Technical education Educational solutions Catalogue 2013 - 2014

Learning a job is fine. Learning the future is better.

In the future, today's businesses are going to evolve into an overall expertise that covers all types of energy. For those working in, this represents both a real challenge and a stimulating opportunity.

In the field of electricity, the desire to save energy and concerns about saving the environment will encourage those working in the industry to re-think the very heart of their business. They are about to enter a new era, an era of energy management.

To anticipate and support this evolution, Schneider Electric is bringing to industry both its experience in training and its role as an energy management specialist.

Training has always been a major concern for Schneider Electric. Considered a permanent process from initial training through to ongoing professional development, training supports men and women as they prepare to manage their futures.

This policy relies above all on a requirement for excellence, the very excellence that has created the reputation of our products: the quality of teaching materials, skilled trainers, effective support and an international dimension. Every year, 40% of our offer is enhanced to stay at the cutting edge of technologies and keep ahead of expectations.

This excellence has enabled Schneider Electric to currently be a major player in the area of training. We train almost 500 teachers annually in close collaboration with the French Ministry of National Education. 10,000 students attend our courses annually with a satisfaction rate of 98%. Our teaching solutions are used in more than 40 countries.

Schneider Electric's commitment to training is based on the company's vision of bringing secure, reliable, efficient, productive, clean, connected energy within everyone's reach.

Our solutions, therefore, place a major emphasis on energy efficiency: measurement, smart equipment, new energy sources, energy diagnostics, electric vehicles, etc. They provide students and professionals with the resources to develop their skills in all of the areas to which energy management applies, such as: industry, buildings, homes, infrastructure and data centers. Thierry Ruard Director of Training and When it comes to training, Schneider Electric believes that: the best investment is the Educational Solutions development of human competency.

Find out more at: www.schneider-electric.fr at the Products and Services tab > Training > Education The Electrical engineering program offer

Model and prototype in the electrical engineering program

A prototype is an implementation that obtains and verifies the main characteristics of a system, even if the technical solutions used are not the same as those that will be implemented in the industrial system. Models of systems are the result of a combination of existing components that can be assembled by temporary means or not, and set, configured or programmed depending on the specifications and student proposals.

Energy effi ciency improvement model Energy management model carried out using with the help of standard components of speed variation programmable electronic components

Systems for the teaching of the technological innovation and eco-design specialties

Charging terminal for Brushless case Wiser offer electric vehicle

2 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Structure of the catalog

To help you in your choice, this catalog offers different sections:

High and low voltage electrical distribution management. You're looking for a system that can perform medium or low voltage distribution, earth connectioning diagrams, protection selectivity and electrical authorization. Building management You're looking for a solution to safely implement an electrical installation for a building and small service industry

Global management of energy Your research concerns systems that enable the treatment of renewable energies and manage energy

Processes and machines management @ Industrial control and machine safety: You're looking for solutions to study the basic components of automated systems and machinery safety. @ Drive and motion control: Your research concerns speed variation systems for synchronous, brushless and asynchronous motors. @ Industrial automation and communication: Your research concerns solutions to understand programming and communication between systems. @ Automated systems: You're looking for solutions so as to implement of automated systems or production lines. products and services

Indispensable tool complementing the catalog, the France website, training section: www.schneider-electric.fr

Educational solutions catalogue 2013-2014 3 Contents

Pages Educational solutions 1- High and low 8 Medium voltage switchboards 10 Communicating low voltage switchboard, energy management switchboard voltage electrical 12 Low Voltage Switchboard for professional school distribution 13 IT system cabinet and distribution boards 14 IT system with fault search management 16 Earthing diagram (ED) benches 17 Protection selectivity bench 18 Qualifi cation test-bench 19 Habilis system 20 Valhabilis 20 Additional electrical certifi cation case for the Habilis system 21 Securis case 2- Building 24 Residential and small service industry offer 26 KNX modular offer management 27 KNX case 28 KNX panel 29 Minibat: instructional mini building 30 KNX pack 31 Odace radio frequency discovery kit 32 Alvidis case 33 Addressable fi re security bench 34 VDI 19’’ pack 35 BAES Dardo Plus case 36 HD network camera, PELCO security imaging pack 37 Modular offer and kit for the modeling and prototyping 38 Instruction of the energy effi ciency of buildings 39 Energy management solutions applied to industry areas 3- Global 42 Modular offer for residential and small industries energy effi ciency 43 KNX modular energy effi ciency offer management 44 Wiser kit, RT2012 application 45 iRio telemeter modular offer of energy 46 Energy effi ciency case 47 Ventilation system 48 Solar modular offer 49 Instrumented solar panel bench 50 Soleolis: solar panels and wind turbine 51 SolEzy bench 52 Tube solar water heater 53 Solar water heater 54 Lubio system 55 Didalub: management of public lighting 56 Heating control bench 57 Development of the LV switchboard into the energy management switchboard 58 Compensation of reactive energy bench 59 Harmocem: electromagnetic disturbances 60 Harmotris: three-phase network harmonic interference bench 61 Minharmotris: harmonic interferences in three-phase installation 62 Load terminals for electric vehicles 64 Smart Grid application 65 Photovoltaic installation, isolated and non-isolated site 66 Vizelia offer 67 Energy effi ciency case 4- Processes 72 Containment cabinet 73 Industrial component wiring bench and machine 74 Motor starter packs management 75 Motor starter modular offer 76 Training motors 77 Motor starter bench 78 Machine security modular offer 79 Detection workshop 80 Measurement and control bench 81 ZigBee case 81 Wireless, batteryless button pack and biometric button 84 Speed controller and starter packs 85 Educational controllers

4 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Pages Educational solutions 4- Processes 85 Controller case 86 Load bench and machine 87 Altivar speed controller training bench management 88 Powder brake speed controller bench 89 Altivar 32 case 90 Brushless motor case 91 Axis X and Z test bench, asynchronous motor with fl ux vector control 92 Axis Z test bench, synchronous or asynchronous servo-motor 94 Mini hoisting system, ML03 cable winch 95 Vertical displacement load test bench, SL02 cable winch 96 SL71 lifting application test bench guidance by fl ux vector control 97 Swing control system, SLT01 suspended load 100 TSXBT control desk 100 HMI case 101 PLC packages 102 Training PLCs 104 Automation modular offer 105 Automation modular offer, operative part 106 RFID modules, card game 107 RFID case 108 RFID package 108 Human - machine dialog pack 109 ZELIO - GSM / Ethernet / Modbus pack 110 Bac Pro wiring base plate, intermediate certifi cation 111 Didafl ex baseplates 112 Communication case 113 Comsi case 113 Communications case for teaching 114 3D simulator 115 Industrial shrink wrapper simulator 118 Zelio case 118 Traffi c management 119 Lift 119 Hanged cage surface treatment equipment 120 Numerical axis 121 Nivoreg: process control bench 122 Xylophonis: Brushless axis 123 2-axis laser machine 124 Pneumatic manipulator with rotary base 125 5 axis manipulator 126 Formatris: automatic part sorting system 127 "Pick and place" system 128 Tapiris: Sorting belt 129 Vision system, suitable for Tapiris or PLC 130 Percetris: Automated machining system 131 Hoist elevator 132 Overhead gantry crane 134 Productis: Integrated production system 136 Industrial shrink wrapper packaging machine 137 Industrial packing machine 138 Industrial fi ller /screwer machine 139 Accumulation table industrial machine 140 Flexible packaging line 141 Flexible dosage line 142 Hydrolis: hydraulic unit 143 Hydraulic lift 144 Air treatment unit 145 Air source heat pump 5- Products and 148 Design and operation of MV/LV networks laboratory 150 Renewable energy and energy management laboratory services 152 Our publications 152 Services 153 Website 154 Index by name 156 Index by reference

Educational solutions catalogue 2013-2014 5 High and low voltage electrical distribution management

6 High and low voltage electrical distribution management

Medium voltage switchboards ...... 8 Communicating low voltage switchboard n ...... 10 Low voltage switchboard for professional school ...... 12 IT system cabinet and distribution boards ...... 13 IT system with fault search n ...... 14 Earthing diagram (ED) bench ...... 16 Protection selectivity bench ...... 17 Qualification test-bench n ...... 18 Habilis system ...... 19 Valhabilis n ...... 20 Additional electrical certification cabinet for the Habilis system n ...... 20 Securis case ...... 21

Products complying with the provisions of of the European Directives

Compliance report available on request

All our products are delivered with: @ hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 7 High and low voltage electrical distribution management Medium voltage switchboards

Educational objectives Presentation of the kit This equipment is intended to train on medium voltage, identify risks and @ To discover and implement the equipment develop interventions and procedures for medium voltage installations of an MV installation. (modular units, transformers, low voltage switchboards, etc.). @ To learn the logging procedures. @ To operate and maintain an MV installation. This equipment, implemented according to customer specifi cations, @ To understand the C18-510 safety enables, according to the confi guration: @ requirements. identifi cation of the different medium voltage distribution architectures @ understanding the electricity safety aspects needed to operate medium voltage equipment Electrical and mechanical @ discovery of the different types of disconnections features @ study of the electrical features of medium voltage equipment: @ Power supply: _ features of the equipment Simulation of the MV by a 400 V three-phase _ components constituting a modular unit + Neutral + Earth _ implemented functions _ @ Dimensions (H x L x D) - weight: operating maneuvers _ _ teaching aid adaptation IM, QM units: _ 2380 x 375 x 940 mm - 130 kg maintenance and recharge operations. _ DM1A modular unit: 2380 x 700 x 940 mm - 400 kg _ transformer: 960 x 670 x 1135 mm - 550 kg Principal industries @ Training center Other industries concerned @ Electrical engineering @ Maintenance engineering @ Mechanical engineering

Fuse compartment of the SM6 unit SM6 modular unit

8 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Configuration example of a private industrial station IM/QM offer: @ a switch cubicle unit consisting of: _ a 400 A three phase busbar _ a disconnecting switch and 400 A grounding switch to shutdown and isolate in the SF6 _ a CIT type manual control _ three voltage presence indicators _ three connection pads for a unipolar dry cable. @ a motorized fuse switch combination cubicle unit consisting of: _ a 400 A three phase busbar _ a disconnecting switch and 200 A grounding switch to shutdown and isolate in the SF6. Sepam 20 @ a gear motor 48 V CC, CI1 type containing : _ a MX type shunt release, 48 V CC _ an undervoltage trip, 48 V CC _ four contacts, 2 Open 2 Closed on the switch-disconnector _ a set of 3 Soléfuse fuses with a 6.3 A striker _ a grounding switch downstream of the fuses connected to the upstream grounding switch _ MV locking/transfo/LV-type C4 Profalux _ a series 20 Sepam relay. IM/DM1 offer: @ a switch cubicle unit identical to the preceding @ a motorized DM1 circuit breaker unit consisting of: _ a 400 A three phase busbar _ a disconnecting switch and an upstream grounding switch to shutdown SM6 switch disconnectors and isolate in the SF6. _ a Fluarc type SF1 circuit breaker to cut in the SF6, 400 A caliber _ a circuit breaker control, RI motorized type _ a counter of mechanical operations _ A switch control, CS manual type _ three voltage presence indicators _ MV locking/transfo/LV-type C4 Profalux _ a Sepam series 40, T40 transformer protection. Options: @ a Minera MV/LV transformer, 100 kVA @ a LV switchboard with a sealable circuit breaker @ security accessory kit consisting of: _ a 45 kV reach pole _ a pole to test voltage _ an AF 20B poster (care for those injured by electricity) _ a PR 11 station name plate _ a PR 10 plate on the door _ an insulating stool, 24 kV _ a window box for gloves _ a class 3 insulating pair of gloves _ a block of portable lighting _ 5 kg dry powder extinguisher. Transformer

To order UEHGHTAppp : MV units according to customer specifi cations UEHGTRppp : transformer according to customer specifi cations UEHGACCppp: security accessories kit

Educational solutions catalogue 2013-2014 9 High and low voltage electrical distributiondistribution.management management Communicating LV switchboard Energy management switchboard

Educational objectives Presentation of the kit The LV switchboard or the energy management switchboard enables: Energy distribution @ the distribution and control of electric power on a real installation, @ To supply the terminal, industrial and small @ the performance of enabling tasks with an intervention on a busbar, service industry applications with electric @ the performance of measurements (I, U, P, S, Q...), energy. @ discover the different industrial technologies used in a low voltage @ To manage energy: tariff control and switchboard (inverter, power meter, UPS, automation, load shedding...), continuity of power supply. @ organize and manage a site, @ modify an installation (add one or more starters), Communicate @ @ To interact with the industrial or small compensate for reactive energy. service industry terminal applications This offer is available in 3 versions: (production systems, heating, lighting, fi re, @ intrusion). standard version MD1AA730PE : _ @ To process the PLC and building a normal power supply (through the network) and a power supply information. backup (through a second network or generating set), _ @ To centralize the alarms and faults on two fuse disconnectors and isolation components with 100 A visible load the operator terminal, PC or a web server break switch, _ according to the version. two inverter circuit breakers from the motorized source, equipped with @ To supervise and remotely control the an adjustable differential relay, _ production through an operator terminal, a remote automated remote control integrated with an inverter, allowing PC, tablet, or web server according to the the transfer of sources according to a confi gurable sequence to ensure version. the continuity of optimum service (BA module), _ two Powerclip busbars, Launch and maintain _ two RCP phase control relays and a RCU voltage control relay, @ To launch and maintain an operation. _ four pre-wired starters: a loadable 4-pole 63 A, a 3-pole 32 A, a rippled @ To perform the measurements. single pole 4 A to power the supervisor, _ Safety a Premium PLC (PL7 or Unity version) with web server coupler and @ developed html pages that enable remote supervision and control. To train and assess the electrical skills of _ the students. a 1 kVA inverter. @ To analyze the professional risks. @ version according to customer specifi cations UEHGTGBT: _ a normal inverter/motorized backup on the busbar, Electrical and mechanical _ a set of starters and necessary protections upon customer specifi cation features (size, possible engine...), @ _ a power meter, Power supply: _ 400 V three-phase + Neutral + Earth a recovery system of the power factor, _ a Twido, Micro, Premium or M340 PLC ensure the centralization of @ Dimensions (H x L x D) - weight: information through a Modbus and/or Ethernet connection, 2500 x 1400 x 550 mm - 260 kg _ a human-machine terminal with touchscreen to confi gure or view the condition of the installation, Principal industries _ Supervision software (optional), _ @ Electrotechnical engineering an inverter (optional). @ Energy management switchboard version according to customer specifi cations UEHGTGE : _ a normal inverter/motorized backup on the busbar, _ a set of starters and necessary protections to be specifi ed by customer (size, possible engine) associated with the new range of energy meters and Acti 9 and Acti 9 Smartlink modular devices, _ a iRio PLC linked to its software (optional reading of information on a tablet or smartphone), _ a recovery system of the power factor.

low voltage switchboard according to customer specifi cations Controller module of the energy management switchboard

10 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Cabinets capable of being linked to the low voltage switchboard The heating cabinet UEHGAA665CH consists of: @ Prisma Plus enclosure equipped with a transparent door, @ a 4-pole 32 A general switch, @ Bipolar circuit breakers equipped with auxiliary contacts, @ A communication interface with the low voltage switchboard or the Energy Management Panel, @ heating management through the KNX bus. The lighting cabinet UEHGAA665ECL consists of: @ Prisma Plus enclosure equipped with a transparent door, @ a 4-pole 32 A general switch, @ three 4-pole circuit breakers for the protection of the different lighting circuits, @ a bipolar circuit breaker that protects the power supply and the outputs from the PLC or the communication device with the energy management panel, @ ten bipolar circuit breakers for the protection of the different lighting circuits, @ ten bipolar remote switches enabling the launch of the lighting zones. @ a Twido PLC for the remote management of the lighting zones through the Modbus/Ethernet network (if Twido) or ZigBee (if energy management panel), @ a junction box to the Modbus network (if Modbus network is used), @ the terminal blocks and junction splitters to the different lighting circuits. The Twido or Micro interface box UEHGAA665INT consists of: @ an enclosure equipped with a transparent door, @ Low voltage switchboard (standard) a remote controlled iC60 Refl ex type 4-pole circuit breaker, @ a bipolar circuit breaker that protects the power supply of the PLC, @ a Twido or Micro PLC enabling the remote launching of a system through the Modbus/Ethernet network (only for the TGBT), A measurement kit MDGIRIOME can be proposed to reduce the information of the systems to be connected to the energy management panel (power, ZigBee communication module and energy meters to be installed in the system). Each low voltage switchboard/energy management panel comes with the RT 2012 guide "Analysis and Solutions" along with a white leafl et on energy effi ciency.

Heating box Lighting box To order MD1AA730PE: Standard version low voltage switchboard MD1AA739: compensation cabinet for the standard version UEHGTGBT: low voltage switchboard according to customer specifi cations UEHGTGE: energy management switchboard according to customer specifi cations UEHGAA665ECL: lighting box UEHGAA665CH: KNX heating box UEHGAA665INT: Interface box MDGIRIOME: measurement kit

Educational solutions catalogue 2013-2014 11 High and low voltage electrical distribution management LV switchboard for professional school teaching

Teaching Objectives Package description This cabinet is used to: @ To study the hardware of a main @ perform cabling and accreditation tasks with intervention on busbars, switchboard. @ take measurements (intensity, simple and composite voltages, active, @ To control distribution. reactive and apparent power, power factor and phase order), @ To manage energy. @ take measurements using an oscilloscope and hook-on ammeter, @ distribute electrical energy on 6 separate feeders. Electrical and It can be supplied in a mounted, non-cabled version delivered with an mechanical data accessories kit to carry out cabling operations. @ Power supply: Proposed as an option: 400 V 3-Ph + ground @ accessories batch (wires, tags, cable ends and sheaths), @ Size (H x W x D) - weight: @ tooling batch (screwdriver, clamps, allen keys). 2310 x 1000 x 530 mm - 214 kg In the workshop, the cabinet will be used to supply: @ systems separately, Main industry @ the spatial production area (3D cells), @ Electrotechnical engineering @ the panel-builder’s workstations, @ a lighting area, @ the cabinet cabling stations, This cabinet contains: @ the “study” zone with the microcomputers. @ a main power supply, @ a residual current device at the head and a switch-disconnector with visible breaking, @ a busbar, @ a measurement unit equipped with a confi gurable alarm device, @ an emergency stop device on the cabinet and the possibility of remote installation of at least one other emergency stop point, @ feeder control using ON/OFF pushbutton + indication, @ connection of power supplies and feeders at the back of the cabinet, @ cabinet access from the front and back (for exercises and accreditation), @ a light beacon at the top to indicate power on, @ safety devices conform to current standards.

To order MD1AA720 : cabled LV switchboard MD1AA720NC : non-cabled LV switchboard Un-wired rear face MD1AA728 : accessories kit MD1AA728P4 : accessories kit (Q = 4) MD1AA729 : tool kit

12 Educational solutions catalogue 2013-2014 www.schneider-electric.fr IT system cabinet and secondary distribution boards

Package description Teaching Objectives IT system cabinet @ To be used with the teaching LV This equipment is an electrical distribution cabinet equipped with four switchboards to explore the different castors. workshop architectures. It is used to demonstrate, through an IT isolated operation system, the @ To create an IT isolated operation system. principle of continuity of service for an installation as well as associated @ To have additional electrical distribution maintenance methods. feeders. @ It includes: To exchange information by Ethernet. @ @ To create the links with a networked LV a 400 V/230-400 V 10 kVA three-phase transformer allowing an IT type switchboard cabinet. earthing system (neutral isolated from earth) to be created, @ three-phase feeders protected by 10 A circuit breakers, for connecting various other devices, Electrical and @ a TR22 permanent insulation monitor (PIM), to cover the principle of mechanical data continuity of service of an installation as well as maintenance methods. IT system enclosure @ Power supply: The tertiary and industrial distribution boards are Prisma Plus modular 400 V three-phase + neutral + ground / switchgear enclosures. <10 kVA Each enclosure is equipped with a master switch with external lock. @ Size (H x W x D) - weight: The industrial distribution board is equipped with two 2-pole circuit breakers 1400 x 645 x 440 mm - 200 kg and four 3-pole circuit breakers, to protect the power supply of industrial Tertiary or system distribution board systems (machines, operating parts, etc.). @ Power Supply: 400 V three-phase + neutral + earth / The tertiary distribution board is equipped with six 2-pole circuit breakers <23 kVA to protect the power supply of tertiary systems (lighting, sockets etc.). @ Size (H x W x D) - weight: These three cabinets (IT cabinet, industrial and tertiary distribution boards) 645 x 480 x 250 mm - 18 kg are equipped with a Twido PLC centralising the state of the different feeders through the circuit breakers (open, closed or tripped). Main industry This information can then be sent to a concentrator PLC in a main LV @ Electrical engineering switchboard via the Ethernet network.

IT system cabinet LV switch board

To order MD1AA700TIT : IT system cabinet MD1AA700TDS : industrial distribution board MD1AA700TDT : tertiary distribution board

Educational solutions catalogue 2013-2014 13 High and low voltage electrical distribution management IT system with fault search

Educational objectives Presentation of the kit The isolated neutral is the solution ensuring the best continuity of service in @ To present and discover the system operation. For this reason, on can fi nd the IT earthing diagram in hospitals (research and analysis). (particularly in surgery rooms), the electric grids of airport runways, in @ To remind the E.D. (earthing diagram) mines and premises where there is a risk of fi res or explosions, on boats @ To launch the IT system (in conformity with and in all industries where a stoppage of operation would be costly or NF C 15-100). dangerous. @ To connect a feeder to the system. @ @ The IT cabinet system is made of a Prisma P type cabinet. To search for an isolation fault. @ The equipment for improved service continuity consists of a source @ To connect a differential to a feeder. @ inverter (EDF source no. 1 and EDF no. 2) enabling the simulation of a To confi gure an insulation monitoring loss of voltage along the "normal" source with automatic switching to the device. @ "emergency" source. To confi gure the communicating systems. @ The cabinet can be equipped with an optional three-phase inverter with a @ To communicate with an ETG100 module. @ battery life of 10 min. To use monitoring software (optional). @ The system is equipped with a 400 V/400 V transformer with a 10 kVA delta/star connection. Electrical and mechanical @ The cabinet is equipped with six feeders for the protection of electronic features circuits. @ Power supply: @ A permanent insulation monitor communicating with automatic 400 V three-phase + Neutral + Earth fault search along the 6 feeders enables the recovery of the available @ information under supervision. Dimensions (H x L x D) - weight: @ 600 x 600 x 2200 mm - 200 kg Each feeder is equipped with a terminal plate for the measurement of current and voltage. @ Screen printing representing the electrical diagram of the cabinet with Principal industries measuring points for a short circuit current and the potential contact @ Electrotechnical engineering voltage. @ A system of fault simulation is provided on 5 feeders. The selection of the Other industries concerned feeder is performed using a switch. @ @ Electrical engineering A simulation system of the second fault with a limitation of the short-circuit @ Industrial science and technology (simulation of two types of faults: short-circuit and leakage current). industries

IT system cabinet

14 Educational solutions catalogue 2013-2014 www.schneider-electric.fr List practical exercises provided: @ Practical exercise 1: presentation and discovery of the system (research and analysis), @ Practical exercise 2: Reminder on the E.D. (earthing diagrams), @ Practical exercise 3: the commissioning of the IT system (in conformity with NF C 15-100), @ Practical exercise 4: connection of a feeder to the system (measurement), @ Practical exercise 5: fi nd an isolation fault without the "locator" (use measuring devices), @ Practical exercise 6: fi nd an isolation fault with the "locator", @ Practical exercise 7: installation analysis upon the occurrence of a second fault, @ Practical exercise 8: connecting a differential to a feeder, @ Practical exercise 9: confi guring an insulation monitoring device @ Practical exercise 10: confi guration of the communicating systems (Ethernet, Jbus), @ Practical exercise 11: communication with the ETG100 module (use of the communication page). Use of monitoring software (communication with the XLI module through the ethernet fi eldbus gateway) to verify the different addresses of defects and settings. Comments: @ The practical exercises include the "answer" documents for the students and correction for the teacher, @ the monitoring software is not included in the offer, @ the measuring equipment software is not included in the offer, @ the cables necessary for the use of the installation are included.

Practical exercise 6: student document

Practical exercise 6: teacher's document To order MD1AA710: IT system cabinet MD1AA719: an optional inverter

Educational solutions catalogue 2013-2014 15 High and low voltage electrical distribution management Earthing diagram (ED) benches

Teaching objectives Package description This bench demonstrates the reasons for decrees, regulations and the @ To study the theory of neutral point standards in force for the protection of persons in the various earthing connection. connection diagrams (TN, TT and IT regimes). @ To highlight the basic rules for protection of low voltage distribution in each earthing It contains 2 working faces: @ diagram (neutral point connection). one face to study the TN and TT regimes, @ @ To enable automatic detection of a faulty one face to study the IT regime. starter unit (version XM200). Each face includes: @ a distribution architecture diagram on each side, Electrical and @ three single or 3-phase receivers (represented diagrammatically and mechanical data simulated by charges installed in the bottom of the bench), @ @ Power supply: protection by thermal magnetic or differential circuit breakers, @ 400 V (3-phase + neutral + ground) / <4 kVA differential switches and contactors, @ @ power resistors in the base of the bench connected to safety sockets, Size (H x W x D) - weight: @ a set of fl exes with safety plugs, 1950 x 700 x 600 mm - 152 kg @ a permanent insulation monitor for IT status (IM20 or XM200). Main industry The permanent insulation monitor is used to measure overall mains resistance and its earth capacity. @ Electrical engineering In version XM200, XD301 sensors built into the structure are used to detect Other industries faults automatically. @ Civil engineering @ Mechanical engineering

Version IM20 has an optional kit with clips-on ammeter, an XGR leakage current generator and an XRM receiver to complete fault study and detection.

Bench XM200 IT face Bench TT TN face

Search kit

To order MDG99603 : version XM200 MDG99605 : version IM20 MDG99609 : fault search kit for IM20

16 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Protection discrimination bench

Teaching objectives Package description The training bench for studying discrimination between protective devices @ To understand how thermal magnetic in low voltage distribution systems demonstrates the notions of current and circuit-breakers work (tripping curves and time discrimination. breaking capacity). @ To implement discrimination between It promotes understanding of: @ upstream and downstream protection. how to use an adjustable residual current relay with separate current @ To understand the causes and effects of transformer, @ short-circuit currents. the causes and effects of short-circuit currents, how to calculate them and select the appropriate protection, Electrical and @ the operating principles and characteristics of a thermal magnetic circuit breaker, mechanical data @ using and tracing a tripping curve for a given rating, @ Power supply: @ the simulation of situations of total discrimination, partial discrimination 230 V single phase + ground / <3.2 kVA and non-discrimination, @ Size (H x W x D) - weight: @ the study of the notions of discrimination on 2 or 3 stages and their 1950 x 700 x 700 mm - 150 kg consequences and effects on an installation, @ the choice of earth fault loop impedance by induction coils of controllable Main industry values, @ the simplifi ed presentation of breaking by a very low voltage electric arc @ Electrical engineering and limitation of short-circuit current. Other industries @ Civil engineering @ Mechanical engineering

The bench is mounted on castors and comprises: @ two independent work surfaces to study current discrimination on one and time discrimination on the other, @ circuit breakers with various tripping curves (B, C or D), @ a set of safety cables, @ a lower part comprising two 220 V / 48 V isolation transformers allowing the faces to be supplied separately and to limit the energy involved when provoking the faults needed for the study, @ a set of self-induction coils, the impedances of which are calculated for current discrimination, @ a rheostat to make a fault current fl ow for time discrimination, @ a safety device to open the protection panels.

To order MDG99610 : discrimination bench

Educational solutions catalogue 2013-2014 17 High and low voltage electrical distribution management Qualification test-bench

Educational objectives Presentation of the package This bench was developed by Schneider Electric to prepare for the @ To understand and identify electrical certifi cation of non- technicians, following the development of standard hazards by non-electricians. NF C 18-510. @ To constitute B0, B1, BR, BS and BE It consists of a service industry side and an industrial side, all mounted on a interventions. chassis with wheels. There are two versions: bulk (an already assembled chassis) or cable Electrical and mechanical mounted. features It enables training regarding electrical hazards on LV works or installations @ Power supply: (BC, BR, BS, BE, B0V, B1N, B1T, B1V, B2N, B2T and B2V accreditations). 400 V tree-phase Operation @ Dimensions (H x L x D) - weight: This equipment is composed of the two sides: 1800 x 1100 x 700 mm - 100 kg @ the housing-service side allows for simple electrical operations; intervention regarding a socket, bulbs and Block Autonomous Security Principal industry concerned Lighting… This side is equipped with a residential service duct and an EDF @ Electrical engineering mounting plate and modular enclosure, @ the industrial side, which enables work on the exposed parts with voltage Other industries concerned (by removing the cover of the distributor), consists of: @ a motor starter box for operation in two directions with a control box, @ Building industry @ an electric motor driving a ball screw that operates two limit switches.

This bench enables : @ a connection intervention in the vicinity of the voltage, @ settings and measurement interventions, @ connection and replacement interventions, @ interventions due to a defect on a control and power circuit, @ the commissioning of equipment.

Comments : @ the cable mounted version is fully assembled and ready to use, @ the bench in both versions is provided without educational support, @ A VOM and PPE version is ordered under the reference number MD1AA639, @ engine and drive version is available.

Industrial side Housing-service side To order MD1AAHABILAV: motor qualifi cation bench and cabled ball screw MD1AAHABILAVNC: motor qualifi cation bench and non- cabled ball screw MD1AAHABIL: motor qualifi cation bench and cabled drive MD1AAHABILNC: motor qualifi cation bench and non- cabled drive MD1AA639: VOM and PPE batch

18 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Habilis system

Teaching objectives Package description This industrial equipment is designed for applying the regulations, @ To undertake practical exercises relating procedures and work methods to qualify for a certifi cate in electrical to tasks requiring electrical skills and hazards skills in compliance with European Community regulations. complying with UTE C 18-510 regulations. Based on an industrial kneader model, the equipment is used to study a @ To understand the problems of padlocking typical technical system in the food industry implementing a process which in industrial systems. may require uninterrupted operation. @ To carry out maintenance and repair operations in the electrical cabinet. Main cabinet with control box @ To study an industrial system. Mounted on an aluminium rail structure with wheels and stabiliser feet, it includes: Electrical and @ externally controlled padlocking isolator, padlocking circuit breaker, @ power distribution by busbars protected by a removable screen, mechanical data @ 24 V AC control and signal circuits, @ Power supply: @ three padlocking starter units: 400 V DC 3-phase + neutral + ground / _ blade motor starter (Altivar speed controller backed up by a 1 kVA single-phase UPS), @ Size (H x W x D) - weight: _ cover motor starter (reversing contactor), _ main cabinet: _ heating starter unit, 2060 x 900 x 650 mm - 165 kg @ freestanding for mounting and wiring an extra circuit. _ operating section: Kneader operating section 600 x 600 x 600 mm - 43 kg _ This small-scale industrial kneader is designed for maintenance operations PLC panel: (sensor adjustment, motor terminal verifi cation) and develops a torque of 1150 x 340 x 430 mm - 15 kg 3.64Nm at full load. The kneader includes: Main industry @ a device to open and close the tub lid, @ Electrical engineering @ a kneading blade, @ heating by electrical elements, Other industry @ sensors and detectors required for operation, @ @ Mechanical engineering two 90 W motors, (blade rotation and lid opening). PLC panel This is equipped with: @ Magelis operator dialogue panel, @ a TSX Micro (TSX37-22) or M340 PLC for kneader speed and ingredient heating cycle control. NV and PPE kit Optional kit with a multimeter (NV), padlocking device, beacon, tools and personal protection equipment (PPE) (gloves, face guard) to work in compliance with safety standards.

Kneader Automated system control desk

To order MD1AA513 : cabinet and control box MD1AA514 : kneader operating section MD1AA516 : TSX Micro control desk Enclosure MD1AA518 : NV and PPE kit MD1AA516MR : M340 control desk

Educational solutions catalogue 2013-2014 19 High and low voltage electrical distribution management Valhabilis

Educational objectives Presentation of the kit This system consists of two complimentary cases, representing an @ To train for level B0, B1, BE, BS, B1V and electrical installation. They allow to tackle electrical hazard issues for the BR operations following the new non-electrotechnical courses. NF C 18-510 standard. @ To perform basic tasks at low voltage. The fi rst case contains three outputs that are provided with mesuring operations, connections and bulb replacement. Electrical and mechanical The second case supplied by the fi rst one allows the implementation of features controls and electrical maintenance using a motor starter. @ Power supply: An optional kit contains a non-voltage multimeter (VOM), a logging device, 230 V single phase, 10 A and PPE (Personal Protective Equipment) - insulating gloves and a face @ Dimensions (H x L x D) - weight: guard - can be used to perform operations in compliance with the relevant _ Electricity distribution case: security standards. 450 x 460 x 290 mm - 10 kg _ Motor starter case: 450 x 460 x 290 mm - 12.5 kg Principal sector concerned @ Mechanical engineering Other industries concerned @ Civil engineering @ Industrial technology

To order MD1AA630: Valhabilis MD1AA639: Batch VOM and PPE MD1AG630: Valhabilis with batch VOM and PPE Additional electrical certification case For the Habilis system

Educational objectives Presentation of the kit ABS case containing: @ To perform the certifi cation tasks of the @ a cable gland plate protected by a 10 A circuit breaker that can be BS, B0 and BH level with the Habilis system, replaced by a 2P + Earth, following the new NF C 18-510 standard. @ a lighting output protected by a 10 A fuse, @ To implement routine operations on low @ A socket for bulb replacement. voltage installations. A set of fi ve 2P + Earth sockets, a bulb, fuses and two logging devices is Electrical and mechanical supplied separately. features Comment: This case be added to the Valhabilis MD1AA630 cases available already on @ Power supply: the market, the Habilis system and can also be used alone independently. 230 V single phase + Earth @ Dimensions (H x L x D) - weight: 230 x 300 x 120 mm - 2.5 kg (without mounted bulb) Principal industries concerned @ Electrical engineering @ Thermal and HVAC engineering

To order MD1AA638: BS certifi cation case for Habilis

20 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Securis case

Teaching objectives Package description The Securis case is designed to highlight the issue of safety. @ To make students aware of the issue of This educational tool illustrates safety system operation through practice: safety. @ electrical safety, @ To explain how safety devices (residual @ machine safety, current circuit breaker) work to counter @ protection of equipment and personnel. electrical and mechanical hazards. Securis is a kit built into a demonstration case with a transparent cover so Electrical and that all the different components are visible. This enables students to learn how the different products operate and what mechanical data their role is in the safety circuit. @ Power supply: 230 V single phase + ground / 40 VA Securis simulates a machine with a safety door which enables the @ protection functions to be studied in the following contexts: Size (H x W x D) - weight: @ power failure and restoration: 520 x 380 x 150 mm - 7 kg _ emergency stop circuit, _ automatic power supply. Main industries @ opening the cover during operation: @ Electrical engineering _ role of the limit switch, @ Industrial technology _ machinery directive. @ insulation fault and contact with a live part: _ studying a thermal magnetic circuit-breaker, _ studying a residual current circuit-breaker. Securis includes all the cables needed for its use.

To order MD1VSE1F : Securis case

Educational solutions catalogue 2013-2014 21 Building management

22 Building management

Residential and small service industry offer ...... 24 KNX modular offer ...... 26 KNX case n ...... 27 KNX panel n ...... 28 Minibat, instructional mini building n ...... 29 KNX pack ...... 30 Odace radio frequency discovery kit n ...... 31 Alvidis case ...... 32 Addressable fire security bench n ...... 33 VDI 19’’ pack ...... 34 BAES Dardo Plus case n ...... 35 HD network camera, PELCO security imaging pack n ...... 36 Modular offer and kit for the modeling and prototyping n ...... 37 Instruction of the energy efficiency of buildings n ...... 38 Energy management solutions applied to residence and small industry areas n ...... 39

Products complying with the provisions of of the European Directives

Compliance report available on request

All our products are delivered with: @ hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 23 Building management Residential and small service industry pack offer

Teaching objectives Presentation of the entire modular offer The residential and small service industry modular offer allows you to study @ To study and install the components and install the components of an electrical installation for the residential of a domestic and small service industry and small service industry. electrical installation. The offer contains the most commonly used products in the home, adapted for training purposes in box kit form. Electrical and Three different training kits are available for learning and using the main mechanical data functions encountered when building electrical installations. @ Power supply: These kits are of increasing complexity and complement each other: 230 V 50 Hz / < 15 A @ the fi rst kit allows you to create the functions encountered in 1 or 2-room @ Dimensions of storage boxes housing, (H x W x D) - weight: @ the second kit, made up of products supplementary to the fi rst, is used to 470 x 430 x 250 mm - 20 kg demonstrate the functions encountered in 3-4 room housing, @ the third kit, also made up of products supplementary to the fi rst two, Main industry covers the main functions encountered in a small service industry building. @ Civil engineering description 1 or 2 rooms 3 ou 4 rooms small service reference industry MD1AM6121 MD1AM6122 MD1AM6123 Other industry DB90 500 mA circuit breaker 1 MD1AM6001 @ Electrical engineering panel module with tariff meter 1P+N 10 A circuit breaker 3 1 1 MD1AM6002 module - 20725 1P+N 16 A circuit breaker 1 1 4 MD1AM6003 module - 20726 RCD module 2 2 MD1AM6004 1P+N 16 A /30 mA - 20553 RCD module 1 MD1AM6005 1P+N 20 A /30 mA - 20554 impulse relay module with built-in 1 MD1AM6006 function 16 A, 230 V AC - 15518 impulse relay module with central 1 MD1AM6007 control - 15510+15409 programmable time switch 1 MD1AM6008 module - CCT16652 modular contactor module 1 4 MD1AM6009 2F 25 A - 15379 Min'clic 1 - 7mm time-delay switch 2 MD1AM6010 module, 16 A, 230 V AC - 16655 switch-off warning module - 15376 1 MD1AM6011 light-sensitive switch 1 MD1AM6012 module type IC200 - 15284 CDS single-phase load-shedding 1 MD1AM6013 contactor, 1 channel - 15908 Alcyon 2-way switch - ALB74020 5 2 MD1AM6014 Alcyon single pushbutton - ALB74030 6 MD1AM6015 Alcyon simple illuminated pushbutton 3 MD1AM6016 module - ALB74035 Alcyon double pushbutton 1 MD1AM6017 module - ABL74080 Alcyon 10/16 A socket module, 2P+E 4 2 MD1AM6018 15 W bulb holder module 4 5 MD1AMP004 support frame 1 1 1 MD1AM000 For ease of use, each component is built into a box where each connection is made using safety sockets.

Incoming circuit breaker Circuit breaker and Vigi

24 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Presentation of the pack contents This pack is designed for studying, installing and wiring the components of an electrical installation for the residential and small service industry.

quantity description reference 1 Opale switchboard for circuit breaker 13217 1 Opale switchboard with 3 rows of 13 modules 13403 1 incoming circuit breaker 13120 1 tariff meter C 1000 5 10 A circuit breaker 20725 6 16 A circuit breaker 20726 4 30 mA, 16 A residual current circuit breaker 20553 2 30mA, 20 A residual current circuit breaker 20554 1 16 A, 230 V AC impulse relay with built-in function 15518 1 impulse relay 15510 1 impulse relay auxiliary (15510) for centralised control 15409 1 programmable timer switch CCT16652 Residential and small service industry pack 5 25 A 2-pole contactor 15379 2 time-delay switch 15363 1 switch-off warning 15376 1 light-sensitive switch 16652 1 load-shedding device 15908 7 Alombard 2-way switch ALB74020 6 Alombard pushbutton ALB74030 3 Alombard illuminated pushbutton ALB74035 1 Alombard double pushbutton ALB74080 6 Alombard socket 2P + E 10/16 A ALB74200 50 Alombard blue fl ush-mounting box ALB71320 10 Alombard central socket box kit ALB71837 10 E27 plug socket ALB68010

2-way switch Overview

To order MDG99120 : residential and small service industry pack MD1AM6121 : 1 to 2-room housing training kit with support frame MD1AM6122 : 3 to 4-room training kit with support frame MD1AM6123 : small service industry kit with support frame MD1AM6126 : all kits MD1AM6121 to MD1AM6123

Educational solutions catalogue 2013-2014 25 Building management KNX modular offer

Teaching objectives Package description The KNX bench and kits are used to demonstrate the latest intelligent @ To analyse the functions and principles of home solutions: a home automation installation on Konnex @ building management, bus. @ utility management and control. @ To wire the components. The kits are made up of the most currently used KNX products. @ To confi gure the system based on different These components are adapted for training purposes in box kit form scenarios. installed on an aluminium rail. Electrical and mechanical data The products included in the kit are used to perform functions such as: @ control of roller blinds, @ Power supply: @ control and dimming of lighting, 230 V single phase + E / 200 VA @ control of actuators from pushbuttons. @ Size (H x W x D) - weight: 780 x 650 x 1200 mm - 50 kg Products comprising the basic bench MD1AM3BA description bespoke reference Main industries bus power supply module MD1AM3001 @ Electrotechnical engineering, energy, system coupler module MD1AM3002 home automation switch actuator module with 4 outputs MD1AM3003 module with 4 binary inputs 230 V MD1AM3004 dimming actuator module MD1AM3005 Other industry programmable timer module MD1AM3006 @ Electronics USB interface module MD1AM3007 roller blind actuator module MD1AM3008 Artec dual control module for white roller blind MD1AM3009 All these elements are interconnected by the Artec 8-key multifunctional module with IR + faceplate MD1AM3010 Konnex bus which complies with the international Artec 4-key multifunctional module + faceplate MD1AM3011 ISO/IEC 14 543-3 standard. trancent touch-sensitive control module MD1AM3012 Functions are confi gured using ETS 3 software complete movement detector module + faceplate MD1AM3013 (included in the kit) installed on a PC. interior presence detector module MD1AM3014 module with 2 binary inputs MD1AM3015 This equipment is designed for studying and support frame MD1AM000 installing KNX products. two 15 W bulb holders MD1AMP004 electric roller blind MD1AMP007 single-phase protection module MD1AM2001 USB2 programming cable - ETS Pro software - fi ve ETS Trainee licences - Other modules, not included in the basic bench, are also available.

Output module

Overview Switch

To order MD1AM3BA: KNX bench

26 Educational solutions catalogue 2013-2014 www.schneider-electric.fr KNX case

Educational objectives Presentation of the kit This case enables the study and implement the components of an electrical @ To understand and master the control installation for a building industry and small commercial establishment, functions of the lighting and rolling shutters taking into account the economic and energy management aspects raised with the KNX bus. by the use of KNX bus system components. @ To master the ETS 4 software tool for the design and commissioning of a KNX project. This case consists of: @ @ To optimize energy consumption through An on-off lighting control actuator module, @ the use of suitable products. A lighting variation module, @ a module for a rolling shutter, @ a USB interface module, Electrical and mechanical @ a TCP interface module. features @ The diagram of this case represents an apartment. The rolling shutter is Power supply: simulated by LEDs. 230 V single phase @ Dimensions (H x L x D) - weight: Operation: @ 460 x 340 x 150 mm - 5 kg programming use of ETS 4 software via a USB or TCP interface, @ realization of on-off lighting control with white LEDs, @ variation of the control of a 15W bulb, Principal industries @ implementation of centralized control, @ Energy and environment technical high @ control of the electric rolling shutter. school @ High school engineering science Comments Provided with ETS 4 Lite software. Other industries concerned Case comes with technical documentation, without educational support. @ Electro-technical industry @ Maintenance industry

To order MD1AVKNX: KNX case

Educational solutions catalogue 2013-2014 27 Building management KNX panel

Educational objectives Presentation of the kit This equipment is made up of two educational panels with junction @ To understand the building management connectors and cards for a 230 V power supply and KNX bus. and the optimal management of energy. @ The main panel represents a conference room that assemble applications @ To implement scenarios similar to a real involving lighting, access control and heating (radiator optional). It includes: context. @ To introduce to ETS4 programming. name DT40N 1P 10A curve C 6kA Electrical and mechanical Opale enclosure, 2 rows USB-DIN interface features 8 aluminum M-PLAN push buttons @ Power supply: 2 simple aluminum plates 230 V single phase + Earth M Plan interior motion detector @ Dimensions (H x L x D) - weight: Actuator 2X230V 10A DALI gateway with web server Dimensions 400 x 600 x 250 mm - 20 kg power supply for 160mA bus Actuator 2X230V 16A Principal industries 4 X aluminum ARTEC multifunction pushbutton @ Energy and environment engineering power supply CC 24V 0.4A IP router Other industries concerned dimming actuator for light bulb module for aluminum push button @ Electrical engineering M-Plan simple aluminum plate @ Civil engineering electric keypad latch set of Halogen, compact fl uorescent and LED lights

@ The panel application "sun tracking"(1) representing a relaxation area. It includes:

name electric Venetian blinds with adjustable strips blinds actuator 2X 10A module for the 2 M-PLAN push buttons aluminum M-PLAN double handle simple M-PLAN aluminum plate multifunction weather station Actuator 2X230V 16A aluminum ARTEC multifunction pushbutton simple ARTEC aluminum plate DT40N 1P 16A curve C 6kA Opale enclosure, 1 row Venetian blinds management panel interior motion detector (1) Cannot work except by connection with the preceding panel. Possibility to develop tablet applications.

Educational radiator

Lighting and control access control panel

To order MDG99DOMKNX: a complete set of 2 panels comes with a ETS4 Lite license dongle. MDG99DOMKNXLITE: the access control-lighting application panel comes with a ETS4 Lite license dongle. MD1AMP010: Educational radiator 2kW Non contractual photos.

28 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Minibat Instructional mini building

Educational objectives Presentation of the kit MINIBAT is the mini instructional building that provides an example of @ To understand the concepts of energy energy management through the regulation of temperature and lighting. effi ciency. This system enables the discovery, design and implementation of an @ To optimize energy consumption through automated system (heating, lighting, control of motorized opening, action relating to lighting and heating. access control) where the management and control is done via the KNX @ To confi gure an installation for the purpose bus, standard compatibility and unique interoperability in the areas of of the optimization of energy consumption. automation and technical management of the building. @ To control in an automated manner the necessary lighting and heating. The system enables: @ the discovery of the features and implementation of the operating Electrical and mechanical components on the KNX bus, @ concept discoveries in addressing different equipment (physical features addressing of the participants), @ Power supply: @ confi guration implementation, via the ETS4 software, of the system's 230 V single phase components. @ Dimensions (H x L x D) - weight: Minibat is composed of two 2 zones: 600 x 1000 x 1000 mm - 20 kg @ zone 1: light control with halogen spotlights, rolling shutters, presence detector, light dimmer switch... Principal industries @ zone 2: thermal regulation of theradiator, fan, timer, and temperature @ Energy and environment engineering sensor... @ Electrotechnical engineering @ Digital Electronic Systems engineering Minibat is controlled using a 7 inch touchscreen. A TCP/IP interface enabling remote control using a PC or a tablet. Other industries concerned @ Electrotechnical engineering @ Electrical Engineering and Computer Science

To order MDG993EB: instructional mini building

Educational solutions catalogue 2013-2014 29 Building management KNX pack

Educational objectives Presentation of the kit KNX solutions are based on a communication bus that is only to be @ To analyze the features and concept of an installed in parallel with the power line to serve both the user interfaces automated installation on the Konnex bus. (push buttons, control station, touch screens), but also the sensors and @ To perform the wiring of the components. actuators will turn the building into a performing building. @ To implement the system settings Among the industries where it is common to fi nd such solutions that we according to different scenarios. may include administrative buildings and service industries, commercial @ To understand the concepts of energy buildings, schools, sports and cultural complexes, hospitals and long term effi ciency. care residences, hotel resorts and upscale residences. The most common applications addressed by KNX solutions are lighting, Principal industries heating, ventilation, air conditioning, control of openings (shutters and @ The STI2D diploma. rolling awnings), taking into account time management zone, the presence @ Electrical engineering of an occupant , the weather and interfacing with the most popular networks on the market (TCP-IP, for example). Other industries concerned The MD1AAKNXVR educational pack enables the discovery of the KNX @ Energy engineering system. @ Civil engineering Its 7 inch touch screen and specifi c actuator for the roller shutters or Venetian blinds can, among other things, enable an understanding of all of the features of KNX bus and address the principles of energy effi ciency. It includes:

name KNX 320 mA power supply USB interface IP router 2 M-PLAN push buttons DBL H-B M-PLAN plate M-PLAN aluminium fi nishing plate 8 aluminum ARTEC push buttons interior motion detector + infrared 7" screen white embellishment kit exterior white embellishment switch actuator, 4x230V-16A dimming actuator, 4x150W 1 set of cable connectors 1 DALI gateway rolling shutter actuator Opale enclosure, 3 rows Opale transparent door differential circuit breaker 30mA 10A 2 sets of 2 terminal 8 holes ph-N @ This package comes with the ETS4 Lite implementation software. @ Rolling Venetian blinds with adjustable strips are optional.

To order MD1AAKNXVR: KNX pack MD1AASTORE: Venetian blinds Rolling shutter Venetian blinds MD1AAVOLETR: Rolling shutter

30 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Odace radio frequency discovery kit Presentation of the kit Educational objectives The Odace pack is made up of wireless products using RF (radio @ To understand an apparatus used to frequency) technology. Solutions that are easy to implement enable control a lighting system or rolling shutter centralized control of rolling shutters and/or a wireless two way switch. using RF. @ This equipment package is composed of the products below: To program a transmitter and receiver. @ @ To discover the benefi ts of radio frequency A light receiver with dimmer. This RF lighting module allows the remote control. control of a ceiling lamp and the varying of its intensity @ Mobile RF outlet with controller. It allows remote control of lamps or Electrical and mechanical devices that are connected to it. @ Combined controller without neutral with dimmer. This combined features controller is both a transmitter and a receiver. This module is used to @ Power supply: replace an existing switch. The lamp to which it is connected can be 230 V single phase + batteries (provided) controlled locally or remotely. It is used to control the receivers. It can be @ Dimensions (H x L x D) - weight: mounted either on 2 or 4 poles. 155 x 600 x 450 mm - 8 kg @ Remote control. It allows you to command the various receivers. With 8 channels for the standard version. It is connected through programming in simple mode or scenario mode to Odace products. Principal industry @ @ 2 transmitters with centralized control for the roller shutters enable local Electrical engineering or remote control with a centralized roller shutter function. @ 2 battery operated push button transmitters. Other industry concerned @ White embellishment kit. @ Home automation @ 4 white Design plates. @ A universal transmitter and receiver. The transmitter is connected to a push button. The receiver controls the load connected to it.

Wireless control

RF receiver Remote control

To order MDG99ODACE: Complet Odace kit

Educational solutions catalogue 2013-2014 31 Building management Alvidis case

Educational objectives Presentation of the kit Alvidis connects the residential distribution to all media (telephone, @ To analyze and implement different television, internet) to RJ45 terminal outlets. This solution is very simple for media distribution solutions in a residential the end user: "I connect, it works." environment or small business. @ To implement the system settings in The Alvidis case forwards to: @ different scenarios. discovering different media distribution solutions in a dwelling, @ @ To study and confi gure an IP camera. study and implemention of telephone, computer and television solutions on RJ45 sockets based on concrete specifi cations. Electrical and mechanical It is equiped with an IP camera enabling the development of network and features remote access using internet. @ Power supply: The automatic Alvidis case consists of: 230 V single phase + Earth / < 150 VA @ an 8 port automatic Alvidis, @ Dimensions (H x L x D) - weight: @ two RJ45 sockets on supports, 503 x 602 x 195 mm - approximately 14 kg @ a 4 + 1 port switch module, @ an ITD (end of the line), Principal industry @ a tripler, @ a telephone fi lter, @ Home automation @ an IP camera, @ Electronics @ the cables to connect a telephone, television and a PC. Other industry concerned @ Electro-technical

To order MD1ALVIDISA: Alvidis case

32 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Addressable fire security bench

Educational objectives Presentation of the kit This teaching equipment "Addressable Fire Security System" consists @ To study a fi re security system. of a monoblock mobile structure. On the front is shown a portion of an @ To study and implement the standards and establishment that receives the public (e.g.: a summer camp). regulations relating to fi re safety system. It includes the various required components: @ To cable, confi gure and program of the @ to take into account the information (automatic detectors and manual controling and signaling equipment. releases), @ To do preventive maintenance of the @ to process informations (equipment control, signaling and reporting system components. chart), @ To do corrective maintenance of the system. @ to manage alarms and security settings (siren and centralizing of the fi re safety setting with the safety actuated device) Electrical and mechanical These components are located in different parts of the represented features building. @ Power supply: All connections are found on the secure sockets enabling fast quick wiring 230 V single phase without tools. @ Dimensions (H x L x D) - weight: The set of components on the equipment meets current standards in force. 1930 x 600 x 1070 mm - approximately 93 kg Operation Four practical exercises are offered: Principal industries @ Practical exercise 1: Implementation and recording @ @ Electronic engineering Practical exercise 2: Use of a fi re security system, @ @ Electrotechnical engineering Practical exercise 3: Confi guration of a fi re security system (local mode), @ Practical exercise 4: Confi guration of a fi re security system (remote Other industry concerned mode). @ Electrical engineering

To order MDG99130A: Addressable fi re security bench

Educational solutions catalogue 2013-2014 33 Building management VDI 19’’ pack

Educational objectives Presentation of the kit The VDI 19’’ pack highlights the general organization of a VDI network. @ To study the VDI functions encountered in It enables the discovery of the functions of the components (splitters, PBX, industrial or tertiary installations. inverter, switch), the principles and standards to implement the various cables used in VDI, cabling of the RJ45 connectors, and the cabling and Principal industry wiring of a patch bay. The pedagogy is based on actual specifi cations. @ Electrical engineering VDI 19’’ pack: MD1ALVDIC 19 Other industry concerned quantity name @ 24 FUTP cable, Cat 6 300MHZ 1 m Civil engineering 1 19" panel, 24 points 1 telecom panel, 50 ports 1U 1 panel with 8 outlets with illuminated switch 1U 1 shelf (1U), 250mm depth (15kg max) 5 blank sealing panel (1U) 3 cable guide panels, 19" 2x1U 24 connecting rings 600x600 1 case, 19" with fi xed body, glass door 12U 1 rear sealing panel 1 sealing panel with air vents 1 sealing panel with brush strip 1 telecom connection tool 1 sealing shutters, blue 1 sealing shutters, green 1 kit for the grounding of cylindrical lugs 1 inverter, APC Smart-UPS 1500VA USB & Serial RM 2U 1 kit, Rack 2U for inverter 1 Switch, 24 ports, administrator level 2, 10/100 Options of the VDI 19’’ pack: @ a private automatic branch exchange MD1AE849, @ 2 x 4 twisted-pairs cable 500 m, cat 6 VDIA11204SH, @ Optiline duct pack MD1ALOPTILINE includes:

quantity name 12 ducts and accessories 4 blocks of 3 outlets 2P+E with mechanical polarizing 4 blocks of 3 outlets 2P+E standard 24 supports for RJ45, blue 24 supports for RJ45, green 24 core, RJ45 slim cat. 6 plated

VDI pack

To order MD1ALVDIC19: VDI 19” pack

34 Educational solutions catalogue 2013-2014 www.schneider-electric.fr BAES Dardo Plus case Addressable security lighting system

Educational objectives Presentation of the kit: The addressable system Dardo Plus offers features that go beyond the @ To study an addressable security lighting centralization/automation of the testing required by the EN 50172 standard. system. @ To confi gure and control remotely by a Easy installation and addressing: @ web server. ease of wiring, @ @ To identify and test the system easy installation in an enclosure or DIN cabinet, @ components. simple addressing using two rotary knobs on each fi xture, @ there is no risk of error with the address testing device (test the Electrical and mechanical addresses and identify duplicates and missing ones). features Automated and remote testing @ Power supply: Centralize and automate the mandatory controls of the security lighting 230 V single phase installation (in compliance with the EN 50172 standard). @ Each block is tested according to the addressing plan. Dimensions (H x L x D) - weight: Tests without power interruption. 600 x 600 x 300 mm - approximately 20 kg Identifi cation of components to replace (test reports). Test report available immediately on a PC, the control unit or printed (Dardo Principal industries Plus Printer or offi ce printer). @ Electronic engineering Maintenance alert via e-mail or SMS (DCM interface) or the technical @ Electrotechnical engineering management system of the building (DLM interface). This case enables the study of the management of an addressable security lighting installation of buildings. Fully scalable system, with the possibility of remote monitoring, SMS and/or e-mail alert (optional), direct integration in LON environments. Includes: @ This case is composed of a Dardo Plus controller, a DCM communication module, a BAES A-EVAC IP 42 with LED, a fl uorescent BAES A-AMB IP 42, a 24 v power supply and a printer for the test reports required by standard EN 50172, @ spotlights to simulate real lighting. Kit offer This offer is available in a kit consisting of: @ 1 control unit, @ 1 BAES EVAC IP 42 with LED, @ 1 halogen 12 v spotlight, @ 1 BAES AMB IP 42, fl uorescent, @ I DCM communication module @ 1 24 v power supply, @ 1 Dardo Plus Printer. Comments @ The practical exercises include a student document and a teacher's document. @ Possible BAES external additions possible.

To order MDGVBAES: BAES case MDGBAESPCK: handheld tester MD1APESADR: BAES product pack delivered separately MD1APESPRT: printer option for the pack

Educational solutions catalogue 2013-2014 35 Building management HD network camera PELCO security imaging pack

Educational objectives Presentation of the kit @ The extended platform (EP) camera pack is designed for quick @ To study an IP camera network. installation. @ To turn on and confi gure the system. @ The built-in analytics and other advanced features meet the needs of the @ To highlight the performance of camera most demanding security applications. surveillance. @ The camera uses a standard web browser for its extended confi guration @ To perform a back focus of the camera functions and remote administration. with the analog output. @ The PELCO system of analytical solutions can detect specifi c types of @ To launch the AutoBackFocus without activities and automatically trigger alarms. going through the web page. @ Camera sabotage function. @ To launch the ABF by a temperature @ Movement management, abandoned object, object counting and object change and a day/night transition. removal. @ To set the threshold for switching from day @ The "Adaptive movement" feature of the PELCO system detects and to night mode from 0.25 to 50 lux. tracks objects that enter a user-defined zone and can trigger an alarm. @ To perform the masking of an area. Includes: Electrical and mechanical @ 1 Extended platform (EP) high-defi nition camera and its adjustable mounting, features @ 1 13M series varifocal lens for the camera network, @ Power supply: @ 1 Mini IP dome camera system and its mounting, Ethernet network or 24 V single phase @ Freely downloadable DS NVs software including 4 licenses for the @ Dimensions (H x L x D) - weight: PELCO camera or those of third parties, camera: 136 x 79 x 85 mm - @ 1 Ethernet switch and the necessary cables for proper functioning. approximately 0.5 kg Benefi ts: @ use of a PC or screen with an S-video input and BNC + VGA, Principal industry @ open architecture, @ Technical high school @ day/night model equipped with a mechanical infrared fi lter that increases sensitivity, @ ability to view up to 4 cameras. 19" monitor option MD1PELCOMONIT: @ LCD TFT PMC319A, 1280x1024 resolution, @ inputs S-Video and BNC + VGA, @ reduced congestion, fl at panel design, @ maximum brightness of 380 cd/m2, 500:1 contrast ratio, @ 100 to 240 V single phase power, 50/60 Hz, @ 3 year warranty Key + power supply option MD1PELCOCLAV: @ key to control the dome, @ automatic detection in CM6700/CM6800 and Direct P modes, @ automatic scanning / random / image. Outer casing option MD1PELCOEXT: @ EH1512-3MTS case, @ 230 V single phase power supply @ complies with IP 66 & NEMA 4X norms, @ 3 year warranty, @ comes with its own support. Recorder option MD1PELCOHARD: @ DSSRV-005-EV recorder, @ up to 8 camera licenses, @ the hardware/software solution is fully scalable with H.264 compression, @ optimization of the pre-installed NV DS software, @ support for the network encoders and IP Pelco cameras or those of third parties.

To order MD1PELCOPACK1: security imaging camera pack MD1PELCOMONIT: monitor option MD1PELCOCLAV: Key + power supply option MD1PELCOEXT: Casing and support option IP 66 MD1PELCOHARD: Recorder option

36 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Modular offers and kits for the modeling and prototyping

Educational objectives Presentation of the kit The prototyping and modeling in electrical engineering programs are @ To implement technical solutions for the concerned by the accurate implementation of technical solutions to improvement of energy performance. improve energy performance and/or energy effi ciency of a system, the @ To respond to a new need by providing implementation of a wireless network and the transfer of energy or RFID more effi cient solutions. informations. @ To improve the performance of an energy chain. Several solutions are available to meet these needs: @ @ To learn the constraints of the RT2012. a Wizer radio frequency pack (see page 44), @ @ To optimize the management of energy KNX pack for the optimization of energy consumption (see page 30), @ through the use of a control system. Energy Effi ciency modular offer (see page 46), @ Energy Effi ciency modular offer (see page 42), Electrical and mechanical @ Energy Effi ciency KNX modular offer (see page 43), @ RFID offer (See pages 106 and 108), features @ Telemetering modular offer (see page 45). @ Power supply: 230 V single phase Other confi gurations may be offered to meet the modeling and prototyping needs (contact your usual supplier). @ Dimensions (H x L x D) - weight: 300 x 400 x 500 mm - approximately 5 kg Principal industry @ STI2D diploma Other industries concerned @ Thermal and electrical engineering

Wiser modular offer

KNX pack Telemetering modular offer

To order MDG99WISER: Wiser pack MD1AAKNXVR: KNX pack MD1AMATVEE: Energy effi ciency modular offer MD1AM6130: Energy management modular offer MD1AM3EE: Energy effi ciency KNX modular offer MD1AMLRFID: RFID modular offer MD1PACKRFID: RFID pack MD1AMLIRIO: Telemetering modular offer

Educational solutions catalogue 2013-2014 37 Building management Instruction of the energy efficiency of buildings

Educational objectives Presentation of the kit This educational offer is composed of three complementary subsets: @ Understand, analyze and master the @ The fi rst is a presentation report from the conclusions of the HOMES fundamental principles for overall energy project (1). It includes video interviews of experts in the fi eld of energy management. effi ciency and real case studies. From these resources, the teacher may @ Understand the concepts of energy use all or part of these materials to implement the course, effi ciency. @ the second is a set of instructional material solutions that allow @ Know how to optimize energy consumption measurement, real-time storage of consumption and remote access using through the use of tailored solutions. a smartphone, tablet or PC: @ Educate students through case studies _ Solution 1: MINIBAT, the mini institutional building that provides an and the use of energy consumption example of energy management through regulation of heat and lighting scorecards. (see page 29), @ Model different usage cases with building _ Solution 2: modular telemetering energy kit to focus and present local simulation software. and remote control information on building (see page 45), @ Bring attention to the concept of a return _ Solution 3: WISER, a modular energy and comfort management suite in on investment. the residential sector (see page 44). @ the third is a modeling software. It allows dynamic simulation of thermal Principal industry behavior on energy consumption and air quality inside a building in @ Industrial Science and Technology and accordance with current standards (including RT2012). It comes with Sustainable Development high school predefi ned templates but also offers the possibility to create new modeling capabilities. Other industries concerned The software takes into account the uses of the building (number of @ residents, schedules, etc.) and the active management of the building Energy engineering (supervision and automation of the equipment). @ Civil engineering @ Energy industries of higher education (1) HOMES is an innovation program in the fi eld of the active energy effi ciency on buildings. Its purpose: "to provide each building with effi cient active energy solutions to achieve the best energy performance."

Minibat

Telemetering

Wiser To order MDG993EBCL: course + software MDG993EB: course + Minibat MDG993IRIO: course + telemetering MDG993WISER: course + Wiser

38 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Energy management solutions applied to residential and small industry areas

Educational objectives Presentation of the kit: Two systems are available allowing both to address issues of energy @ To optimize energy consumption by management control of a residential area or small service industry. Different visualizing the distribution of consumption scenarios are highlighted in terms of confi gurable technology (lighting, per usage (fl uids, electricity, etc.). heating, ventilation and openings management). @ To confi gure an installation optimization purposes in energy consumption while Both systems enable organizational tasks, implementation and improving residents comfort. commissioning to be addressed. @ To understand the major principles of the The small service industry system consists of, among other things: RT2012. On a controller which collects and stores data generated by energy and fl uid meters or sensors (temperature, ...) according to the requirements Electrical and mechanical of the RT 2012. It also allows a simple Internet browser to provide remote features operation and control of the system via interface with a KNX and DALI @ Power supply: solution so as to manage lighting, heating and opening. 230 V single phase The residential system consists of, among other things: @ Dimensions (H x L x D) - weight: A management solution for lighting, heating and opening using a pilot wire. 2400 x 2800 x 1600 mm - approximately Additional options are available, such as: 70 kg @ access control, @ VDI communication, Principal industries @ a measuring and monitoring energy solution by usage type. @ Electrotechnical engineering

iRio controller

To order Consult with us to defi ne the confi guration

Educational solutions catalogue 2013-2014 39 Global management of energy

40 Global management of energy

Modular offer for residential and small industries energy efficiency n ...... 42 Energy efficiency KNX modular offer n ...... 43 Wiser kit, RT2012 application n ...... 44 iRio telemeter modular offer n ...... 45 Energy efficiency case n ...... 46 Ventilation system ...... 47 Solar modular offer ...... 48 Instrumented solar panel bench n ...... 49 Soleolis: solar panels and wind turbine ...... 50 SolEzy bench n ...... 51 Tube solar water heater n ...... 52 Solar water heater ...... 53 Lubio system ...... 54 Didalub: management of public lighting ...... 55 Heating control bench ...... 56 Development of the LV switchboard into the energy management switchboard n ...... 57 Compensation of reactive energy bench ...... 58 Harmocem: electromagnetic disturbances ...... 59 Harmotris: three-phase network harmonic interference bench ...... 60 Minharmotris: harmonic interference in three-phase installation ...... 61 Load terminals for electric vehicles n ...... 63 Smart Grid application n ...... 64 Photovoltaic installation, isolated and non-isolated site n ...... 65 Vizelia offer n ...... 66 Energy efficiency case ...... 67

Products complying with the provisions of of the European Directives

Compliance report available on request

All our products are delivered with: @ hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 41 Global management of energy Modular offer for residential and small industries energy efficiency

Educational objectives Presentation of the kit The modular offers for residential and small industries energy effi ciency @ To understand the concepts of energy enables to study and implement the components of an electrical installation. effi ciency. Economics aspects and energy management are addressed through the @ To optimize energy consumption through use of products such as a programmer, dimmer light switch, timer, time the use of suitable products. delay switch... Electrical and mechanical The bench consists of domestic products, the most commonly used, features exposed in the boxes. @ Power supply: The energy effi ciency modular offer is composed of three informative 240 V single phase study packages for the discovery, learning and use of the main functions @ encountered in the implementation of electrical installations for residential Dimensions of the storage boxes and small industries (see modular offer and kit in the electrical installation (H x L x D) - weight: chapter). 470 x 430 x 250 mm - 20 kg The energy effi ciency modular offer MD1AM6130 consists of the following Principal industries components: @ Electrical engineering quantity name @ Civil engineering 1 circuit breaker panel module DB90/500mA with tariff meter 2 circuit breaker module 1P+Neutral 10A 2 circuit breaker module 1P+Neutral 16A 1 Differential switch module 1P+N 16A/30mA 1 Programmable time delay switch module 2 modular contactor module 2F 25A 2 MIN'clic time-delay switch module, 1 to 7mm 16A 230V AC 1 Light dimmer switch module type IC200 1 CDS single-phase load shedding contactor, 1 channel 1 motion detector 1 Room sensor module 1 Thermostat TH4 module 2 ALCYON two way switch 2 ALCYON simple push button 3 light simple push button module 2 Power outlet module 10/16A 2P+E 4 Lamp support module 15W 1 Support structure 1 Electric radiator operative part

Load shedding module This offer can be made piece by piece by purchasing the modules separately.

Programmable timer module

Example of implementation To order MD1AM6130: Energy effi ciency modular offer

Light dimmer switch module

42 Educational solutions catalogue 2013-2014 www.schneider-electric.fr KNX modular energy efficiency offer

Educational objectives Presentation of the kit The energy effi ciency modular offer using KNX enables the study and @ To understand the concepts of energy implemention of the components of an electrical installation for the effi ciency through use of the KNX bus. building and service industries, taking into account economic aspects and @ To optimize energy consumption through energy management through the use of the components of the KNX bus. the use of suitable products. @ To control in an automated manner the The bench and proposed kits are designed for the study and the necessary lighting and heating. implementation of an installation or KNX solutions highlighting: @ the achievement of energy savings, Electrical and mechanical @ optimized comfort for the occupant, @ an adequate light level for the user, features @ a temperature level optimized but modifi able by the user, @ Power supply: @ an optimal and automated use of solar intake. 240 V single phase The energy effi ciency modular offer MD1AM333 consists of the following @ Dimensions of the storage boxes components: (H x L x D) - weight: 470 x 430 x 250 mm - 20 kg quantity name 1 bus power supply module Principal industries 1 switch actuator module, 4 outputs 1 4 binary input module, 230 V @ Electrical engineering 1 dimming actuator module @ Civil engineering 1 Programmable timer module 1 USB interface module 1 TCP/IP interface module 1 4 button Artic multifonction module 1 8 button Artic multifonction module with IR 1 complete motion detector module 1 interior motion detector module 1 support structure 2 lamp support, 15W 1 single-phase protection module 1 KNX/DALI gateway module 1 Dali operative part module 1 Weather station with associated sensor (MTN663692) 1 24 V DC / 24 V AC power supply module 1 programming of the USB2 cable 1 ETS Pro software 5 ETS Trainee licenses KNX/DALI gateway module This offer can be made piece by piece by purchasing the modules separately (see page 26).

Weather station module

Example of implementation To order MD1AM3EE: Modular energy effi ciency offer using KNX

KNX bus power supply module

Educational solutions catalogue 2013-2014 43 Global management of energy Wiser kit, RT2012 application

Educational objectives Presentation of the kit The Wiser kit can foster understanding of the RT2012 implementation @ To understand the concepts of energy through: the implementation of systems to visualize, measure or estimate effi ciency in a residence. the power consumption of each unit according to the fi ve principal uses. @ To optimize energy consumption by visualizing the distribution of consumption by Completely new, this requirement of measuring energy consumption and usage in order to appropriately address the occupant information aims to raise awareness about their practices and programming management of various loads. thus encourage occupants to develop the right conduct. @ To confi gure an installation for the This kit allows measurement and control by energy type: optimization purposes of energy @ heating, consumption while improving occupant @ hot water tank, comfort. @ controlled sockets (lighting, electronics or household, etc.). @ To learn the constraints of the RT2012. @ To adress the connectivity problems of The Wiser system includes: a Smart Home and the future usage of a @ 1 touchscreen, Smart Grid. @ 1 hot water tank control, @ 2 heating controls, Electrical and mechanical @ 2 socket controls, features @ 2 thermostats, @ @ 1 Wiser controller, Power supply: @ 1 Wiser S-Meter + TC (measurement in the panel). 240 V single phase @ Dimensions of the storage boxes The whole equipment communicates using the universal, wireless Zigbee (H x L x D) - weight: standard protocol. The controller can be connected to internet to enable system 300 x 400 x 500 mm - 5 kg connectivity, data storage and software upgrades. Principal industries @ Energy engineering Other industries concerned @ Electrical engineering

To order MDG99WISER: WISER system

44 Educational solutions catalogue 2013-2014 www.schneider-electric.fr iRIO telemeter modular offer

Educational objectives Presentation of the kit The central element of the Telemetering modular offer is a iRIO range @ To optimize energy consumption by controller that collects and stores data generated by energy and fl uid visualizing the distribution of consumption by meters or the sensors (temperature, pressure, etc.). usage (fl uids, electricity, etc.). @ To confi gure an installation for the purpose The iRIO controller can handle pulse type information, Modbus of the optimization of energy consumption connections, M-Bus open communication or analog data (0-10V, PT100, while improving occupant comfort. PT1000, etc.). @ To learn the constraints of the RT2012. From a web browser, it ensures remote operation and control of the system @ To implement a remote management and centralizes management and monitoring of remote operations via a solution. single and easy-to-use interface. Electrical and mechanical The intelligent interface modules (SIM) incorporate digital inputs/outputs features as well as analog inputs and allow mixed architectures that combine wired solutions and Zigbee wireless solutions. @ Power supply: The collected data can be visualized as diagrams, charts and graphs. 240 V single phase @ Dimensions of the storage boxes The iRIO controller can also provide control functions and simple control (H x L x D) - weight: (control of contactors in time slots, chrono-proportional control of electric 470 x 430 x 250 mm - 20 kg heating, etc.). Principal industries The kit includes: @ Electrotechnical engineering quantity name @ Electrical engineering 1 iRIO module 1 a 24 VCC power supply module, 1 Modbus SIM module Other industries concerned 1 Zigbee SIM module @ Industrial Control and Automation 1 Ethernet/Zigbee gateway module, @ Industrial engineering and maintenance 1 Modbus splitter module @ Physical measurements 1 PM3250 power meter module 1 3 current transformer module: 1 Wi-Fi router module 1 Water meter operative part module 1 Transmitter + temperature sensor module 1 support structure This batch can be completed part by part through the collection of the modules within the modular range.

To order MD1AMLIRIO: iRio telemeter modular offer

Educational solutions catalogue 2013-2014 45 Global management of energy Energy efficiency case

Educational objectives Presentation of the kit This case can highlight the energy savings realized with a speed controller @ Highlight an energy-effi cient solution. on a pump-ventilated installation. @ Use a PM9 power meter. The system allows to study of two types of energy circuits driving a @ Compare energy comparison. ventilated installation: @ an electromechanical circuit with electromechanical components, Electrical and mechanical @ an electronic circuit with a speed controller. features Studied functions: @ Power supply: @ consumptions comparison, 240 V single phase + Earth @ energy measurement using the PM9 power meter, @ Dimensions of the storage boxes @ U and I network measurements and motor-link to safety sockets based (H x L x D) - weight: on the energy circuit, 800 x 500 x 350 mm - 25 kg @ flow control by vanes or by variable speed, @ visualization of the flow by balls in a transparent tube. Principal industries The case includes: @ Industrial Science and Technology @ a 0.18 kW fan, and Sustainable Development industry @ a circuit breaker-contactor DOL starter, (specialized in Energy & Environment) @ a starter via Altivar 312, 0.18 kW, single-phase, @ Electrical engineering @ a direct/variable speed switch, @ High school engineering science @ a PM9 power meter, @ a flow indicator, Other industry concerned @ measurement points on the safety sockets to provide voltage, current and @ motor information, Additional quote: @ a USB connection for the PM9C power meter, Energy and Environment @ a USB connection for the ATV312 (connection to the SoMove software). Modular offer version MD1AMLATVEE:

name references GV2P06 module MD1AM1003 Thermal relay module LR06 MD1AM1007 LCD09 module MD1AM1008 PM9 power meter module MD1AM2003 EGX 300 gateway module MD1AM2005 24V DC 2.5A power supply MD1AM4001 ATV32 module MD1AM5001 VV command module MD1AM7001 Light switch module MD1AM7004 Fan package MD1AMP014 Support structure MD1AM000 This package allows to achieve equivalent energy effi ciency case for the Industrial Science, Technology and Sustainable Development for high school students in terms of the model and prototype.

To order MD1ATVEE: Energy effi ciency case MD1AMLATVEE: Modular offer version

46 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Ventilation system

Teaching objectives Package description The educational equipment of the ventilation bench allows you to install and @ To discover and use the specifi c features study a motorised fan supplied by direct starting or a variable speed drive. of an Altivar for the ventilation application. @ To confi gure and set the Altivar speed The Altivar 21 or 61 controller is a frequency converter for three-phase controller. asynchronous motors dedicated to the most common fl uid management @ To compare the energy consumptions. applications in industrial and small service industry buildings: ventilation, air-conditioning and pumping. Electrical and Altivar reduces building operating costs by optimising energy consumption, while also enhancing user comfort. mechanical data Functions: @ Power supply: @ energy saving law, quadratic law, 400 V 3Ph + neutral + ground / 0.75 kW @ automatic compensation with speed search, @ Size (H x W x D) - weight: @ adaptation of current limitation as a function of speed, 2500 x 1200 x 850 mm - 185 kg @ elimination of noise and resonance by means of chopping frequency, adjustable as per rating up to 16 kHz in operation and at random Main industry modulation, @ Electrotechnical engineering @ energy and operating time counter, @ detection of fl uid absence and zero fl ow rate, fl ow rate limitation. Other industry Various topics that can be covered around a ventilation bench are: @ Industrial technology @ study and installation of Altivar 21 or Altivar 61 variable speed drive, @ control of the variable speed drive by ethernet communication, @ comparing the energy consumption between a local control and a This system is equipped with a motorised fan of variable speed drive, a power of 0.75 kW that creates an air @ approach to economic data through the ECO8 software, movement via a ventilation duct. @ study of the properties of a centrifuge fan, The motorised fan is managed by: @ measuring and calibrating measuring equipment, @ direct power supply with air fl ow management @ checking the levels of EMC of the installation. by a manual valve, @ by an Altivar 21 or 61 speed controller, adapting speed to reach the required air fl ow rate at the duct outlet. A measurement device is used to compare the fl ow rates and the power consumed, so as to evaluate the performance obtained with these two control types.

To order MD1AA750A2 : bench with Altivar 21 MD1AA750A6 : bench with Altivar 61

Educational solutions catalogue 2013-2014 47 Global management of energy Solar modular offer

Teaching objectives Package description The solar modular offer allows you to understand the production of energy @ To fi nd out the basics of energy production by solar panels. by solar panels. @ To discover and identify the components. This kit includes the following modules: @ one meter module with a voltmeter and an ammeter Electrical and @ a charge regulator module equipped with two indicators (green battery charged, red battery charging), mechanical data @ a 12 V, 2.3 Ah battery module protected by two 4 A fuses, @ Power size (H x W x D) - weight: @ a converter module (inverter) 12 V DC, 230 V AC, 60 W, _ per module: @ a 30 x 33 cm solar panel with a power of 5.2 W, 70 x 150 x 245 mm - 0.7 kg approx. @ a 15 W bulb holder module, @ a support frame. Main industries The various topics that can be covered are: @ Electrical engineering @ identifi cation of the equipment, @ Civil engineering @ analysis, size and installation of solar panels, @ the characteristics of a solar panel, depending on temperature, tilt angle and insolation etc, @ use of an inverter, @ use of a regulator, @ use of different methods for charging and discharging the battery.

Battery Module Controller module

Converter module Solar panel module

Meter module Example installation

To order MD1AMLSOL : solar modular offer (5 modules + solar panel + bracket structure)

48 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Instrumented solar panel bench

Presentation of the kit Educational objectives This bench allows to study the characteristics of different types of solar @ To understand the concepts of energy panels and the generated energy storage. production from solar panels. Two types of panels are originally supplied with the bench: @ To study the different solar panel @ a monocrystalline solar module which is characterized as the most technologies. effi cient per m² the mostly used when spaces are limited and to optimize @ To study the solar panel characteristics production of a photovoltaic source, depending on their environment. @ a polycrystalline solar module represents a technology offering lower outputs than the monocrystalline technology, but has long term privilege for Electrical and mechanical its cost/benefi t ratio. features As an alternative or option, an amorphous solar module can be offered. @ Power supply: This is a solar panel technology that offers performance well below the 230 V single phase crystalline solar modules. (This solution therefore requires a larger surface @ Dimensions (H x L x D) - weight: area for the same installed power). 1500 x 600 x 1100 mm - 120 kg The bench is equipped with a base of 60 W polycrystalline panels and 75W monocrystalline panels. Principal industry The change of studied panels is made by tilting the support structure. Each @ High school panel is fastened in the middle by a swivel to orient it along two axes. The X @ Professional university school and Y tilt angles are measured by two laser levels and displayed on a digital @ Electrical Engineering and Computer display. Science A 3000W artifi cial light source enables this bench to be used in a lab with reproducible measurements at any time of the day. Other industries concerned The control panel consists of the measurement points on the @ Industrial Engineering and Maintenance following sockets: @ Physical measurements @ room temperature, @ the temperature of the panels, @ voltage and current of the panels, @ usage voltage and current. Measurement information is available on the display, such as: @ the angle of inclination of the panel according to 2 axes/light source, @ status of the controller battery, data and performance recorded over the previous 128 days (Ah, W·h, peak Watt power, I battery, PV voltage, battery Umin and max, absorption/day, accumulated total of Ah and kW·h produced). A solarimeter is supplied with the bench. This bench is also equipped with: @ a 350 W inverter that provides power load (projector is supplied), @ a 12V 100 Ah lead acid battery suitable for PV use, @ a maintenance free 12V 100 Ah AGM type battery (another battery type is possible upon request), @ a battery switch and all suitable protections for a PV installation (circuit breakers, surge protectors, etc.). Possible option: @ a USB interface for PC connection with software that can read and use measurements (CASSY Lab software compatible with Windows Vista and 98/NT/2000/XP).

To order MDG99325: instrumented solar panel bench MDG99239: a USB interface option for PC connection with Windows-compatible software that can read and use measurement data

Educational solutions catalogue 2013-2014 49 Global management of energy Soleolis: solar panels and wind turbine

Teaching objectives Package description This product is intended essentially for technology diploma students and @ To analyse the principles of energy is used to discover energy production by solar panels or wind turbines. management from the electrical production A solar panel with voltaic technology covering an area of 1 m2 recovers of solar panels or of a wind turbine. energy equivalent to 100 Watts. This is stored in a battery to supply a @ To study the storage and essential usage simple lighting system. This system is completed by a wind turbine body of electrical energy. driven by an asynchronous motor to simulate wind energy production. A variable speed drive simulates various wind strengths to a maximum 350 Electrical and mechanical data Watts production. However, it is possible to use the wind turbine with these @ Power supply: blades outside. 230 V single-phase +E / 200 VA A small Twido automation system allows you to combine production either @ Size (H x W x D) - weight: in islands (standalone operation) or via the mains electricity network. 1320 x 770 x 1700 mm - 130 kg The proposed teaching relies on: Main industry @ identifi cation of the equipment, @ the size of the solar installation, @ Electrical engineering @ countdown of damping, @ connection to the grid, Other industry @ management of battery safety, @ Industrial engineering and maintenance @ self reliance measurement. The Soleolis bench is a frame made of aluminium mounting rails mounted on castors onto which the following equipment is fi xed: @ two 12 V, 109 W multi-position solar panels mounted in series or a single 24 V, 110 W solar panel, @ a wind turbine (without blade) connected to a motor to simulate the wind, @ an electrical enclosure made of painted sheet metal which contains: _ a set of batteries, _ an inverter, _ a Twido PLC, _ an Ethernet module, _ a Magelis operator interface terminal for system controlling, _ protection and control elements.

Block diagram

Overview

To order MDG99215: Soleolis system

Inside enclosure

50 Educational solutions catalogue 2013-2014 www.schneider-electric.fr SolEzy bench

Educational objectives Presentation of the kit The training bench is a simulation of a complete installation. It is equipped @ To become familiar with the design, with a SunEzy inverter for photovoltaic applications connected to the implementation and maintenance of a network. photovoltaic application for residential and It enables to study the constraints and system solutions: small business installations. @ upstream and downstream protection, @ inverter parameters, Electrical and mechanical @ operating constraints, features @ use of the data on a PC... @ Power supply: and an understanding of the phenomena so as to control and ensure a 230 V single phase reliable and productive photovoltaic system. This bench is equipped with an emergency shutdown according to @ Dimensions (H x L x D) - weight: UTEC15-712-1 (shut-off device). 1960 x 1000 x 580 mm - 120 kg The bench comes in two 2 versions: Principal industry @ operating with photovoltaic panels that are not provided (optional), @ operating with variable DC power supply. @ Electrical engineering @ Complementary mention: The basic model is equipped with: Energy and Environment @ 1 protection and DC isolation box + an AC protection box, @ 1 SunEzy 2000 inverter with SunEzy control software, @ 1 variable DC power supply, @ 2 electronic energy meters, @ 1 500 mA connection circuit breaker, @ IP2X sockets and ammeter shunts to measure the current and voltage, @ switches for the selection of the reinjection mode, @ 1 socket 1 pole + neutral + earth and 2 IP2X sockets for the simulation of the external load, @ external MC4 sockets to connect the photovoltaic panels according to the version, @ 1 cross-connect RS232 cable with a length of 1.8 m, @ 2 MC3/MC4 adapters (1 male and 1 female). Comments The power supply version cannot work with solar panels. The version without a power supply cannot work except with solar panels (not provided).

To order MDG99225A: version with power supply MDG99225SA: version without power supply

Educational solutions catalogue 2013-2014 51 Global management of energy Tube solar water heater

Presentation of the kit Educational objectives This solar water heater allows to present the implementation of an @ The study of a technical system for energy evacuated tube solar collector systems enabling operation in areas of low production from multiple sources. sunlight. The installation of a solar water heater can save between 60% and @ The implementation of a solar water 70% of domestic hot water needs. heater. @ The study of solar collectors. Contents The solar heater consists of a tilt-adjustable evacuated tube solar collector Electrical and mechanical system to compare results regarding the degree of tilt in respect with the sun. features Behind the bench is a water balloon with a water input and output to a solar @ Power supply: heater or radiator (options). 230 V single phase + Earth A circulator sets in motion the water circuit with a mixer to ensure the safety @ Dimensions (H x L x D) - weight: of the temperature of the water output. 1300 x 550 x 580 mm - 70 kg The small size of the solar water heater conforms reality-conformed gives an inertia compatible with the educational activities. Measurement points: Principal industries @ the temperature in the hot zone of a solar collector tube, @ Industrial Science @ temperature at the hot outlet pipe of the tube solar collector, @ High school engineering @ temperature of the water in the balloon. All temperature mesuring sensors will be recovered on a PC using a Other industries concerned converter (software provided). @ Electro-technical sectors Product content: @ Thermal engineering @ 6 tube solar water heater, @ Hot water balloon equipped with heating resistance (dual-energy system), @ water circulator, @ manometer, @ fi ll valve, @ purge valve, @ temperature sensors, @ mixer. Different themes can be addressed: @ study and implementation of a solar water heater, @ use and maintenance of a solar water heater, @ management and regulation of the water temperature. All temperature sensors and the solarimeter are recoverable on a PC using a M238 logic controller connected to an HMI display indicating real-time temperature curves and defects. The solar water heater only works with the sun and can operate in cloudy weather (no possibility to simulate the sun). It is adjustable from 0 to 90° relative to the horizon so as to confi rm the effect of the angle of the sun rays.

To order MD1AACHESOL: Multiple source solar water heater, Contact us for radiator or fl oor heating options

52 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Solar water heater

Teaching objectives Package description The solar water heating system is used to study an instrumented solar @ To study an instrumented solar thermal hot thermal hot water production system. water production system. It covers: Electrical and mechanical data @ studying the electrical wiring and hydraulic circuits, @ studying the commissioning and maintenance operations, @ Power supply: @ studying the control system, 230 V, 50 Hz @ the heat balances, @ Size (H x W x D) - weight: @ drawing up the energy saving reports, _ water heater: @ the physical principles. 1700 x 1750 x 1000 mm - 200 kg _ solar panel: The solar hot water production system includes: @ 1600 x 1850 x 1900 mm - 140 kg a solar panel frame equipped with a fl at 2.40 m² sensor tilted at a 45° _ lighting rail: angle with the possibility of varying the tilt from + 5° to - 15° on a tubular 1200 x 1850 x 2300 mm - 120 kg steel structure with braked castors, @ a hydraulic frame on a tubular steel structure with braked castors Main industries including: _ a 200 litre domestic hot water tank on a dual heat exchanger with a @ Energy engineering 2 kW boost resistor, @ Electrical engineering _ an electronic control system, _ a circulation module with expansion tank, _ an Internet acquisition and communication system, _ operating software. The hot water production system is supplied with: @ set of 20 m long fl exible hoses, @ glycol and fi lling pump, @ heat-transfer fl uid. Option A lighting rail with a set of three 1500 W fl oodlights adapted to the solar water heating system: @ dimmer control of fl oodlights, @ system protected by lockable wire mesh, @ tubular steel structure 60 x 60 with 8 castors, @ tilting system to go through door 1.40 m x 2.10 m.

To order MD1AA775: solar water heater MD1AA776: lighting rail for the solar water heater

Educational solutions catalogue 2013-2014 53 Global management of energy Lubio system

Presentation of the kit Educational objectives Based on innovative technologies, the Lubio solution contributes @ To discover and understand energy signifi cantly to reducing electricity expenses and operating costs. management and savings. The Lubio system enables the reconstruction of lighting management for an Electrical and mechanical urban area and the study of the power consumption as well as protection devices. features This teaching package consists of the Lubio variable voltage regulator @ Power supply: designed for the management of public lighting and protective devices 240 V single phase + Earth (circuit breakers and lightening conductors). @ Dimensions (H x L x D) - weight: This feature highlights energy savings by adjusting the voltage ranges in 300 x 500 x 400 mm - 10 kg accordance with the hours conditions of use of the lighting zones. This system allows the study of the operation of protective devices Principal industry concerned against short circuits and overloads, but also against surges thanks to the @ Electrical engineering corresponding lightening conductors. Other industries concerned Composition of the package: @ @ Lubio VRI (Information Regulation Variation) with a single phase 6 kVA All of the energy and environment power supply industries @ iC60N circuit-breaker, 20 A curve C @ PE 40 Uni lightening conductor @ iPRD 40 Uni + N lightening conductor @ ID 63 A 300 mA differential switch @ Confi guration and operating software @ Lubio/PC interface.

Circuit breaker Differential switch Lighting conductor

To order MD1PACKLUBIO: Lubio system

54 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Didalub: management of public lighting

Teaching objectives Package description The Didalub system is a device designed to reproduce management of @ To discover and implement management the lighting of an urban zone and to study its electrical consumption and and saving of energy. protective devices. @ To study the quality of the electrical The system is made up of a cabinet with various types of lamps and an network. enclosure incorporating the Lubio VRI type product with a power of 3 kVA, @ To study protection of people and used to: equipment. @ start up lighting, @ switch lighting on or off according to the geographical location of the site, Electrical and @ move progressively from normal lighting to economic lighting, mechanical data @ prepare a power balance and study energy metering to highlight energy @ Power supply: savings. 230 V 1Ph + ground, 3.2 kVA The package is delivered as standard with: @ Size (H x W x D) - weight: @ a software CD with interface, _ cabinet: 1950 x 900 x 660 mm - 220 kg @ 20 to 20 000 luxmeter. _ enclosure: 810 x 700 x 360 mm - 50 kg The cabinet consists of a set of lamps representative of public lighting, namely a lighting column, high pressure sodium and metal iodide lamps. Main industries These lamps are installed in ramps with various cable lengths. @ Electrotechnical engineering Measurement points allow access to current and voltage information for the @ Energy and environment engineering various lighting ramps. Other industry @ All environmental and energy industries

The Didalub system is used to treat the following subjects: @ on-line voltage drop (depriming of lamps) and infl uence of cable cross-section and length, @ energy management and savings, @ lighting lamp technologies, @ light fl ux setting (luxmeter), @ operation of protective devices (short-circuit, overloads, surge arrester), @ network quality: measurement of qualitative and quantitative energy consumption and supply in reduced and nominal mode upstream and downstream or directly.

Open lamp cabinet Lamp cabinet

Lubio enclosure To order MDG99300 : complete package cabinet + enclosure MDG99309 : Lubio enclosure support trolley MDG99308 : optional communication module for Didalub

Educational solutions catalogue 2013-2014 55 Global management of energy Heating control bench

Teaching objectives Package description The heating control bench is used to study a central heating system with @ To use and program the control functions control loops. of a Premium PLC. @ To understand and confi gure the operation The operational part represents a reduced central heating system of a control loop. comprised of: @ a 3-way motorised valve, Electrical and mechanical data @ a variable speed pump (circulator), @ a heat exchanger (fan-cooled heatsink). @ Power supply: 230 V T / 2000 VA The control part includes a Premium PLC which provides all the control @ Size (H x W x D) - weight: operations, an Altivar variable speed drive and all the associated electrical 1800 x 1000 x 1000 mm - 120 kg protection elements. A graphic operator interface terminal is used to control and monitor the Main industries system. An Ethernet connection allows you to connect a computer and control @ Electrical engineering supervision from a distance. @ Control and monitoring The system is confi gured to use one of the three following control loops: @ PID loop: central heating with internal temperature sensor (acting on the water fl ow), @ PID loop + servo: central heating with internal temperature sensor (acting on the three-way valve), @ PID loop: central heating with external temperature sensor and water ratio (acting on the three-way valve). The system can be disturbed using a set of three motorised fans of variable speed.

To order MD1AE895PR: heating control bench

56 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Development of the LV switchboard into the energy management switchboard

Educational objectives Presentation of the kit The cabinet includes a iRIO controller (local telemetry unit to control @ Monitoring and analysis of energy installations), an Ethernet/Zigbee gateway, a switch and the necessary consumption. protections. @ Remoting management of an installation. The cabinet is installed on an existing distribution panel or its proximity and @ Application of the RT2012. allows: @ centralization of the data/measurements, Electrical and mechanical @ local storage of this data, features @ treatment of the data (simple mathematical calculations, detection and @ stamping of alarms, simple load control, etc., Power supply: @ 230 V single phase + Earth publication of information (with dashboards confi gured to meet the customer's requirements, and energy monitoring curves). @ Dimensions (H x L x D) - weight: 400 x 300 x 200 mm - approximately 4 kg A measurement kit is available for 6 outputs. This kit is composed of a Zigbee communication module, a continuous Principal industries power supply, and 6 energy meters (3 mono meters and 3 sorting meters) to be installed on the outputs to the controller of the low voltage master @ Electrical engineering distribution panel. @ Energy engineering The Zigbee communication module to be installed in the low voltage master distribution cabinet will enable information transmission to the controller box (no wire cabling between the distribution panel and the box).

ZigBee communication module Example of consumption monitoring

iRIO module Monitoring of the control parameters

To order MDGIRIOCC: Controller box MDGIRIOME: Measurement kit

Educational solutions catalogue 2013-2014 57 Global management of energy Reactive energy compensation

Teaching objectives Package description This product representing a reactive energy capacitor installation includes: @ To modify, identify and rectify the power @ line and outphasing reactors, factor in an installation. @ outphasing linear loads to vary the installation’s power factor, @ To highlight and study the infl uence of: @ a Varlogic varmeter, _ harmonics phenomena on capacitors, @ a reactive energy multiple step capacitor system controlled by varmetric _ inrush currents when capacitors are relay, switched on. @ a static contactor to limit the capacitor inrush current, @ To implement suitable solutions. @ a non-linear load system to highlight anti-resonance phenomena from harmonics circulating in the capacitors, Electrical and @ a correcting device with an anti-resonance reactor, mechanical data @ an operating diagram with controls on the box door. @ Power supply: Notes 230 V single-phase + ground / <3.2 kVA Measurements and practical exercises require the use of a universal RMS @ Size (H x W x D) - weight: controller or special instruments such as harmonics analysers. _ cabinet: 950 x 600 x 300 mm - 70 kg _ lamp box: 420 x 800 x 300 mm - 18 kg Main industry @ Electrical engineering Other industry @ Industrial technology

Lamp box Reactive energy cabinet

To order MDG99160 : REC bench with lamp box MDG99169 : support carriage option

58 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Harmocem: electrical network interference bench

Teaching objectives Package description The package includes 2 cabinets for reproducing interference phenomena @ To identify the harmonics generated by occurring in an industrial environment and assessing the performance of different receivers. the solutions used. @ To identify interference due to the cohabitation of low and high currents (EMC). The control box includes: @ @ To implement the correct solutions using an electrical distribution structure, @ the relevant wiring rules. a speed controller, @ products providing EMC solutions (fi lters, capacitors, reactors or Electrical and capacitance), @ a selection list of components to be used for the relevant, mechanical data @ solution testing sockets to take the readings required for practical @ Power supply: exercises. 230 V AC + ground single phase / <1.5 kVA The loads box includes: @ Size (H x W x D) - weight: @ _ non-linear loads (power controllers, lamps, fl uorescent tubes…) to electrical cabinet with EMC pre illustrate harmonics phenomena, equipment: @ a loaded asynchronous motor with speed control to study phenomena 810 x 700 x 350 mm - 60 kg related to EMC. _ cabinet with loads (lamps - asynchronous motor): 750 x 700 x 330 mm - 42 kg Active fi lter option _ active fi lter: 225 x 340 x 340 mm - 8 kg An active fi lter (3A rated compensation) supplied by the control cabinet to complete the study of anti-harmonics solutions (2nd to 25th harmonics rank Main industry spectrum). It has been designed for easy connection to the electrical cabinet. @ Electrical engineering Notes Other industry Optimum use of this bench requires a spectrum (HF) and harmonics (LF) @ Mechanical engineering analyser.

Loads cabinet Active fi lter

To order MDG99150 : Harmocem bench MD1AG150H : Harmocem bench with LF analyzer MDG99158 : support carriage option MDG99159 : active fi lter option MDG99198 : HF spectrum analyzer

Educational solutions catalogue 2013-2014 59 Global management of energy Harmotris: 3-phase network harmonic interference bench

Teaching objectives Package description The wheeled bench consists of an electrical cabinet and a box with @ To study problems of electrical interference lighting circuit loads. It has 2 separate power lines representing a theatre in a 3-phase installation. hall to control a lighting circuit and motorised scenery control circuit. @ To implement the relevant solutions. @ To analyse third harmonic and neutral The cabinet includes: @ heating phenomena. protection circuit breakers and differentials, @ line reactors: 10 and 15 mH, Electrical and mechanical data @ anti-harmonics reactors: 16 and 45 mH, @ resonance reactors: 122 mH, @ Power supply: @ capacitors: 600V 25 mF, 400 V 3-phase + N + ground / <3.3 kVA @ an isolating transformer: 400/240 V, 2 kVA, @ Size (H x W x D) - weight: @ an Altivar speed controller for 1.5 kW motor, 1860 x 900 x 570 mm - 230 kg @ a selection list of components to be used for the relevant solution, @ a panel to measure and adjust lamp power. Main industry @ Electrical engineering

The box at the bottom of the bench includes: @ a lighting ramp with three 500W halogen bulbs, @ a ramp of fl uorescent, fl uocompact or induction lamps, @ two fans to cool the surrounding air, @ a temperature monitoring probe. A harmonics analysis device is required for exercises designed for students taking electrotechnical higher vocational education.

Inside of cabinet

To order MDG99190: Harmotris bench MDG99159: active fi lter option MD1AG190H: bench with LF analyser MDG99198: HF spectrum analyzer

60 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Min-Harmotris: harmonics interference in a 3-phase installation

Teaching objectives Package description The Min-Harmotris bench is an electrical cabinet including a lighting @ To study the problems of harmonics power supply line with: in a 3-phase installation. @ protection circuit breakers, @ To analyse third harmonic and neutral @ a lightning arrester device, heating phenomenum. @ a ramp of halogen lamps, @ To implement and evaluate the impact of @ a ramp of fl uorescent, fl uo compact or induction lamps, solutions. @ a transformer and inductors, @ a testing points strip, Electrical and mechanical data @ a lamp selection and adjustment panel @ Power supply: @ a cabinet air extraction device. 400 V 3-phase + N + ground / <1.2 kVA The teaching method targeting electrotechnical students is designed for a @ Size (H x W x D) - weight: progressive approach to problems related to a third or multiple level of 1150 x 900 x 450 mm - 80 kg harmonic pollution problems with identifi cation of neutral heating: @ viewing and accounting of the phenomenas, Main industry @ implementation of solutions with anti-harmonics fi lters, @ @ Electrical engineering study of the conductor section bearing in mind the recommendations of the new NF C 15-100 standard.

Inside of cabinet

In front of cabinet

To order MDG99195: Min-Harmotris cabinet MD1AG195: cabinet with measuring device MDG99199: Min-Harmotris cart

Educational solutions catalogue 2013-2014 61 Global management of energy Load terminals for electric vehicles

Educational objectives Presentation of the kit The instructional charging terminal highlights the constraints related to the @ To understand the different charging charging of an electric vehicle. modes. The selected terminal is a standard terminal that enables the user to @ To understand the standards related to the connect their electric vehicles for a quick and safe charge. It uses a type charging terminals for electric vehicles. 3 socket, light signaling components, control and transmission of data for @ To learn the constraints of the RT2012. operation and maintenance. @ The connectivity problems of a Smart The standard terminal is intended to be installed in a private access or Home and the future usage of a Smart Grid monitored environment, both indoors and outdoors. are addressed. Different charging modes are discussed as well as the types of connections used to connect the electric vehicles. Electrical and mechanical The system enables the discovery of: features @ the functionalities of the terminal: @ Power supply: _ terminal-user communication, 230 V single phase + Earth - 3 kW _ user identifi cation by an RFID badge, @ Dimensions (H x L x D) - weight: _ Load management, 1500 x 400 x 300 mm - 50 kg _ transmission of data, _ locking. Principal industries @ safety: _ control of the grounding of the vehicle during charging, @ Energy and communication engineering _ self-diagnosis of the terminal, @ Electrotechnical engineering _ diagnosis of the load circuit of the vehicle, _ limiting the load current, Other industry concerned _ protection (overload, short circuit, isolation fault), _ lightning protection. @ Vehicle sectors The instructional charging station system for electric vehicles includes: @ a 3 kW charging station equipped with a T3 socket and an RFID tag reader, @ a LEMCV 3-500 voltage sensor, @ a LEM HAL50 current sensor, @ a +15/-15 power supply for the sensors, @ a multifunction data acquisition NI 6008 module for the recovery of information using the Labview software, @ a protective cabinet with a switch-disconnector and a differential circuit breaker for the protection of the socket, @ a simulation cabinet equipped with LEDs and switches to simulate the presence of the vehicle (simulation of the grounding of the vehicle, and the vehicle load, etc.).

62 Educational solutions catalogue 2013-2014 www.schneider-electric.fr The kit is mounted on a wheeling aluminum profi le frame. The measurement points on the two compartment safety sockets are accessible on the distribution cabinets. (measurement and display of the U and I upstream and downstream of the terminal.) An electric vehicle equipped with a type 1 charging socket (5 pin) or type 2 (7 pin) can be connected directly to the output of the charging terminal (downstream of the simulation cabinet). Actual loads can be connected upstream of the simulation box (bicycles, scooter, or other loads through the 220 VAC + E sockets). An application for use with LabView is supplied with the charging terminal. For the Innovative Technology and Eco Design specialty, a T3 socket (male and female part) is offered in the suitcase with an A biometric option is suggested in the framework of a project sequence. exploded view, a 3D plan and an eco-design study.

The offered practical exercises are intended to students in electrotechnical engineering, energy and communication engineering and electrical engineering.

LabView screen

To order MDGVE100: Instructional charging terminal MDGVE100BM: biometric option MDGVE100T3: T3 socket case is available in the 1st quarter 2013

Educational solutions catalogue 2013-2014 63 Global management of energy Smart Grid application

Educational objectives Presentation of the kit This equipment allows the study of energy management between different @ To analyze the principles of intelligent clients from multiple sources of electric power and storage. The equipment energy management. enables simultaneous charging of three or four light vehicles (electric @ To manage the access priorities of various bicycles, scooters, etc.). clients to energy, according to the priorities It authorizes charging of the vehicles connected if the capacity of the stored (status) assigned to them. energy exceeds a threshold defi ned by the management body. @ To interconnect various energy sources. A client connected on this bench may, according to its status, dispose of Electrical and mechanical energy in three ways: @ with unlimited time access and with unlimited power (optimum features conditions), @ Power supply: @ with unlimited time access but with power limitations (degraded 230 V single phase + Earth - 3 kW conditions), @ Dimensions (H x L x D) - weight: @ unauthorized access to energy. 1900 x 700 x 700 mm - 150 kg The system can be powered either by an energy supplier or by photovoltaic panels. Principal industries The system is managed by a Twido controller. The double well safety @ Electrotechnical engineering @ sockets allow access to various electrical quantities and sizes of the Electrical engineering different consumers as well as storage container quantities. A LabView acquisition device is used to study and visualize the energy exchanges. The bench is designed to allow either simulation of customers concerning the integrated loads into the system, or working on actual loads (a scooter and two bikes). Composition of the system The bench consists of an aluminum structure with rollers in which are incorporated: @ 2 batteries: a 10 Ah lithium potassium one and a 100 Ah lead acid one with their associated chargers, @ 1 autonomous UPS, 600 W, @ 1 Twido PLC, @ the control and protection elements, @ the various loads enable simulation of customers consumption.

To order MDG99VEL: Smart grid application bench with LabView application Available in the 1st quarter 2013

64 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Photovoltaic installation Isolated and non-isolated site

Educational objectives Presentation of the kit Contents of the photovoltaic installation bench, isolated site @ To study a complete photovoltaic @ A production panel with a power of approximately 200 W is placed on the installation, in an isolated site bench, which can be illuminated by a rail of artifi cial light for a good result @ To study a photovoltaic installation study reproductibility (optional), connected to the network with a tracker. @ a probe to measure the temperature of the panel, @ To measure the impact of temperature on @ a display placed on the front of the bench, the effi ciency of the panel. @ a ventilation system will allow the panel to control its temperature and measure the effects on the energy production, Electrical and mechanical @ load controller, features @ a battery pack, 24 V, @ @ Power supply: a resistive load 24 V, made up of two independently commutable switch 230 V + E + N for a non-isolated site bulbs (60 W and 40 W), @ Xantrex PROSine DC power source inverter, @ Dimensions (H x L x D) - weight: @ a resistive load of 230 V made up of a 60 W max bulb and a 230 V outlet depending on confi guration for connection to an external load, @ a block diagram of the installation showing the entire system and its Principal industries various components. In the diagram, 4 mm safety terminals are installed to @ Electro-technical industries enable voltage measurement and current measurement (using a shunt) in the 230 V circuit of the inverter output. Other industries concerned Contents of the photovoltaic installation study bench to a @ Electrical engineering concentration connected to the network with a tracker @ Thermal and HVAC engineering @ a production installation with a minimum peak power of 1000 W, mounted @ Professional licenses on a tracker where automation can be switched, @ a SunEzy non-autonomous type inverter with 2 kW power to connect to the network, @ the safety switchgears, @ upstream of the inverter (panel side): continuous switch-disconnector and lightning protection, @ downstream of the inverter (network side): circuit breaker + differential block 30 mA and lighting protection, @ a diagram with measuring devices and test points showing: _ the source, _ the inverter, _ the energy meter, _ the network. @ a measurement meter indicating upstream and downstream of the inverter: _ the voltage, _ the current, _ the power. In addition to the display, voltage, current and power measurements upstream and downstream of the inverter are available on the 4 well Inverter terminals. The internal voltage information to the inverter is also shown on the diagram. An energy counter measures the energy supplied by the inverter in the network.

Protection cabinet

To order Consult your usual contact.

Educational solutions catalogue 2013-2014 65 Global management of energy Vizelia offer Follow energy consumption in real-time

Educational objectives Presentation of the kit Vizelia enables companies and public buildings to monitor in real @ To understand the concepts of energy time a dozen of key data related to their energy consumption (water, effi ciency in buildings. gas, electricity, temperature, etc.) over a period of 12 months, and @ To optimize energy consumption in allows buildings of the public and private sector to reduce their energy visualizing key consumption data by usage consumption by up to 30%. Based on the web, Vizelia Green collects and in order to appropriately interpret it and measures real-time energy consumption (water, gas, electricity). address the programming and management Vizelia offers, for example, immediate visibility on possible leaks or on of the various loads. high temperature levels. In addition, the solution provides powerful tools @ To confi gure an installation for the purpose of analysis (energy signature, electricity monotone (1)) to identify the of the optimization of energy consumption consumption reduction points. while improving occupant comfort. @ To learn the constraints of the RT2012. The offered support enables the following themes to be addressed: @ How does one design a building? Electrical and mechanical @ How are choices made? @ the standarization, features @ What are the solutions to increase energy effi ciency? @ Dimensions (H x L x D) - weight: @ The screens of the Vizelia software (data visualization of a building) are 300 x 220 x 30 mm - 3 kg available with a year to year comparison on consumption and actions taken to reduce energy costs in different sectors (lighting, heating, etc.), Principal industries @ teaching sequences allow students from an initial inventory to @ Electrotechnical engineering propose improving solutions and compare them with the actual solutions implemented. Other industries concerned The offer includes: @ Fluids and energy engineering @ teaching support on a CD ROM containing: _ educational sequences adapted for the college degree program, _ the RT 2012 guide: Analysis and solutions, _ the Energy Effi ciency white book.

(1) the monotone of consumption is a curve representing the consumption of electricity in a year.

To order MDG99VZBAT: Vizelia offer

66 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Energy efficiency case

Educational objectives Presentation of the kit This equipment enables basic measurements needed for a monitoring @ Monitor and count the energy consumption installation to be performed. for the 230 V single phase and/or the 400 V three-phase consumers. It addresses three usage modes: @ @ Use and confi gure a power meter. the monitoring of energy for the 230 V single-phase consumers (the EE @ Use PowerView software. cabinet is placed between the power supply and the equipment in a pass-through mode), Electrical and mechanical @ the monitoring of energy for the 400 V three-phase consumers (the EE cabinet is placed between the power supply and the equipment in a features pass-through mode), @ Power supply: @ the monitoring of energy for external consumers (the EE cabinet is used _ 230 V + E single phase as a measurement device in external mode). _ 400 V + E three phase @ The integrated cabinet: Dimensions (H x L x D) - weight: @ a switch containing the three operating modes specifi ed above, 400 x 600 x 250 mm - 25 kg @ three contactors, @ a power meter, Principal industries @ a EGX300 Modbus/Ethernet gateway. @ Electrical engineering @ Depending on the selected operating mode, the user will connect: Energy engineering @ upstream and downstream on the blue plugs and sockets in 230 V single phase, @ upstream and downstream on the red plugs and sockets in 400 V three phase, @ crocodile clips in the case of external measures. Consumption data is available in the EGX300 gateway via Ethernet socket on the front panel of the cabinet. With this data, the user can: @ establish a balance sheet of consumption, @ implement optimization solutions, @ follow in real time the results of the energy saving measures, @ Be notifi ed on the state of its installation. Analysis software for the monitoring and logging of consumption is supplied with the kit.

Power meters

Internal view To order MDG99140: Energy effi ciency cabinet with analysis software

Educational solutions catalogue 2013-2014 67 Processes and machines management

68 Processes and machines management

Industrial control and machine safety ...... 71 Drive and motion control ...... 83 Industrial automation and communication ...... 99 Automated systems ...... 117

Products complying with the provisions of of the European Directives

Compliance report available on request

All our products are delivered with: @ hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 69 Processes and machines management Industrial management and machine safety

70 Industrial management and machine safety

Containment cabinet ...... 72 Industrial component wiring bench ...... 73 Motor starter packs ...... 74 Motor starter modular offer ...... 75 Training motors ...... 76 Motor starter bench ...... 77 Machine security modular offer ...... 78 Detection workshop ...... 79 Measurement and control bench ...... 80 ZigBee case n ...... 81 Wireless, batteryless button pack and biometric button n ...... 81

Products complying with the provisions of of the European Directives

Compliance report available on request

All of our products are delivered with: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 71 Processes and machines management Containment cabinet

Teaching objectives Package description An indispensable feature in prototype equipments and electrical @ To run electrical tests without coming into engineering production workshops, this cabinet is used for power contact with live parts. equipments training with all requisite protection devices as per the @ To implement an electromagnetic recommendations in documents on “tests and work in live voltage areas”. equipment in a safe environment. This equipment allows the following functions: Electrical and mechanical data @ electrical assembly test voltages only live if the cabinet door is closed (400 V and 24 V), @ Power supply: @ lock switch for maintenance operations by authorised staff allowing for 400 V 3-phase + N + ground live voltage when the door is open, @ Size (H x W x D) - weight: @ removable protection and control unit, 1470 x 700 x 350 mm - 70 kg @ trainee plate powering by safety terminals, @ trainee quick panel connections, Main industry @ exterior connections by safety terminals (2 motor outputs). @ Electrical engineering The containment cabinet is supplied with: @ 4 Telequick plates, reference AM3PA86, @ 4 PVC plates, sizes: 295 x 200 x 3 mm, @ 24 withdrawable terminals, 5-pole, female, reference AB1BD533, @ a technical notice, reference MD1AD685T. Industrial control and machine safety and machine Industrial control

To order MD1AA685: containment cabinet with 4 sets of telequick plates and plug-in connectors

72 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Industrial component wiring bench

Teaching objectives Package description This bench is made up of a mobile monobloc structure designed to receive @ To install the electromechanical plate in a a control baseplate built by the trainee, which will then be connected to safety environment. various operational parts (compressor unit, fan, pneumatic cylinders) using @ To link the plate to an operational part. industrial connectors. @ To conduct tests in complete safety. The lower part receives the pre-wired operational parts. An electrical Electrical and mechanical data testing cabinet is mounted on the top part to accommodate the plates and establish the connections with the actuators. The rear part of the @ Power supply : structure is designed to accommodate plate-mounted equipment in order to 400 V triple phase + N + E / <2.2 kVA complete the range of actuators with which will be used. @ Size (H x W x D) - weight: 1900 x 1050 x 750 mm - 140 kg The test cabinet, equipped with a transparent door, is also pre-equipped with buttons, indicators and switches to control the plates built by the @ Test cabinet: size (H x W x D): trainees. 1000 x 800 x 300 mm Operation of the enclosed equipment will be done according to the relevant Main industry requirements relative to live apparatus. @ Electrical engineering The bench includes an optional hardware kit to build a control plate. This kit comprises the following components: @

telequick plate, safety and machine Industrial control @ contactors, @ thermal overload relay, @ circuit breakers, @ disconnecting switch, @ cylinders, @ valves, @ electrical and pneumatic wiring accessories.

To order MD1AA200: IC wiring bench MD1AA209: plate kit for wiring

Educational solutions catalogue 2013-2014 73 Processes and machines management Motor starter packs

Teaching objectives Package description Electromechanical trainees use this package to design, mount, wire and @ To study and work out motor starter unit repair power control equipment. diagrams. @ To understand the gear and differences in The electromechanical and electronic parts are used to study the functions implementation. relative to: @ @ To build power control equipment. isolation and disconnection, @ control and switching, Electrical and mechanical data @ short circuit protection, @ overload protection. @ Power supply: _ rated power of motor (not included): The basic pack includes: 1,5 kW @ a kit with plate and wiring parts, _ remote-control circuit voltage: @ a 24 V AC power supply kit, 24 V AC, 50 Hz @ a set of protections and contactors for: _ rated voltage of power circuits: _ direct on line starter, reversing starter, 400 V 3-phase + N + ground 50 Hz _ 1 or 2-way star delta starter. @ Size (H x W x D) - weight: The additional TeSys U pack includes: 400 x 600 x 800 mm - 15 kg @ a kit to build an integrated, modular light-implementated, direct on-line starter and reversing starter. Main industry Industrial control and machine safety and machine Industrial control @ The additional speed controller pack includes: Electrical engineering @ an Altivar speed controller, @ a soft starter, Other industries @ power Suite software. @ Mechanical engineering @ Industrial technology

Basic pack

TeSys U Pack Basic pack complement Speed control pack

To order MD1AA740: basic set MD1AA740T: additional TeSys U set MD1AA740V: additional speed controller set

74 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Motor starter modular offer

Teaching objectives Package description The motor starter modular offer is used to install the components of a @ To discover the variable speed drive. @ power control device. To study and create the various motor The bench and kits are designed to study and install the products starter diagrams. @ used for the electromechanical or electronic control of motor starters. To get to know the equipment and the The bench includes the most frequently used products in box kit form for differences in implementation. @ training purposes. To build power control equipment. Two different training kits are available for learning and using the main Electrical and mechanical data functions encountered in building of electrical power control installations. @ Power supply: The motor starter discovery kit, reference MD1AMLDM contains: _ motor nominal power: 0.18 kW, 230/400 V quantity description reference _ control circuits voltage: 24 V DC 1 TeSys U starter module MD1AM1001 1 magnetic circuit breaker module MD1AM1002 _ power circuits voltage: 1 thermal magnetic circuit-breaker module MD1AM1003 230 or 400 V AC three phase 1 switch disconnector module MD1AM1005 @ Size (H x W x D) - weight: 1 fused (off-load) isolator module MD1AM1006 _ structure: 1030 x 400 x 910 mm - 6.5 kg 1 thermal overload relay module MD1AM1007 _ modules: 70 x 150 x 245 mm - 0.7 kg 3 contactor modules MD1AM1008 approx. 1 reversing contactor module MD1AM1009 1 soft starter module MD1AM1010 safety and machine Industrial control Main industry 1 time delay auxiliary module MD1AM1012 1 machine control module MD1AM7002 @ Electrical engineering 1 support frame MD1AM000

The Altivar 312 discovery kit, reference MD1AMLATV312 contains:

quantity description reference 1 Altivar 312 module, 0.18 kW MD1AM5001 1 thermal magnetic protection module MD1AM1004 1 drive control module MD1AM7001 1 230/400 V, 0.18 kW asynchronous motor MD1AMP001 1 support frame MD1AM000 The customisable module offer solution allows you to build your own confi guration.

Reversing contactor module

Example installation Soft starter module

To order MD1AMLDM: motor starter modular offer MD1AMLATV312: Altivar 312 discovery modular offer

Educational solutions catalogue 2013-2014 75 Processes and machines management Training motors

Teaching objectives Package description The training motors simulate an electro-mechanical device (blower fan, @ To discover the asynchronous electric electric pump, hoisting winch, etc.). motor. @ To study the load current and power. Three models are available: @ To install and connect the various @ a model on castors equipped with a 230/400 V three-phase motor with protection and control components. a power rating of 750 W, which offers the advantage of a conventional connection at a three-phase voltage of 230 V behind a drive powered with Electrical and mechanical data 230 V single-phase, for example, @ Power supply: @ a tabletop model equipped with a 400/690 V three-phase motor with _ 230/400 or 400/690 V AC three phase a power rating of 750 W, which allows a star-delta starting from a main depending on model voltage of 400 V. _ 180 W or 750 W depending on model Both of these two models include an asynchronous electric motor @ Size (H x W x D) - weight: connected to a powder brake to vary the motor torque. These motors can _ model on castors: be used in combination with any training equipment requiring a load (e.g. 465 x 465 x 750 mm - 35 kg motor starter kits, training drive, TeSys U case, etc.). The powder brake is _ tabletop model: connected to the electric motor by a mechanical coupling. When voltage is 500 x 290 x 400 mm - 20 kg applied to this brake, the motor torque varies as a result. _ plinth-mounted model: 250 x 390 x 205 mm - 7 kg @ a base mounted model including a 180 W - 230/400 V AC asynchronous Industrial control and machine safety and machine Industrial control motor. Main industry This model is particularly well suited to the motor starter modular offer. @ Electrical engineering Other industries @ Mechanical engineering @ Industrial engineering and maintenance

0.75 kW motor

0.18 kW motor 0.75 kW LT motor

To order MD1AA529: 0.75 W, 230/400 V training motor MD1AA529LT: 0.75 W, 400/690 V training motor MD1AMP001: 0.18 W, 230/400 V training motor

76 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Motor starter bench

Teaching objectives Package description This bench allows motor starters to be studied chronologically: @ To study typical diagrams of @ implementation of the most common diagrams: electromechanical and electronic motor _ DOL starting, starters. _ star-delta starting, @ To combine power control components. _ reversing starting, @ To measure the circuit voltages and _ starting with electronic starter. currents. @ combining power control components: @ To calculate torque, power and energy. _ switch, @ To study protection. _ isolator, _ contactor, Electrical and mechanical data _ thermal overload relay, @ Power supply: _ compact Tesys U starter. 400 V triple phase + N + E / 2 kVA @ measurement of circuit voltages and currents, @ calculation of torque, power and energy. @ Size (H x W x D) - weight: 1950 x 700 x 700 mm - 190 kg The motor starter bench includes: @ two autonomous and independent work panels with industrial Main industry components connected to safety sockets, @ @ Electrical engineering one panel to analyse and connecting the power circuit, @ one panel to analyse and connecting the power and control circuit, Industrial control and machine safety and machine Industrial control Other industries @ a plinth with 2 units (230 V AC - 185 W motor / 190 V DC - 280 W generator), @ Mechanical engineering @ two adjustable load rheostats, @ Industrial technology @ a voltmeter to measure the voltage at each point of the circuit, @ ammeters for each motor phase and load, @ wiring accessories compliant with safety standards. Motor starters are built using the following types of component: @ basic function components, such as the Vario switch, LS1D isolator, LC1 / LC2 contactors, class 10 LRD thermal overload relay, @ components with multiple or integrated functions, such as the GV2 circuit breaker, Integral 18, TeSys U motor starter or ATS01 starter.

Automatic panel Manual panel

To order MD1AA540: motor starter bench

Educational solutions catalogue 2013-2014 77 Processes and machines management Machine safety modular offer

Teaching objectives Package description This offer allows trainees to conduct a risk evaluation analysis and @ To discover the devices which can be implement solutions compliant with the relevant standards: installed to make an industrial machine safe. @ EN/ISO 12100: general design principles, @ To determine the risk levels. @ EN 954-1: safety solution category, @ To know the legislation in force. @ EN ISO 13849-1: maximum performance level of the solution, @ EN IEC 62061: maximum safety integrity level (SIL) of the solution. Electrical and This latter standard (SIL: safety integrity level) considers the use of new mechanical data technologies in the products and safety solutions and suggests guidelines @ Power supply: for calculating the probability of a breakdown. 230 V AC The safety integrity level (SIL) is the new evaluation, defi ned by IEC 61508 @ Size (H x W x D) - weight: standard, concerning the probability of failure of a function or a safety _ Structure: 1030 x 400 x 910 mm - 6.5 kg system. _ Modules: 70 x 150 x 245 mm - 0.7 kg The machine safety modular offer implements certain safety components. approx. These modules ensure maximum protection for all safety functions present in an automation system. Main industries The safety functions covered are: @ Electrical engineering @ @ monitoring the emergency stop and safety switches, Industrial engineering and maintenance @ monitoring coded magnetic switches, Industrial control and machine safety and machine Industrial control @ controlling the zero speed by connecting to a key operated safety switch. Installation components: @ safety switch with turret head, @ safety limit switch, @ coded magnetic switch, @ safety limit switch with electrical interlock, @ category 3 safety module for monitoring the emergency stop, @ category 4 safety module for monitoring the emergency stop and the safety switch, @ category 4 safety module for monitoring the magnetic switch, @ category 3 safety module for controlling the zero speed, @ contactor relay module for connecting to the Preventa module outputs.

Emergency stop Safety switch monitoring The operational part simulates the movement of a machine (protected by a module module screen) and a fan (also protected by a screen). The operational part and the control part are linked by means of safety sockets. Contents of the machine safety kit MD1AMLSECU: @ a safety module for emergency stop monitoring (MD1AM9001), @ a safety module for emergency stop and limit switch monitoring (MD1AM9002), @ a coded magnetic switch monitoring module (MD1AM9003), @ a time delay monitoring module (MD1AM9004), @ a zero speed monitoring module (MD1AM9005), Zero speed control and time @ a time delay monitoring module (MD1AM9006), delay module @ a 24 V DC, 2.5 A power supply module (MD1AM4001), @ two contactor relay modules (MD1AM1011), @ a support frame (MD1AM000), @ a thermal magnetic circuit-breaker module (MD1AM1003), @ a contactor module (MD1AM1008). Modules can be ordered separately.

Control part and operative part of the machine safety kit

To order MD1AMLSECU : command part of the machine safety kit MD1AMP011 : operational part of the machine safety kit

78 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Detection workshop

Teaching objectives Package description The grooved plate is used to: @ To study the principles of industrial @ position sliding vices on an Y-axis rail (460 mm long) relation to the detection. X-axis (600 travel), @ To learn about detection technologies. @ quickly mount and dismantle the sensors and targets, @ To implement sensors. @ measure the detection distances with graduated rulers. Electrical and mechanical data The parts kit includes: @ two quick-opening and tight-screwing vices, @ Power supply: @ two vice-raising supports also used as refl ector holders, 230 V single phase + ground @ a vice with a 75 opening and screw tightening (M12) to hold the targets, @ Size (H x W x D) - weight: @ a 15°, 30°, 45°, 90° cam for tests with rank switches, _ box: @ a set of steel, aluminium and brass targets for inductive sensors, 170 x 260 x 230 mm - 5 kg @ a set of targets metallic colour, cardboard, refl ecting strip, glass, mirror _ grooved plate: and neutral refl ection, 80 x 760 x 460 mm - 8 kg @ a set of refl ectors and cylindrical targets, _ parts and target kit: @ a set of coloured labels. 130 x 420 x 380 mm - 8 kg _ The pre-wired sensor kit includes: sensor kit: @ 130 x 520 x 420 mm - 5 kg a set of rank switches to analyze rectilinear and angular movement detection,

Main industry @ a set of inductive and capacitative sensors (in 2/3 wire technology for safety and machine Industrial control material detection), @ Industrial technology @ a set of photoelectric sensors (beam, refl ex, optic fi ber, background suppression, etc.). Other industries Power supply kit: @ Electrical engineering @ Adjusted, the kit supplies variable DC voltage via a 0-24 V potentiometer Mechanical engineering for testing sensor operation. The sensors are connected to safety sockets of 2 and 4 mm in diameter. Sensor status is displayed by indicators which make real output loads Sensor kit: (100 m A/24 V and 20 m A/24 V). Three photoelectric sensors to read labels and marks and detect colours are available as a separate option. Parts for the practical exercises on these sensors are supplied with the parts kit.

Sensor and accessories cases Power supply case

To order MD1AA501: full detection workshop (MD1AA500, MD1AA502, MD1ACAVR) MD1AA500: grooved plate and parts kit MD1AA502: sensor case MD1AA509: sensor kit MD1ACAVR: power supply box

Educational solutions catalogue 2013-2014 79 Processes and machines management Measurement and control bench

Teaching objectives Package description The measurement and control bench includes fi ve workstations: @ To study and implement analogue @ weight measurement (plastic, aluminium or steel) by a strain gauge, measurement sensors. @ non-contact distance measurement with an industrial analogue @ To study the related electrical and photoelectric sensor, electronic assemblies. @ contact distance measurement with a linear potentiometer, @ To study analogue-to-digital and digital-to- @ speed control (PID) with a motor and a speed controller with a tacho- analogue conversions. generator feedback, @ To understand PID regulation. @ heat control (discrete and PID) with a mini-enclosure equipped with a heating system (lamp), temperature measurement device (PT100 probe + Electrical and mechanical data interface) and a disruptive system (fan). @ Power supply: A TSX Micro PLC (digital 16I/12O, analogue 8I/2O) is used to control 230 V single phase + ground / < 130 VA the workstations and run them from: @ Size (H x W x D) - weight: @ a Magelis type terminal, 560 x 470 x 330 mm - 20 kg @ pre-set PL7 operating monitors, @ Ethernet links (ETZ510 plug-in and HTML pages). Main industries The discrete PLC inputs/outputs and measurement sockets can also be @ Electrical engineering used on 4mm safety terminals. @ Mechanical engineering Software is provided to view speed and temperature change curves on a Industrial control and machine safety and machine Industrial control PC.

To order MD1AA620: measurement and control bench

80 Educational solutions catalogue 2013-2014 www.schneider-electric.fr ZigBee case

Educational objectives Presentation of the kit This instructional case enhances to the implementation of industrial @ To study the systems communicating with products that communicate with the wireless and batteryless ZigBee the Zigbee protocol. protocol. @ To implement a solution compatible with ZigBee is the global wireless language connecting extreme different the wireless and batteryless Green Power devices in order to work together and improve everyday life. A dongle is ZigBee protocol. provided for analysis on a PC of the ZigBee frames issued by the buttons. @ To compare between the wired and A biometric validation button enables the press to function. wireless solutions. The case includes 4 synoptics driven by a wired Electrical and mechanical solutions or the wireless ZigBee solution, with: @ receiver boxes, features @ ZigBee push button, @ Power supply: @ Wired push button, 230 V single phase + Earth @ 1 technical documentation, @ Dimensions (H x L x D) - weight: @ 1 instructional documentation, 130 x 350 x 380 mm - 3.5 kg @ 1 confi guration simulator. Principal industries concerned @ Industrial Science @ Electrical engineering industries safety and machine Industrial control Other industries concerned To order @ Maintenance MD1AAVZIGBEEB: ZigBee case @ Electronics

Wireless, batteryless button pack and biometric button

Educational objectives Presentation of the kit This pack tackles the implementation of industrial products that @ To implement a system that communicates communicate with the wireless and batteryless Green Power ZigBee using the Zigbee protocol. protocol. @ To turn on and confi gure biometric The kit enables cabling with a wired solution or the wireless ZigBee. technology. This kit offers the opportunity to study and implement a solution that is @ To highlight performances and benefi ts of secured by a digital imprint. It enables for wiring solution controlled by a these technologies. biometric device or a conventional solution with a keypad. Electrical and mechanical Benefi ts ZigBee is the global wireless language connecting extreme different features devices in order to work together and improve everyday life. The biometric @ Power supply: command enables the simple control of all of your accesses while ensuring 230 V single phase + Earth a high level of security in providing inviolable protection. Applications for industry and buildings. Principal industries concerned Contents @ Industrial Science The kit includes: @ Engineering science @ 1 biometric button, circuit breaker and 2-position button, box with 3 color @ Electrical engineering indicators, @ 24 V DC power supply, programmable relay and PNP receivers, emitters Other industries concerned for the wireless button, button box, button and color indicator lights, and 6 A @ Maintenance three phase contactor, and 24 V DC plug-in relay, @ Electronics @ technical manuals, help with wiring, wiring diagram, lab manual. @ Electro-technical

To order MD1AAPZIGBIOM: Zigbee and biometric button pack

Educational solutions catalogue 2013-2014 81 Processes and machines management Drive and motion control

82 Drive and motion control

Speed controller and starter packs ...... 84 Educational controllers ...... 85 Controller case ...... 85 Load bench ...... 86 Altivar speed controller training bench ...... 87 Powder brake speed controller bench ...... 88 Altivar 32 case n ...... 89 Brushless motor case n ...... 90 Axis X and Z test bench, asynchronous motor with flux vector control n ...... 91 Axis Z test bench, synchronous or asynchronous servo-motor n ...... 92 Mini hoisting system, ML03 cable winch n ...... 94 Vertical displacement load test bench, SL02 cable winch n ...... 95 SL71 lifting application test bench guidance by flux vector control ...... 96 Swing control system, SLT01 suspended load n ...... 97

Products complying with the provisions of the European Directives

Compliance report available on request

All of our products are delivered with: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 83 Processes and machines management Speed controller and starter packs

Educational objectives Presentation of the kit The speed variation packs allows an understanding of the different types @ To study and implement electronic motor of starters and speed controllers. Depending on the choice, the user can starters. explore various communications functions (networks and fi eldbus) as well @ To confi gure a starter or an electronic as confi guration functions. inverter. @ To understand the fundamental principles Three packs are dedicated to the study of starters: @ of communication. Altistart packs 01, 22 and 48. Four packs for the study of frequency converters: Principal industry @ Altivar packs 12, 312, 71 and 32. @ Electrical engineering The packs consist of: @ for the starters: Other industries concerned _ an Altistart starter, Drive and motion control @ Mechanical engineering _ a circuit breaker, @ Maintenance engineering _ a contactor, _ software for the Altistart 22 and Altistart 48, _ a PC/Altistart connection cable for the Altistart 22 and Altistart 46, _ a Modbus interface for the Altivar 46.

Altistart 01 Altistart 22 Altistart 48

@ For the frequency converters: _ an Altivar speed controller, _ PowerSuite or Somove software, _ a PC/Altivar connection cable, _ a Modbus/Ethernet interface for the Altivar 312 and Altivar 71, _ a connection kit.

Altivar 12 Altivar 312 Altivar 71 Altivar 32

For more details on the packs, visit www.schneider-electric.fr education section, under the Energy Control section.

To order MD1APATS01: Altistart 01 progressive starter pack MD1APATS015: pack of 5 Altistart 01 progressive starters MD1APATS22: Altistart 22 soft start-stop pack MD1APATS48: Altistart 48 soft start-stop pack MD1APATV12M: Altivar 12, 240 V single-phase pack MD1APATV12T: Altivar 12, 240 V three-phase pack MD1APATV312M: Altivar 312, 240 V single-phase pack MD1APATV312T: Altivar 312, 400 V three-phase pack MD1APATVM: Altivar 71, 240 V single-phase pack MD1APATVT: Altivar 71, 400 V three-phase pack MD1APATV32M: Altivar 32, 240 V single-phase pack MD1APATV32T: Altivar 32, 400 V three-phase pack

84 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Training drives

Teaching objectives Package description The training drives are used to carry out, in complete safety, the operations @ To discover the basic principles of a necessary to set up an asynchronous motor, where there is a need to vary variable speed drive. the operating speed. @ To study and operate a variable speed drive. The training drives exist in two versions: @ @ To control three-phase asynchronous a basic Altivar 312 version, @ motors. a more advanced Altivar 71 version. @ To operate the display terminal and Both of these training drives can be connected to the Controller Inside the drive functions (display, adjustment, bench, reference MD1AA595. confi guration, etc.). Electrical and

mechanical data Drive and motion control @ Power supply: 240 V AC single or three-phase or 400 V AC three-phase @ Size (H x W x D) - weight: 430 x 400 x 250 mm - 8 kg Main industry To order @ Electrical engineering MD1AA31W03M2 : Altivar 312 training version, 0.37 kW, 240 V AC single-phase Other industries MD1AA31W15N4 : Altivar 312 training version, 1.5 kW, 400 V AC three-phase @ Mechanical engineering @ MD1AA71W03M3 : Altivar 71 training version, 0.37 kW, Industrial engineering and maintenance 240 V AC three-phase MD1AA71W15N4 : Altivar 71 training version, 1.5 kW, 400 V AC three-phase Different ratings available on request. Drive enclosure

Teaching objectives Package description The Altivar 312 enclosure is used to carry out the operations necessary to @ To discover the basic principles of a set up a drive connected to an asynchronous motor in complete safety. variable speed drive. It is designed with all the control, power and monitoring points connected to @ To study and operate a variable speed safety sockets for ease of use. drive. There are two diagrams on the front panel of the enclosure, one showing @ To control three-phase asynchronous the internal operation of the drive and the other representing the motor motors. used. @ To operate the display terminal and The measurement points are available as safety sockets on these diagrams. the drive functions (display, adjustment, All the control circuit connection points are linked to safety sockets on the confi guration, etc.). enclosure door. The diagram incorporates the drive control elements (switches, Electrical and potentiometer and indicators). mechanical data The kit also includes safety sockets to connect the three-phase motor of an @ Power supply: operational part. 400 V AC three phase + N + E @ Size (H x W x D) - weight: 550 x 450 x 250 mm - 15 kg Main industry @ Electrical engineering Other industries @ Mechanical engineering @ Industrial engineering and maintenance To order MD1AA585 : Altivar 312 enclosure, 1.5 kW, 400 V AC three-phase

Educational solutions catalogue 2013-2014 85 Processes and machines management Load bench

Educational objectives Presentation of the kit The Controller Inside load bench together with an inverter box highlights @ To discover the different types of loads: the different types of loads (pump, ventilator, hoist, etc.). pump, ventilator, hoist, conveyor, etc. It enables to work on different resistance modes or driving torques such @ To work on the different types of torques: as constant, linear, quadratic, hyperbolic and manual torques, through the constant, linear, quadratic, hyperbolic, Altivar 71 controller inside card application in the bench. manual. The bench is made of two asynchronous motors mounted face to face. Electrical and mechanical A motor with a power of 180 W - 230/400 V, which must be controlled by external controller to the bench, drives an asynchronous motor with a features power of 370 W - 230/400 V simulating the load. @ Power supply: The 370 W asynchronous motor is controlled by an Altivar 71 type speed 230 V single phase + Earth controller, which the energy is dissipated in the braking resistance, all of @ Dimensions (H x L x D) - weight: which are located inside of the bench. Drive and motion control 550 x 850 x 600 mm - 55 kg The role of the controller inside of the bench is to master the load. The optional Controller Inside card manages the different types of torques Principal industry concerned and simulates layout situations. The application for these simulations was @ Electrical engineering created using CodeSys software. Other industries concerned @ Mechanical engineering @ Industrial and maintenance engineering

Load bench (Altivar enclosure to be ordered separately)

To order MD1AA595: Load bench

86 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Altivar speed controller training bench

Teaching objectives Package description An Altivar educational bench renders to learn the control of asynchronous @ To control asynchronous motors. motors, discovering the basic principles of a variable speed drive, the @ To learn the speed controller operating variable speed drive operation, standard controls and cabling of the motor principle. section and control section. @ To learn the main speed controller settings. The aluminium bench is designed to study and safely learn the basics of an electronic speed controller. Electrical and mechanical data It includes: @ Power supply: @ an Altivar 312 variable speed drive or equivalent, 230 V single phase + ground / 0.4 kVA @ a diagram with test and testing sockets (supply voltage, internal voltage, @ motor voltage, current, speed), Size (H x W x D) - weight: @ 480 x 790 x 450 mm - 42 kg a 0.37 kW asynchronous motor connected to a powder brake, @ a coupler powder brake allowing various levels of load to be defi ned, Drive and motion control Main industry @ a set of fl exes. @ Electrical engineering The working diagram shows how to connecting to the safety sockets: @ the control and signalling sequence, Other industries @ the speed controller inputs/outputs, @ the motor terminals. @ Mechanical engineering @ Industrial technology The general control and protection sequences are pre-wired.

To order MD1AA580FP: Altivar training variable speed drive bench

Educational solutions catalogue 2013-2014 87 Processes and machines management Powder brake speed controller bench

Teaching objectives Package description The bench is designed to study an asynchronous motor drive solution by @ To drive an asynchronous motor with a simulating constant, proportional and quadratic-torque loads, which frequency converter. correspond to various load types (pump, fan, hoisting etc.). @ Commition speed controller. @ To study thermal protection. It includes: @ @ To study torque/speed laws by simulating a 1.5 kW asynchronous motor with an inertia wheel, @ different loads. an Altivar (ATV71U15N4 or equivalent) with braking resistance, @ @ Behaviour in the braking phase. a fan cooled FRAT650 powder brake load system, @ a TSX Micro PLC to simulate different types of loads, Electrical and mechanical data @ a speed controller control sequence (selection switches and signalling lamps), @ Power supply: @ testing safety sockets to read data: 400 V 3-phase + N + ground / 2 kVA _ main voltage and current, Drive and motion control @ Size (H x W x D) - weight: _ motor voltage and current, 1500 x 630 x 680 mm - 143 kg _ motor temperature (PT100 probe), _ speed feedback voltage, Main industry _ powder brake torque. @ Electrical engineering There is also a switch to simulate simple breakdowns to run the Altivar diagnostic data.

To order MD1AA570: Altivar bench with powder brake

88 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Altivar 32 case

Educational objectives Presentation of the kit @ The Altivar 32 drive is a frequency inverter for three-phase asynchronous To discover the basic principles of and synchronous motors. a frequency inverter for three-phase The drive integrates different motor control regulations for the three- asynchronous and synchronous motors. @ phase asynchronous motors. It also uses a control regulations specifi cally To study and implement a variable speed dedicated to motors synchonized with permanent magnets. controller. @ The drive has an integrated Bluetooth connection and six digital inputs, To use the start-up and operating SoMove three analog inputs, one digital/analog output and two relay outputs. software. Operation Electrical and mechanical This institutional equipment enables the following topics to be addressed: features @ Confi gurations: standard or customized, @ @ Settings: factory or machine manufacturer, Power supply: @ Application-specifi c functions (conveying, cutting, hoisting, etc.), 230 V single phase + Earth @ optimization of servo control through regulation of switching frequency, Drive and motion control @ Dimensions (H x L x D) - weight: 244 x 300 x 80 mm - 1 kg The setup software SoMove associated with the case enables: @ the preparation of the confi gurations, @ the commissioning of the OED, Principal industries @ and maintenance. @ Industrial Science @ Electrotechnical engineering This software provides quick access to device data (information about the equipment, confi guration, faults, etc.) and has an oscilloscope function. The SoMove software can communicate wirelessly through Bluetooth with Other industry concerned the integrated connection in the controller. (requires a PC equipped with a Bluetooth connection). @ Electrical engineering

To order MD1ATV32FA: case for asynchronous motors MD1ATV32FS: case for synchronous motors

Educational solutions catalogue 2013-2014 89 Processes and machines management Brushless motor case

Educational objectives Presentation of the package This case enables the study of the characteristics of a linear motion system @ To study a transport system incorporating incorporating a brushless motor and addresses the functional approach of a brushless motor. an energy chain. @ To study and confi gure positioning. Contents Electrical and mechanical This bag consists of a linear movement axis that is comprised of a movable shaft structure and a stationary motor element. features The type of movable shaft structure of the drive is made using a notched @ Power supply: belt and the type of guide is formed by rollers. 230 V single phase + Earth Motion control consists of a motor and integrated electronics. This @ Dimensions (H x L x D) - weight: command is controlled by a CANopen communication interface linked to a 600 x 500 x 300 mm - 25 kg Twido PLC. The engine is equipped with a single-turn encoder with 0.02° precision. Drive and motion control Principal industries A laser pointing system allows problems and the performance of the axis positioning to be visually highlighted. @ Energy and environmentengineering A human - machine communication terminal enables the data to be @ High school engineering science visualized, ensures the parameterization, and impacts control, depending on the mode selected. Other industries concerned The case is furnished with software to enable the curves to be viewed on a @ Electrotechnical engineering PC and the storage of the values onto an Excel spreadsheet. @ Maintenance

To order MD1AAVBRUSH: Brushless case

90 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Axis X and Z test bench Asynchronous motor with flux vector control

Educational objectives Presentation of the package @ This patented system is representative of equipment or industrial To study the movement and positioning machines using electric motors. It allows a comparative study of two controlled by a speed controller. @ servo technologies by an asynchronous motor in an open or closed To study the concepts of dynamics, loop (in speed and position) commonly found on automated production inertia, speed/positioning and the torque of lines. Depending on the successive positions of the robot, the axis of a system. displacement may change, resulting in the adjustment of the engine speed @ To perform measurements. according to the vertical, inclined or horizontal position. Electrical and mechanical Contents features Operative part @ Power supply: _ motor-supported trolley moving on a ballbearing slide mounted on an 400 V three-phase + Neutral + Earth inclinable girder, @ the drive is implemented by a complete rack and pinion system: Drive and motion control @ Dimensions (H x L x D) - weight: _ a torque meter, Operative part: 2150 x 2250 x 1300 mm - _ a 2048 point incremental encoder, 290 kg @ motor: Command part: 1000 x 800 x 300 mm - _ parallel shaft gear reducer, AC brake, reversible movement, 0.37 kW 30 kg power, motor equipped with a 1024 point encoder (for the fl ux vector Principal industry control card). @ Electrical engineering Control part A control box containing: @ 1 programmable controller, @ 1 Altivar 71 speed controller + encoder card, Ethernet card, @ 1 touchscreen XBTR terminal to control in automatic mode, @ On/Off pushbutton, reset and manual control, @ 1 auto/manual switch, @ signaling lights, @ 1 RJ 45 (Ethernet) network connector. Data reading along BNC connectors: @ Speed and distance using a 2048 point incremental encoder, A and B channel outputs, analog outputs +/- 10 V, @ force: from a 20 Nm torque meter, analog output in +/- 10 V. Measurements on the dual-well material safety data sheets: @ upstream and downstream voltage of the inverter and inverter output current.

To order MD1AA410AXZ01M: Test bench and axis X and Z study

Educational solutions catalogue 2013-2014 91 Processes and machines management Axis Z test bench Synchronous or asynchronous servo-motor

Educational objectives Presentation of the package @ This product is adapted from a Ledent Machines & Equipements system To study the movement and position This system is representative of a machine tool with axis movements controlled by a speed controller. @ controlled either by synchronous or asynchronous motor allowing simulation To study the concepts of dynamics, inertia, of a machine tool moving along a vertical Z axis. speed/position and the torque of a system. @ It allows implementation of practical exercises in moving areas, positioning, To perform measurements. and servo-driven control by a variable speed drive. Electrical and mechanical Contents features Operative part: _ @ Power supply: principle of a motor-supported trolley traveling on a girder representing a 400 V three-phase + Neutral + Earth traveling condition called the "axis" of vertical movement (according to the machine tool terminology''). The trolley is mounted on ball bearing slides @ Dimensions (H x L x D) - weight:

Drive and motion control and has adjustable fi xing triangles (machine tool type), Operative part: 2100 x 1200 x 700 mm - _ rack and pinion drive, 0 to 8m/min speed or 0 to10 m/min depending on 290 kg the version. Command part: 900 x 700 x 300 x 30 kg @ For the brushless version: _ brushless motor with parallel shaft, reversible movement, 2500 rev/min, Principal industry 18 Nm torque, equipped with a multi-turn resolver, parking brake for a lack @ Electrical engineering of power, 1 power and 1 resolver shielded cables. @ For the asynchronous version: _ Parallel shaft gear reducer, AC brake, reversible movement, 0.37 kW power, 230/400 V supply voltage. Type of brake: lack of current, 196 V DC supply voltage, integrated power supply, IP 40 brake protection, cable and multipin outlet. Motor equipped with a 1024 point encoder (for the fl ux vector control card), PTC sensors. @ girder: _ 2 m long, 1.50 m effective travel, positioned vertically, mounted on a base to ensure the stability of the system. @ the movements are limited at the ends: _ by limit switches: inductive sensors on the deceleration ramp allowing pendular movement, shutdown varies according to the setting of the variable ramps, _ overtravel security by: dry contact roller type on a safety clasp, _ by "tamperproof" mechanical limit stops with damping pads, _ possibility of mounting intermediate inductive sensors. @ protection unit: _ steel tube frame design, "Makrolon" translucent bay, _ the door opens by turning the central handle after unlocking the security release using a key. @ the building: _ fabricated lightweight steel structure, painted with hot fi x epoxy, light gray and dark gray base with security signs. Control part: _ 1 ventilated electrical cabinet, translucent door, mounted on a stand with a shelf, _ connection to the operative part through an industrial type multispindle (separate power and control). _ upper part: safety buckle with lockable switch, Preventa 30 mA relay circuit breaker, emergency stop, overtravel limit key release and door opening. @ lower part: control panel specifi c to the motorization containing: _ 1 Lexium LXM 32 or Altivar 71 axis card depending on the version, _ 1 Twido Ethernet PLC+ battery and PC cable.

92 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Installed programs: _ 1 pendular cycle for swing limit switches, adjustable setting, _ 1 progressive cycle: source at the lower switch limit: - a short distance at a low speed, - a medium distance at medium speed, - a long distance at a rapid speed. Readings and measurements can also be made dynamically. Measurement and network connections: _ outputs at the clamp for the clamp-on ammeter: motor current _ outputs on the material safety data sheets: encoder, _ outputs on the material safety data sheets: tachometer, _ outputs on the material safety data sheets: thermal sensor, _ 1 RJ 45 (Ethernet) network connector,

_ 1 PC/PLC link USB connector. Drive and motion control Compliance The equipment is designed and manufactured to meet the technical design and construction requirements of European Directive 2006/4/EC. Reference to the AFNOR standards: EN 60 204 – 01– EN 294 – EN 292 – 1 and 2. The system is the object of the CE manufacturer mark, from an audit report by an approved organization.

To order MD1AA410AZ02BM: Z axis educational test best with brushless motor. MD1AA410AZ02AM: Z axis educational test best with synchronous motor.

Educational solutions catalogue 2013-2014 93 Processes and machines management Mini hoisting system ML03 cable winch

Educational objectives Presentation of the package This mini-lift is intended for plate wiring work to be performed by the @ To study movement using a cable winch students, according to the diagrams provided by the manufacturer. with directly suspended load. It is used to: perform voltage - current measurements, variable according to @ To implement control panels. the load lifted showing the operation of the drive train of a winch system, its @ To test, adjustment, data statements. switch limit and overtravel system, and the role of hoisting a pulley system. Electrical and mechanical Includes: @ industrial type winch consisting of a brake motor, reversible parallel shaft features gearbox, three-phase asynchronous motor 250 W 400 V + Neutral / speed @ Power supply: 1450 r/min., parking brake (for a lack of power), system of top and bottom 400 V three-phase + Neutral + Earth dry contact limit switches with rollers, high security over-travel (double @ Dimensions (H x L x D) - weight: contact), low security over-travel (single contact), 1800 x 750 x 750 mm - 250 kg @ winch drum with rollers with non-rotating cable equipped with a safety Drive and motion control swivel hook, Principal industries @ capacity: 250 kg, cart with safety latch. Load of 5 iron dumbbells of 10 kg, reeving, @ Electrotechnical engineering @ welded steel frame (disassembled), @ steel protection unit. The set is painted with hot fi x epoxy. The control box is pre-equipped for a direct starting sequence. Lift control on manual mode is through a push button control type crane outside of the enclosure. A variant is with an Altivar 312 inverter and a Twido PLC allowing the connection to a low voltage switchboard through the Ethernet network. Data statement on the material safety data sheets: motor voltage and current.

To order MD1AA400ML03 : micro lifting bench with direct starting. MD1AA400ML03TA: micro lifting bench with Twido PLC and Altivar 312 inverter.

94 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Vertical displacement load test bench SL02 cable winch Educational objectives Presentation of the package System allows the evaluation or measures the performances of an motor, @ To study the performance of a lifting with a variable load directly suspended (dynamic: torque) capacity 10 to assembly using a speed controller/ 80 kg, speed of de 0 to 20 m/min. asynchronous motor operating in an The system highlights the benefi ts of using an inverter in an open-loop and open-loop function. in comparing the measures taken in direct control The system is equipped with speed measurement on the fast shaft of the Electrical and mechanical motor using a tachogenerator. features Optional reeving allows doubling of the unwinding path of the winch. @ Power supply: Contents 400 V three-phase + Neutral + Earth Technology: winch, hoisting application performed according to the @ Dimensions (H x L x D) - weight: Machinery Directive 2006/42/EC. Load directly suspended from a cable 1850 x 1200 x 1000 - 250 kg (non-rotating swivel hook) winded on a drum (high density polyethylene) mounted directly on the shaft of a reducer (reversible parallel shafts ) which Drive and motion control Principal industry is coupled to an asynchronous motor. The latter is equipped with a fan, temperature sensor, a parking brake when de-energized and a 1024 point @ Electrical engineering encoder. The output terminals of the motor (three-phase AC motor 0.75 kW, Other industry concerned 1450 r / min, 400 V, 50 Hz) are linked to safety sockets to achieve coupling. @ Industrial maintenance Speed variation control of velocity in open loop using an Altivar 71. Load sensors (optional). Transmission of data along the connectors: @ speed from the encoder linked to the BNC card, @ force: from the load sensor option linked to the BNC sockets, @ temperature: through the thermal sensor connected to the double sink cards. Measurements on the dual-well material safety data sheets: @ voltage, @ motor current.

To order MD1AA400SL02M: 0.75 kW lifting bench with pulley system and commissioning. MD1AA400SL02CM: 0.75 kW lifting bench with load sensor and commissioning

Educational solutions catalogue 2013-2014 95 Processes and machines management SL71 lifting application test bench Guidance by flux vector control

Educational objectives Presentation of the kit @ This patented lifting winch system evaluates the behavior of an To study the behavior of a lifting system asynchronous motor in the case of a directly suspended load between controlled by a fl ux vector control drive. 0 and 150 kg. @ To commission and operate the system and perform the reading of data. Contents @ Highlight the performance and benefi ts of Technology: A cable winch used on cranes, a gantry crane, lifting hoist, feedforward and feedback control. lifting application, performed according to the Machinery Safety Directive @ To study the mechanics of the starting and 2006/42/EC. braking phases. Offered in 2 versions: @ DOL starter or speed variation control, Electrical and mechanical @ Speed variation control with load sensors. features System allows the evaluation or measures the performances of a motor,

Drive and motion control @ Power supply: with a variable load directly suspended (dynamic torque and in real-time) 400 V three-phase + Neutral + Earth capacity 10 to 150 kg, speed 0-33 m/min. @ Dimensions (H x L x D) - weight: The effects of overload, rebounding and positioning accuracy are visible at 2400 x 1400 x 1400 mm - 400 kg the motor mount, hinged onto damping pads. The system highlights the benefi ts of using a feedback confi gurated, fl ux vector control drive, compared to a feedforward confi gurated control drive Principal industry (unstable at the zero setpoint). @ Electrical engineering In the load sensor version, the system allows comparison of the load measurement to that calculated by the speed controller. The system is equipped with a speed or positioning measurement encoder with dual display and confi gurable meter, It can be connected to a communicating fi nite-state machine (optional). Operative part: @ 1 gear motor/brake, 1.5 kW, 400 V AC, three-phase, self-ventilated, 1500 t/min, temperature sensors and incremental encoder, 1024 points for the FVC feedback card, @ 1 reversible movement winch drum. Summary of data on material safety data sheets, information on the displays: @ speed and distance: 100 point incremental encoder, A and B channel outputs, analog outputs +/- 10 V, @ force: torque meter, +/- 10 V ANA output, @ temperature of the PTC motor temperature sensors: in ohms. Measurements on the dual-well material safety data sheets: @ upstream and downstream voltage of the drive, @ drive output current.

To order MD1AA400SL71DM: Lifting bench with a ATV71 DOL starter and commissioning MD1AA400SL71CM: Lifting bench with a ATV71 load sensor and commissioning MD1AA409MF: hauling option

96 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Swing control system SLT01 suspended load

Educational objectives Presentation of the kit @ This patented system is a multipurpose machine for translatory lifting The study the movement and positioning representative of industrial handling equipment. controlled by a speed controller. @ This system allows the study of the movements and positioning of a load To study the concepts of dynamics, inertia, that can be equipped with an anti-sway control system and be completed speed/positioning and torque of a system. by a sway-controlled system. @ To study anti-sway control. Contents Electrical and mechanical Lifting technology by cable winch (100% by overhead cranes) and features translatory suspension using a rack and pinion system. Operative part: @ Power supply: @ lifting using a cable winch: 400 V three-phase + Neutral + Earth _ 100 kg capacity, maximum speed 20 m/min, hooking route length @ Dimensions (H x L x D) - weight: 1.50 m, 1.20 m with weight, suspended by an asynchronous electric brake Drive and motion control Operative part: 2150 x 2250 x 1300 - 290 kg motor 0.37 kW, reversible parallel shafts fi tted with a switch limit system Command part: 1000 x 800 x 300 - 30 kg on cams: 2 switch limits and 2 over-travel devices (machine-tool type roller contactors). Encoder arrangement. Lifting of the load (10 to 80 kg) using Principal industry an anti-swivel cable with a safety swivel hook, either directly or through @ Electrical engineering reeving (easily interchangeable device, allowing to double the lifting winch time). @ lifting by carriage: _ Suspended lifting using a 0.25 kW asynchronous brake gear motor, reversible spiroplan, maximum speed 20 m/min, rack and pinion system and linear rail guides and track rollers. Switch limit system on cams: 2 switch limits, 2 over-travel devices (machine-tool type roller contactors). Control part: manually by crane bridge type button control box, automated on the console: _ Lifting part using Altivar 312 drive, _ Lifting part by DOL starter. Automation provided by a programmable controller + Ethernet communication. Security and labor code: @ CE marking – Machine Safety Directive 2006/42/CE, @ Load: Commercial dumbells, @ Switch limits and over-travel security devices along the two directions, @ independent safety enclosure and inaccessible to students. Instructional use Containment box in which can be mounted interchangeable plates (DOL starting, variable speed, automation) or cable wiring by the students. Mounting of the encoders and intermediate sensors is possible.

To order MD1AA400SLT01AM: Translatory lifting bench with pulley system and commissioning. MD1AA400SLT01BM: Translatory lifting bench without pulley system, with swing control and commissioning.

Educational solutions catalogue 2013-2014 97 Processes and machines management Industrial automation and communication

98 Industrial automation and communication

TSXBT control desk ...... 100 HMI case ...... 100 PLC packages ...... 101 Training PLCs ...... 102 Automation modular offer ...... 104 Automation modular offer, operative part ...... 105 RFID modules, card game n ...... 106 RFID case ...... 107 RFID package ...... 108 Human - machine dialog package n ...... 108 ZELIO - GSM / Ethernet / Modbus package n ...... 109 Bac Pro wiring base plate, intermediate certification n ...... 110 Didaflex baseplates ...... 111 Communication case ...... 112 Comsi case ...... 113 Communications case for teaching n ...... 113 3D simulator n ...... 114 Industrial shrink wrapper simulator n ...... 115

Products complying with the provisions of of the European Directives

Compliance report available on request

All of our products are delivered with: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 99 Processes and machines management TSXBT control desk

Educational objectives Presentation of the package The console includes a Magelis dialog terminal, a TSX Micro or M340 PLC @ To use a control panel to control an with inputs/outputs connected to safety sockets or connectors to be linked operative part. with your operating sections. @ To program a TSX Micro PLC using PL7 Micro PL7 Junior or PL7 Pro software. TSX Micro is equipped with: @ @ To program the Magelis type dialog a discrete 16I/12O TSXDMZ28DR card @ terminal using XBTL1003 software. an analog 4I TSXAEZ400 card @ an analog 2O TSXASZ200 card Electrical and mechanical @ a TSXETZ510 Ethernet module features M340 version equipped with: @ @ Power supply: an Ethernet/Modbus CPU @ 230 V single phase + Earth / < 150 VA a BMXDDM32 card (16I/16O) @ a BMXAMM0600 card (analog 4I/2O) @ Dimensions (H x L x D) - weight: 620 x 624 x 380 mm - 21 kg Cables supplied: @ set of I/O cables with Jaeger plugs, Principal industry @ PC/PLC link cable, @ @ Electrical engineering PC/TSX link cable. Operator dialog: Other industries concerned @ Magelis XBTR with 4 lines of 20 characters, @ Mechanical engineering @ 12 function keys and 6 service keys. @ Industrial automation and communication Industrial technology There is a switch to use the Magelis without altering the wiring: @ in programming mode from a PC equipped with XBTL software (not included), @ in operating mode from the PLC.

To order MD1AE160ETH: TSX Micro panel + Ethernet plug in version MD1AE165: M340 Micro panel with Modbus and Ethernet plug in version MD1AE169: simulator for the TSX Micro panel

HMI case

Educational objectives Presentation of the package This HMI console is supplied with a 5"7 touchscreen, a 24 V DC power @ To understand and master the supply and an industrial Ethernet switch. fundamental principles of communication. All of the HMI connections are offered (USB, Ethernet and RS485). @ To implement exchanges between an A 230 VAC device to power up and network connexion also equips the operator dialog and a communicating panel. system. @ To have a monitoring approach. Electrical and mechanical features @ Power supply: 230 V single phase @ Dimensions (H x L x D) - weight: 291 x 341 x 128 mm - 3 kg

To order MD1AEHMI85: HMI panel

100 Educational solutions catalogue 2013-2014 www.schneider-electric.fr PLC packages

Educational objectives Presentation of the package The PLC kit offer tackles the different types of PLCs (Twido, M340 and @ To study and implement different types of Premium), SoMachine and industrial buses and networks (Modbus, PLCs. CANopen, ASi, Ethernet). Depending on the choice, the user can explore @ To program a PLC. various types of programming, the different communication functions and @ To understand the fundamental principles control functions. of communication. The offer includes: Principal industries @ a package with a Twido or M340 PLC, @ control kit or ASi for M340, @ Electrical engineering @ Premium package, @ Industrial and maintenance engineering @ SoMachine package, @ Software package Other industry concerned The packages consist of: @ Mechanical engineering For the Twido package @ a compact Twido 40 I/O with Ethernet link, @ TwidoSuite software, @ a USB cable For the packages with M340 and Premium PLCs @ a processor with Modbus or CANopen and/or Ethernet depending on the version, @ 220 V power supply, @ one or two 16 input modules according to version with screw terminal, Industrial automation and communication @ a 16 output relay module with screw terminal, @ an 8-slot, non-expandable rack, @ a PC USB cable to the API, M340 - MD1AP34MEC package @ an Ethernet coupler according to version. For the SoMachine package @ an M238, M258, XBTXC or LMC058 depending on the version, @ a human - machine dialog terminal, @ a 312 Altivar or Altivar 32 speed controller depending on version, @ a controller / PC cable, @ a set of necessary cables for the correct use of the package. For the software packages @ Unity M software package, site license for a 1 year subscription, @ Unity XL software package, site license for a 1 year subscription, @ PL7 Pro M software package, site license for a 1 year subscription, @ SoMachine software package, Premium PLC The software packages are supplied without PC/PLC cable. The descriptions and contents of these packages are available on the website.

To order MD1APTW: Twido package MD1AP34M: M340 Modbus package MD1AP34ME: Ethernet Modbus M340 package MD1AP34R: Control M340 package MD1AP34MEC: CANopen Ethernet M340 package MD1AP34ASI: ASi M340 package MD1APPL7P: Premium + PL7 Pro package Twido PLC MD1APPL7P5: Premium 5 package MD1APUTYM: Premium Unity + Unity M package MD1APUTY5: 5 Premium Unity package MD1APUTYXL: Premium + Unity XL package MD1AP238STU: M238 logic controller package MD1AP258STU: M258 logic controller package MD1APHMIXBTGC: Magelis XBTGC HMI controller package MD1AP058: Movement control LMC058 package FSACSACDESUTYM: Unity package FSACSACDESUTYXL: Unity XL package FSACSACDENSXP7P: PL7 Pro package FSACSACDXSOMAC: SoMachine software, M258 controller

Educational solutions catalogue 2013-2014 101 Processes and machines management Training PLCs

Teaching objectives Presentation of baseplates These kits are used to teach PLC programming languages (List, Ladder, @ Zelio: to program in Ladder language or Grafcet or Structured Text) using Zelio Soft, TwidoSuite, PL7 Micro, PL7 logic with Zelio Soft 2 software. Pro or Unity software. They allow trainees to perform debugging operations @ Twido: to program in TwidoSuite language on automation systems of increasing complexity, by working with different (List, Ladder or Grafcet). functions (time delay, comparator, register, calculations, process controls, @ Micro, M340 and Premium: to program in communication, etc.). PL7 Micro, Unity or PL7 Pro language. The baseplates are equipped with: Electrical and mechanical data @ a PLC, @ a simulator for the inputs (except on the Zelio baseplate), @ Power supply: 230 V AC @ safety sockets connected to the inputs/outputs, _ TSX Micro: 150 VA @ a Phaseo 24 V DC, 3 A power supply, _ Twido: 80 VA @ a PC/PLC cable. _ Zelio: 72 VA _ Premium: 100 VA Baseplate contents: _ M340: 120 VA Zelio baseplate: @ Size (H x W x D) - weight: @ a Zelio 12 in/8 out module (without simulator), _ TSX Micro: @ Zelio Soft programming software. 220 x 400 x 410 mm - 5 kg _ Twido: 150 x 290 x 310 mm - 3 kg _ Zelio:

Industrial automation and communication 130 x 290 x 310 mm - 2 kg _ Premium and M340: 230 x 410 x 470 mm - 7 kg Main industry @ Industrial science and technology

Twido baseplate: @ a compact 14 in/10 out Twido PLC, @ TwidoSuite programming software.

102 Educational solutions catalogue 2013-2014 www.schneider-electric.fr TSX Micro baseplate: @ a Micro TSX3722 PLC, @ 16 inputs and 16 outputs linked to sockets, @ 3 analogue inputs and 1 analogue output linked to sockets.

M340 baseplate: @ a 6-slot rack, @ an Ethernet/Modbus processor, @ 16 inputs and 16 outputs linked to sockets, @ 4 analogue inputs and 2 analogue outputs linked to sockets. Industrial automation and communication

Premium baseplate: @ an 8-slot rack, @ an Ethernet processor (PL7 or Unity), @ 16 inputs and 16 outputs linked to sockets, @ 4 analogue inputs and 4 analogue outputs linked to sockets.

For the M340 and Premium baseplates, it is possible to adapt the I/O cards or intelligent modules on request. The programming software is not provided except for Zelio and Twido.

To order MD1AE110: TSX Micro baseplate MD1AE120: Twido baseplate MD1AE125: Zelio baseplate MD1AE130: Premium baseplate MD1AE150: M340 baseplate MD1AE130UTY: Premium + Unity baseplate

Educational solutions catalogue 2013-2014 103 Processes and machines management Automation modular offer

Teaching objectives Package description @ The automation modular offer demonstrates: To study and use different types of PLC. @ different types of PLC (Twido, M340 and Premium), @ To study human-machine dialogue. @ @ industrial buses and networks (Modbus, CANopen, ASi, Ethernet), To understand the fundamental principles @ different human-machine operator interface terminals, of communication. @ communication between PLCs, variable speed drives, networked motor @ starters and human-machine dialogue tools. Electrical and mechanical data According to choice, trainees will be able to study various programming @ Power supply: software, communication or process control functions. They can use this 230 V AC + E offer to build automation architectures using the most common components @ Size (H x W x D) - weight: and communication networks. 1200 x 500 x 950 mm - 20 kg The standard offers include: @ a Twido discovery kit containing: Main industries _ a Twido module with 24 inputs and 16 outputs, @ Electrical engineering _ a module with 16 discrete inputs with cabled connector, @ Industrial engineering and maintenance _ a module with 16 discrete outputs with cabled connector, _ a 24 V DC, 2.5 A power supply module with cable, Other industry _ a Magelis XBTR 411 module, _ @ Industrial science and technology a machine control module, _ a support frame. @ an M340 discovery kit containing: _ an M340 module with 1 card with 16 inputs and 16 outputs, _ Industrial automation and communication a module with 16 discrete inputs with cabled connector, _ a module with 16 discrete outputs with cabled connector, _ a 24 V DC, 2.5 A power supply module with cable, _ a Magelis XBTR 411 module, _ a machine control module, _ a support frame. This offer can be customised by obtaining modules separately (see the offer details on the website).

M340 module

XBTR411 module

To order MD1AMLTW: Twido discovery kit MD1AMLMR: M340 discovery kit

104 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Automation modular offer: operational part

Teaching objectives Package description @ The operational parts of the automation system modular offer are used to To connect an operational part to a PLC. connect a control section to a system simulating a real basic process. @ To use a basic system to simulate the operation of a PLC. The different operational parts provided are: @ a 230/400 V – 180 W base-mounted asynchronous motor for connection Electrical and mechanical data to a starter, variable speed drive or DOL starter, @ @ Power supply: a 400/690 V – 180 W base-mounted asynchronous motor for connection _ to a starter, variable speed drive or DOL starter, 230/400 V AC + E for the motor and the @ conveyor a 230/400 V – 180 W fan motor with column and ball (from energy _ effi ciency case), 24 V DC or 48 V DC depending on @ module a table-mounted conveyor belt with asynchronous motor, equipped with 2 sensors, for connection to the PLC I/O, @ Size (H x W x D) - weight: @ a traffi c management module. This operational part represents a set of _ conveyor belt: traffi c lights at crossroads and is intended for the study of industrial PLC 1000 x 600 x 500 mm - 20 kg programming, _ motor: 250 x 390 x 205 mm - 7 kg @ an automatic barrier for simulating operation of a real system, taking in _ modules: 70 x 110 x 250 mm - 1 kg account safety features, @ a temperature controller. This operational part represents an oven in Main industries which the heating element is an incandescent lamp. It integrates a PT100 @ Electrical engineering probe and a measurement transmitter. The lamp is controlled over a range @ Industrial engineering and maintenance of 0-10 V. This module is intended for process control studies, @ an electric shutter controlled by two commands - raise and lower.

Other industry Automatic cut-out is provided at the upper position (shutter open) and the Industrial automation and communication @ Industrial science and technology lower position (shutter closed), @ a process control module that simulates a punching system. All these operational parts can be connected in complete safety to all the modules in the modular offer.

Traffi c management Conveyor belt Column and ball

To order MD1AMP001: 230/400 V motor MD1AMP013: 400/690 V motor MD1AMP014: 230/400 V fan motor with column and ball MD1AMP002: conveyor belt Automatic barrier Process control MD1AMP003: traffi c management MD1AMP004: 15 W lamp MD1AMP005: automatic barrier MD1AMP006: temperature controller MD1AMP007: electric shutter MD1AMP008: process control

Educational solutions catalogue 2013-2014 105 Processes and machines management RFID modules Card game

Educational objectives Presentation of the kit @ This module allows studying and understanding of RFID (Radio Frequency To understand the technology of RFID Identifi cation) a wireless technology on the basis of a game of interactive wireless data transmission. @ cards. To understand the mechanisms of It also helps one learn about communication between computer equipment communication between Modbus/TCP in Modbus/TCP. computer equipment. @ A computer connection is possible whether using cables or Wi-Fi. The To view Modbus frames and write data in computer can then enable the viewing of frames and data transmitted along 16-bits in a badge. the bus. Electrical and mechanical An application using Android for Tablets is provided. features Operation @ This institutional equipment enables the following topics to be addressed: Power supply: @ addressing a sensor identifi cation reader, 230 V single phase @ reading a coded badge (calculation of a data item, coding), @ Dimensions (H x L x D) - weight: @ visualization of Modbus frames and a response analysis on 16 bits, 244 x 300 x 80 mm - 1 kg @ interactive card games, programming on Windows and JavaScript using Magelis. Principal industries concerned Composition of the MD1AMLRFID package: @ Technical high school @ an RFID interface module includes: @ Vocational high school _ a reader, _ a Modbus/Ethernet gateway, Other industry concerned _ a color graphic Magelis touchscreen terminal, Industrial automation and communication @ Electrical engineering _ a RJ45 connector to connect to a computer, @ a 24 V DC power supply module, @ a WIFI router module, @ all applications (games and teaching) and documentation are supplied on CD. Micro computer not provided.

To order MD1AMLRFID: RFID card game module

106 Educational solutions catalogue 2013-2014 www.schneider-electric.fr RFID case

Teaching objectives Package description @ The RFID case demonstrates the concepts of traceability and identifi cation To understand the concepts of traceability used in numerous applications, such as in logistics, access control and and identifi cation. baggage tracking and sorting. @ To install and use the components. @ To program and confi gure the various The RFID case includes a PLC connected to two compact read/write elements. stations via an Ethernet connection box. A Magelis human-machine interface tool is used to write and/or read information from electronic tags. Electrical and mechanical data The case contains: @ Power supply: @ ten badges, 230 V single-phase @ fi ve labels, @ Size (H x W x D) - weight: @ two compact read/write stations, 155 x 600 x 450 mm - 8 kg @ Ethernet connection box, @ Twido Ethernet PLC, Main industry @ 24 V power supply, @ XBTN Magelis terminal, @ Electronics @ two protection circuit breakers, @ a set of cables, Other industries @ Ethernet switch. @ Electrical engineering @ Industrial engineering and maintenance This kit is supplied with technical and training documentation in both printed and electronic format (CD). Industrial automation and communication

To order MD1AAVRFID: RFID case

Educational solutions catalogue 2013-2014 107 Processes and machines management RFID package

Educational objectives Presentation of the package The RFID package enables the study and understanding of the concepts of @ To understanding the concepts of traceability and identifi cation used in many applications (logistics, access traceability and identifi cation. control, monitoring and baggage sorting). @ To install and implement components. @ To program and confi gure the different The package includes: @ components. ten badges, @ fi ve labels, Principal industry @ two compact read/write stations, @ an Ethernet connection box, @ Electronics @ a Twido Ethernet PLC, @ TwidoSuite software, Other industries concerned @ a set of necessary cables for correct use of the package. @ Electrical engineering @ Industrial and maintenance engineering Industrial automation and communication To order MD1PACKRFID: RFID package

Human - machine dialog package

Educational objectives Presentation of the package The offer of the human - machine dialog packages tackles the different @ To study and implement different types of types of graphic terminals with Magelis touchscreens (HMISTU, XBTGT touchscreen terminals. and XBTGTW) and the programming software Vijeo Designer. Depending @ To discover Vijeo Designer software. on the choice, the user can explore various programming possibilities and different communication functions. Principal industries The offer of the human/machine dialog package consists of: @ Electrical engineering @ HMISTU 3.5" version package: @ Industrial and maintenance engineering _ a Vijeo Designer V6 license for the exclusive use with HMISTU/STO _ a BMXXCAUSBH018 cable (USB cable for PC connection), Other industry concerned _ an HMISTU655 terminal @ Mechanical engineering @ HMISTU 5.7" version package: _ Vijeo Designer V6 site version license, _ a BMXXCAUSBH018 cable (USB cable for PC connection), _ an HMISTU855 terminal @ XBTGTW 5.7", 7.5" and 10.4" packages: _ an Ethernet TCP/IP USB port color touchscreen terminal, _ a memory card (120 MB) with cable and power supply. @ GTW 8.4" version: _ a Windows Ethernet TCP/IP USB port color touchscreen terminal, _ a memory card (1 GB) with cable and power supply.

To order MD1APHMI655: 3.5" HMI package VJDEDUSTU855: 5.7" HMI pack MD1APHMI05B: 5.7" XBT pack MD1APHMI07: 7.5" XBT pack MD1APHMI10: 10.4" XBT pack MD1APHMI08W: XBTGTW pack

108 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Zelio - GSM / Ethernet / Modbus pack

Educational objectives Presentation of the package The Zelio programmable modules enable an understanding of the different @ To learn and master the programming of modes of communication that exist in most industrial applications. a Zelio to send and receive information via The package enables the communication via a Modbus or Ethernet a GSM phone, or an Ethernet or Modbus network, or through a GSM connection to be addressed. network. The package includes: @ To implement the confi guration for Zelio @ a Zelio 24 V DC module, blocks of communication. @ a Modbus communication module @ To implement the architectural base of @ an Ethernet communication module communication for Zelio. @ a GSM communication interface module @ 220 V DC, 5 A power supply Electrical and mechanical @ an XBTN401 terminal features @ a 3 A circuit breaker @ @ an analog proximity sensor 0-10 V to simulate the input signal, Power supply: @ 230 V single phase a Bluetooth adapter for Zelio. Colored signals, air vent mount and cables are supplied. @ Weight: 3 kg Example of operation Measure the level of water of a mansion, and when the threshold is Principal industry exceeded send an alarm SMS and remotely control starting of a pump. @ Digital Information systems engineering Package comes with technical documentation and its own cabling diagram. Educational support is in the course of development. Other industries concerned Tablet, telephone and SIM card are not provided. Industrial automation and communication @ Electrotechnical engineering Example of practical exercise possibilities: @ Maintenance @ cabling of the set, @ Control Systems of Automated Production @ becoming familiar with the (Zelio) logic module, @ analysis of a photoelectric sensor (measurement report/analog output), @ analysis of scaling in a controller, @ management of an Ethernet interface, @ implementation with a controller, @ confi guration of a WIFI terminal, @ management of an industrial application in a smartphone, @ management of a GSM interface, @ programming an automatic SMS alarm upon a triggering event, @ management of an SMS response to an industrial machine, @ management of a human - machine dialog terminal.

To order MD1AEZELIOGSM: GSM Zelio package Educational support will be available in the 1st quarter of 2013

Educational solutions catalogue 2013-2014 109 Processes and machines management Bac pro wiring base plate Intermediate certification

Educational objectives Presentation of the kit The regulation of the vocational three year french degree provides a @ Power wiring. certifi cation requirement, an intermediate level V for school candidates. @ Weak current wiring. Certifi cation is achieved, among other things, based on two professional @ Confi gurating a power-monitoring unit. units, UP1 and UP2: @ Implementation of Modbus and Ethernet @ UP1: theoretical verifi cation of skills (preparation for the implementation network. of an electrical installation), @ Implementation of Ethernet cables. @ UP2: verifi cation of know-how (implementation and verifi cation of the operation of an electrical installation), Electrical and mechanical Operation features This educational equipment reproduces a conveyor system on 2 slides. @ Power supply: It allows for the implementation of high current wiring (power), low current 400 V three-phase + Neutral + Earth wiring (control and communication network) and the implementation by the @ Dimensions (H x L x D) - weight: student of Ethernet network cables with the appropriate tools. 660 x 535 x 200 mm - 15 kg It includes: @ three-phase mains through a switch, Principal industry @ a distribution busbar, @ Electrotechnical Energy Equipment and @ a power-monitoring unit linked to 3 current transformers, Communicating vocational high school @ a programmable Twido controller enabling the management of automation and communication of the package, Other industry concerned @ a communicating Tesys U motor starter, @ a reversing starter protected by a magneto-thermal circuit breaker,

Industrial automation and communication @ Electrical engineering @ the transformer and DC power supply are necessary for the correct functioning, @ the protection circuit breakers (monitoring unit, power supply, transformer, controller). The monitoring unit and communicating Tesys U motor starter are connected by a Modbus network to the PLC. The controller is equipped with an Ethernet port. The base plate is offered in 2 versions: @ Mounted, cabled base plate. The student must in this case implement the settings to ensure communication between the components. The Ethernet cables must also be implemented, @ Non-wired base plate. Equipment provided in bulk. The student must perform installation, cabling, Modbus and Ethernet cabling and confi guration of the different communicating devices. A complete record of the cabling is supplied with the base plate, whether wired or unwired.

To order MD1AAPCBPNC: Non wired base plate (bulk batch) MD1AAPCBP: Wired base plate

110 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Didaflex baseplates

Teaching objectives Package description Didafl ex baseplates on a magnetic board are used to demonstrate the @ To study pneumatic and electro-pneumatic various implementation technologies to create automation functions on technologies. electropneumatic machines. @ To install and control pneumatic automation system functions. Three technologies are covered: @ @ To wire electro-pneumatic components. pneumatic: single-acting and double-acting cylinders, monostable or bistable solenoid valves and isolation valve with regulator, Electrical and mechanical data @ electro-pneumatic: magnetic or roller limit switch sensors and verifi cation of directional control valves using a control station, @ Power supply: @ automation system: programming various languages on different PLCs. 24 V DC and compressed air at 6 bars These kits can also be combined with the range of PLCs in the modular @ Size (H x W x D) - weight: offer. 600 x 450 x 250 mm - 25 kg Didafl ex kit contents: description Didafl ex kit MD1PMXZTW MD1PMXTSX pneumo-electric interface 2 2 pneumatic limit switch sensor with rollers 2 2 electric limit switch sensor with rollers 2 2 magnetic cylinder position sensor 2 5 3/2 monostable solenoid valve 1 1 4/2 monostable solenoid valve 1 1 4/2 bistable solenoid valve 2 2

single-acting cylinder D16-C50 mm 1 1 Industrial automation and communication dual-acting cylinder D16-C100 with 2 sensors 1 1 dual-acting cylinder 16-C100 mm 2 3 magnetic board and frame 1 1 control station: 1ES-2PB-1C3P - 1 green LED 1 1 isolating valve + regulator 1 1 double 3/2 solenoid valve - 1

Didafl ex baseplate M340 baseplate

To order MD1PMXZTW: kit for use with Zelio and Twido training PLCs MD1PMXTSX: kit for use with TSX Micro, Premium and M340 training PLCs

Educational solutions catalogue 2013-2014 111 Processes and machines management Communication case

Teaching objectives Package description The main case containing a Premium, an Ethernet Twido and @ To learn and master the basic principles of a Magelis display unit is used to study: communication. @ RS232 point-to-point local communication: ASCII characters, format, @ To implement exchanges between output, control, PC and PLC confi guration, modems, PLCs and display units. @ sensor actuator ASi bus: master/slave, addressing, polling principles, @ To study the features of PLCs and view @ multipoint industrial UniTelway and Modbus bus: protocol, transparency the contents of different protocols. and system query principles, @ To handle examples of communication @ exchange between a PC and a PLC: dialogue construction, architecture in industrial machines. @ internet technology on Ethernet LAN with TSX Web server function: PC and internet browser confi guration, site update and creation of HTML Electrical and mechanical data pages, @ Power supply: @ OFS, OPC Factory Server: object concept enabling computer _ communication case: applications (VB, C++) to access a PLC memory, 230 V + ground single-phase / < 120 VA @ remote access to a PLC via a LAN: Xway addressing, IP, use of XIP _ PABX case: driver on Ethernet, 230 V + ground Single-phase @ exchanges between PLCs via an Ethernet LAN: data read/write on remote system, @ Size (H x W x D) - weight: @ internet technologies on an Ethernet LAN: IP address, subnetwork name, _ communication case: SNTP server, 560 x 470 x 330 mm - 20 kg @ remote maintenance or programming with HTML pages or PL7 Pro software _ PABX case: and XIP driver. 600 x 500 x 250 mm - 10 kg

Industrial automation and communication There are two optional units with two V92 (MD1AE848) modems and Main industry a private automatic branch exchange (MD1AE849) to learn: @ @ Electrical engineering the Hayes protocol (modem-to-modem communication standard), @ modem confi guration and operation, Other industries @ remote access to a system, creation and confi guration of a remote connection on a computer, @ Mechanical engineering @ confi guration and use of an internet browser, @ Industrial technology @ remote maintenance via the phone network, @ internet technology on a switched telephone network; computer, web server and internet browser confi guration. The PABX provides an independent phone network, which leaves real lines free and gives a wider spectrum of opportunities for practices. It is also possible to analyse exchange frames using the provided testing points.

To order MD1AE845TW: communication case MD1AE849: PABX case MD1AE848: set of 2 modems

112 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Comsi case

Educational objectives Presentation of the kit This case is adapted from the MD1AE845 communication case for @ To study the Ethernet communication and industrial engineering and technology applications. ASi tools. @ To program the PLC using PL7. This compact case enables: @ easy connections to a local system and network, Electrical and mechanical @ a connection to a local network by TCP/IP protocol, @ the use of HTML pages linked to the module’s built-in website via the features FactoryCast software tool supplied with the product. @ Power supply: 230 V single phase / < 150 VA In the basic version, the case contains: @ a TSX Micro (3722) PLC, @ Dimensions (H x L x D) - weight: @ _ a TSX DMZ 28DR (16 in/12 out) I/O card, Comsi case: @ a TSX ETZ 510 module supplied with the FactoryCast software, 500 x 450 x 270 mm - 12 kg @ _ an RS485 cable suitable for the PLC AUX socket, ASi fi eld bus: @ a hub and two standard RJ45 cables, 220 x 290 x 310 mm - 3 kg @ Card of 16 digital inputs/12 digital outputs and 4 analog inputs and 1 analog output on safety sockets, Principal industry @ a D-sub connector connected to the PLC counter channels. @ Industrial technology Additional hardware is available as an option to study the ASi fi eldbus. Other industries concerned This kit consists of: @ a TSX SAZ 10 ASi master module, @ Mechanical engineering @ a plate incorporating an ASi bus power supply module (TSX SUP A05), @ Electrical engineering @ a Telefast SB2 intelligent interface (8S44SBB1), Industrial automation and communication @ a control station for the ASi bus with two spring return fl ush pushbuttons (XAL S2003), @ a BNC connector for the display of the ASi signals when connecting an oscilloscope.

To order MD1AE845SI2: Comsi case MD1AE848SI: ASi fi eld bus

Communications case for teaching

Educational objectives Presentation of the kit This case includes communication solutions for pedagogic low voltage @ Understand and master the fundamental switchboards. It allows the experimentation and exchange of data in principles of communication. subsystems characterized by a Zelio and Twido to a TSX Micro PLC. This @ Implement exchanges between PLC and information can be visualized on a display or a supervisory station. This tool displays. is intended for students as well as teachers who will participate in academic @ Use basic equipment for academic training training with uniform equipment and personnel. concerning communication-capable low voltage distribution panels. Description: @ the inter-PLC dialog is an RS485 Modbus link, Electrical and mechanical @ connection to a PC (communications port, USB, Ethernet), @ a switch enabling the selection of the display link (XBT to the PC or XBT features to the TSX Micro), @ Power supply: @ a 14 input simulator is provided on the Twido, 230 V single phase / < 150 VA @ all of the patch cords are provided as well as a CD with various software @ Dimensions (H x L x D) - weight: tools necessary for kit operation. 500 x 450 x 270 mm - 12 kg Comments: @ programming software is not included, Principal industry @ the TSX Micro PLC contains 8 analog inputs/1 analog output + 2 10 kHz @ Electrotechnical engineering input tension channels, @ communication-capable TeSys U motor starter slot (optional). Other industry concerned @ Electrotechnical professional university To order school MD1AE845BPR: Communications case for vocational diploma teaching

Educational solutions catalogue 2013-2014 113 Processes and machines management 3D simulator

Educational objectives Presentation of the package The 3D simulator is an educational software package to learn how to @ To interactively simulate the operative program TSX Micro, M340 and Premium industrial PLCs and a SoMachine parts. controller. The virtual environments used are very realistic because of @ To understand PLC programming on the the total interactivity offered on one hand and the quality of the real-time TSX Micro, M340 or Premium PLCs. 3D graphic animations, dynamics and sound on the other. The result is a simulated environment made up of several systems that can be connected Recommended configuration to a PLC. @ Processor: The operative parts offered are: Pentium IV or AMD K8 at 1 GHz @ a sorting system, for transporting boxes from a feed conveyor to goods @ RAM: lifts, sorting them by size, 256 MB @ a mixer simulating a paint mixing process. The purpose is to mix the three @ Disk space: primary colors (red, green and blue) to obtain the desired color, 200 MB of removable disk space @ an automatic palletizer to create pallets with a maximum of three levels of boxes, @ Operating system: @ a “Pick & Place” system, which places parts inside of a box using a Windows, XP (Service Pack 2), Vista or 7 three-axis manipulator, @ Graphics card: @ an automated warehouse, which moves, stores and retrieves boxes on Compatible with Direct X 9.0, 64 MB and the shelves. supporting vertex/pixel shader 1.1 The fi ve virtual models have common features, such as: @ USB: @ supply and removal areas where moving objects (pallets, boxes, parts) 2 USB 1.1/2.0 ports are automatically added or removed from the area Industrial automation and communication @ API: @ the number of objects present in the area is limited to 16. Should this An API with 16 discrete inputs and 10 number be exceeded, the fi rst object added will automatically be removed discrete outputs @ the maximum number of sensors (PLC inputs) is 16 and the number of actuators (PLC outputs) is 10 Principal industries @ an operator panel with an AUTO mode, an emergency stop and 3 @ Electrical engineering pushbuttons (START, STOP, RESET) @ Industrial and maintenance engineering @ fi ve predefi ned camera positions and the possibility of moving the camera viewpoint within the area Other industries concerned @ the 3D sound produced depends on the position of the camera. @ All industrial science and technology Four versions are offered: industries @ a complete PLC with 16 inputs and 16 outputs, pre-wired terminals, the @ Electrotechnical industries necessary software and interfaces @ Maintenance industries @ a 16-input card, a 16-ouput card, pre-wired terminals, the necessary software and interfaces, @ pre-wired terminals, and the necessary software and interfaces. @ SoMachine version with systems controlled by the Modicon M238 logic controller: compelte controller with 14 inputs and 10 outputs, 1 I/O module, cables, software and interfaces.

To order MD1S3DTSX37API: software + interfaces + TSX Micro MD1S3DTSX37ES: software + interfaces + I/O cards for TSX Micro MD1S3DTSX37BORN: software + interfaces + I/O terminals for TSX Micro MD1S3DM340API: software + interfaces + M340 MD1S3DM340ES: software + interfaces + I/O cards for M340 Micro MD1S3DM340BORN: software + interfaces + I/O terminals for M340 Micro MD1S3DTSX57API: software + interfaces + Premium MD1S3DTSX57ES: software + interfaces + I/O cards for Premium MD1S3DTSX57BORN: software + interfaces + I/O terminals for Premium MD1S3DM238API: M238 complete confi guration

114 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Industrial shrink wrapper simulator

Educational objectives Presentation of the package The simulator of an industrial shrinkwrapper is an educational software @ To interactively simulate an industrial adressed to teachers and students in technical fi elds, especially those shrinkwrapper. working with PLCs. @ To test the PLC programs. It features a 3D scenario that communicates in real time with an industrial @ To simulate failures. PLC. This software communicates via an I/O compact interface (Advantis OTB) Recommended configuration using Modbus TCP/IP. Therefore, it is compatible with most Schneider @ Processor: Electric PLCs (e.g., Twido, Premium, M340). AMD K10 multi-core or Intel Core i5 The maximum number of inputs/outputs depends only on the virtual scenario and the PLC. @ RAM: 1.5 GB under Windows XP, 2 GB under The operative part is a shrinkwrapper, an industrial machine for food Windows Seven or Vista conditionning. It enables to pack milk cartons or canned food with plastic @ Disk space: shrink-wrap. 100 MB of removable disk space The application communicates with a 12 input and 8 output OTB + a 16 output TM2 module. The application currently has 24 virtual sensors and @ Operating system: responds to 10 discrete commands. Windows, XP (Service Pack 3), Vista or 7 @ Network: The user can monitor and control the discrete variables from a panel to 1 Ethernet port + TCP/IP V4 for Modbus simulate failures. The display of the names of the sensors and actuators in communication the 3D scene is accessible from the buttons. A manual mode (without PLC or OTB interface) allows control of the @ Graphics card: actuators of the shrinkwrapper.

compatible with DirectX 10 with a minimum Industrial automation and communication of 1 GB RAM The control cabinet itself is simulated in the 3D scene. Principal industries Contents of the industrial shrink wrapper simulator: @ 1 simulation software @ Engineering sciences @ 1 OTB1E0DM9LP 12I/8O module, @ Electrotechnical engineering @ 1 TM2DDI16DK module, @ Industrial Maintenance @ 1 user manual, @ the necessary cables for the correct use. PC not supplied.

To order MD1SIMFARD: Industrial shrink wrapper simulator

Educational solutions catalogue 2013-2014 115 Processes and machines management Automated systems

116 Automated systems

Zelio case ...... 118 Traffic management ...... 118 Lift ...... 119 Hanged cage surface treatment equipment ...... 119 Numerical axis ...... 120 Nivoreg: process control bench ...... 121 Xylophonis: Brushless axis ...... 122 2-axis laser machine n ...... 123 Pneumatic manipulator with rotary base ...... 124 5 axis manipulator ...... 125 Formatris: automatic part sorting system ...... 126 “Pick and place” system ...... 127 Tapiris: Sorting belt ...... 128 Vision system, suitable for Tapiris or PLC n ...... 129 Percetris: Automated machining system ...... 130 Hoist elevator ...... 131 Overhead gantry crane ...... 132 Productis: Integrated production system ...... 134 Industrial shrink wrapping machine ...... 136 Industrial packing machine n ...... 137 Industrial filler/screwer machine n ...... 138 Accumulation table industrial machine n ...... 139 Flexible packaging line n ...... 140 Flexible dosage line n ...... 141 Hydrolis: hydraulic unit ...... 142 Hydraulic lift n ...... 143 Air treatment unit ...... 144 Air source heat pump n ...... 145

Products complying with the provisions of of the European Directives Compliance report available on request All of our products are delivered with: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 117 Processes and machines management Bluetooth Zelio case

Teaching objectives Package description The case comprises: @ To learn about programmed logic. @ Zelio 10 I/O module with wired input and output switches linked to @ To program an automated system. indicator lights, @ programming software and computer wiring, Electrical and @ complete gradual teaching method using different programming systems mechanical data (Ladder, Grafcet, FBD functions) to learn about the performances of the @ Power supply: Zelio module. 230 V single-phase + E / < 30 VA @ Size (H x W x D) - weight: Automated systems Automated 130 x 350 x 380 mm - 3.5 kg Main industry @ Electrical engineering Other industries @ Civil engineering @ Mechanical engineering @ Industrial technology

To order MD1ZELIO : Zelio case MD1ZELIOB : bluetooth Zelio case

Traffic control

Teaching objectives Package description _ The complete package includes: @ To study the operation of traffi c lights at a @ a control unit: road junction. _ a traffi c light to control according to day and night conditions @ To indicate a pedestrian crossing. _ pedestrian calls, priority choices, etc. @ an operating unit: Electrical and _ a control unit: TSX Micro (16I/12O) or Twido (28I/16O) or Zelio (16I/10O) mechanical data or M340 (32I/32O) PLC, @ Power supply: _ PLC and wires for connection to the operating unit. _ 230 V single phase + ground / < 30 VA @ Size (H x W x D) - weight: _ Control unit: 300 x 290 x 210 mm - 4 kg _ Operating unit: 270 x 350 x 80 mm - 2 kg Main industry @ Industrial technology Other industries @ Civil engineering To order @ Mechanical engineering MD1AE214 : traffi c management operational part MD1AE216 : TSX Micro control part MD1AE217 : TSX Micro complete assembly MD1AE216MR : M340 control part MD1AE217MR : M340 complete assembly MD1AE713TW : Twido control part MD1AE715TW : Twido complete assembly MD1AE713ZL : Zelio control part MD1AE715ZL : Zelio complete assembly

118 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Lift

Teaching objectives Package description Operating unit: @ To understand how to program and @ a 5-fl oor lift with: implement a PLC. _ landing door contact, @ To study the timer, counter and storage _ car fl oor call control, functions of a Grafcet. _ landing call buttons, @ To manage priorities and allocate tasks. _ car arrival sensors. Electrical and mechanical data Control unit: @ a PLC mounted and wired to a support: @ Power supply: _ TSX Micro or Twido or M340, 230 V single phase + ground / < 150 VA _ two ribbon cables for quick connection systems Automated @ Size (H x W x D) - weight: to the operating unit. _ control unit: 300 x 290 x 210 mm - 5 kg _ operational unit: 1015 x 615 x 635 mm - 24 kg Main industry @ Industrial technology Other industries To control @ Electrical engineering MD1AE254: lift operational part @ Mechanical engineering MD1AE257: TSX Micro complete lift MD1AE257MR: M340 complete lift MD1AE257TW: Twido complete lift For the control part only, please consult us.

Hanged cage surface treatment equipment

Teaching objectives Package description The operating unit modelling a surface treatment system includes: @ To approach sequencial programming. @ a double-motion hanged cage, @ To manage the stop/start modes of an @ a loading/unloading station. automated system (DGOSM). @ To study the Grafcet and its timer, counter The control unit includes: @ and storage functions. a TSX Micro or Twido or M340 PLC, @ a base with connection layers. Electrical and mechanical data @ Power supply: 230 V single phase + ground / < 100 VA @ Size (H x W x D) - weight: _ micro control unit: 210 x 380 x 350 mm - 5 kg _ Twido control unit: 170 x 290 x 310 mm - 2 kg _ operating unit: 400 x 700 x 350 mm - 18 kg Main industries @ Electrical engineering @ Mechanical engineering To order MD1AE224: surface treatment operational part Other industry MD1AE227: TSX Micro complete lift @ Industrial technology MD1AE227MR: M340 complete lift MD1AE227TW: Twido complete lift For the control part only, please consult us.

Educational solutions catalogue 2013-2014 119 Processes and machines management Numerical axis

Teaching objectives Package description The axis control teaching module consists of two subunits. @ To highlight the infl uence of mechanical and energetic stress in metered or close The operating section includes: looped positioning of a moving part. @ an 800 mm long axis with inertia of 2 to 70.10-4 kg/m2, @ To implement an axis card. @ a moving part driven by a stainless steel ball screw and nut system, diameter: 16 mm, thread: 5 mm, travel: 600 mm, @ a variable load of 1-5 kg, Electrical and mechanical data @ @ a DC motor (3000 rpm - 200 W) with built-in tacho-generator Power supply: (7 V/1000 rpm), transmission by pulleys and notched belt, 230 V single-phase + ground / < 400 VA @ an electronic speed controller, Automated systems Automated @ Size (H x W x D) - weight: @ a rotating incremental encoder fi tted at the end of the axis _ operating section: (defi nition 400 ppr), 400 x 920 x 430 mm - 40 kg @ a protective case with opening detection, _ control section: @ a diagram with testing points on regulation loop elements: set point, 600 x 560 x 310 mm - 30 kg motor current and voltage, speed feedback. Main industries This subunit can be used in a horizontal or vertical position. @ Electrical engineering The control box includes: @ Mechanical engineering @ a Premium PLC equipped with discrete 16I/16O and a TSXCAY21 axis control module, @ a Magelis XBT dialogue terminal, @ protection and power supply circuits, @ plug-in connectors for connection to the operating section.

Operative section

Control enclosure load detail

To order MD1AE794: operating section of numerical axis MD1AE795: complete numerical axis

120 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Nivoreg process control bench

Teaching objectives Package description Nivoreg allows trainees to analyse, understand and implement a control @ To study the behaviour of a process command system linked to a simple process. control system with or without pure time delay. This control bench is made up of a monobloc frame containing: @ @ To study simple, cascaded or feedforward an operational part made up of two water columns, @ control loops. a control part with an M340 PLC, @ @ To study the accuracy and stabilisation a Magelis XBTGT terminal for control, confi guration and display of the parameters of a process. curves needed to identify the process. The Nivoreg system covers the following types of loop: @ Electrical and mechanical data P, PI, PD, PID with digital output, Automated systems @ Power supply: @ two states ON/OFF with discrete output, 230 V AC / 200 VA @ three states ON/OFF with outputs, @ @ hot/cool with digital outputs, Size (H x W x D) - weight: @ 800 x 600 x 600 mm - 25 kg split-range with digital outputs, @ IMC (model-based controller) with digital output, Main industries @ feedforward (predictive control) with digital output. @ Electrical engineering @ Energy engineering

To order MD1AE885: Nivoreg process control bench

Educational solutions catalogue 2013-2014 121 Processes and machines management Xylophonis: brushless axis

Teaching objectives Package description Xylophonis is made up of a brushless numerical axis, a mobile @ To discover and use the specifi c features electromagnet, a xylophone and a control part. This simple but complete and capacities of the brushless motor. package is designed to verify the qualities of this motor family combining @ To implement a Lexium 05 servo controller. dynamics, performance and compact size. @ To study the interlocking principles. @ To highlight the kinematic positioning A number of subjects are dealt with: @ problems of a mobile on a real system. monitoring and confi guration in local mode (directly on the controller or using the PowerSuite software), Electrical and mechanical data @ CANopen remote control, @ the various operating modes: positioning, speed or current,

Automated systems Automated @ Power supply: @ safety (cabled, programmed, operating modes…), 230 V 1Ph + ground / 200 VA @ kinematic calculation and overall sizing: controller - motor - reduction @ Size (H x W x D) - weight: gear - braking resistance… 680 x 780 x 500 mm - 50 kg The operative part contains: Main industries @ a xylophone with fourteen notes requiring rapid movement of an electromechanical striker to respect tune and tempo, @ Mechanical engineering @ a motional vertical axis trolley enables to study kinematics and @ Electrical engineering positioning on four quadrants. Trolley useful travel is 330 mm, @ a trolley guided by two shafts equipped with linear ball bearings, driven Other industry by a notched belt. Trolley weight varies additioning one or two weights @ Industrial technology (trolley weight = 1.3 kg / 2.2 kg / 3.1 kg), @ a 8:1 planetary gear unit, @ a BSH 0551T brushless servo motor (6000 rpm - peak torque 1.4 Nm) equipped with a parking brake, @ a safety proof case with opening detection. The control part consists of: @ a Twido or M340 PLC equipped with 14 discrete inputs and 10 discrete outputs and a CANopen communication module, @ a CANopen servo controller with setpoint accounting countdowns as one millisecond, @ a dialogue and control terminal to manage operating modes, compose a specifi c tune, confi gure motion characteristics and visualize position.

To order MD1AE965TW: Xylophonis, Twido version MD1AE965MR: Xylophonis, M340 version

122 Educational solutions catalogue 2013-2014 www.schneider-electric.fr 2-axis laser machine

Educational objectives Presentation of the kit The system enables the study of: @ To study position control. @ movement control, @ To study linear interpolations. @ trajectory control, @ @ To study a CO laser2. motor control. Electrical and mechanical You can: @ adjust the parameters of this system and develop a manufacturing features process, @ Power supply: @ program and ensure the monitoring in the creation of prototypes. 230 V single phase @ Includes: systems Automated Dimensions (H x L x D) - weight: @ the mechanical part is made up of of a Berger Lahr robot-type, 2-axis 600 x 1000 x 600 mm - 100 kg bridge crane, @ a laser, located on the Z axis, allows cutting, Principal industries @ on X and Y axes are located two brushless motors with Lexium 32M @ Electrotechnical industries speed controllers, @ Maintenance industries @ a human-machine dialog interface allows you to control and view information, @ the kit is programmed by a M340 Programmable Automation Controller specifi cally designed for the control and positioning of axes containing automation functions, @ the Unity software solution that allows developing, confi gurating and launching of the entire machine in a single software environment.

To order MD1AELAS: 2-axis laser machine

Educational solutions catalogue 2013-2014 123 Processes and machines management Pneumatic manipulator with rotary base

Teaching objectives Package description This manipulator arm is used to handle parts weighing up to 1 kg according @ To understand an electropneumatic to fi ve axes. Based on a specifi cation sheet, the trainee will be responsible components handling system. for creating his/her own application: cabling and programming. @ To learn about the techniques of This equipment consists of three complementary parts. application. @ To program and develop the machine The operative part, consisting of: cycle sequences. @ a set of fi ve pneumatic actuators: rotating body, vertical axis, horizontal @ To study the operating and failure modes axis, clamp rotation and clamp, (GEMMA) of an industrial system. @ two gripping positions, @ a 3/2, 24 V DC valve, Automated systems Automated @ a progressive starter with pressure gauge and manual isolating valve, Electrical and mechanical data @ @ a monocontact detection pressure switch, Power supply: @ a group of fi ve 5/2 bistable 24 V DC distributors, 230 V 1Ph + 5 bar fi ltered dry air @ two detection types: electrical and electropneumatic, @ Size (H x W x D) - weight: @ 4 mm safety sockets and/or sub-D connector for system monitoring and _ operational part: control. 300 x 400 x 500 mm - 14 kg _ control desk: The control section is made up of one of the educational programmable 130 x 300 x 250 mm - 2 kg logic controllers from our range. Choose a PLC containing at least 16 inputs and 16 outputs, equipped with sockets or sub-D connector. Possibility to Main industries control the system by PC via a socket interface. @ Mechanical engineering The console, consisting of: @ Industrial technology @ a box equipped with a connection operating diagram and safety switches, @ control and indicating devices allowing cabling of the safety circuit and management of operating modes (automatic, manual and fault indication).

Manipulator

Control desk PLC Control (see page 59)

To order MD1AE973: control desk MD1AE974: manipulator MD1AE975: manipulator with desk

124 Educational solutions catalogue 2013-2014 www.schneider-electric.fr 5-axis manipulator

Teaching objectives Package description This equipment is based on an industrial electro-pneumatic assembly @ To learn about industrial manipulators and station. Very comprehensive, it is designed to help trainees to learn to defaults. starting and restarting modes (automatic, manual step-by-step). @ To study start and stop modes (DGOSM) in an assembly machine. The operating section includes: @ @ To program and adjust machine cycle a product feed station, @ sequences. a 5-axis pneumatic manipulator (X, Y, Z, rotation and grip), @ @ To maintain the system: create and identify a swaging station, @ breakdowns. a parts outlet station, @ a set of parts, Electrical and mechanical data @ a control panel. systems Automated @ Power supply: The assembly is provided in an encased structure with secured access. 230 V single-phase + ground / < 30 VA The control section includes: @ Compressed air supply: @ a TSX Micro or M340 with a discrete 32I/24O, 6 bars @ a set of ribbon layers for connection. @ Size (H x W x D) - weight: The design is used to study: 570 x 800 x 510 mm - 32 kg @ pneumatic technology with 3/2, 4/2 double-acting cylinders and distributor, @ mechanical translational movement guidance, Main industries @ a rack gripper system, @ Mechanical engineering @ inductive, magnetic, photo-electric and electro-pneumatic detection. @ Industrial technology

To order MD1AE913: TSX Micro control part MD1AE914: operational part only MD1AE915: complete manipulator in TSX Micro MD1AE916MR: M340 control section MD1AE917MR: complete manipulator in M340

Educational solutions catalogue 2013-2014 125 Processes and machines management Formatris: automatic part sorting system

Teaching objectives Package description This equipment sorts parts according to the following criteria: @ Introduction to an actual industrial system @ type of material (plastic or metallic), for controlling and sorting parts (control @ dimension (presence of hole and/or groove), section, interface and operating section). @ weight of the part. @ To customize and implement the different identifi cation technologies. The machine is fed with 12 different parts. At the control console, the operator @ To programme and fi ne-tune the different chooses the criteria which he or she uses to defi ne “a correct part”. machine cycle sequences. Then, he or she puts the products on a conveyor belt. The machine segregates the products, one by one, and moves them to a control station equipped with three on-off sensors of different types of technology and two

Automated systems Automated Electrical and mechanical data analogue sensors. @ Power supply: The product is then moved to the output of the machine and directed, 230 V single phase + 6-bar fi ltered dry air depending on the test result, either to the correct product feeder or @ Size (H x W x D) - weight: the incorrect one. In particular, with the dialogue terminal it is possible 460 x 850 x 640 mm - 46 kg to monitor the result of the measurements and to adjust the analogic measurement device. Main industry The supplied application controls the complete system and proposes @ Mechanical engineering three types of operating modes: automatic, step-by-step and manual. The programming software (not supplied), allows to customise the operation, Other industry offers a dynamic display of the Grafcet cycle and the data tables. @ Industrial technology Control unit: @ a TSX Micro PLC or M340. (Grafcet language, Ladder logic and structured literal) and a programmable LCD dialogue terminal, @ 4/2 bistable electropneumatic interfaces and control relays. Operating unit: @ a conveyor belt equipped with a gear motor, @ four bistable pneumatic cylinders, @ a photoelectric cell, an induction sensor, two capacitive sensors, a 0-10 travel analogical sensor, an analogical weight sensor, 4 - 20 mA.

To order MD1AE955MI: complete system in Micro MD1AE955MR: complete system in M340

126 Educational solutions catalogue 2013-2014 www.schneider-electric.fr “Pick and place” system

Educational objectives Presentation of the kit This equipment reproduces the functions of the "pick and place" systems @ To study a movement mechanism by used in automated contact assembly lines at the industrial site of Schneider means of cams and levers. Electric at Cognac - Merpins. These systems are based on the command @ To perform tuning operations and by rotating cams of automated arms transferring parts. maintenance on the mechanisms. @ To optimize the rate of operation of two One of these systems of the synchronized subsets. industrial site is equipped with @ To Remotely observe the operation of the measuring instruments where corresponding real system. the readings are sent simultaneously to the web server www.tpline.fr : Electrical and mechanical @ voltage and current of the electric systems Automated motor of the cam rotation, features @ torque and angular position @ Power supply: of the cam axis, 230 V single phase @ accelerations of the horizontal and @ Dimensions (H x L x D) - weight: vertical movements of the arms. _ Tray: 250 x 600 x 800 mm - 22 kg _ The "Pick and place" training system gives local access same functionalities Arms: 800 x 1200 x 800 mm - 36 kg as the industrial system: remote observation and the educational activities offered on the site www.tpline.fr are easily transferable. In addition, the Principal industries training system allows design operations and the manufacturing of new cams, @ Electrical engineering as well as maintenance and control necessary for the proper operation of @ Industrial and maintenance engineering the automated mechanism set. The system consists of two automated sub- @ Mechanical engineering assemblies linked electrically and mechanically: a tray conveyor, which brings and removes the parts, and arm transfer which moves the parts from the Other industries concerned fi nishing line (pick) to the end point (place). @ All industrial science and technology The transfer arm part includes: industries A magnetic gripping tool that slides horizontally and vertically on two slides driven by two rotating cams and a lever system. The rotation of the cams is guided by a geared motor controlled by a Twido PLC, an Altivar speed The conveyor tray part consists of a rotating controller and an absolute encoder mounted on the cam rotation axis to tray with two sets of tracks receiving the moving control the pick and place cycle. metal parts to be placed. A geared motor controlled by a Zelio module and The operation of the arms in the PLC mode allows you to adjust the Twido an Altivar speed controller rotate the tray that program to the profi le of the cams used. Replacing the cams enables the stops automatically upon detection of a piece to simulation of changes to a manufacturing range using one or the other authorize the transfer arm to perform a "pick and track series of the tray conveyor. place" cycle. This subset is designed to receive a torque meter (optional) on the motor The tray operation in the PLC mode enables shaft to provide measures necessary for the dynamic characterization of the modifi cation of the settings of the speed the pick and place cycle, identical to the measurements taken on a real controller and the inductive sensors of the pieces system through www.tpline.fr. to change the speed of conveyance.

To order MD1AE985: complete system

Educational solutions catalogue 2013-2014 127 Processes and machines management Tapiris: sorting belt

Teaching objectives Package description Tapiris simulates a unit to sort parcels identifi ed by a barcode or a digital @ To implement automated management of code. a sorting system. @ To study communication via ASi, The operating unit includes: @ CANopen and Ethernet. a conveyor belt 1.4 metres long with a 180 W speed reducer, @ @ To communicate between a PLC and a PC an Altivar speed controller, @ (database). an automatic parcel loading unit, @ XUD photoelectric cells to detect parcel presence, Electrical and mechanical data @ a barcode sensor to identify the parcels, @ outlet cylinder units,

Automated systems Automated @ Power supply: @ a set of parcels with identity labels. 230 V single phase + ground / 150 VA @ The control unit includes: Compressed air supply: @ 6 bars a TSX Micro 16I/12O or M340 or Prenium, @ an ASi or CANopen plug-in, @ Size (H x W x D) - weight: @ an Ethernet plug-in, _ operational unit: @ a control button box and a XBT. 500 x 1400 x 400 mm - 40 kg _ control panel: The teaching analysis involves automated management of a sorting system: 230 x 410 x 470 mm - 5 kg @ parcel identifi cation and directing, @ study and installment of automated components (sensors, cylinders, Main industries speed controllers), @ study and installment of an ASi or CANopen bus. @ Electrical engineering For the IT industry (IRIS), the analysis also includes study and installment @ IT engineering of API and PC data exchange. Other industries The parcel management database can be used (real-time reading, display) @ Industrial engineering and maintenance via: @ @ All STI subjects the built-in Ethernet plug-in Web server, @ the OPC (OFS) server (Excel, Visual Basic), @ the Factory Cast program (html, Java).

Premium baseplate Link panel: MD1AE854T MD1AE854TC MD1AE858 b MD1AE858P b MD1AE858MR b MD1AE858MRA b

To order MD1AE854T: Tapiris operational part in ASi MD1AE854TC: Tapiris operational part in CANopen MD1AE858: Tapiris control section in TSX Micro MD1AE858P: Tapiris control section in Premium MD1AE858MR: Tapiris control section in M340 Canopen MD1AE858MRA: Tapiris control section in M340 ASi

128 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Vision system Suitable for Tapiris or PLC

Educational objectives Presentation of the kit The vision kit allows the study of the implementation and confi guration of a @ To study an intelligent sensor. vision system. @ To turn on and confi gure the system. This system can be easily adapted to the Tapiris system (see page 128) or @ To highlight the performance of camera can be used independently. surveillance. Composition: Electrical and mechanical @ the control module of the vision system is directly powered by 230 V AC and includes the wiring interface of the camera. This enables the manual features launching of the camera (via LV for the test), @ Power supply: @ this system is thus entirely autonomous and can be easily adapted onto 230 V single phase + Earth the Tapiris system or operated on a table, systems Automated @ Dimensions (H x L x D) - weight: @ the connection with the PLC (for Tapiris) and/or the computer (Tapiris or Module: 70 x 150 x 245 mm - 0.7 kg PLC) is done in direct Ethernet, and the camera includes an embedded Camera: 44 x 44 x 44 mm - 0.5 kg web server, @ in the Tapiris case, the launching of the camera is launched through the Principal industries network. @ Professional school The kit includes: @ 1 color intelligent DALSA BOA 640*480 camera with embedded web Other industries concerned server and f1.4/12.5 mm lens, @ @ Electrical engineering an I/O cable interface containing a pushbutton allowing the local launch @ Maintenance engineering of the camera. This interface is mounted on an OFMOD concept box powered on 230 V AC, @ a white LED ring lighting system, @ a mechanical support kit for the camera/lens/ring light, @ AS-i and CANopen PLC (Premium or M340) applications, @ an Excel application for the printing of labels, @ the necessary cables for proper functioning.

Educational solutions catalogue 2013-2014 129 Processes and machines management Percetris: automated machine tool

Teaching objectives Package description This industrial equipment is used to build the following production cycle: @ To operate a multiple-technology industrial @ control the arrival of parts on the control station, system. @ control part placing, @ To learn to control production cycles. @ detect various materials, @ To adopt a mechanical safety approach. @ control the size of parts, @ To choose and size electrical and @ carry out drilling or not, mechanical actuators. @ sort and off-load depending on the features chosen by the operator. @ To program a PLC. The module consists of a monoblock framework containing: @ a part’s conveyor belt,

Automated systems Automated Electrical and @ a buffer, mechanical data @ a part of control station (presence and depth of groove), @ Power supply: @ a drilling unit, 230 V + ground single-phase / < 3 kVA @ a sorting and off-load station, @ Compressed air supply: @ a control box with the automated devices required for operating the 6 bars machine. @ Size (H x W x D) - weight: The package is designed for optimised use of the equipment in 1820 x 1450 x 600 mm - 195 kg "Industrial Technology" work. This is why it includes: @ different sensor technologies and characteristics (inductive, capacitive, Main industry photoelectric, linear, analogue, magnetic and pressure), @ @ Mechanical engineering pneumatic automated devices (cylinders and distributors), @ a complete human/machine interface (button, selector, led, version MD1AE825 only) and a Magelis dialogue terminal (help in choosing Other industries message, confi guration, etc.), @ Electrical engineering @ a Premium PLC, @ Industrial technology @ an Altivar speed controller driving the motor of the 0.18 kW drilling unit, @ safety switches with Preventa module, @ a set of parts. A simplifi ed version with XTB incorporated and fewer functions is also offered for a lower cost.

To order MD1AE825 : Percetris system MD1AE825L : Percetris system, simplifi ed version

130 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Goods lift

Teaching objectives Package description The basic version includes two user levels and one machine room level @ To learn how a lift operates. with two types of door technology (swing door and guillotine door). @ To maintain a lift. The control enclosure for the basic version employs electromechanical @ To confi gure and adjust a dedicated Lift technology with an Altivar variable speed drive. drive. An 0.55 or 0.75 kW asynchronous motor is used for motorisation. @ To study the safety standards related to The lift load is 25 kg. The safety gear is designed for 80 kg. governing lift manufacture and installation. This system incorporates standard lift technologies: Electrical and @ swing door for level 0, @ guillotine door for level 1, mechanical data @ machine room door on the top section, systems Automated @ Electrical power supply: @ full length inspection panel on the left side. 240 V single-phase or 400 V three-phase The lift car is driven between guide rails by a motor with a 165 mm depending on model, 1 kVA diameter drum driven by a variable speed drive. @ Size (H x W x D) - weight: There is a 165 mm diameter rope pulley, a suspension failure safety gear 2400 x 820 x 885 mm - 200 g and an electric roller contact on the roof of the lift car The landing control column includes: Main industries @ upper and lower fl oor stop, @ Electrical engineering @ upper and lower limit switch, @ Industrial and maintenance engineering @ upper and lower deceleration contacts, @ safety gear reset contact, @ junction boxes. Mechanical sub-system: @ module with guillotine door: mechanically The landing control stations include: welded structure with expanded metal on four @ green presence indicator light, sides including: @ red fault indicator light, _ a guillotine door on partition wall @ presence buzzer, 400 x 500 mm wide, @ anti-vandal lift call button, _ a mechanical lock with shunt opening @ anti-vandal lift return button. control, Main basic enclosure: _ an aluminium control panel on the front @ electromechanical technology, equipped with anti-vandal pushbuttons, a fault @ Altivar 12 servo drive. indicator and a car presence indicator, _ a fl oor stop shaft contact. The following alternative options are also available: @ module with swing door: mechanically- @ Twido PLC with Ethernet connection to communicate with the low voltage welded structure with expanded metal on four switchboard for professional school teaching, sides including: @ Altivar 31 Lift or Altivar 312 variable speed drive, _ a sheet metal door 400 x 500 mm wide, @ control station sets specifi c to the type of lift installation: _ a mechanical lock with shunt opening _ lift pit control station, control, _ inspection control station, _ an aluminium control panel on the front _ maintenance control station. equipped with anti-vandal pushbuttons, a fault indicator and a car presence indicator, _ a fl oor stop shaft contact. @ module with suspense failure safety gear system: mechanically-welded structure with expanded metal on four sides including: _ an aluminium control panel on the front equipped with a red fault indicator light during operation of the safety gear, _ a cable slack contact on the car frame.

To order MD1ASCB : 2 levels lift + machine room - Altivar 12 MD1ASCBOPT1 : ASCB Lift + specifi c control station set MD1ASCBOPT2 : ASCBOPT1 Lift + Altivar 31 Lift MD1ASCBOPT3 : ASCBOPT2 Lift + Ethernet Twido PLC MD1ASCOPTPG : guillotine door subsystem MD1ASCOPTPB : swing door subsystem MD1ASCOPTPRS : suspense failure safety gear subsystem

Educational solutions catalogue 2013-2014 131 Processes and machines management Overhead gantry crane

Educational objectives Presentation of the package This equipment is intended for maintenance work for all of the professional @ To prepare a site. School sectors. This representative system concerns a professional activity @ To set up safely. in the industrial world or entertainment and can address maintenance @ To set up and disassemble an installation. apprenticing situations. @ To engage in a mechanical and kinematic study of a hoist. The system created by the company Electrona consists of, in its basic @ To confi gure and adjust a drive. MD1AA770 version: @ @ To launch and maintain the system. a removable portico on the base made of 3 triangular aluminum beams of 290 mm sections, @ a mobile cage controlled in speed and positioned by 4 motors with

Automated systems Automated Electrical and mechanical encoders, features @ four chain hoists, including reeving and connecting the fi xed and movable @ Power supply: parts through slings and clamps. The unit is assembled by couplings 400 V three-phase and conical pins requiring no special tools and is intended for frequent @ Compressed air pressure: interventions, 6 bars @ a command panel with a Twido PLC, Altivar controllers on a CANopen @ Dimensions (H x L x D): bus and graphic terminal to control the motors and allow adjustment and Gantry crane: 2500 x 2500 x 2500 mm positioning of the cage. Grillage: 300 x 1710 x 1710 mm The package is provided with: Control desk: 1150 x 800 x 505 mm @ a 150 daN strain gauge loading cell, analog output 0-10 V and a set of connecting cables with connectors, Principal industries @ a chain hoist for assembly/disassembly work tasks, @ Industrial maintenance @ sets of connecting cables with connectors. Transport and storage boxes are provided. Other industry concerned @ The set cames together with documentation that gathers the diagrams, @ Electrical engineering mounting instructions and the list of maintenance performances. @ Parts of the frame and cage are supplied in a storage cart on brake wheels. @ Five hoists and a set of cables are supplied in a storage locker mounted on brake wheels. @ The control panel is mounted on a stand with brake wheels.

132 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Possible options: @ a set of LED spotlights @ a pre-wired "intervention" cabinet to simulate troubleshooting a hoist. A spotlight control program and two programs operating the cage are located in the PLC. Six practical exercises are offered: @ maintenance of the hoist, @ implementation of the lighting (requires related options), @ installation and commissioning of the gantry, @ functional approach of the system, @ study of the command portion of the system: systems Automated _ the programmable PLC, _ the graphics terminal, _ speed controllers, _ CANopen connection, _ protections, _ personal safety. @ simulation of a fault or malfunction with the help of the intervention cabinet (cabinet and intervention option required). Possible extension: It is possible to extend the gantry structure in height and/or length. (See possible structures examples with the basic structure + extensions. Figure 1) For these extensions, it is possible to acquire aluminum beam lengths of 1 m, 1.50 m or 2 m, with the necessary accessories for installation.

Example of practical exercise offered by the system

To order

Figure 1 MD1AA770: Basic version of the overhead gantry crane UEHGJSL: set of spotlights UEHGCOFINT: intervention cabinet for the expansion of your system, consult your usual reseller

Educational solutions catalogue 2013-2014 133 Processes and machines management Productis: integrated production system

Teaching objectives Package description Productis is constructed around a computer-integrated pallet transfer @ To operate, manage, maintain, adjust system used in an industrial environment. It is designed to fi ll tablet bottles and control an integrated production and and includes: packaging system for tablets. @ a mechanically welded frame with a slat conveyor for transferring of @ To ensure multi-product production pallets, management with a combination of manual @ a 90 W asynchronous motor, and automatic workstations. @ removable transparent protective casings with safety switches, @ To study a workshop's organisation @ two fi xed sub-assemblies for fi lling and closing of the bottles, which methods (operation time management, perform the tablet counting, bottle capping and faulty product rejection production changeovers, quality monitoring).

Automated systems Automated functions, @ To control maintenance with replacement @ two equivalent, removable sub-assemblies for carrying out maintenance, or addition of sensors. dismantling/assembly and adjustment operations under production @ To carry out maintenance operations. conditions, @ a Premium or M340 PLC, Electrical and mechanical data @ an Ethernet-based communication architecture, @ Power supply: @ a human-machine interface enclosure for controlling and monitoring of 400 V three-phase + N + E / 2.6 kVA production using a Magelis terminal, @ a set of accessories (pallets, ball bearing and bottles with caps). @ Supply of compressed air: 6 bars The following steps are carried out during the production process: @ Size (H x W x D) - weight: @ manual loading of the pallet (bottle and cap), 1850 x 1150 x 2150 mm - 340 kg @ dosing by counting the tablets, @ closing the bottle and inspection, Main industry @ removal of the pallet. @ The removable sub-assemblies are independent and operate by replacing Mechanical engineering the reference functions for the dynamic test. Other industry The Productis production management system developed in the @ Electrical engineering training course is used to: @ set up a multi-product production system with a combination of manual or automatic workstations, @ study a workshop's organisation methods (operation time management, production changeovers, quality monitoring), @ dismantle or re-assemble sub-assemblies and adjust operation settings (moving units, cylinders and sensors), @ troubleshoot and repair workstations (including machine assistance with possibility of inhibition) using the operating modes dedicated to maintenance teams included in the workstation programming.

Workstation

Premium PLC

134 Educational solutions catalogue 2013-2014 www.schneider-electric.fr The Productis system can be supplied either with 2 fi xed workstations (bottle fi lling and closing), or with 4 workstations (2 fi xed workstations and 2 removable workstations). Changing from a 2-workstation to a 4-workstation version is easily done by acquiring the 2 removable sub-assemblies. RFID option This option allows you to assign an electronic product code (manufacturing order number) to a memory integrated in the pallets. This code is used at the workstations to manage operations and track production depending on the different types of packaging. All the confi gurations are made by the operator from the operator terminal. systems Automated Description of sub-systems Both sub-systems are supplied with cables and support frames. They can be connected to a training PLC to provide independent, standalone operation of the Productis machine. The bottle fi lling station includes: @ a transparent hopper to store tablets, with two separating disks for their distribution, @ a photo-electric sensor to control the level of tablets in the hopper, @ a double-acting rotary cylinder to position the discs and distribute the tablets, @ a fi ber optic sensor to count the tablets, @ two inductive sensors to control the position of the cylinder, @ a convergent optical head to check the presence of bottles on the workstation, @ a photo-electric sensor to check if the bottle is capped. The bottle closing station includes: @ two inductive sensors for the presence of pallets, @ a pneumatic manipulator with dual axis gantry (horizontal and vertical) along with four sensors to check the position of movements, @ a venturi system for picking and placing the caps on the bottles.

Bottle closing station Bottling station

To order MD1AE905MR: Productis M340 with 4 workstations MD1AE905MRP2: Productis M340 with 2 workstations MD1AE905TSX: Productis Premium with 4 workstations MD1AE905TSXP2: Productis Premium with 2 workstations MD1AE909RFID: RFID option MD1AE903:bottle fi lling station MD1AE904: bottle closing station

Educational solutions catalogue 2013-2014 135 Processes and machines management Industrial shrink wrapping machine

Teaching objectives Package description The shrink wrapper is a manually-loaded industrial packaging machine. @ To operate, manage and adjust a packaging machine. This system includes: @ @ To make production changeovers. an operational part containing the six following elements: _ @ To carry out maintenance operations. input conveyor, _ @ To use the ASi bus. loader, _ welding station, Electrical and _ shrink tunnel, _ output conveyor, mechanical data _ fi lm feeder. Automated systems @ Power supply: @ an electrical control cabinet controlling the 6 motors, the oven and the 400 V three-phase + E / 12 kVA pneumatic actuators. @ Supply of compressed air: The system is controlled by a TSX Micro, M340 or Premium PLC. The belt 6 bars motor is controlled by an Altivar 312 variable speed drive and the @ Size (H x W x D) - weight: human-machine interface is provided by a Magelis XBTGT touch screen 2000 x 3500 x 1800 mm - 800 kg terminal. The bus and networks available on the machine are: Main industries @ Ethernet TCP-IP, @ Industrial engineering and maintenance @ Modbus TCP-IP, @ Electrical engineering @ ASi bus. This complete system allows trainees to study the main components of an automation system: @ commissioning, @ change of product range (adjustments, parameter settings), @ troubleshooting - electrical, pneumatic, automation system and mechanical breakdowns, @ communication network (Ethernet TCP-IP, ASi), @ operator terminal with supervision (XBTGT and Vijeo Designer), @ industrial maintenance, @ program modifi cation depending on product ranges. Two sub-systems are available: @ a supply conveyor, @ a fi lm dispenser. Rolls of fi lm are also available separately.

To order MD1FARDTSX37 : TSX Micro shrink wrapping machine MD1FARDM340 : M340 shrink wrapping machine MD1FARDTSX57 : Premium PLC shrink wrapping machine MD1FARDCA : power supply subsystem MD1FARDSD : fi lm dispenser subsystem MD1FARDFS : rolls of fi lm

136 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Industrial packing machine

Educational objectives Presentation of the kit The packer is an industrial machine that performs the automatic packing of @ To discover an industrial system and products like milk cartons in 3x4 trays in one or two layers before bundling. identify its components. @ To operate, manage and adjust an The system includes: @ industrial machine. An operative part consists of: _ @ To perform pneumatic and electrical a welded frame with secure access doors and an electric cabinet, _ maintenance operations. a motorized inlet brick conveyor, _ @ To study motor starts and brushless a motorized traversing conveyor for the transfer of the trays, _ motors (confi guration and control). a three-axis manipulator for the packing of products, _ @ To study the automation and networking of two additional brick removal zones, @ systems Automated an industrial machine. an electric control cabinet that verifi es the conveyor motors and the three-axis manipulator. Electrical and mechanical The control is provided by a programmable PLC (M340 or Premium) or features a SoMachine controller (M258 and LMC058). The conveyor motors are @ Power supply: controlled by variable speed drives and a manipulator by brushless motors. 400 V three-phase + Earth, 6 kVA The human - machine dialog is provided by a Magelis touch screen. @ Compressed air pressure: The available bus and networks available on the machine are: 6 bars @ TCP-IP Ethernet, @ Dimensions (H x L x D) - weight: @ CANopen. 1700 x 1200 x 2000 mm - 300 kg This system enables the main components of an industrial packer to be addressed and analized: Principal industries @ supply tray: removal, transfer, control, @ Industrial and maintenance engineering @ supply of the bricks: removal, transfer and referencing, control and @ Electrical engineering identifi cation, @ Control of the production line @ packing: gripping, handling and fi lling of the tray, @ evacuation of the fi lled tray. Arriving product conveyor subsystems or an arrival box conveyor are also available.

To order MD1ENCM340: packer with M340 PLC MD1ENCTSX57: packer with Premium PLC MD1ENCSOMAC: packer using SoMachine MD1ENCCONVP: in a product arrival conveyor system MD1ENCCONVC: in a box arrival conveyor system

Educational solutions catalogue 2013-2014 137 Processes and machines management Industrial Filler / Screwer machine

Educational objectives Presentation of the package The fi ller-capper is an industrial machine that performs the fi lling of PET @ To discover an industrial system and bottles (plastic) and ensures positioning and screwing of the cap. identify its components. A single operator manages the powering of two input conveyors (loading @ To operate, manage and adjust an the bottles and caps). The bottles are provided in a rotating carousel to industrial machine. be positioned successively in a fi lling station and a plugging/screwing @ To perform pneumatic and electrical station. They then emerge on an ouput conveyor to be discharged from maintenance operations. the machine. The dosage is performed by a mechanical scale to precisely @ To study motor starts and brushless control the weight of the liquid poured into the bottle. motors (confi guration and control). @ To studying the automation and The system includes: Automated systems Automated @ networking of an industrial machine. An operative part consists of: _ a stainless steel frame machine enclosed by painted steel. Electrical and mechanical _ a motorized conveyor with a conveyor belt to place the empty bottles and transfer them to the machine, features _ a polyethylene transfer disc with 4 compartments adapted to the size of @ Power supply: the package, 400 V three-phase + Earth, 6 kVA _ a buffer tank with level control equipment, @ Compressed air pressure: _ a mechanical scale to weigh the dosage, 6 bars _ a motorized conveyor with a conveyor belt to release the fi lled bottles. @ @ Dimensions (H x L x D) - weight: the control is provided by a programmable PLC (M340 or Premium) or a 2520 x 2200 x 3800 mm - 1200 kg SoMachine controller (M258 and LMC058) @ the human - machine dialog is provided by a Magelis touch screen. Principal industries The available bus and networks available on the machine are: @ Industrial and maintenance engineering @ TCP-IP Ethernet, @ Electrical engineering @ CANopen. @ Control of the production system This system enables the main components of an industrial fi ller-capper to be addressed and studied: @ supply of the bottles: removal, transfer and supervision, @ supply of the caps: deposit and transfer, @ fi lling: control of the spout and weighed for accurate dosage, @ plugging: management of the screwing spindle. Subsystems can also be offered.

To order MD1REMPM340: fi ller with M340 PLC MD1REMPTSX57: fi ller with Premium PLC MD1REMPSOMAC: fi ller using SoMachine

138 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Accumulation table Industrial machine

Educational objectives Presentation of the package The accumulation table industrial system can accumulate products to @ To discover an industrial system and temporarily store them between machines in order to ensure a constant identify its components. fl ow of products to the next stations. @ To operate, manage and adjust an This system can be inserted between the fi lling and wrapping machine. industrial machine. @ To perform maintenance operations. The system includes: @ To study the automation and networking of @ a rotating table and two conveyors (an input conveyor and an output a simple industrial machine. conveyor). Description of the rotating table:

Electrical and mechanical @ painted steel structure, systems Automated features @ white polyethylene tray, @ Power supply: @ central gear motor, @ 400 V three-phase + Earth, 4 kVA feed device with adjustable defl ectors on brackets. @ Dimensions (H x L x D) - weight: Description of the conveyors: 900 x 1000 x 700 mm - 300 kg @ a 700 mm long input conveyor, @ a 1000 mm long output conveyor, Principal industries @ painted steel structure, @ an 82.5 mm pallet chain, @ Industrial and maintenance engineering @ @ feeding shelves in the inputs and ouputs of the rotating table, Electrical engineering @ pendulum mount hollow shaft gearmotor. @ Control of the production line A control cabinet includes: @ variable speed drives for the motors and conveyors,, @ Twido PLC with analog outputs for drive control, @ TCP/IP Ethernet communication network.

To order MD1ACCTWD: accumulation table with Twido

Educational solutions catalogue 2013-2014 139 Processes and machines management Flexible packaging line

Educational objectives Presentation of the package The industrial fl exible line concept contributes to the students learning @ To discover a fl exible industrial line. in areas related to production. All industrial activity sectors (automotive, @ To operate, maintain, adjust and manage a electronic, cosmetic, food, chemical, etc.) are affected by this type of fl exible industrial line. manufacturing process. @ To perform pneumatic and electrical The industrial fl exible line, fundamentally designed for the packing of maintenance operations. products in the food industry (fi lling machines, shrink wrapping, packing) @ To manage workfl ow and routing. can be modifi ed according to your needs and built in a scalable manner. @ To study the automation and networking of It provides an opening to employment areas such as in design process an industrial line. and production, industrialization methods, maintenance, production

Automated systems Automated management and production line supervision. Electrical and mechanical Your Schneider Electric correspondent will help you defi ne the composition features best suited to your needs, knowing that the basic elements consist of: @ Power supply: @ an industrial fi ller /capper machine, 400 V three-phase + Neutral + Earth, 12 kVA @ an accumulation table, @ Compressed air pressure: @ an industrial shrink wrapper, 6 bars @ an industrial packing machine. @ Dimensions (H x L x D) - weight: The concept of a fl exible packaging line enables a multitude of possibilities depending on the desired confi guration and is adaptable to all types of instruction. Principal industries Example of an implementation: @ fi ller / capper – packer and accumulation table - shrink wrapper, @ Industrial and maintenance engineering @ the input conveyor of the fi ller / capper allows for the machine's supply @ Electrical engineering to be fl ask, cans or empty bottles. The products loading on the conveyor is @ Control of the production line done manually by an operator, @ The fi ller is designed to be installed upstream of the shrinkwrapper. @ the output conveyor enables the unloading of the fi lled products or the evacuation to the shrink wrapper via the accumulation table when the application warrants it, @ the shrink wrapper is supplied by the exit conveyor of the fi ller / capper or the exit conveyor of the collection table, @ once the products are wrapped with shrink wrap, they are carried out to the discharge conveyor to be manually unloaded. On an automated level, the line highlights the communication aspects between the machine (Ethernet, Modbus, CANopen, ASi bus), and various mechanical and electrical technologies used in industrial machinery. For technical vocational students studying Control of a Line of Production, the line allows you to control a production line, manage production orders, and perform the maintenance operations and regulations that the line of production operators tend to encounter.

Filler / Capper Packer Shrinkwrapper

To order UEHGLFC: Flexible packaging line

140 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Flexible dosage line

Educational objectives Presentation of the package The dosage line is a set of three complementary machines (the "pick @ To discover a fl exible industrial line. and place" manipulator, Productis, and the logistical storage unit). They @ To operate, maintain, adjust and manage a communicate with each other using the Modbus / TCP-IP protocol. fl exible industrial line. The management of the workshop is conducted through a PCVue @ To perform pneumatic and electrical supervision (32 to 250 variables). maintenance operations. This allows all of the data to be accessed via Ethernet. @ To manage workfl ow and routing. @ To study the automation and networking of Process of the fl exible line: @ an industrial line. automatic feeding of bottles and caps, @ distribution of the tablets to the bottles, Electrical and mechanical @ bottles closing using capping and removal of poor declared products, systems Automated @ packaging of closed bottles into a carton, features @ automatic discharge of the carton, @ Power supply: @ storage in defi ned areas. 400 V three-phase + Neutral + Earth, 12 kVA Process material (pills, fl acks, paper and the cartons are reusable). @ Compressed air pressure: Detailed description of the stations: 6 bars @ “the Pick and place” system: Implement the supply, unloading and @ Dimensions (H x L x D) - weight: automatic setting of the bottles issued from the Productis system into depending on the desired confi guration cardboard. It includes: Principal industries _ six supply stocks, @ Industrial and maintenance engineering _ a 3-axis manipulator that loads and unloads all of the components @ Electrical engineering (possible management of two simultaneous productions), @ Control of the production line _ a fi lling region that enables the reception of receiving two cartons. The X and Y axes use brushless technology. The Z axis uses pneumatic technology. Control by PLC and human - machine dialog. @ Productis system: Performs the packaging of tablets into bottles. (See page 134 and 135), @ logistical stacker: Dispatches the cardboard packaging in 5 different storage areas based on the programmed storage orders or orders issued from upstream production units. It is connected to the Pick and Place control panel. It includes: _ a three phase motorized carrier, _ fi ve stockers, _ fi ve pneumatic indexers controlled by a valve island. (Control via the CANopen network). Options: @ labeling with barcode printing software, @ automatic placement of the label on the box.

“Pick and place” manipulator Logistical stacker:

To order UEHGLFDOS: fl exible dosage line UEHGLFDOSIMP: labeling

Educational solutions catalogue 2013-2014 141 Processes and machines management Hydrolis Hydraulic unit

Educational objectives Presentation of the package This product is adapted from a system of the Bema company. @ To operate an industrial multi-technology The Hydrolis unit simulates a waterfall from a height of about 20 meters, system. and examines issues related to the conversion of hydraulic energy into @ To discover the generation of electricity electrical energy using a turbine. from hydropower. @ To study the conversion of energy. This equipment includes: @ a reserve and waterfall that integrates: Electrical and mechanical _ a tank of about 250 liters, _ a 4 kW pump, fl ow rate of 45 to 70 m3/hour, features _ a valve and purge hydraulic circuit, Automated systems Automated @ Power supply: _ an electrical cabinet equipped with a Altivar 312 inverter on the 400 V three-phase + Earth, 5 kVA CANopen bus and its protection. @ a power meter composed of: Principal industries _ a 20 buckets Turgo wheel, @ Electrical engineering _ two injection nozzles with fl ow control valve, @ Energy engineering _ an asynchronous generator with encoder for speed control, _ a hydraulic circuit with analog fl ow and pressure sensors. @ An electric cabinet consisting of: Other industry concerned _ @ pushbuttons and the components necessary for safe and effi cient Industrial and maintenance engineering operation, _ a user socket, _ a capacitor bank, _ three root mean square current transformers connected to a type PM750 power meter, _ a programmable Twido or M340 with TCP/IP and CANopen to control automation, _ a graphic touchscreen Magelis XBTGT dialog terminal, _ a voltage regulator (to recover energy and the creation of three-phase), _ a production counter Options: @ 25 or 75 variable supervision depending on the option, @ Ethernet interface, @ EdF counting.

Twido Magelis

COPLA module PM750 power meter Capacitor bank

To order MD1HYDROTW: Hydrolis with Twido MD1HYDROM340: Hydrolis using M340 MD1HYDSPV25: Hydrolis 25 variable supervision MD1HYDSPV75: Hydrolis 75 variable supervision MD1HYDINTETH: Ethernet interface MD1HYDCPTEDF: EdF counting

142 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Hydraulic lift

Educational objectives Presentation of the package The hydraulic lifts belong to the family of unaccompanied industrial hoists @ To discover the basic principles of a or elevators used for a particular purpose. hydraulic system. Customized according to different criteria for implementation, they enable @ To conduct the maintenance of the system the transfer of any type of vertical load between several superimposed @ To confi gure and adjust a hydraulic unit levels, but are prohibited to transporting people. group. These applications are becoming increasingly popular because of the pursuit of the optimization of production or storage areas. Electrical and mechanical The hydraulic lift is a commonly used piece of equipment used in features breweries and restaurants in major cities with a storage of liquids in the

@ Power supply: basement. systems Automated 400 V three-phase + Neutral + Earth The device is hydraulically moved by a lift cylinder connected to two hoisting chains. @ Dimensions (H x L x D) - weight: 1550 x 1000 x 750 mm - 100 kg The system includes: @ a hydraulic unit (motor power of 1.5 kW), Principal industries @ a lifting cylinder (hard chrome plated) @ 2 SEDIS lifting chains, tensile strength 3700 kg, @ Maintenance of Industrial Equipment @ a door hinged at the bottom provided with a mechanical lock (600 mm free passage), Other industry concerned @ a trap door embedded at the high level, @ Electrical engineering @ a slack chain detector, @ high overtravel protection, @ trap door contact, @ remote control with continued fi nger pressing, @ indicator of the presence of a low level, @ a push button box (up-down), @ a control panel with Twido PLC, @ a hoistway box The assembly is installed in a lattice tower. Cabin and duct lighting are included. Possible option includes: @ 3 levels, @ cabin door with presence detector, @ additional landing door.

Chain lifting cylinder Hydraulic group Safety switch

To order MD1ASCHYD: Hydraulic lift MD1ASCHYDPC: cabin door has presence detector MD1ASCHYDPP: landing door MD1ASCHYD3L: level 3 option

Educational solutions catalogue 2013-2014 143 Processes and machines management Air treatment unit

Educational objectives Presentation of the package This product is adapted from an instructional air treatment unit from @ To study the functions of an air treatment the company ERM. unit. The proposed system enables, in its basic version, discovery and @ To study the PLCs and communication implementation of a single stream air handling unit with fi ltration, heating, networks of the building. cooling, humidifi cation and dehumidifi cation. @ To launch, confi gure and maintain an operation. The single stream air handling unit, in its basic version, is comprised of: @ @ To study the cooling unit, ventilation and pre-fi ltration and fi ltration units, @ electrical systems. fan ventilation unit (fan ventilation and sound absorber), @ @ To perform an energy assessment and control panel with centralized technical management. Automated systems Automated calculate the performance coeffi cients. The control unit allows you to control and monitor the operation of the air processing unit. It consists mainly of: Electrical and mechanical @ one TAC Xenta 721 PLC of communication management (web server) features allowing the control of: The motorized valves on the two coils, motors and @ Power supply: drives record speed on both fans. @ _ 400 V three-phase + Neutral a human - machine interface for on-site programming (portable operating _ 3 to 12 kW depending on the options console), @ @ monitoring software associated with the PCL / webserver providing Dimensions: remote control and monitoring of operations. Consult with us. The interaction between the PLC and the sensors / actuators is done using Principal industries a LonWorks fi eldbus. @ Possible option: Electrical engineering @ @ Energy engineering chilled water coil box, @ duct heater box, @ hot water coil box, @ steam humidifi cation system, @ heat pump cool battery or heat battery system. All data from the sensors placed within the boxes is brought to the controller/web server via the LonWorks fi eldbus. In addition, a customized measurement box with temperature sensors, humidity and pressure related to the CMU can be placed between the other boxes, it is composed of: @ a pressure differential sensor, @ a temperature sensor, @ a relative humidity sensor. The measurement points with fi eld instruments are provided on all of the housings. Two measurement instrument packages are available: @ The fi rst kit includes: a thermometer/hygrometer, a thermometer/ anemometer and a manometer. @ The second kit includes: a pressure, fl ow, humidity and temperature reader/writer. For more details: please consult our website.

Xenta 711 module

To order MD1ERMSF: Single stream air treatment unit MD1ERMWT00 : chilled water coil box option MD1ERMWT01: duct heater box option detailed diagram of the basic version MD1ERMWT02: hot water coil box option MD1ERMWT00: steam humidifi cation system option MD1ERMWT05: heat pump to cool or heat coil system MD1ERMWM00: sensor boxes with measuring temperature, humidity and pressure connected to the CMS (Central Management System). MD1ERMWM01: instruments to measure pressure, fl ow, temperature and humidity MD1ERMWM02: instruments to measure and record pressure, fl ow, temperature and humidity

144 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Air source heat pump

Educational objectives Presentation of the package An air source heat pump uses calories naturaly present in the air to return it @ To discover the basic principles of an air in the form of heat inside a home. source heat pump. The heat pump thus uses natural, free and abundant energy. For 1 kWh of @ The main operation of an air source heat electricity consumed, the heat source pump can return between 3 and pump. 4 kWh in the house. @ Energy savings with an air source heat pump. The offered system allows to study the characteristics and principles of a @ Layout and use of the Mollier diagram. system implementing a heat pump made from the standard commercially available parts for heat pumps.

Electrical and mechanical Operation systems Automated features This educational equipment enables the following topics to be addressed: @ @ Power supply: the identifi cation of the components of an air source heat pump, @ 240 V single phase + Earth the operation of an air source heat pump, @ @ the coeffi cient of performance, Dimensions (H x L x D) - weight: @ the confi guration of the regulator for optimal operation, 1125 x 470 x 1200 mm - 30 kg @ the performance of the Mollier diagram (used to determine the quantity of heat produced or consumed by a change in temperature and/or state of a Principal industries fl uid). @ Electrotechnical engineering @ Energy and communication engineering Composition of the bench This bench is composed of an instructional wheeled and instrumented heat Other industry concerned pump. The heat pump is composed of: @ Electrical engineering @ a compressor, @ a capacitor, @ a pressure regulator, @ an evaporator, @ four gas contact temperature probes (entry into and outlet from the condenser and entry into and output from the evaporator), @ an ambient air temperature sensor, @ a temperature probe to measure the freezing of the evaporator, @ a high pressure sensor and a low pressure sensor. The air source heat pump is supervised by a controller containing a program dedicated to the heat pump combined and linked to a control and display unit allowing the control and display of temperatures, automatic defrost, and control of the alarms.

To order MD1AAPACAA168: Air source heat pump with M168 control MD1AAPACAA238: Air source heat pump with M238 control

Educational solutions catalogue 2013-2014 145 Products and services

146 Products and services

Design and operation of MV/LV networks laboratory n ...... 148 Renewable energy and energy management laboratory n ...... 150 Our publications ...... 152 Services ...... 152 Website ...... 153 Index by name ...... 154 Index by reference ...... 156

Products complying with the provisions of of the European Directives

Compliance report available on request

All of our products are delivered with: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Educational solutions catalogue 2013-2014 147 Products and services Design and operation of MV/LV networks laboratory

Objectives Presentation of the offer: The electrical distribution laboratory we offer is drawn from a real power @ Training in the engineering of of MV/LV system: that of a medical center. This example offers the advantage of the networks. essential features of electrical distribution. Students will be led to study on a @ Performance of maintenance operations. 500 kVA installation: @ the concept of a power supply loop in the network, Skills developed: @ use of different earthing systems continuity of service purpose, @ To identify and understand the different @ the implementation of various systems to protect the power supply, materials. @ the size of a system that is located on a remote site, @ To operate powered on equipment in @ the importance of an excellent level of maintenance. compliance with safety regulations. The medical center's power supply is provided by a transformer station that @ To set protection devices distributes energy in two buildings separated 300 m from each other: @ To implement a secure power system. @ The fi rst is the offi ce building with a low need of continuity of service, @ To recognize the different earthing @ the second building concerns the reception and care of patients, which diagrams. requires a high availability level of energy. @ To maintain and operate an installation. @ To defi ne and write the procedures for the Our laboratory offers the study of the power supply station, the distribution commissioning, operation and maintenance station of the administrative building and distribution station of the building of a delivery station. in which care is provided. Other instructional facilities complete this @ To prepare test records and intervention installation enabling the study of all of the peculiarities of the business. reports. Presentation of our MV/LV offer @ To diagnose the cause of a failure affecting a MV/LV delivery station. In the fi rst two rooms of the laboratory, we can see the center of the @ To become authorized or follow courses in supply of the high and low voltage distribution. The students work on a real the renewal of electrical certifi cation. installation at low power. In addition to the basic equipment, we also offer many subassemblies or Other industries concerned: components to make the teaching of some of these technologies more attractive and educational. @ Electrotechnical engineering

Building 1: care center

High voltage loop

Switch Distribution cells

High voltage Operating counting cell HIgh voltage cells rooms Protection UPS cell Transformer Low voltage Network Transformer protection switchboard rooms High voltage output Generator Non priority rooms

Dry transformer LV switchboard Distance : 300m Distance

Building 2: administrative center

High voltage Distribution input Transformer Low voltage Offices Transformer protection switchboard (non priority areas)

High voltage Oil transformater LV switchboard cells

148 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Complementary offer The third room offers students a comprehensive range of bench studies to master the problems encountered on a distribution network and electrical installation. It covers areas related to: @ design, @ the quality of the power and continuity of service, @ the optimization of energy consumption, @ operation and maintenance, @ electrical safety (electrical protection and authorization), The instructional equipment and measuring instruments offered are designed to have students work in groups of two. They are provided with a detailed technical manual and practical exercises developed by the teachers of the French Ministry of Education.

Educational solutions catalogue 2013-2014 149 Products and services Renewable energy and energy management laboratory

Objectives Presentation of the offer: This laboratory uses multiple energy sources including the national grid, @ Designing new facilities. solar, wind and hydropower. @ Rehabilitating of existing spaces. It is equipped with an inverter which allows two operation modes with the network: Skills developed: @ connected: with a re-injection of the energy produced, @ To lead and implement a project. @ not-connected: independent operation. @ To justify and debate eco-friendly technical The educational objectives of this installation are: choices. @ To study different energy sources, @ To implement solutions that meet @ To implement several types of installations, environmental standards. @ To achieve the necessary clearances for photovoltaic and wind @ To develop energy prospectives and installations, operating reports. @ To utilize centralized data from a computer. @ To assess the energy effi ciency of a system and propose optimization solutions. This package permits the external installation of solar panels and wind, @ To manage and scale the installations taking into account all of the mounting precautions: using renewable energy sources. @ optimizing the orientation and inclination of the panels, @ To ensure operating results or energy @ overall level of sunshine, savings. @ speed and direction of wind. The laboratory is equipped with a PLC that provides the ability to control the installation remotely. Multi-source production laboratory:

Production Management Consumption

Local or remote Power distributor acces

PLC source Solar panels Lighting management

XW DC Out In1 In2

Energy efficiency Heating / Wind turbines UPS cabinet Air conditioning

Hydroelectric Batteries Others power plant

150 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Renewable energies We also offer in this laboratory in-depth teaching of different technologies on several subsystems. These subsystems allow the study of different solar panels with a photovoltaic inverter and the management of placement of the electrical grid, wind turbines and their power management.

Energy management In this energy management laboratory, we enable the study of energy optimization consumption solutions: @ to analyze energy losses generated by harmonics and reactive energy, @ to implement compensation solutions, @ to manage public lighting and air handling units in an optimal manner, @ to optimize the consumption of heating and lighting.

Educational solutions catalogue 2013-2014 151 Products and services Our publications

Guides: @ Standard NF C 15-100, @ EVlink charging solution for electric vehicles, @ MV and LV electricity, @ Electrical installation guide, @ Automation solutions, @ Building safety, @ safety equipment, processes and infrastructure, @ Network infrastructure of a building, @ 2012 thermal regulations, analysis and solutions, @ Electrical diagnostics and safety, @ lightning protection, @ LexCom Home residential multimedia network. Downloadable from the site www.schneider-electric.fr White paper: @ energy effi ciency, @ the services associated with the charging terminals for electric vehicles, @ energy effi ciency of machines, @ energy savings in refrigeration plants, @ considerations for the optimal energy effi ciency of conveyors, @ on the road to green machines, @ optimizing the productivity of lifting appliances. Downloadable from the site www.schneider-electric.fr

Services

For the establishment of communication of your equipment: To help you (LV switchboard towards your existing system), we offer our services: with installing and handling educational @ taking into account your needs and existing systems equipment, we offer you commissioning @ study and modifi cation of the system programs to have them services and/or training. communicate and update of the XBT pages @ on-site installation, test and commissioning of the equipment Consult your instructional representative. Reference number to order at For the development of your equipment: the same time as the products: we can offer you our services: @ MD1SMIF: Flat rate on commissioning @ taking into account your needs and existing systems and training for the use of the equipment (2 @ study and modifi cation of the systems, to 4 hours depending on the complexity of @ on-site installation, test and commissioning. the equipment). @ Example of implementations: MD1SCTL: on-site machine conformity @ the upgrade of lifting systems, control measure. @ the upgrade of pumping systems, @ development of the Habilis, low voltage switchboard in the Energy Management Panel.

152 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Products and services Website

Discover the range of the Schneider Electric offer on its internet site: www.schneider-electric.com

The heading Education gives you access: @ to the details of the instructional solutions: _ technical supplement _ practical exercises. @ to the discovery of the job opportunities at Schneider Electric @ to the representatives contact details. Energy University The training modules enable the acquisition of the necessary skills to measure, analyze, control and reduce consumption. The solutions presented in the context of Energy University allow the achievement of savings of up to 30% of the energy bill. A significant percentage when you consider that the cost of energy will substantially increase in the coming years, particularly due to the increasing demand of emerging countries.

Discover Energy University at the website: www.myenergyuniversity.com

Educational solutions catalogue 2013-2014 153 Index by name

Reference Page Reference Page 2-axis laser machine n 123 Harmotris: three-phase network harmonic 60 3D simulator n 114 interference 5 axis manipulator 125 HD network camera pack, PELCO 36 Accumulation table industrial machine n 139 security imaging n Additional electrical certifi cation case for 20 Heating control bench 56 Habilis system n HMI case 100 Addressable fi re security bench n 33 Hoist elevator 131 Air source heat pump n 145 Human - machine dialog package n 108 Air treatment unit 144 Hydraulic lift n 143 Altivar 32 case n 89 Hydrolis: hydraulic unit 142 Altivar speed controller training bench 87 Industrial component wiring bench 73 Alvidis case 32 Industrial fi ller/capper machine n 138 Automation modular offer 104 Industrial packing machine n 137 Automation modular offer, operative part 105 Industrial shrink wrapper packaging machine 136 Axis X and Z test bench, asynchronous motor 91 Industrial shrink wrapper simulator n 115 with fl ux vector control n Instruction of the energy effi ciency 38 Axis Z test bench, synchronous or 92 of buildings n asynchronous servo-motor n Instrumented solar panel bench n 49 Bac Pro wiring base plate, 110 iRio telemeter modular offer n 45 intermediate certifi cation n IT system cabinet and distribution boards 13 BAES Dardo Plus case n 35 IT system with fault search n 14 Brushless motor case n 90 KNX case n 27 Communication case 112 KNX modular offer 26 Communications case for teaching n 113 KNX package 30 Communicating low voltage switchboard n 10 KNX panel n 28 Comsi case 113 Lift 119 Compensation of reactive energy bench 58 Load bench 86 Containment cabinet 72 Load terminals for electric vehicles n 62 Controller case 85 Load test bench with vertical displacement, 95 Design and operation of 148 Winch, SL02 cable n MV/LV networks laboratory n Low voltage switchboard for 12 Detection workshop 79 professional school Development of the LV switchboard into 57 Lubio system 54 the energy management switchboard n Machine security modular offer 78 Didafl ex baseplates 111 Measurement and control bench 80 Didalub: management of public lighting 55 Medium voltage switchboards 8 Earthing diagram (ED) bench 16 Minibat: instructional mini building n 29 Educational controllers 85 Minharmotris: harmonic interferences in a 61 Energy effi ciency case 67 three-phase installation Energy effi ciency case n 46 Mini hoisting system, ML03 cable winch n 94 Energy effi ciency KNX modular offer n 43 Modular offer and kit for the modeling 37 Energy management solutions applied to 39 and prototyping n industry areasn Modular offer for residential and small indutries 42 Flexible dosage line n 141 energy effi ciency n Flexible packaging line n 140 Motor starter bench 77 Formatris: automatic part sorting system 126 Motor starter modular offer 75 Habilis system 19 Motor starter package 74 Hanged cage surface treatment equipment 119 Nivoreg: process control bench 121 Harmocem: electromagnetic disturbances 59 Numerical axis 120

154 Catalogue des solutions didactiques 2013-2014 www.schneider-electric.fr Reference Page Odace radio frequency discovery kit n 31 Overhead gantry crane 132 Percetris: Automated machining system 130 Photovoltaic installation, isolated 65 and non-isolated site n "Pick and place" system 127 PLC packages 101 Pneumatic manipulator with rotary base 124 Powder brake speed controller bench 88 Productis: integrated production system 134 Protection selectivity bench 17 Qualifi cation test-bench n 18 Renewable energy 150 and energy management laboratory n Residential and small service industry offer 24 RFID case 107 RFID modules, card gamen 106 RFID package 108 Securis case 21 SL71 lifting application test bench, guidance 96 by fl ux vector control Smart Grid application n 64 Solar modular offer 48 Solar water heater 53 Soleolis: solar panels and wind turbine 50 SolEzy bench n 51 Speed controller and starter packs 84 Swing control system, 97 SLT01 suspended load n Tapiris: Sorting belt 128 Traffi c management 118 Training motors 76 Training PLCs 102 TSXBT control desk 100 Tube solar water heater n 52 Valhabilis n 20 VDI 19’’ package 34 Ventilation system 47 Vision system, suitable for Tapiris 129 or PLC n Vizelia offer n 66 Wireless, batteryless biometric button 81 package n Wiser kit, RT2012 application n 44 Xylophonis: Brushless axis 122 Zelio case 118 ZELIO - GSM / Ethernet / Modbus package n 109 ZigBee case n 81

Catalogue des solutions didactiques 2013-2014 155 Index of references

Reference Page Reference Page Reference Page Reference Page FSACSACDENSXP7P 101 MD1AA750A6 47 MD1AE845TW 112 MD1AMLIRIO 37 FSACSACDESUTYM 101 MD1AA770 133 MD1AE848 112 MD1AMLIRIO 45 FSACSACDESUTYXL 101 MD1AA775 53 MD1AE848SI 113 MD1AMLMR 104 FSACSACDXSOMAC 101 MD1AA776 53 MD1AE849 112 MD1AMLRFID 37 MD1AA200 73 MD1AACHESOL 52 MD1AE854T 128 MD1AMLRFID 106 MD1AA209 73 MD1AAHABIL 18 MD1AE854TC 128 MD1AMLSECU 78 MD1AA400ML03 94 MD1AAHABILAV 18 MD1AE858 128 MD1AMLSOL 48 MD1AA400ML03TA 94 MD1AAHABILAVNC 18 MD1AE858MR 128 MD1AMLTW 104 MD1AA400SL02CM 95 MD1AAHABILNC 18 MD1AE858MRA 128 MD1AMP001 76 MD1AA400SL02M 95 MD1AAKNXVR 37 MD1AE858P 128 MD1AMP001 105 MD1AA400SL71CM 96 MD1AAKNXVR 30 MD1AE859VIS 129 MD1AMP002 105 MD1AA400SL71DM 96 MD1AAPACAA168 145 MD1AE885 121 MD1AMP003 105 MD1AA400SLT01AM 97 MD1AAPACAA238 145 MD1AE895PR 56 MD1AMP004 105 MD1AA400SLT01BM 97 MD1AAPCBP 110 MD1AE903 135 MD1AMP005 105 MD1AA409MF 96 MD1AAPCBPNC 110 MD1AE904 135 MD1AMP006 105 MD1AA410AXZ01M 91 MD1AAPZIGBIOM 81 MD1AE905MR 135 MD1AMP007 105 MD1AA410AZ02AM 93 MD1AASTORE 30 MD1AE905MRP2 135 MD1AMP008 105 MD1AA410AZ02BM 93 MD1AAVBRUSH 90 MD1AE905TSX 135 MD1AMP010 28 MD1AA500 79 MD1AAVOLETR 30 MD1AE905TSXP2 135 MD1AMP011 78 MD1AA501 79 MD1AAVRFID 107 MD1AE909RFID 135 MD1AMP013 105 MD1AA502 79 MD1ACAVR 79 MD1AE913 125 MD1AMP014 105 MD1AA509 79 MD1ACCTWD 139 MD1AE914 125 MD1AP058 101 MD1AA513 19 MD1AE110 103 MD1AE915 125 MD1AP238STU 101 MD1AA514 19 MD1AE120 103 MD1AE916MR 125 MD1AP258STU 101 MD1AA516 19 MD1AE125 103 MD1AE917MR 125 MD1AP34ASI 101 MD1AA516MR 19 MD1AE130 103 MD1AE955MI 126 MD1AP34M- 101 MD1AA518 19 MD1AE130UTY 103 MD1AE955MR 126 MD1AP34ME 101 MD1AA529 76 MD1AE150 103 MD1AE965MR 122 MD1AP34MEC 101 MD1AA529LT 76 MD1AE160ETH 100 MD1AE965TW 122 MD1AP34R 101 MD1AA540 77 MD1AE165 100 MD1AE973 124 MD1APATS01 84 MD1AA570 88 MD1AE169 100 MD1AE974 124 MD1APATS015 84 MD1AA580FP 87 MD1AE214 118 MD1AE975 124 MD1APATS22 84 MD1AA585 85 MD1AE216 118 MD1AE985 127 MD1APATS48 84 MD1AA595 86 MD1AE216MR 118 MD1AEHMI85 100 MD1APATV12M 84 MD1AA620 80 MD1AE217 118 MD1AELAS 123 MD1APATV12T 84 MD1AA638 20 MD1AE217MR 118 MD1AEZELIOGSM 109 MD1APATV312M 84 MD1AA639 18 MD1AE224 119 MD1AG150H 59 MD1APATV312T 84 MD1AA685 72 MD1AE227 119 MD1AG190H 60 MD1APATV32M 84 MD1AA700TDS 13 MD1AE227MR 119 MD1AG195 61 MD1APATV32T 84 MD1AA700TDT 13 MD1AE227TW 119 MD1ALVDIC19 34 MD1APATVM 84 MD1AA700TIT 13 MD1AE254 119 MD1ALVIDISA 32 MD1APATVT 84 MD1AA710 15 MD1AE257 119 MD1AM3BA 26 MD1APESADR 35 MD1AA719 15 MD1AE257MR 119 MD1AM3EE 37 MD1APESPRT 35 MD1AA720 12 MD1AE257TW 119 MD1AM3EE 43 MD1APHMI05B 108 MD1AA720NC 12 MD1AE713TW 118 MD1AM6121 25 MD1APHMI07 108 MD1AA728 12 MD1AE713ZL 118 MD1AM6122 25 MD1APHMI08W 108 MD1AA728P4 12 MD1AE715TW 118 MD1AM6123 25 MD1APHMI10 108 MD1AA729 12 MD1AE715ZL 118 MD1AM6126 25 MD1APHMI655 108 MD1AA730PE 11 MD1AE794 120 MD1AM6130 37 MD1APHMIXBTGC 101 MD1AA739 11 MD1AE795 120 MD1AM6130 42 MD1APPL7P 101 MD1AA740 74 MD1AE825 130 MD1AMATVEE 37 MD1APPL7P5 101 MD1AA740T 74 MD1AE825L 130 MD1AMLATV312 75 MD1APTW 101 MD1AA740V 74 MD1AE845BPR 113 MD1AMLATVEE 46 MD1APUTY5 101 MD1AA750A2 47 MD1AE845SI2 113 MD1AMLDM 75 MD1APUTYM 101

156 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Reference Page Reference Page Reference Page MD1APUTYXL 101 MD1REMPTSX57 138 MDG99WISER 44 MD1ASCB 131 MD1S3DM238API 114 MDGIRIOCC 57 MD1ASCBOPT1 131 MD1S3DM340API 114 MDGIRIOME 11 MD1ASCBOPT2 131 MD1S3DM340BORN 114 MDGIRIOME 57 MD1ASCBOPT3 131 MD1S3DM340ES 114 MDGVBAES 35 MD1ASCHYD 143 MD1S3DTSX37API 114 MDGVE100 63 MD1ASCHYD3L 143 MD1S3DTSX37BORN 114 MDGVE100BM 63 MD1ASCHYDPC 143 MD1S3DTSX37ES 114 MDGVE100T3 63 MD1ASCHYDPP 143 MD1S3DTSX57API 114 UEHGAA665CH 11 MD1ASCOPTPB 131 MD1S3DTSX57BORN 114 UEHGAA665ECL 11 MD1ASCOPTPG 131 MD1S3DTSX57ES 114 UEHGAA665INT 11 MD1ASCOPTPRS 131 MD1SCTL 152 UEHGACCppp 9 MD1ATV32FA 89 MD1SIMFARD 115 UEHGCOFINT 133 MD1ATV32FS 89 MD1SMIF 152 UEHGHTAppp 9 MD1ATVEE 46 MD1VSE1F 21 UEHGJSL 133 MD1AVKNX 27 MD1ZELIO 118 UEHGLFC 140 MD1ENCCONVC 137 MD1ZELIOB 118 UEHGLFDOS 141 MD1ENCCONVP 137 MDG99120 25 UEHGLFDOSIMP 141 MD1ENCM340 137 MDG99130A 33 UEHGTGBT 11 MD1ENCSOMAC 137 MDG99140 67 UEHGTGE 11 MD1ENCTSX57 137 MDG99150 59 UEHGTR ppp 9 MD1ERMSF 144 MDG99158 59 VJDEDUSTU855 108 MD1ERMWH00 144 MDG99159 60 MD1ERMWM00 144 MDG99159 59 MD1ERMWM01 144 MDG99160 58 MD1ERMWM02 144 MDG99169 58 MD1ERMWT00 144 MDG99190 60 MD1ERMWT01 144 MDG99195 61 MD1ERMWT02 144 MDG99198 60 MD1ERMWT05 144 MDG99198 59 MD1FARDCA 136 MDG99199 61 MD1FARDFS 136 MDG99215 50 MD1FARDM340 136 MDG99225A 51 MD1FARDSD 136 MDG99225SA 51 MD1FARDTSX37 136 MDG99239 49 MD1FARDTSX57 136 MDG99300 55 MD1HYDCPTEDF 142 MDG99308 55 MD1HYDINTETH 142 MDG99309 55 MD1HYDROM340 142 MDG99325 49 MD1HYDROTW 142 MDG993EB 29 MD1HYDSPV25 142 MDG993EB 38 MD1HYDSPV75 142 MDG993EBCL 38 MD1PACKLUBIO 54 MDG993IRIO 38 MD1PACKRFID 37 MDG993WISER 38 MD1PACKRFID 108 MDG99603 16 MD1PELCOCLAV 36 MDG99605 16 MD1PELCOEXT 36 MDG99609 16 MD1PELCOHARD 36 MDG99610 17 MD1PELCOMONIT 36 MDG99DOMKNX 28 MD1PELCOPACK1 36 MDG99DOMKNXLITE 28 MD1PMXTSX 111 MDG99ODACE 31 MD1PMXZTW 111 MDG99VEL 64 MD1REMPM340 138 MDG99VZBAT 66 MD1REMPSOMAC 138 MDG99WISER 37

Educational solutions catalogue 2013-2014 157 Notes

158 Educational solutions catalogue 2013-2014 www.schneider-electric.fr Notes

Educational solutions catalogue 2013-2014 159

Need more information? A website to inform you www.schneider-electric.com

[email protected] Fax: +33 (0)1 41 39 60 76

Schneider Electric France Operating Division Technical Due to changes in standards and equipment, properties indicated in texts and images within this and Higher Education documents are binding only after confi rmation by our departments. 35, rue Joseph Monier CS 30323 92506 Rueil-Malmaison Cedex Design, production: Jérémie Brachet, Schneider Electric FRANCE Photos: Schneider Electric Edition: Altavia Saint-Etienne 10-31-1247 ZZ4781 02/2013