<p> FMEA Title:______CPSC:______Model:______Team Leader:______Assessment Date:______Assessing Team:______</p><p>Process FMEA Checklist </p><p>1) PFMEA header filled out completely including traceable unique number, Team leader and key date.</p><p>2) Cross functional team established, including Supplier, Manufacturing, Design Engineer, Quality etc.. Contact names are included in the header. Supporting Team is documented on PFMEA (e.g. last page).</p><p>3) Quality History data (incl. Warranty & TGW), Campaign/recall data, user plant concerns, similar process PFMEA have been compiled and reviewed, component/system DFMEA used.</p><p>4) Process Flow diagram, macro/micro steps, has been established, and PFMEA boundaries have been defined.</p><p>5) Ford specific PFMEA structure has been used. </p><p>6) The Dynamic Control Planning methodology (product characteristics influences by individual process steps) was used in the development of the PFMEA, where applicable.</p><p>7) Fault Tree analysis, Failure Mode analysis or other analytical methods, were used in preparing the PFMEA. </p><p>8) Process steps are described in Physical, Technical and Measurable terms.</p><p>9) Potential failure modes (considering no, partial and intermittent process function) have been defined.</p><p>10) Process characteristics (OS, HI), other than special characteristics (SC, CC) have been classified .</p><p>11) The effects of failures address the impact on the part, the next higher assembly, system, Vehicle, operator safety, next operation, downstream operations, customer and Government regulations.</p><p>12) Potential causes and/or mechanisms of failure are identified for all failure modes in correctable/controllable terms and consider people, material, methods, machines, equipment, measurement systems and environment. </p><p>13) Corrective actions, responsibilities and completion dates are assigned to all potential high severity (9 & 10), high severity & occurrence numbers and high risk priority numbers.</p><p>14) All potential critical and significant characteristic items from the DFMEA, have been agreed with manufacturing (supplier or plant) and have been followed up within the PFMEA.</p><p>15) Each PFMEA process step has been assessed, if special controls are required, which need to be incorporated into control plans. </p><p>16) Rating of severity, occurrence and detection have been revised (in accordance to the rating tables), based on verified and implemented actions.</p><p>Note: (If line item is not fulfilled, please mark item and make comments below)</p>