Proposed Crude to Chemical Complex at A.V. Nagaram village, Thondangi Mandal of East Godavari district, Andhra PradeshByM/s Haldia Petrochemicals Limited Pre-Feasibility Report (PFR) For Proposed Crude to Chemical, A Refinery cum Petrochemical Complex at at A.V. Nagaram village, Thondangi Mandal of East Godavari district, Andhra Pradesh By M/s Haldia Petrochemicals Limited Submitted by Prepared by ABC Techno Labs India Pvt. Ltd. Page 1 Proposed Crude to Chemical Complex at A.V. Nagaram village, Thondangi Mandal of East Godavari district, Andhra PradeshByM/s Haldia Petrochemicals Limited PROJECT DETAILS Name of Proposed Crude to Chemical Complex at at A.V. Nagaram village, Publication Thondangi Mandal of East Godavari district, Andhra PradeshByM/s Haldia Petrochemicals Limited. Project Number Version 1 Released February 2019 CONTACT DETAILS ABC Techno Labs India Pvt Ltd. #400, 13thStreet, SIDCO Industrial Estate (North Phase) Ambattur – 600 098 Land Mark: Near National Productivity Council Ph: +91-44-2616 1123 / 24 / 25. Fax: +91-44-2616 3456 E-mail: [email protected] DISCLAIMER ABC Techno Labs has used information provided to it by the Client and governmental registers, databases, departments and agencies in the preparation of this report. ABC Techno Labs does not know, nor does it have any reason to suspect, that the information provided to it was false, inaccurate, incomplete or misleading at the time of its receipt. 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Page 2 Proposed Crude to Chemical Complex at A.V. Nagaram village, Thondangi Mandal of East Godavari district, Andhra PradeshByM/s Haldia Petrochemicals Limited CONTENTS CHAPTER 1: INTRODUCTION ...................................................................................................................................... 6 1.1 Preamble ................................................................................................................................................................. 6 1.2 Identification of Project Proponent ........................................................................................................................ 8 1.3 Need for the Project and Its Importance ................................................................................................................. 8 1.3.1 Demand of Petroleum Refining Products in India .................................................................................................. 9 1.4 Legal Aspects..........................................................................................................................................................12 CHAPTER 2: PROJECT DESCRIPTION ........................................................................................................................ 15 2.1 Project Introduction ..............................................................................................................................................15 2.2 Project Location .....................................................................................................................................................15 2.3 Coordinates of the Plot area ..................................................................................................................................17 2.4 Size or magnitude of operation ..............................................................................................................................17 2.4.1 Project Configuration .............................................................................................................................................17 2.4.2 Processing Units ....................................................................................................................................................18 2.5 Process Description ...............................................................................................................................................20 2.5.1 Crude Distillation Unit ...........................................................................................................................................20 2.5.2 Hydrocracker Unit .................................................................................................................................................21 2.5.3 Continuous Catalytic Reforming Unit ....................................................................................................................21 2.5.4 Benzene Extraction (BTX) Unit ..............................................................................................................................22 2.5.5 Paraxylene Recovery Unit ......................................................................................................................................24 2.5.6 Atmospheric Residue desulfurization Unit ............................................................................................................25 2.5.7 Fluidized Catalytic Cracking (FCC) Unit .................................................................................................................25 2.5.8 Delayed Coker Unit ................................................................................................................................................26 2.5.9 Amine Regeneration Unit ......................................................................................................................................27 2.5.10 Sour Water Stripper Unit .......................................................................................................................................28 2.5.11 Sulfur Recovery Unit ..............................................................................................................................................28 2.5.12 Cracker and Associated Units ................................................................................................................................30 2.5.13 Pyrolysis Gasoline hydrogenation unit (PGHU) and Aromatic Extraction Unit .....................................................33 2.5.14 Butene-1 Unit .........................................................................................................................................................34 2.5.15 Polyethylene Unit– HDPE .......................................................................................................................................36 2.5.16 MEG Unit and EO Derivatives .................................................................................................................................38 2.5.17 Styrene Unit ...........................................................................................................................................................39 2.5.18 PVC Unit .................................................................................................................................................................41 2.5.19 Polypropylene Unit ................................................................................................................................................43 2.5.20 Phenol Unit ............................................................................................................................................................44 2.5.21 Iso-Propyl Alcohol (IPA) Unit.................................................................................................................................47 2.5.22 Propylene Oxide (PO) Unit .....................................................................................................................................51 2.5.23 Polyether Polyol Unit .............................................................................................................................................53 2.6 Raw Material Requirement ....................................................................................................................................55 2.7 Ancillary infrastructure .........................................................................................................................................55 2.7.1 OSBL Storage Tanks & Spheres ..............................................................................................................................55 2.7.2 Power Plant............................................................................................................................................................58 2.7.3 Utility Systems .......................................................................................................................................................59