System 5100-AMC OmniLink 5100 Automation and Monitoring Control (OT806 Operator Terminal) Installation and Operating Manual Doc # L-806-1068 Rev. 02 Link Electric & Safety Control Co. 444 McNally Drive Nashville, TN 37211 Phone: (615) 833-4168 Fax: (615) 834-1984 © 2014 Table of Contents 1 INTRODUCTION .............................................................................................................................. 9 1.1 Base System ................................................................................................................................. 9 1.1.1 Base System Standard Features .......................................................................................... 9 1.1.2 Base System Optional Features ........................................................................................ 10 1.2 Optional Hardware Modules ...................................................................................................... 10 1.3 System Overview ....................................................................................................................... 12 2 DEFINITIONS AND TERMINOLOGY .......................................................................................... 13 2.1 Operator Terminals .................................................................................................................... 13 2.2 Automation Control Logic Board Generations .......................................................................... 14 2.2.1 First Generation Logic Board (802-5) .............................................................................. 14 2.2.2 Second Generation Logic Board (806-5) .......................................................................... 15 2.3 Stops ........................................................................................................................................... 16 2.3.1 Immediate Stop ................................................................................................................. 16 2.3.2 Top Stop ............................................................................................................................ 16 2.3.3 Intelli-Stop ........................................................................................................................ 16 2.3.3.1 Critical Angle .............................................................................................................. 16 2.3.3.2 Intelli-Stop Angle ........................................................................................................ 17 2.4 Servo Press Terms ...................................................................................................................... 18 2.4.1 Cycle ................................................................................................................................. 18 2.4.2 Motion Profile ................................................................................................................... 18 2.4.3 Step ................................................................................................................................... 18 2.4.4 “Normal” Motion .............................................................................................................. 18 2.4.5 “Pendulum” Motion .......................................................................................................... 18 2.4.6 “Asymmetric” Motion ...................................................................................................... 18 3 OPERATION .................................................................................................................................... 19 3.1 Operator Terminal Basics........................................................................................................... 19 3.1.1 ACC Softkey ..................................................................................................................... 20 3.1.2 Espanol/English Softkey ................................................................................................... 20 3.1.3 RUN/PROG (Run/Program) Switch ................................................................................. 20 3.1.4 Automatic LCD Turn Off ................................................................................................. 20 3.2 Parameter Entry .......................................................................................................................... 21 3.2.1 Numeric Entries ................................................................................................................ 21 3.2.2 Text Entry ......................................................................................................................... 21 3.2.3 Selection from a List ......................................................................................................... 22 3.3 Access Control ........................................................................................................................... 23 3.3.1 Key Only Mode................................................................................................................. 23 3.3.2 Key or Password Mode ..................................................................................................... 24 3.3.3 Password Only Mode ........................................................................................................ 24 3.3.4 Key and Password Mode .................................................................................................. 25 3.3.5 Restricted Items ................................................................................................................ 25 3.3.6 Password System Operation ............................................................................................. 26 3.4 Main Operator Terminal Screen ................................................................................................. 28 3.5 Job Setups ................................................................................................................................... 30 3.5.1 Store Setup ........................................................................................................................ 31 3.5.2 Recall Setup ...................................................................................................................... 32 Doc #: L-806-1068 Page 1 Rev. 02 3.5.3 Erase Setup........................................................................................................................ 32 3.5.4 New Die Installation ......................................................................................................... 32 3.6 Counters ..................................................................................................................................... 34 3.6.1 Configuring Production Counters ..................................................................................... 35 3.6.2 Production Counters.......................................................................................................... 35 3.6.2.1 Turning Production Counters On or Off...................................................................... 36 3.6.2.2 Changing the Limit for Production Counters .............................................................. 36 3.6.2.3 Resetting Production Counters .................................................................................... 36 3.6.2.4 Changing the Count for Production Counters ............................................................. 37 3.6.3 Stroke Counter .................................................................................................................. 37 3.7 Drive Speed Adjustment (When Provided) ................................................................................ 38 3.8 Part Tracking .............................................................................................................................. 39 3.8.1 Bad Part Limits ................................................................................................................. 40 3.8.2 Virtual Die Stations........................................................................................................... 41 3.8.3 Part Tracking Screen ......................................................................................................... 42 3.8.3.1 Number of Strips ......................................................................................................... 43 3.8.3.2 Stations per Strip ......................................................................................................... 43 3.8.3.3 Bad Parts in Last X Strokes (BPLX) Strokes .............................................................. 43 3.8.3.4 Bad Parts in Last X Strokes (BPLX) Limit ................................................................. 43 3.8.3.5 Bad Parts in a Row (BPIR) Limit ................................................................................ 43 3.9 Gagging ...................................................................................................................................... 44 3.9.1 Gagging Screen ................................................................................................................. 45 3.9.1.1 Gag Mode .................................................................................................................... 45 3.9.1.2 Debounce Time 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