Pool Pilot® Digital Nano/Nano+ Digital Nano Models: 75041A, 75041A-xx Manifolds: PPM1, PPM1M Cell: PPC1 Digital Nano+ Models: 75043A, 75043A-xx Manifolds: PPM2, PPM2M Cells: PPC1 or PPC2 Owner’s Manual: Installation / Operation This manual covers the installation and operation of the Digital Nano/Nano+ Chlorine Generators Important! Read This Manual and Product Labels Before Installing or Operating This Equipment INSTALLER: THIS DOCUMENT IS PURCHASER’S PROPERTY AND IS TO REMAIN WITH THE EQUIPMENT OWNER LTP0086 Rev4 05/11/2017 Page i TABLE OF CONTENTS SECTION 1 - FACTORY CONTACT INFORMATION........................................................................................... 1 SECTION 2 - SAFETY INFORMATION ................................................................................................................ 1 SECTION 3 - OWNER QUICK START & RUN ..................................................................................................... 4 3.1 How Your Digital Nano/Nano+ Works ............................................................................................................ 4 3.2 Optional 863A Expansion Board Additional Features .................................................................................... 4 3.3 Owner/Operator Control Buttons, CHECK SYSTEM LED, and Audio Alarm ................................................. 5 3.3.1 UP and DOWN Arrows ................................................................................................................. 5 3.3.2 The BOOST Button ...................................................................................................................... 5 3.3.3 MENU and SELECT Button ......................................................................................................... 5 3.3.4 CHECK SYSTEM Light and Audio Alarm .................................................................................... 6 3.4 Normal Display Modes .................................................................................................................................... 6 3.4.1 Purifier Mode ................................................................................................................................ 6 3.5 Water Balance and Chemistry Recommendations ......................................................................................... 7 SECTION 4 - SPECIFICATION AND APPROVALS ............................................................................................. 8 4.1 Specifications .................................................................................................................................................. 8 4.2 Manifold Pressure Drop Versus Flow ............................................................................................................. 9 4.3 Agency Approvals ........................................................................................................................................... 9 SECTION 5 - FEATURES .................................................................................................................................... 10 5.1 Patented Temperature Compensation .......................................................................................................... 10 5.2 Water Manifolds Assemblies - Available Options ......................................................................................... 10 5.2.1 Automatic-Flow Bypass Manifold Assembly (models PPM1, PPM1M and PPM2, PPM2M)..... 11 5.2.2 CoPilot® Manifold Assembly ....................................................................................................... 11 5.3 Automatically Reduce Chlorine Output When Pool Cover Closes ............................................................... 12 SECTION 6 - MAINTENANCE ............................................................................................................................. 12 6.1 Fuse Location and Ratings ........................................................................................................................... 12 6.2 Removing / Inspecting / Cleaning Tri-Sensor ............................................................................................... 13 6.2.1 Tri-sensor Assembly Overview .................................................................................................. 13 6.2.2 Inspect Tri-sensor....................................................................................................................... 13 6.2.3 Cleaning Tri-sensor/Salt Sensor ................................................................................................ 14 6.2.4 Test Tri-sensor Flow Switch ....................................................................................................... 14 6.3 Servicing the Cell .......................................................................................................................................... 15 6.3.1 Removal ..................................................................................................................................... 15 6.3.2 Visual Inspection ........................................................................................................................ 16 6.3.3 Manual Cleaning ........................................................................................................................ 16 6.3.4 Installing ..................................................................................................................................... 16 6.4 Winterizing .................................................................................................................................................... 17 6.4.1 Digital Nano/Nano+ Control Unit and Manifold Assembly ......................................................... 17 6.5 Spring Start-up .............................................................................................................................................. 17 6.5.1 Digital Nano/Nano+ .................................................................................................................... 17 SECTION 7 - PROGRAMMING ........................................................................................................................... 18 7.1 Control Panel ................................................................................................................................................ 18 7.1.1 Button Overview ......................................................................................................................... 18 7.1.2 MENU Button ............................................................................................................................. 18 7.1.3 Display Overview........................................................................................................................ 18 7.2 Menus ........................................................................................................................................................... 19 7.3 Basic Operational Programming ................................................................................................................... 20 7.3.1 Adjusting the Chlorine Output % ................................................................................................ 20 7.3.2 Boost or Super Boost ................................................................................................................. 20 Page ii TABLE OF CONTENTS 7.3.3 Chlorine Mode ............................................................................................................................ 21 7.3.4 Chlorine % Adjustment Procedure ............................................................................................. 21 7.4 Test Pool Pilot (Diagnostic Menu) ................................................................................................................ 22 7.5 View Setup .................................................................................................................................................... 22 7.6 Review of Installer, Owner, & Maintenance Menu Programming ................................................................. 23 7.6.1 Set Pool Volume ......................................................................................................................... 23 7.6.2 Calibrate Salt .............................................................................................................................. 23 7.6.3 Select Language ........................................................................................................................ 23 7.6.4 Calibrate Temperature ............................................................................................................... 23 7.6.5 Select Units ................................................................................................................................ 24 7.6.6 Set Temperature Unit ................................................................................................................. 24 7.6.7 Display Temperature .................................................................................................................. 24 7.6.8 Set 12/24 Hour Clock (Optional Feature w/ 863A Expansion Board) ........................................ 24 7.6.9 Set Time of Day (Optional Feature w/ 863A Expansion Board) ................................................ 25 7.6.10 Set Purifier