® Operating Manual•Mode D'Emploi Bediehnungs Handbuch •Manual de Operación Manual de operação TurboDos 100 Model 0.5% Model 1% Model 0.25% TurboDos 200 Model 0.25% Model 0.5% Model 0.13% TurboDos 400 Model 0.25% Model 0.5% Model 0.13% Diesel Flow Range: Débit d'eau: Durchflussmenge: Caudal de trabajo: Vazão Operativa: 20 gpm to 400 gpm 75 l/mn to 1514 l/mn Injection Range Dosage: Dosierung: Dosificación: Injeção: 0.025% to 1% 1:4000 to 1:100 Operating Pressure: Pression: Druck: Presión operativa: Pressão operativa: 20 to 120 psi 1,38 to 8,3 bar The Technology Leader In Fluid-Driven Proportional Injectors Dosmatic USA Certified ISO 9001:2008 QMS a Hydro Systems brand English.....................................................3-21 Français................................................23-33 Deutsch.................................................34-44 Español.................................................45-55 Português.............................................56-66 Dosmatic Offices: Dosmatic USA Dosmatic Europe 1230 Crowley Circle 20 Route de Taillefer Carrollton, TX USA 75006 33450 Montussan Tel: (972) 245-9765 (Bordeaux) France Fax: (972) 245-9000 Tel: +33 (0)5 57 97 13 13 Email:[email protected] Fax: +33 (0)5 57 97 10 19 www.dosmatic.com Email:[email protected] Dosmatic Asia Co., Ltd. Dosmatic Latin America 861/8 T.I.T. Tower Rm. 1703 Loria 398, 4º Piso Of. 16 Satupradit Rd. Lomas de Zamora Bangkok, Thailand 10120 CP B1832 IXH Tel: +66 (0) 26 74 97 58 Provincia de Buenos Aires, Argentina Fax: +66 (0) 26 74 97 59 Tel: +54 11 4115 1235 Email:[email protected] Fax: +54 11 4115 1481 Email: [email protected] Dosmatic Franchise Offices: Dosmatic Japan - Hytem Dosmatic Australia~New Zealand Dosmatic Brazil - Plaznova 2-10 Techno Plaza P.O. Box 9074 Plasnova Louveira Ind. e Com.Ltda Kakamigahara City, 504 Japan Wyoming, NSW 2250 Australia Estrada Francisco Pagotto 50 Tel: +81 (0) 583 83 0505 Tel: +61 (0) 2 43 29 09 05 Bairro Capivari Fax: +81 (0) 583 83 1230 Fax: +61 (0) 2 43 29 09 04 Louveira-SP, Brazil 13290--000 BR Email:[email protected] Email:[email protected] Tel: 55-19-38765403 Fax: 55-19-3886-2842 Email: [email protected] Part# 013411 Rev. IR : 2 Operating Principle Accurate and Reliable English The injector is installed directly in the diesel line using no electricity only diesel pressure as the power source. The diesel drives the polymer gear assembly sealed with patented elastomer wipers. The gears then turn a bearing supported crank assembly with a reciprocating suction mechanism (dosage piston). This draws a preset amount (lower end setting) of chemical from an open container into the injector. The amount of chemical will be directly proportional to the volume of diesel entering the injector, regardless of variations in flow or pressure. → Blended solution → Diesel flow drives gear assembly. → Intake from chemical container English: 3 English Contents Operating Principle ............................................................................................................... 3 Package Contents ................................................................................................................. 5 Specifications ....................................................................................................................... 6 Safety Precautions ................................................................................................................ 7 Warranty Compliance ............................................................................................................ 7 General Tips ......................................................................................................................... 7 Operations ............................................................................................................................ 8 Installation and Start-up ....................................................................................................... 9 Installation Dimensions ........................................................................................................ 9 Installation and Start-up ..................................................................................................... 10 Suggested Installation Diagram .......................................................................................... 10 TurboDos 400 Installation Instructions .................................................................................11 Maintenance ...................................................................................................................... 12 Routine Maintenance Instructions ....................................................................................... 13 Troubleshooting .................................................................................................................. 14 Injector Repair Parts ........................................................................................................... 15 TurboDos 100 .................................................................................................................... 15 Lower end injector & wear parts kits 0.25%: ...................................................................... 16 Lower end injector & wear parts kits 0.5%: ..........................................................................17 Lower end injector & wear parts kits 1%: ............................................................................ 18 Injector Repair Parts ........................................................................................................... 19 TurboDos 200 .................................................................................................................... 19 Lower end injector & wear parts kits 0.25%: ...................................................................... 20 Lower end injector & wear parts kits 0.5%: ......................................................................... 21 Lower end injector & wear parts kits 0.13%: ....................................................................... 22 Warranty ............................................................................................................................. 23 Please read this manual carefully before putting the Dosmatic injector into operation. This booklet has the information you will need for the use and care of your new Dosmatic injector. If you have any further questions about your injector, the warranty, routine maintenance or proper usage, please contact your nearest distributor or Dosmatic customer service. These models are designed to inject diesel additives that are recommended and approved for injection into diesel systems. lt is the responsibility of the operator to determine the correct dosage settings of the unit using the chemical manufacturers’ recommendation for dispensing their product, and to assure that proper dosage is being maintained. Maintenance and Warranty Dosmatic offers a three year limited warranty from the original date of purchase for manufacturing or materials defects only. With proper use and care, your injector should provide you long-term performance. Please review the complete warranty information on page 23. For Your Records Important: The serial number of your Dosmatic injector is located for product registration on the injector body. Please record this number in the space below and reference it when calling your distributor visit our website or Dosmatic for information, parts and service. www.dosmatic.com Serial #.............................................................................. to fill out product Date Purchased ................................................................ registration form! This document does not form a contractual engagement on the part of Dosmatic and is for information only. Dosmatic reserves the right to alter product specifications or appearance without prior notice. English: 4 Package Contents The injector(s) is packaged with the following items: Dosmatic USA Certified ISO 9001:2008 QMS English TurboDos 100 & 200 Contents: Dosmatic Injector (not shown) 97 011926 Dosage Piston Tote Quick Viton O-ring Disconnect 25 011025D Manual (not shown) 95 195950 Hose Clamps Lower-End Seal Lower End Wrench 16 195709 Suction Hose Side Injection 29 011933 T100 Hose Assembly 011923 T200 51 190730 44 195200 51 195408 14 212022 44 195444 14 212501 T100 0.25% T100 0.5% T200 0.25% 51 011936 44 010044 14 212005 98 005417 T400 T100 1% T200 0.13% T200 0.5% Additional Contents for the TurboDos 400: Manifold Assemblies 011928 TurboDos 200 Injectors T400 NOT TO SCALE Bolt/Nut Set 97 011926 004026 (6) Tote Quick 005280 (4) Flange Gaskets Disconnect 25 011025D 005281(2) 005282 (2) “Y” Assembly - Includes Suction 19705795 (6)195950 Tube Fitting Assemblies, 1/2” “Y” 197070 (6) Barb and 2- 2ft of Yellow Suction 98 005417 T400 Hose (with 2ft hose each and 003065S clamps Yellow suction Hose (25 ft.) 16 195709 installed) 25 011025T 011928 29 011933 T100 T400 011923 T200 NOT51 TO190730 SCALE 95 195950 004026 (6) 44005280195200 (4) 51 195408 005281(2)14 212022 44 195444 005282 (2) 16 195709 14 212501 197057 (6) T100 0.25% 197070 (6) T100 0.5% T200 0.25% 27 011018B 51 011936 98 005417 51 195408 29 008050 44 010044 T400 44 195444 (with 2ft hose each51 011005 and 003065S clamps14 212005 14 212501 98 005417 installed) T400 T100 1% T200 0.13%T100 0.5% T200 0.25% 25 011025T T200 0.5% T100 0.25% 51 011936 English:44 5010044 2495 003065s195950