State of the Art in the Food, Drink and Milk Industries Description of Austrian plants STATE OF THE ART IN THE FOOD, DRINK AND MILK INDUSTRIES Description of Austrian plants Martin Zeilinger Siegmund Böhmer REPORTS REP-0548 Vienna 2015 Project management Siegmund Böhmer Authors Martin Zeilinger Siegmund Böhmer Editor Manfred Clara Title photograph © AGRANA Beteiligungs-AG, 1020 Vienna, Austria We would like to express our gratitude to the representatives of the companies as well as the competent authori- ties for their effort because, without everyone's participation, the implementation of this study would not have been possible. Furthermore, we are grateful to AGRANA Beteiligungs-AG for providing the title photograph. This publication was funded by the Austrian Federal Ministry of Agriculture and Forestry, Environment and Water Management (BMLFUW). For further information about the publications of the Umweltbundesamt please go to: http://www.umweltbundesamt.at/ Imprint Owner and Editor: Umweltbundesamt GmbH Spittelauer Lände 5, 1090 Vienna/Austria © Umweltbundesamt GmbH, Vienna, 2015 All Rights reserved ISBN 978-3-99004-360-8 State of the Art in the Food, Drink and Milk Industries – Content CONTENT LIST OF ABBREVIATIONS ............................................................................ 7 1 INTRODUCTION .................................................................................. 8 1.1 Summary ................................................................................................ 8 1.2 Zusammenfassung ............................................................................... 9 1.3 Legal background ............................................................................... 10 1.3.1 Ordinance on firing installations ............................................................ 10 1.3.2 Emission protection Act for Steam Boilers ............................................ 12 1.3.3 Wastewater ........................................................................................... 15 2 APPLIED PROCESSES AND TECHNIQUES .............................. 26 2.1 Overview of the Austrian Food Industry ........................................... 26 2.2 Meat industry ....................................................................................... 28 2.2.1 Spar TANN, 9241 Wernberg ................................................................. 29 2.2.2 Hochreiter Fleischwaren, 4190 Bad Leonfelden ................................... 34 2.2.3 Landhof, 4020 Linz ................................................................................ 38 2.3 Dairies .................................................................................................. 42 2.3.1 SalzburgMilch, 5020 Salzburg .............................................................. 45 2.3.2 Salzburg Milch, 5112 Lamprechtshausen ............................................. 50 2.3.3 Gmundner Molkerei, 4810 Gmunden .................................................... 54 2.3.4 NÖM AG, 2500 Baden .......................................................................... 61 2.3.5 Kärntnermilch, 9800 Spittal an der Drau ............................................... 65 2.3.6 Berglandmilch, 3361 Aschbach-Markt .................................................. 71 2.3.7 Berglandmilch, 6300 Wörgl ................................................................... 75 2.3.8 Berglandmilch, 5134 Feldkirchen b. M. ................................................. 84 2.3.9 Berglandmilch, 4600 Wels .................................................................... 90 2.3.10 Obersteirische Molkerei, 8720 Knittelfeld ............................................. 95 2.4 Production of sugar ............................................................................ 98 2.4.1 Agrana Zucker, 3430 Tulln .................................................................... 98 2.4.2 Agrana Zucker, 2285 Leopoldsdorf ..................................................... 107 2.5 Production of starch ......................................................................... 113 2.5.1 Agrana Stärke, 3435 Pischelsdorf....................................................... 114 2.5.2 Agrana Stärke, 4082 Aschach an der Donau ..................................... 122 2.5.3 Agrana Stärke, 3950 Gmünd .............................................................. 128 2.6 Production of soft drinks ................................................................. 141 2.6.1 Rauch Fruchtsäfte, 6830 Rankweil ..................................................... 142 2.6.2 Rauch Fruchtsäfte, 6714 Nüziders ..................................................... 146 2.6.3 Spitz, 4800 Attnang-Puchheim ............................................................ 153 2.6.4 Hermann Pfanner Getränke, 4470 Enns ............................................. 158 2.7 Breweries and malting houses ........................................................ 163 2.7.1 Stieglbrauerei zu Salzburg, 5017 Salzburg ......................................... 164 2.7.2 Brauerei Wieselburg (Brau Union), 3250 Wieselburg ......................... 169 2.7.3 Brauerei Göss (Brau Union), 8700 Leoben ......................................... 173 Umweltbundesamt Vienna 2015 3 State of the Art in the Food, Drink and Milk Industries – Content 2.8 Petfood industries .............................................................................178 2.8.1 Austria Pet Food,7023 Pöttelsdorf ......................................................178 2.8.2 Mars Austria, 2460 Bruck an der Leitha ..............................................180 2.9 Oilseed processing and refining .....................................................185 2.9.1 Bunge Austria, 2460 Bruck an der Leitha ...........................................186 2.10 Production of citric acid ...................................................................194 2.10.1 Jungbunzlauer Austria, 2064 Wulzeshofen ........................................195 3 STATE OF THE ART (BAT) ..........................................................199 3.1 General BAT conclusions for the food industry ............................199 3.1.1 General BAT for energy consumption and energy efficiency .............199 3.1.2 General BAT for water consumption and wastewater emissions..........200 3.1.3 General BAT for waste management ..................................................206 3.1.4 General BAT for noise .........................................................................206 3.1.5 General BAT for odour emissions .......................................................206 3.1.6 General BAT for groundwater protection ............................................206 3.2 Specific BAT for meat processing ...................................................207 3.2.1 Water consumption and wastewater emissions ..................................207 3.3 Specific BAT for diaries ....................................................................208 3.3.1 Energy consumption and energy efficiency ........................................208 3.3.2 Water consumption and wastewater emissions ..................................208 3.3.3 Waste management ............................................................................210 3.4 Specific BAT for sugar production..................................................210 3.4.1 Energy consumption and energy efficiency ........................................210 3.4.2 Water consumption and wastewater emissions ..................................211 3.4.3 Odour emissions .................................................................................211 3.5 Specific BAT for the production of starch ......................................212 3.5.1 Water consumption and wastewater emissions ..................................212 3.5.2 Waste management ............................................................................213 3.6 Specific BAT for the production soft drinks ..................................213 3.6.1 Energy consumption and energy efficiency ........................................213 3.6.2 Water consumption and wastewater emissions ..................................213 3.6.3 Waste management ............................................................................214 3.7 Specific BAT for breweries and malting houses ...........................214 3.7.1 Water consumption and wastewater emissions ..................................214 3.7.2 Waste management ............................................................................215 3.8 Specific BAT for Petfood industries................................................215 3.8.1 Water consumption and wastewater emissions ..................................215 3.9 Specific BAT for oilseed processing and refining .........................216 3.9.1 Water consumption and wastewater emissions ..................................216 3.9.2 Odour emissions .................................................................................217 3.10 Specific BAT for the production of citric acid ................................217 3.10.1 Water consumption and wastewater emissions ..................................217 4 REFERENCES .................................................................................219 4 Umweltbundesamt Vienna 2015 State of the Art in the Food, Drink and Milk Industries – Content 5 APPENDIX ........................................................................................ 223 5.1 Standards and directives to be followed for sampling and the determination