible and even large size FLNGs. It measures 490 m in length, 115 m in width, and 13.5 m in depth Main offshore Yard onsan Yard total with a capacity of 1 million DWT. The dock covers the same area as seven soccer fields and it is equipped with two 1,600 ton goliath cranes. This allows HHI to simultaneously build both the hull and topside in the same dock. 780,915m2 102,470m2 883,385m2 198,092m2 99,280m2 297,372m2 HHI also added a 10,000 ton heavy lift vessel (HLV), Hyundai 10000, to its offshore facility in March 2015. The vessel equipped with eight double truss jib cranes measures 182 m in length, 70 m in width and 11 m in depth. With the addition of HLV, HHI’s maximum lifting capacity per module increased more than six-fold from 1,200 tons to 8,000 tons. 16 15 1 2 14 13 4 11 10 12 3 7 8 9 5 5 6 oFFsHoRe YARD LAYoUt 1 office Building #4 7 technical Building 2 Assembly shop #2 8 engineering office 3 office Building #1 9 Assembly shop #1 13 Hyundai new Foreigners’ Apartment 4 Painting shop #1 10 office Building #2 14 Pre-fabrication & sub-assembly shop 5 1,600 ton Goliath Crane 11 Main office 15 Painting shop #2 / #3 6 H-Dock 12 office Building #3 16 office Building #5 Yard and Facilities HHI OFFSHORE & ENGINEERING 08/09 HHI Major Construction equipment HHI offshore Marine Construction Fleets Equipment Capacity (ton) HHI Offshore Yard Shipyard Type Name Dimension (m) Capacity 1,650 1 1 Crane Barge Hyundai 10000 182 x 70 x 11 10,000 ton 1,600 2 2 Hyundai 2500 130 x 36 x 10.5 500 kips, Max. 60 inch, 2,500 ton 1,290 2 2 Derrick / Pipelay Barge Hyundai 423 122 x 39 x 17 450 kips, Max. 66 inch Super-Gantry 900 2 2 Hyundai 60 187 x 35 x 15 540 kips, Max. 60 inch, 1,800 ton Cranes 450 4 4 Pipelay Barge Hyundai 289 107 x 22 x 7 140 kips, Max. 48 inch 800 4 2 2 Derrick Barge Hyundai 1000 120 x 32 x 10 1,000 ton 550 4 1 3 Launch Barge Hyundai B 1006 168 x 40 x 9.5 Max. Deck Load 12.7 ton / m2 Crawler Cranes 450 ~ 45 30 14 16 Transportation Barge Hyundai B 1003 114.7 x 29.4 x 6.6 Max. Deck Load 13.6 ton / m2 1,000 ~ 800 8 8 Cargo Barge Hyundai B 1008 75 x 18 x 3.8 Max. Deck Load 25 ton / m2 600 4 4 Submersible Barge (Double Barge Unit) Hyundai B 1011 / 1012 140 x 37 x 12 Max. Deck Load 25 ton / m2 Hydraulic 500 11 1 10 Tug / Anchor Boat He Yang O Ho 41 x 11 x 4.8 Cargo Dead Weight 560 ton Transporters 300 24 7 17 200 ~ 150 7 7 Load-out equipment - Air Pads System (APS-M250D) : 140 ea - Push Pull System (Kenmark) : 3,000 ton - Hydraulic Jack (300 ton) : 16 ea - Winches (75 ~ 10 ton) : 78 ea - Hydraulic Jack (250 ton) : 400 ea - Submersible Barge : 2 ea Load-out experience Hyundai 2500 Hyundai