1 SEPRO BLACKHAWK 100 CONE CRUSHERS APPLICATIONS OPTIMIZED DESIGN PAIRED WITH PROVEN DURABILITY Mining ■ Ball mill feed, pebble crushing The Sepro Blackhawk 100 Cone Crusher is a modern, Aggregates hydraulically operated cone crusher designed to be simple, ■ Road, concrete, asphalt, mining haul roads rugged and effective for heavy duty mining and aggregate ■ Secondary or tertiary crushing applications applications. The combination of the speed and eccentric KEY ADVANTAGES throw of the crusher provides fine crushing capability and high capacity in a very compact design. The Blackhawk is ■ High quality components ■ Durable and compact design capable of being applied as a secondary or tertiary crusher ■ Readily available spare parts as well as a pebble crusher. ■ Fast delivery schedule ■ High capacity for small head diameter (690 mm) The Blackhawk 100 is driven directly via a flexible coupling ■ High speed, eccentric throw to the electric drive motor. This arrangement eliminates ■ High horsepower motor (90 kW) the need for sheaves and v-belts, allowing for simplified ■ Does not require sheaves and v-belts operation and maintenance. A variable speed drive ■ Simplified operation and maintenance package is included to optimize the speed of the machine ■ Variable speed drive included to the given liner profile, feed and production conditions. ■ Patented (pending) tension lock bolt arrangement creates tension around top bolt for liner retention The patented (pending) lock bolt design for holding the ■ Dual action hydraulic cylinder and hydraulic adjustment cone liner in place eliminates the need for a torch or burning ring. Any potential for damage during liner changes is also eliminated. In the event of tramp material entering the crusher, the hydraulic cylinder allows for the release of the material. For larger material the cylinder may be engaged to clear the chamber. SEPRO BLACKHAWK 100 CONE CRUSHERS BLACKHAWK 100 SPECIFICATIONS CLOSED SETTING (mm) TONNES / 8 10 13 16 19 22 25 32 POWER WEIGHT HOUR (5/16") (3/8") (1/2") (5/8") (3/4") (7/8") (1") (1¼") (kW) (Kg) Mtph 45-65 50-75 55-85 65-95 70-100 75-105 80-115 95-145 90 7700 Feed MAXIMUM MINIMUM Opening CRUSHER FEED DISCHARGE CAVITY OPENING SETTING SELECTION (mm) (mm) FINE 105 8 MEDIUM 119 10 COARSE 142 16 Discharge Note: Specifications are job/project dependent and/or application Setting specific. Please check with Sepro sales representative. Sepro Mineral Systems Corp. 9850 201 Street, Langley, British Columbia, Canada V1M 4A3 Office: +[1] 604.888.5568 • Fax: +[1] 604.888.5521 • Toll free: +[1] 800.990.5568 North America [email protected] • www.seprosystems.com REV 03 • 08/12/2015 2 SEPRO TYRE DRIVE SCRUBBERS APPLICATIONS FEED SIZE UP TO 600 MM WITH A SUPERIOR MECHANICAL DRIVE SYSTEM ■ Processing of wet tropical laterites prior to recovery of nickel and cobalt Sepro Tyre Drive Scrubbers feature a rugged, simple ■ Washing of laterites to liberate fine precious metals for design and incorporate robust components to give low gravity recovery capital and operating costs combined with high availability. ■ Removal of clay from hard rock ores prior to crushing Operating in many applications on feeds with high clay ■ Washing of crushed aggregate, gravel and sand to remove contents, Sepro Scrubbers are well proven as the optimum clay contamination choice for difficult ore and stone washing duties. The variable ■ Cleaning of contaminated soil and rubble frequency drive (VFD) package accompanying each unit KEY ADVANTAGES allows you to fine tune the operation of the scrubber based on the application. No auxiliary drive is required to perform ■ Short delivery times maintenance. Sepro Scrubber shells are manufactured in ■ Low installation costs with no heavy foundation requirements one piece to high quality standards and are thermally stress ■ No critical components such as ring gears, chain drive, steel relieved to eliminate localized high stress areas. wheels or trunnion bearings ■ Standard, off-the-shelf major components to minimize The machine utilizes the Sepro Pneumatic Tyre Drive System any downtime (PTD) which provides an alternative to standard chain and ■ Commercial heavy truck tyres that can easily be sourced locally gear drive systems. This system of rubber tyres mounted ■ Units are all pre-assembled and shop tested on independent gear boxes provides excellent serviceability ■ Rubber shell liners and lifters for long life and ease of replacement and reliability, having been well proven in numerous difficult ■ Shell supported design allows for quick and efficient maintenance applications. An instrumental feature accompanying Sepro’s tyre driven equipment is the tyre pressure monitoring system (TPMS) which comes standard with each Sepro rotary control console. Sepro operates pilot scale facilities, which generate reliable data for scale up to commercial operation. Pilot scale machines are also supplied for field test purposes. SEPRO TYRE DRIVE SCRUBBERS STANDARD SCRUBBER SIZES DIA. X L (m) INSTALLED POWER (kW) 1.2 x3.0 15 1.5 x 3.6 30 1.8 x 3.6 44 2.1 x 4.0 75 2.1 x 5.0 90 8 ft. x 14 ft. (2.4 x 4.2) 110* 2.5 x 6.0 135 – 165 3.0 x 8.0 220 – 300 2.4 x 4.2 Sepro Scrubber Sepro Pneumatic Tyre Drive System (PTD) 3.6 x 10.0 450 – 550 3.6 x 12.0 540 – 660 *Engineered replacement for North American built 8 ft. x 14 ft. Scrubber. Heavy Duty Rubber Thrust Rings Segmented Liner and Lifter bar Discharge Feed Chute Assembly Throat Liners Heavy Duty One (1) Piece Shell Weldment. Thermally Stress Relieved. Rubber Lined Conventional Discharge Cone High Efficiency Electric Motor Rinse Water Hydraulic Jacking Cradle Commercial Bevel / Heavy Structural Heavy Duty Custom Engineered Optional Trommel Helical Gear Box Base Frame Commercial Rim and Hub Screen Discharge Pneumatic Tyres Assembly Sepro Mineral Systems Corp. 9850 201 Street, Langley, British Columbia, Canada V1M 4A3 Office: +[1] 604.888.5568 • Fax: +[1] 604.888.5521 • Toll free: +[1] 800.990.5568 North America [email protected] • www.seprosystems.com 3 SEPRO TYRE DRIVE GRINDING MILLS APPLICATONS SHORT DELIVERIES AND LOW CAPITAL COST ■ Small tonnage plants – primary grinding Sepro Tyre Drive Grinding Mills are a reliable solution ■ Regrinding mills for small and medium capacity grinding applications, ■ Reagent prep and are suitable for Ball, Rod and Pebble charges. Mills ■ Lime slaking come complete with a variable frequency drive (VFD) KEY ADVANTAGES package which allows you to fine tune the operation of the mill based on the charge and application. No auxiliary ■ Short delivery times drive is required to perform maintenance, which is done ■ Low installation costs with no heavy foundation requirements ■ No critical components such as ring gears, chain drive, steel quickly with minimal heavy lifting due to the simple wheels or trunnion bearings removal of the grate or discharge head to access the ■ Standard, off-the-shelf major components to minimize mill internals. Sepro Mill shells are manufactured in one any downtime piece to high quality standards and are thermally stress ■ Commercial heavy truck tyres that can easily be sourced locally relieved to eliminate localized high stress areas. ■ Units are all pre-assembled and shop tested ■ Rubber shell liners and lifters for long life and ease of replacement The machine utilizes the Sepro Pneumatic Tyre Drive ■ Shell supported design allows for quick and efficient maintenance System (PTD) which provides an alternative to standard ■ Various configurations available (overflow or grate discharge) trunnion supported mills. This system of rubber tyres mounted on independent gear boxes provides excellent serviceability and reliability, having been well proven in numerous difficult applications. An instrumental feature accompanying Sepro’s tyre driven equipment is the tyre pressure monitoring system (TPMS) which comes standard with each Sepro rotary control console. Pilot scale mills are also available for pilot plant and laboratory use. SEPRO TYRE DRIVE GRINDING MILLS STANDARD MILL SIZES DIA. X L (m) INSTALLED POWER (kW) 1.05 x 1.4 18 1.2 x 2.3 37 1.5 x 3.0 75 1.8 x 3.6 150 2.1 x 4.0 220 2.1 x 6.0 330 1.8 x 3.6 Sepro Ball Mill Sepro Pneumatic Tyre Drive System (PTD) Feed Chute Heavy Duty Rubber Thrust Liner and Lifter bar Rings Assembly Heavy Duty One (1) Piece Shell Weldment. Thermally Rubber Lined Stress Relieved. Discharge Cone Conventional High Efficiency Inspection Electric Motor Manhole OVERFLOW VERSION Discharge Grate Commercial Bevel / Helical Gear Box Heavy Structural Heavy Duty Custom Engineered Base Frame Commercial Rim and Hub Pneumatic Tyres Assembly Sepro Mineral Systems Corp. 9850 201 Street, Langley, British Columbia, Canada V1M 4A3 Office: +[1] 604.888.5568 • Fax: +[1] 604.888.5521 • Toll free: +[1] 800.990.5568 North America [email protected] • www.seprosystems.com 4 FALCON SEMI-BATCH (SB) CONCENTRATORS APPLICATIONS COARSE AND FINE PRECIOUS METAL RECOVERY ■ Recovery of gold, silver and platinum group metals Falcon SB Concentrators are known as “Semi-Batch” ■ Recovery of gold from cyclone feed, underflow or overflow because they continually accept feed during the run cycle, within the grinding circuit but only produce concentrate during the periodic rinse ■ Recovery of gold in alluvial gold operations cycles. Run times span from five minutes to several hours, ■ Recovery of gold from aggregate plants depending on the application. Rinse times are generally less KEY ADVANTAGES than a minute as Falcon Concentrators utilize a dynamic braking system to quickly slow the bowl down, rinse out ■ Unit capacities up to 400 t/h the concentrate, and then return to full operational speed. ■ The variable frequency drive (VFD) and a dynamic breaking Equipped with a variable frequency drive, this gravity system are used to greatly reduce offline time for concentrate concentrator can operate anywhere from 50 to 200 G’s. flushing ■ Flat lid modular design increases wear life and reduces downtime The typical application for a Falcon SB Concentrator is as well as maintenance costs recovering liberated precious metals (Au, Ag, Pt, etc.) within ■ Upgraded standard fluidization control results in a higher degree a grinding circuit.