Product Information KL-0280-62 K KL-0280-62 K Locking Tool Set VW 1.2, 1.4, 1.6, 1.9 and 2.0 TDI Suitable for the most common VW-Audi, Seat and Skoda vehicles with: 1.2, 1.4, 1.6, 1.9 and 2.0 L 3- and 4-Cylinder TDI diesel engines. Installed in VW Lupo, Polo, Golf, Passat and Audi A3, A4 etc. Field of Application This tool is designed to lock or position engine shafts such as camshafts, injection pump shafts and crankshafts. It can also be used for locking and/or positioning pulley tensioners as well as for adjusting the timing belt tensioner. The guide pins included in the set are required to pull the front-end carrier forwards. Removal of the front-end carrier is not necessary. Application examples: Pulling the front-end carrier forwards. KL-0286-11 Advantages • Locking the crankshaft. Safe and accurate locking and positioning of engine shafts KL-0280-20 such as camshafts and crankshafts. • Substantial time savings. Locking the camshaft. KL-0280-91 Warnings and Notes • Any work on vehicles should only be performed by qualified personnel observing and complying with the directions, provisions, and safety regulations issued by the vehicle manufacturer. Tensioning the timing belt. • Only the vehicle manufacturer’s data apply to all work done KL-0284-91 on the vehicle. • All specific vehicle data stated herein are supplied under reserve and without commitment. • Do not operate the engine whilst the locking tool set KL-0280-62 K is still installed. 1/2 0280-62Ke100639.doc hu-rq Chapter 6 © 2010 KLANN-Spezial-Werkzeugbau-GmbH, Germany Product Information Scope of delivery: KL-0280-62 K Scope of delivery KL-0280-62 K 1 Pos. Part No. Description Qty. 1 KL-0180-3024 Retaining pin Ø2.4 mm 1 2 For locking the automatic timing belt tensioner when replacing a timing belt. 11 2 KL-0280-16 Fixture 1 For locking the timing belt tensioner in the starting position.Suitable for VW-Audi, Ford, Seat, Škoda TDI PD- engines. 3 KL-0280-19 Locking tool for crankshaft 1.2/1.4/1.9 TDI/SDI PD 1 Suitable for VW-Audi, Ford, Seat, Škoda 3- and 4-cyl. TDI/SDI 3 4 PD engines. 4 KL-0280-20 Locking tool for crankshaft 1.9/2.0 TDI PD 1 Suitable for VW-Audi 1.9/2.0 L TDI engines with oval crankshaft 5 timing-belt sprocket, e.g. with engine code: BDK, BKE, BLB, BMA, BMM, BMP, BMR, BNA, BPW, BRE, BRF, BRC, BUZ, 12 BVE etc. 5 KL-0280-2201 A Locking pin Ø 2.5 mm angled 1 6 For locking and/ or positioning the timing belt tensioner. Suitable for VW Golf, Touran, Sharan, Caddy models ’04 onwards, 4-cyl. diesel engines with modified engine mounting 7 6 KL-0280-2202 A Special hexagon socket key, 6 mm hex 1 (suitable for as KL-0280-2201 A) 7 KL-0280-222 Locking pin Ø4 mm angled 1 for locking the tensioning element when removing a V-ribbed belt 8 KL-0280-6101 Locking pin Ø 4 mm 1 For adjusting the idler pulley Suitable for: 8 Audi: A2 1.2 TDI PD; A3 1.9 TDI PD (’01-’06) 13 A2 1.4 TDI PD (’01-’06) Seat: Leon 1.9 TDI PD; Toledo 19 TDI PD (from ’99), 9 Alhambra 1.9 TDI PD 14 Škoda: Fabia 1.9 TDI PD (from 04/’01); Octavia 1.9 TDI PD (from ‘00) 10 14 VW: Lupo 3L 1.2 TDI PD; Lupo 1.4 TDI PD; Polo 1.4 TDI PD; Golf / Bora 1.9 TDI PD; Beetle 1.9 TDI PD; Sharan 1.9 TDI PD (‘99 to ‘05) Passat 1.9 TDI PD (‘98 to ‘02) 9 KL-0280-6102 Locking pin Ø 7 mm 1 For adjusting the idler pulley Scope of delivery: KL-0280-621 K Suitable for: Audi: A2 1.2 TDI PD; A3 1.9 TDI PD (’01-’06) VW: Lupo 3L 1.2 TDI PD; Lupo 1.4 TDI PD; Polo 1.4 TDI 1 9 PD; Golf / Bora 1.9 TDI PD; Beetle 1.9 TDI PD; Sharan 1.9 TDI PD (’99 to ‘05) 10 KL-0280-8 Locking pin Ø 15.5 mm 1 10 for locking the injection pump sprocket. Suitable for VW-Audi, Seat, Škoda, etc. 11 KL-0280-91 Setting gauge for camshaft 1 3 4 Suitable for VW-Audi, Seat, Škoda 1.9 D; SD; SDI; TD and TDI 11 engines. Ford 1.6 D; 1.9 TD and 1.9 TDI engines; 5 Volvo diesel engines D24, D24T, D24TIC etc. 12 KL-0284-91 Adjuster for timing belt tensioner 240 mm long 1 14 for operating the timing belt tensioner. 6 Suitable for VW-Audi engines. 14 13 KL-0286-11 Guide Pin Set for front-end carrier 1 When changing timing belts or during engine repairs, it is Pos. Part No. Description Qty. necessary to pull the front-end carrier on the guide pins forwards. Removal of the front-end carrier is not necessary. 1 KL-0180-3024 Retaining Pin Ø2,4 1 Suitable for VW- Audi A4, A6 and Passat 1997 onwards. 3 KL-0280-19 Locking Tool for crankshaft 1.2/1.4/1.9 TDI/SDI PD 1 14 KL-1480-16 Locking pin Ø 6 mm, long 2 4 KL-0280-20 Locking Tool for crankshaft 1.9/2.0 TDI PD 1 For locking the injection pump sprocket 5 KL-0280-2201 A Locking pin Ø 2.5 mm angled 1 Suitable for VW-Audi, Seat, Škoda, 1.9 D; SD; SDI; TD and TDI. 6 KL-0280-2202 A Special hexagon socket key, 6 mm hex 1 For positioning the camshaft. 9 KL-0280-6102 Locking pin Ø 7 mm 1 Suitable for VW-Audi, Ford, Seat, Škoda TDI PD-engines. KL-0280-6290 Plastic storage case (not ill.) 1 10 KL-0280-8 Locking pin Ø 15.5 mm 1 11 KL-0280-91 Setting gauge for camshaft 1 14 KL-1480-16 Locking pin Ø 6 mm, long 2 KL-0280-6290 Plastic storage case (not ill.) 1 KL-0280-621 K Locking Tool Set (Basic Set) Scope of delivery: KL-0280-622 Suitable for the most common VW-Audi, Seat and Skoda vehicles with: 1.2, 1.4, 1.6, 1.9 and 2.0 L 3- and 4-Cylinder TDI diesel engines. 2 Field of Application This tool is designed to lock or position engine shafts such as 7 camshafts, injection pump shafts and crankshafts. It can also be used for locking and/or positioning the timing belt tensioner. KL-0280-622 Locking Tool Set 12 (Upgrade Kit) 8 Suitable for the most common VW-Audi, Seat and Skoda vehicles 13 with: 1.2, 1.4, 1.6, 1.9 and 2.0 L 3- and 4-Cylinder TDI diesel engines. Pos. Part No. Description Qty. 2 KL-0280-16 Fixture 1 Field of Application 7 KL-0280-222 Locking pin Ø4 mm angled 1 8 KL-0280-6101 Locking pin Ø 4 mm 1 This tool is designed to lock and adjust the timing belt tensioner as well 12 KL-0284-91 Setting gauge for camshaft 1 as to lock the tensioning element when removing a V-ribbed belt. The 13 KL-0286-11 Guide Pin Set for front-end carrier 1 guide pins included in the set are required to pull the front-end carrier forwards. As a result, removal of the front-end carrier is not necessary. © 2010 KLANN-Spezial-Werkzeugbau-GmbH, Germany Chapter 6 0280-62Ke100639.doc hu-rq 2/2 .