ACTION PLAN FOR DOMESTIC MANUFACTURING OF ITEMS WHICH ARE HAVING HIGHER IMPORT REF.: D.O. No.64(24) / DI / VC MATTERS / 2020- 2021 / EDATED : 17.02.2021 OF AS & DC , O/o. DC (MSME), MINISTRY OF MSME, GOVT. OF INDIA, NEW DELHI NAME OF THE ITEM : WIND SHIELD WIPERS (ARMS AND BLADE ONLY) PREPARED BY : D. C. SAHU JOINT DIRECTOR & HOO MSME DEVELOPMENT INSTITUTE INDORE - 452016 - 1 - CONTENTS OF THE REPORT Chapter Contents Page No. I NOMENCLATURE OF WIND SHIELD WIPERS( ARMS AND 3 BLADE ONLY) II COMMERCIALDETAILS 4 1. HSN code of the product 4 2. NIC code of the product 4 3. Clusters already existing on the product 4 4. Possibility to establish clusters on the product 4 5. Probable areas or districts where the productsmanufacturing or 6 project can be established 6. Number of industries registered as MSME is available in the 6 manufacturing of the product 7. Number of industries available in large scale industries 8 8. Data about the imports for the past three years 9 9. Data available for the exports well for the past two years 9 10. Scope for the number of unit’s number of years can be established, 10 further 11. The demand in the domestic market 10 12. Demand of the export market 10 III TECHNICALDETAILS 12 1. Sector in which the product is falling 12 2. End users of the products / sectors 12 3. Governing Indian specification 12 4. Governing international specification 12 5. Flow process chart of the manufacturing 13 6. Qualitative parameters of the product 13 7. Details of the product Licenses to be obtained 15 8. Equipment required for the manufacturing of the product 15 9. Test facilities required for the product 15 10. The technology existing in the manufacturing of the product 16 - 1 - 11. Suggested modern technology for implementation oravailable in the 17 market 12. Raw Material required and availability 17 IV THE DETAILED BANKABLE PROJECT REPORT OF WIND 18 SHIELD WIPERS( ARMS AND BLADE ONLY) 1. Introduction 18 2. Product & its Application 18 3. Desired Qualification for Promoter 18 4. Market Potential and Marketing issues, if any 18 5. Basis and Presumptions 19 6. Implementation Schedule 19 7. Technology & Manufacturing Process 21 8. Quality Control and Standards 21 9. Production Capacity 21 10. Utilities 22 11. Statutory / Government approvals 22 12. Energy Conservation 22 13. Financial aspects 22 14. Financial Analysis 25 15. Details of Test Facilities available in India 26 16. Details of Raw materials suppliers 26 17. Details of the Machinery & Equipments suppliers 27 18. Additional information 28 V SCHEMES AND CONSULTANCY SERVICES 29 1. Existing schemes available and their details 29 2. Proposed schemes 31 3. Details of agencies who can provide guidance 32 VI CONCLUSION 33 - 2 - Chapter I NOMENCLATURE OF WIND SHIELD WIPERS ( ARMS AND BLADE ONLY) A windscreen wiper or windshield wiper is a device used to remove rain, snow, ice, washer fluid, water, and/or debris from a vehicle's front window so the vehicle's operator can better see what's ahead of them. Almost all motor vehicles, including cars, trucks, buses, train locomotives, and watercraft with a cabin—and some aircraft—are equipped with one or more such wipers, which are usually a legal requirement. A wiper generally consists of a metal arm; one end pivots, the other end has a long rubber blade attached to it. The arm is powered by a motor, often an electric motor, although pneumatic power is also used for some vehicles. The blade is swung back and forth over the glass, pushing water, other precipitation, or any other impediments to visibility, from its surface. On vehicles made after 1969, the speed is normally adjustable, with several continuous speeds, and often one or more intermittent settings. Most personal automobiles use two synchronized radial-type arms, while many commercial vehicles use one or more pantograph arms. The windshield wiper system must meet the following requirements: Removal of water and snow. Removal of dirt (mineral, organic or biological). Operation at high and low temperatures (+80°C - -30°C) Corrosion resistance against acids, alkalis, salts (240h) and ozone (72h). Service life 1.5 million wipe cycles for a passenger car. Stall test. Wiper Blades: Most Wiper Blades are in lengths between 260 to 1,000 mm. They have between 4 and 10 pressure points. Most common are the Blades with 6 to 8 pressure points and a length between 430 and 700 mm. In some cases, aerodynamics deflectors are integrated in the wiper arms or blades to press the blades against the windshield. Blade Geometry The rubber element is the most important component of the Wiper Blades. It has double micro edges that are pressed against the windshield. The micro edge has a point of contact that is only of approximate 0.01 mm. Of width. When moving across the windshield, the Wiper Blade must overcome coefficients of the Dry friction of 0.8 to 2.25 and coefficient of Wet friction of 0.6 to 1. The correct combination of the Wiper Blade profile and rubber properties must be chosen so that the wiper lip can wipe the complete wiped area of the windshield surface at an angle of 45 degrees. Blade Material There are three different combinations of rubber compound: - 3 - Natural rubber Synthetic rubber 2-component with either synthetic- synthetic or natural- synthetic rubber The rubber properties are important for the wiping quality at different temperatures. The lowest temperatures are the most difficult to get a good wiping quality because the rubber get stiff when it get cold. Tests have shown that the natural rubber is the most effective in low temperatures. The first windshield wiper was a rubber blade on the windshield that was rotated manually. Off course, this design had its disadvantages and it was soon replaced by a vacuum driven wiper system. However, this system was plagued by the fact that its speed of operation changed with the speed of the vehicle. This failure finally led to the attachment of an electrical driven motor to the wiper arm. This is essentially the design that is still in use. All of the latest progress with the wiper blade is about materials. The latest research is focusing on the possibility to use synthetic rubber instead of natural rubber. The following figure shows the evolution of the blade. - 4 - Chapter II COMMERCIAL DETAILS 1. HSN code of the product Harmonised System of Nomenclature (HSN Codes) 85124000 are used for Windscreen Wipers, Defrosters And Demisters under Goods and Service Tax classification. 2. NIC code of the product National Industrial Classification 2008 (NIC-2008) Code 27900 is used for Manufacture of other electrical equipment not elsewhere classified. NIC-2008 seeks to provide a basis for the standardized collection, analysis and dissemination of industry (economic activity) wise economic data for India. The structure for NIC Code 27900 is illustrated below. Level Description Section C Manufacturing Division 27 Manufacture of electrical equipment Group 279 Manufacture of other electrical equipment Class 2790 Manufacture of other electrical equipment Sub-Class 27900 Manufacture of other electrical equipment 3. Clusters already existing on the product, if any. Although there are no existing clusters in the country, where Wind Shield Wipers( Arms And Blade Only) are being produced. 4. Possibility to establish clusters on the product Such clusters may be established at the places where a majority of the industries in the automobile/ Commercial Vehicle sector exists. However, with special reference to the state of Madhya Pradesh, these clusters may be established at Pithampur Industrial Area Dhar, Sanwer Road Industrial Indore, Govindpura Industrial Area, Bhopal. Mandideep Industrial Area Raisen, Richai Industrial Area Jabalpur. - 5 - 5. Probable areas or districts where the products manufacturing or project can be established S. No. State Area/Location 1. Andhra Pradesh Sri City, Vijayawada, Penukonda 2. Telangana Kodakachani(Medak District), Zahirabad 3. Haryana Faridabad, Manesar, Gurgaon 4. Himachal Pradesh Amb, Parwanoo 5. Jharkhand Jamshedpur 6. Kerala Trivandrum 7. Madhya Pradesh Pithampur, Mandideep 8. Punjab Nawanshahar, Hoshiarpur, Mohali 9. Rajasthan Tapukara, Alwar, Jaipur 10. Uttar Pradesh Greater Noida, Lucknow 11. Uttarakhand Pantnagar, Haridwar 12. Karnataka Bengaluru, Bidadi, Kolara, Dharwad Chennai, Hoskote, Avadi, Hosur, Dharampuri, Ranipet, 13. Tamil Nadu Vellore, Sriperambudur, Tiruvallur, 14. West Bengal Hindmotor, Kharagpur 15. Gujarat Dolatporda, Halol, Sanand, Ahmedabad, Bhuj, Baramati,Pune, Talegaon, Dabhade, Pimpri-Chinchwad, 16. Maharashtra Rajnangaon, Chakan, Aurangabad, Bhandara Kandivali, Navi-Mumbai, Alibaug, Banda, Thane 6. Number of industries registered as MSME is available in the manufacturing of the product Separate information is not available for Wind Shield Wipers( Arms And Blade Only) at Udyam Registration site but information related to product group NIC code 27900 is attached. (Annexure-I & II) Total number of applications with 5 digits NIC code (27900 – Manufacture of other electrical equipment, the NIC code to which Wind Shield Wipers( Arms And Blade Only) belong) - 6 - Registrations under UAM Till 30/06/2020 Micro Small Medium Total Under UAM Till 30/06/2020 31036 7351 271 38658 Under Udyam Registration 14236 2112 338 16686 - 7 - 7. Number of industries available in large scale industries No large scale units exclusively, manufacturing Wind Shield Wipers( Arms And Blade Only) could be traced. However, some unitsmanufacturing Wind Shield Wipers( Arms And Blade Only) in India are given below. S. N o. NamesofEnterprises AddressesofEnterprises Jagdishpur Industrial Area, Distt. 1. West India Power Equipment’s (P) Ltd. (WIPE) Amethi Uttar Pradesh Call Us: +91-05222615078 Email : [email protected] Plot No. 287-A & B, Sector-59, Ultra Wiring Connectivity System Ltd. 2. HSIDC Industrial Estate, Ballabgarh, Faridabad-121004, Haryana (INDIA) +91-9312327007 +91-0129- 4000362 [email protected] www.ultrawiring.com 3.