Clear Wall Planning Guide

December 2020

Clear Wall Planning Guide 1 Contents

Five steps to specs...... 3 Design and Installation Planning...... 4 - 11 Space Planning, Site Survey and Measurement...... 6 - 10 Planning Checklist...... 11 Components...... 12 - 25 Framing Elements...... 13 -15 Transition Connectors...... 15 - 16 Glass Inserts...... 17-18 Copolymer Strips...... 19 Doors...... 20 Door Sections...... 21 - 23 Door Hardware...... 24 - 25 Power/Data...... 26 Installation...... 27 - 40

Clear Wall Planning Guide 2 5 Steps

Five steps to specs:

1. Pre-qualify the project

2. Select Framing Elements

3. Select Door and Door Hardware

4. Select Glass Insert sizes and color

5. Select Electrical and Data components

Clear Wall Planning Guide 3 Design and Installation Planning

Proper planning and preparation is key to successful and profitable Clear Wall projects. Take the time to fully understand the customer’s needs and requirements. Use the AP Project File tool to pre-qualify the project and select the product that suits the client's price parameters. Have their Request for Bid documentation on hand when performing site surveys and during design and installation. It is critical to document all decisions made from start to finish.

Installation and Trendway Field Support Trendway offers Field Technical Support for a nominal fee. Approved Trendway Technicians can take field measurements, train and lead during the actual installation at the customer location. Using this resource assures accurate product design and planning, as well as fast, expert installation. Contact the Trendway Architectural Product team for more details.

Clear Wall Planning Guide 4 Before You Begin • Use the AP Budget Estimator tool to generate pricing for customer approval.

• Clear Wall measurements are based on center-to-center locations.

• If you are working with an existing space, you must make an onsite inspection to determine the ceiling height and amount of floor runout within the area where product will be installed. See pages 8 to 9. THIS IS THE MOST IMPORTANT STEP OF ANY SUCCESSFUL CLEAR WALL INSTALLATION.

• While you (or a approved installer or Trendway Technician) are at the site measuring the ceiling height and floor runout, it is also a good idea to inspect for building mechanicals and utilities that may affect the installation and need to be addressed prior to placing the order. See pages 10 - 11.

• Utilize the AP Budget Estimator's Product Install Planning Checklist to ensure you have all necessary information.

• If you are working with new construction, note that the areas of concern noted above may not be able to be addressed at the time of pre-order quotation, but will affect the final outcome of the installation. Be prepared to address them prior to placing the order. For pre-order quota- tion purposes, all new construction requests for quotes must be accompanied by a cad model of the space with the partition location and type of Architectural Wall Product clearly noted. This should come from a licensed interior designer or architect to ensure all applicable codes have been addressed.

Ceiling height – a critical measurement

• Measurements must be taken on the final site floor treatment (after carpet or other flooring is installed) for accuracy. • IMPORTANT: Measure ceiling height at every door location. • Measure ceiling heights every 10', along the line the wall will run. • If there is variance greater than 1/2" over a 10' measurement, take additional mea- surements at 5' intervals. • Specify ceiling heights in 1/8" increments. • Note heights accurately on the floor plan.

Clear Wall Planning Guide 5 Space Planning • First, define the location of the partition run. Clear Wall is 3-1/4" thick, so using construction lines that are offset by 1-5/8" is a good place to start (center of Glass Insert). (Step 1, page 7.) • Once the location of Clear Wall has been determined, the framing layout and elevations can be developed using CAP, GIZA or other office product planning software that is supported with Trendway symbol libraries. • Locate all vertical elements (vertical posts and door sections) The horizontal beams can be added last, using the 2020 Auto Hardware function (Step 2, page 7). • Plan the Glass Inserts, based on the sizes established by the vertical elements (Step 3, page 7). • TrendWall and Clear Wall can be integrated with the use of In-Line Posts. • Volo and Clear Wall can be integrated with the use of a variety of Posts: In-Line, 90° and 3-way conditions. Remember that the systems have different thicknesses, so that when bringing two together, there will be a setback on one or both sides where they join. • Remember to plan for insertion of Copolymer Strips if specified by the customer.

Floor plans

Accurate floor plans with key dimensions and conditions within the building architecture are essential. They should include: • Overall space dimensions • Wall locations and distance from columns • Wall runs that terminate flush with building wall surfaces • Door locations for ceiling height measurements is crucial for accuracy • Existing corridor widths and runs that bypass building columns

Site survey and verified field measurements

• A thorough pre-installation survey is required. • Ensures fast, accurate, effective space planning and design. • Allows effective scheduling, timely completion, no lost time on the job. • Problem-free installations, happy customers and return business improve profit.

PLEASE NOTE: Clear Wall can not be used in a freestanding application. It must be attached to a ceiling or soffit (no special blocking required).

Clear Wall Planning Guide 6 Planning Steps

STEP 1: LOCATE OFFICE CENTERLINES STEP 2: PLACE VERTICAL POSTS

11'-7"

12'-3" Door

8" Insert Minimum

STEP 3: PLAN GLASS INSERTS STEP 4: ADD COVERS

Clear Wall Planning Guide 7 Site Ceiling Flat Lay-In Tile Grid Determine the installation site's ceiling type and grid (if applicable), which will determine attachment requirements. If you are not certain, or encounter a different type of ceiling than described here, send a photo to your Trendway Technical Support team for assistance. Information you will need: • Identify ceiling type: Grid and Tile, Gypsum or other material (e.g. wood). This will deter- mine the type of ceiling anchors you require. Tegular/Reveal Tile Grid • Identify Grid ceiling tile type (if applicable): - Flat - Tegular/Reveal - Armstrong Silhouette • Tegular/Reveal grids require the use of Grid Blocks for installation. Determine if the Tegular tile has a 1/4" or 3/8" tile recess dimension (how high it sits proud of the grid). There are Grid Blocks for Traditional and Reveal style crowns. Specify the 1/4" or 3/8" Block, depending on the tile recess. Specify one Block Armstrong Silhouette for every 2' of panel run, or 6 for every Crown section on order. • Identify Grid type (if applicable): 1" Standard or 9/16" Thinline

Grid Block Installed

Tegular/Reveal Tile

Flat Tile

Clear Wall Planning Guide 8 Site Ceiling

Clear Wall elements are secured to the ceiling or ceiling grid using appropriate fasteners. Ceiling Grid See INS484 installation instructions for details.

Clear Wall Crown Channel

Upper Beam Upper Beam Upper Beam

Ceiling Grid Ceiling Grid Ceiling Grid Screw Grid Clip Caddy Clip

Caddy Clips impact adjustment range

*Recommended* Self Tapping Screw Attachment Grid Clip Attachment Caddy Clip Attachment Use #8 self-drilling sheet Armstrong Silhouette Caddy Clips metal screws to attach the ceiling grid requires may be used Crown Channel to a ceiling the use of Grid Clips to attach the grid (see right for Armstrong to attach the Crown Crown Channel Silhouette grid). Channel to the grid, to many ceil- available for order ing grids. Use Select appropriate screw from Trendway (Special part one every 2' of fastener type for other ceiling number 404765). Armstrong Sil- Crown. Caution: conditions. houette ceiling requires the use There will be a loss of 1/2" to 5/8" of Grid Clips to attach the Crown ceiling height adjustment when Channel to the grid, available for using Caddy Clips. order from Trendway (Special part number 404765).

Clear Wall Planning Guide 9 Physical building conditions Site conditions may affect wall placement or require special planning to accommodate. In- spect the site and note any situations that may impact or interfere with the layout, or require special wall connection treatment due to site wall conditions. The AP Products Install Planning Checklist is a valuable aid in identifying these. Conditions may include: • ADA requirements • Building walls and columns • Building electrical and data access • Convector Units (baseboard heating units) • Perimeter Wall Start conditions • Air-handling diffusers • Floor Type HVAC Supply and Return Grills • Light fixtures • Soffits • Sprinkler heads • Unusual Baseboard Configurations • Wall or floor outlets • Window conditions • Ceiling type • Flooring type • Window sill and drapery pockets

Ask the customer to look for obstructions before the product is ordered. It will be their responsibility to remove obstructions or relocate the wall. Once the site observation and measurements are complete: • Identify any design modifications that should be anticipated due to site conditions. • Review modifications with the designer before any design or layout begins • Review modifications with the installers before installation work begins. Once the design is finalized, it’s essential to do a thorough onsite verification of the installation drawings to actual site dimensioning prior to installation.

Compliance with relevant regulations Before any work is performed, be certain you are in compliance with local and/or Government project or contract regulations. These may include, but are not limited to: • Building Codes (see the AP Codes and Construction Requirements document on Trendealer) • Building Permits • Technical specs, test data or product sample submissions for approval • Certificates of Occupancy • Labor requirements (security clearance, trade union jurisdictions for tasks, etc.) • Dealer- or customer-supplied verification of seismic bracing if required by local code

Clear Wall Planning Guide 10 Installation planning checklist

___ Where will material be received, and who will receive?

___ Check all products received against the packing list and Bingo sheet.

___ Where will material be stored?

___ Are there any access or security rules governing time that installation may take place?

___ Where are walls to be installed?

___ Is the environment (i.e. heat, light, humidity, etc.) satisfactory?

___ Are there any power complications?

___ Are there any material handling obstacles (e.g. elevator/stairwell/corridor dimensions)?

___ What preparation is required for cleanliness of metal trim and component cutting?

___ Are there any special tools or equipment required? Refer to the Recommended list of installation tools on page 27.

___ Are there complications or timing conflicts with other trades?

___ Are floor loading limitations satisfactory?

___ Ceiling type (drywall, drop Flat, drop Tegular/Reveal etc.)?

___ Obtain accurate minimum/maximum ceiling heights in 1/8" increments.

___ Is there anything on this job that requires extraordinary preparation?

Post-Installation

• Obtain post-installation verification of product delivery, ownership, and security. • Complete any punch list items and “turnover” procedures (Certificate of Occupancy, etc.). • If promotional photography is desired, obtain permission (signed release) and schedule.

Clear Wall Planning Guide 11 Components

Clear Wall delivers a sophisticated aesthetic in a simple wall with just a few components.

 Framing Elements  Glass Inserts  Doors

CROWN CHANNEL  UPPER BEAM COMPONENTS Upper Beam

 ADJUSTABLE WALL START  GLASS

 DOOR  90 DEGREE POST  SINGLE DOOR JAMB

 ELECTRICAL ADDER POST FLOOR COVER FLOOR BEAM 3-WAY ELECTRICAL COVER   POST  IN-LINE POST

 LOWER BEAM COMPONENTS

Clear Wall Planning Guide 12 Framing Elements

Beams | Upper and lower beam assemblies include all structural and decorative trim pieces, as well as all required connectors. All beam covers are made from the highest-grade extruded aluminum and are 3 1/4" thick. All beam covers are field-cut to ensure the best possible fit and finish. Beams can be specified in Satin Etch (brushed aluminum look) or in any of Trendway’s standard powder coat finishes. Upper beams are 4-1/2" tall and mount to a ceiling. The Upper Beam assembly consists of Crown Channel, Upper Beam, Inline Splice Plate, Spring Clip, Gaskets and Glass Cam. Lower beams rest on the finished floor and vary between 4" and 5" tall, depending on the extension required to accommodate any floor run out. The Lower Beam assembly includes Lower Beam, Floor Beam, Inline Splice Plate, Load Saddle, Floor Cover, Micro Plumb Bolt and Gaskets. All Beam components can also be ordered separately as Accessories.

CROWN CHANNEL

IN-LINE SPLICE PLATE

GLASS CAM CROWN COVER

UPPER BEAM

GASKETS

GASKETS

MICRO PLUMB FLOOR BOLT COVER

LOAD SADDLE

FLOOR BEAM IN-LINE SPLICE FLOOR LOWER BEAM PLATE CHANNEL

Clear Wall Planning Guide 13 Vertical Posts | Clear Wall Vertical Posts are Vertical Post Height Matrix divided into three categories: Hardwall Transition Full Sub-Crown Post/Wall Start, Transition, and Electrical. Height Height Transition Posts are used to transition from Clear 3-Way Post Wall into Volo, TrendWall frames or into existing • 90 Post building elements. They can be used aesthetically • Electrical Adder Post or functionally. •• End of Run Post All Electrical Posts are 3-1/4" thick and designed • with vertical wire management capability and In-Line Post • come with an integral electrical cover. Hardwall Transition Post/ Wall Start • Door jambs are always included as part of the door section, but, as with Hardwall Transition Posts/Wall Transition Connectors (Clear Wall/Volo/TrendWall) Starts and Transition Posts, do not have the ability to • house power or data.

Electrical Posts | Electrical Posts allow power access via Ceiling Feeds. They include the End of Run Post, In- Line Post, 3-Way Post, 90° Post and Electrical Adder Post. Adder Posts are used to locate power next to Door Jambs. Electrical posts can be used either functionally as powered posts or aesthetically to add vertical mullions to the Clear Wall elevation. When used functionally as a power post, remember to specify the height(s) of the power access cover punch-outs.

IN-LINE All Electrical Posts are made from the highest-grade 3-WAY POST 90 DEGREE POST extruded aluminum and are 3-1/4" thick. They can be POST specified in Satin Etch, or in one of Trendway's many powder coat finishes. NOTE: All vertical posts are field cut to ensure the best possible fit and finish.

NOTE: The punch-out dimension is 2.7" x 1.38". Punch-out heights available are: C C 6" – Data Height 18" – Standard Height Power (ADA compliant) 32" – Work Height Power 45" – Switch Height 72" – AV Height END-OF-RUN POST Punch-out Description: C C1 45" Switch Height

C2A 18" Standard Height

C3 32" Work Height C C C C C4 6" Data Height C5A 18" Standard and 32" Work Height C6A 18" Standard and 6" Data Height C C C C C C7 6" Data and 32" Work Height C8 Special Punch Out location AV 72" AV Height C C C AVC5A 72" AV, 18" Standard and 32" Work Height ELECTRICAL AVC6A 72" AV, 6" Data and 18" Standard Height ADDER POST

Clear Wall Planning Guide 14 Building Termination Connectors | Clear Wall can be terminated into existing building elements by using a Hardwall Transition Post/Wall Start, which allows 1" of adjustment (FIG A).

(FIG A) HARDWALL TRANSITION POST/WALL START (Planned at 3")

2-1/2" 3" 4"

Fully Compressed Nominal Dimension Fully Extended

Transition Connectors — Clear Wall to TrendWall | Remember that TrendWall is 2-3/4" and Clear Wall is 3-1/4" thick, so that when bringing the two systems together, there will be a 1/4" step on both sides of the Connector (see illustration below). To transition into TrendWall, specify a GWPTWALL10. When transitioning into a building wall, use the GWWS10, which includes both a Transition Post and mating wall channel.

TRENDWALL TO HARDWALL CLEAR WALL TRANSITION POST/ TRANSITION WALL START POST GWWS10 TRENDWALL TRANSITION POST GWPTWALL10

Clear Wall to TrendWall Transition Post

Post Plan View

1/2"

2-3/4" 3-1/4"

Clear Wall Planning Guide 15 Transition Connectors — Clear Wall to Volo

Clear Wall to Volo Frame Connectors provide an easy connection and clean lines when transitioning between Volo and Clear Wall Glass Insert runs. Remember that Volo is 2-1/4" and Clear Wall is 3-1/4" thick, so that when bringing the two systems together, the centerlines will not align perfectly and there will be a step on both sides of the connectors (see Fig 1 below).

CLEAR WALL TO VOLO TRANSITION POSTS

3-Way Connector - CVC

FIG. 1 Volo Clear Centerline Post 7/8 " Clear Clear 3/8" TOP VIEW

3.75" Volo Volo Clear Centerline

3"

3-Way Connector - VCC Inline Connector

Clear Volo Clear

Volo Clear

TOP VIEW

TOP VIEW

3.375" 3.375"

3.75" 2.5"

3-Way Connector - VVC 90 Degree Connector

Volo Clear

Volo Clear Volo

TOP VIEW TOP VIEW

3.375" 2.75"

2.75" 3.375"

Clear Wall Planning Guide 16 Glass Inserts

Clear Wall Glass Inserts are 1/2" tempered glass that can be specified to any width from 8" to 48" in 1/8" increments. They come standard in three distinct glazing color options: Clear, Low Iron and Frost. Clear is standard tempered glass that has a slight hint of color. Low Iron tempered glass is as colorless as glass can get. Frost gives visual privacy, while allowing some light transfer between spaces.

GLASS Note: Clear Wall STC acoustic rating is a factor of the Glass Panel INSERT thickness. The 1/2" glass has an STC of 35 - 36.

NOTE — COM Glass: Customers may choose to source COM glass panels locally. To specify Clear Wall with COM glass, customers must order all components that are not Glass Insert part numbers in the usual manner. Must also order the Glass Hardware Kit (below - CWGLASSKIT). Glass Hardware Kit The Clear Wall Glass Hardware Kit provides all the necessary hardware to support the glass insert when the customer orders their own glass inserts.

Important note on Glass Deflection Due to its intrinsic nature, glass naturally displays a degree of deflection (bowing). Clear Wall glass is no exception, but any deflection that may occur is well within accepted tolerances (see the chart below). Optional Copolymer Strips may be used to minimize the appearance of deflection (see page 19).

Glass Deflection Tolerances — Industry Standards

1/4" Glass 3/8" Glass 1/2" Glass

8' 15/32" 9/32" 13/64"

9' 17/32" 11/32" 9/32" 3/8" 10' 21/32" 15/32" re a ring r raigedge r NOTE: Clear Wall standard Glass Panel thickness is 1/2" nae ide

eaured a e in greae deiain r lane

Clear Wall Planning Guide 17 Glass Inserts

Glass Inserts are available with straight, single-angle and double-angle vertical edge treatments to allow for the design of unique faceted wall sections. Angles that can be specified as standard are: 22.5°, 45°, 112.5° or 135°. Other angles are available as specials for an upcharge. Note: angled glass is not recommended due to bowing tolerances noted on page 17. Designed without Corner Posts and with straight butt-joint corners as standard. Note: angled glass not allowed next to swing doors.

GLASS EDGE ANGLE OPTIONS — RECOMMENDED

90˚ 90˚ 90˚ 90˚

Straight Single — Butt

OTHER GLASS EDGE ANGLE OPTIONS — NOT RECOMMENDED as noted above. 135˚

90˚ 90˚ 45˚ 3' 90˚ 45˚ 90˚ 90˚ Double Angle Single — Angled

112.5˚ 22.5˚

22.5˚ 22.5˚ 3' 3' 2'-1.5" 2'-1.5" 45˚ 45˚ 45˚ Double 45˚/135˚ 2'-1.5" Angle 2'-1.5" Double Angle

Clear Wall Planning Guide 18 Clear Copolymer Strip The Clear Copolymer Strip is an option that can be specified for insertion along the Glass Insert edge where two Inserts abut. They bridge the slight gap for a smooth look. Customers may desire this finishing detail to achieve the most finished appearance. The Strip may also minimize the slight irregularities that arise from the natural 'bow' that appears in large sheets of glass. See the note about deflection on the page 17. Use of the Strips also allows creation of a more refined butt corner joint for a cost-effective, recommended alternative to a mitered-edge Glass Insert joint. The Strip is sold in 10' sections and field cut to the required length. Clear Copolymer Strips are available for all 4 Clear Wall angle conditions: In-line (180°) , 90°, 3-Way and 135°. They come with a pre-applied clear adhesive tape for installation.

COPOLYMER STRIPS

In-Line (180°) 90° 3-Way 135°

Clear Wall Planning Guide 19 Doors

Clear Wall offers several architectural door options that differentiate it from other systems. Note: Door heights are based on ceiling height — see the Cut Sheet for the specified Door for details.

90° Frameless 180° Frameless Frameless Glass Aluminum Framed Flush Wood Full Lite Wood Glass Swing Glass Swing Sliding Door Sliding Door Sliding Door Sliding Door Door Door

Swing Door Sections | 90° and 180° Frameless Glass Swing Doors are constructed of full 1/2" tempered glass. They are available Full Height only. Glass is available in the same color options as Inserts (Clear, Low Iron and Frost) and Door Jambs are available in the same finishes as all other framing elements. NOTE: 90° Frameless Glass Swing Door Sections are 1/2" wider than the 180° Doors. Sections are planned (outside to outside of Door Frame/Jambs) at 41.5" for 90° Swing and 41" for 180° Swing. Single-opening 90° Swing Doors are nominally 6-3/8" shorter than the ceiling; running from 7/8" above the finished floor to 3/8" below the upper beam. They feature the Biloba Hydraulic Hinge with adjustable closing speed and come complete with a matching Door Stop and locking or non-locking Patch Lever Set. Single-opening 180° Doors open in and out with hold-open, self-closing hinges. They are nominally 5-7/8" shorter than the ceiling; running from 7/8" above the finished floor to 3/8" below the upper beam.

Sliding Door Sections | Sliding Doors are offered at full height only, in Frameless Glass, Aluminum Framed, Wood Flush/Solid and Full Lite Wood options. Wood Doors are offered in Veneer finish only, and Aluminum Framed Doors can be specified in any of Trendway’s standard powder coat finishes or Satin Etch (Anodized). Door glaz- ing is available in the same colors as Clear Wall Glass Inserts (Clear, Low Iron and Frost). Sliding Doors offer three pull options: 18 Post Pull, 36"Post Pull and 72" Ladder Pull, locking or non locking. For Frameless Glass Doors, the lock is separate from 18" and 36" pulls and is incorporated as a Patch Lock. igand lide Sliding Doors can be specified as Right or Left handed. See the image below to determine which toide specify. Note: Sliding Doors can be mounted inside or outside of a room. Note: Sliding Door Sections are planned at 42-7/8" (outside to outside of Door Frame/Jambs). uide ide

igand lide eand lide ide ide

uide ide uide ide

eand lide ide Clear Wall Planning Guide 20 uide ide Sliding Door Sections Sliding Doors are ordered as Sections, which come complete with Door and all necessary parts (i.e. Track and Frame components required for function). Reference the Soft Close feature chart on page 23 to find the capability for each door style. All Clear Wall Doors are Full Height. Find detailed door dimensions in the Door Cut Sheets found on Trendealer. Note: Sliding Doors can be mounted either inside or outside of a room.

Frameless Glass Sliding Door Section | Frameless Glass Sliding Doors are ½" thick and available up to 9' in height. Doors are specified as either Right or Left opening as viewed from the exterior of the space. Frameless Glass Doors are available with the same glazing options offered for Glass Inserts, all tempered glass: Clear, Frost or Low Iron. Soft Close Mechanism is required for Frameless Glass Sliding Doors. Choose from Soft Close or dual Soft Open/Close options.

Aluminum Framed Sliding Door Section | Aluminum Framed Sliding Doors are offered in three stile/rail combinations (below). 2-2-2: 2" Vertical Stiles and 2" Horizontal Rails 2-2-4: 2" Vertical Stiles and 2" top Horizontal Rail paired with a 4" bottom Horizontal Rail 4-4-4: 4" Vertical Stiles and 4" Horizontal Rails Aluminum Framed Doors are available with the same glazing options offered for Glass Inserts, all are tempered glass: Clear, Frost or Low Iron.

FRAMELESS GLASS SLIDING DOOR SECTION

ALUMINUM FRAMED SLIDING DOOR SECTION (2-2-2- Shown)

Clear Wall Planning Guide 21 Wood Framed Sliding Door Sections Sliding Doors are ordered as Sections, which come complete with Door and all necessary parts (i.e. Track and Frame components required for function). Reference the Soft Close feature chart on page 23 to find the capability for each door style. All Clear Wall Doors are Full Height. Find detailed door dimensions in the Door Cut Sheets found on Trendealer.

WOOD SLIDING DOOR WOOD SLIDING SECTION — FLUSH DOOR SECTION — FULL LITE

Door Dimensions

Door Style Door Type Door Width Clear Opening (Nominal) (Nominal/Installed) Sliding Door Frameless Glass Sliding Door 42" 34" Aluminum Framed Sliding Door (222, 224) 42" 34" Aluminum Framed Sliding Door (444) 42" 33" Wood Framed Full-Lite/Flush Door 42" 34" Swing Door 90° Frameless Glass Swing Door 36" 33" 180° Frameless Glass Swing Door 36" 33"

Clear Wall Planning Guide 22 SOFT CLOSE MECHANISM

.47"

1.38" A

.260" 60˚

The Soft Close Mechanism is required for Frameless Glass Sliding Doors, and is available as an option for all door models. NOTE: Do not operate with excessive force. The Mechanism exerts slight resistance as it begins the soft close operation: do not force. You can release at this point and the action completes gently and automatically. Refer to installation instructions INS612 for details.

Clear Wall Planning Guide 23 Door Hardware | Several architectural-style door hardware options are available. All Door Pull styles are available as Locking and Non-Locking. All door pulls are a Satin Chrome 626 finish. • BD Blank Door: Allows COM pulls or lock sets. Doors must be drilled/machined on-site as required. Not available for Glass. • BDL – Blank Door with Lock (non-SFIC): Allows for COM pulls. Doors must be drilled/machined on-site to accommodate COM pull, but door will be bored for our standard mortise lock which is included. Not available for Glass. • BDLICWOC – Blank Door with SFIC Lock minus core: Allows for COM pulls. Doors must be drilled/machined on-site to accommodate COM pull, but door will be bored for our standard SFIC lock which is included for use with COM Core. Not available for Glass. • 18N – 18" Post Pull non locking • 18L – 18" Post Pull locking, non-SFIC • 18LICWOC – 18" Post Pull locking, SFIC minus Core • 36N – 36" Post Pull non locking • 36L – 36" Post Pull locking, non-SFIC • 36LICWOC – 36" Post Pull locking, SFIC minus Core • 72N – 72" Ladder Pull non locking • 72L – 72" Ladder Pull locking (locks into floor, Standard/Non-SFIC lock)

Door Hardware Application Matrix

Patch Lever Set 18N 18L 36N 36L 72N 72L (Passage/Locking) Sliding Doors: Aluminum * * † Framed and Wood •• •• •• Frameless Glass Sliding ** ** † Door •• •• •• 90° Frameless Glass Swing Door • 180° Frameless Glass † Swing Door •••• •* Mortise Lock Option •** Patch Lock Option •† Locks Into floor

IMPORTANT NOTE: Master Key Statement

Each end user needs their own unique Master Key system. It is most effective for a local locksmith to work with the client on their specific setup, so if changes or additions are required there is a nearby professional who understands their system and can address their future needs. For that reason, supplying master keyed products directly from Trendway is not in the best interest of the end user.

Trendway can provide blank cylinders, without keying, to assist in this process. If frequent changes are anticipated, an interchangeable core system should be used so the cylinder can be removed without disassembling the lock.

Clear Wall Planning Guide 24 DOOR PULL OPTIONS MORTISE LOCK

Shown with locking SFIC less COM Core. Also available with standard core non-SFIC. For Framed Sliding Doors with 18" and 36" Post Pulls only.

PATCH LOCK

18" Post Pull 36" Post Pull 12" centerline to centerline of 22.5" centerline to centerline mounting hardware of mounting hardware Frameless Glass Sliding Door only

PATCH LEVER SET

90° Frameless Glass Swing Door only — Lockset shown with SFIC option (COM Core not included). HINGE

90° Frameless Glass Swing Door Hinge

72" Ladder Pull The Ladder Pull features a Schlage NOTE: Not available on 2-2-2 "C" keyway and throws a lock rod and 2-2-4 Aluminum Framed into a 1"-deep dustproof strike Doors. 72"Pull locks into floor (supplied). This option requires (see image left) floor machining at the job site by an approved installer.

180° Frameless Glass Swing Door Hinge Clear Wall Planning Guide 25 Power and Data

Clear Wall can integrate either modular power or building hardwire into the system. All vertical frame elements except Door Jambs, Hardwall Transition Posts/Wall Starts and Transition Posts are Electrical Posts, available as End of Run, In-Line, 90°, 3-Way and Adder. Modular power begins by placing power blocks in vertical power posts. Power is brought into the system from ceiling junction boxes via Ceiling Feed harnesses. Ceiling Feeds supply power to Power Block Modules. These are available in either 10' or 12' lengths Power Blocks accept Power Duplexes and bring modular power to the user. Clear Wall Power Blocks at 6" Data height, 18" Standard height, 32" Standard height, 45" Switch height and 72" AV height above the finished floor. Power and data can be added at Clear Wall door jambs with the use of an Electrical Adder Post. All power modules are powered from the ceiling. Power Duplexes provide access to electrical in the Electrical Posts. Each one is clearly marked for Circuit I, II, III, or IV∆ access. Circuit IV∆ is marked in orange to designate it as a dedicated circuit. Power Duplexes are sold individually or in boxes of 6. The Hardwire Box Kit is a modified Appleton M1-250 masonry box that fits into Clear Wall Electrical Posts. This box should be specified for every field wired electrical HARDWIRE BOX KIT opening. The Electrical Box includes 1/2" and 3/4" SITM1250K knockouts. UL Listed. NOTE: This part is a single gang electrical box only. All other electrical components must be supplied by the electrical contractor.

CEILING FEED

SITCFTP144

HARDWIRE BOX KIT INSTALLATION

n r eerene

GWP lerial dder P POWER BLOCKS i SITPBM

lerial i

naller eri POWER DUPLEX uu lain in aluinu Pilaer and SITWD eali uning eig aener are n inluded

1-15/16" Total Unit Depth

Clear Wall Planning Guide 26 Installation

Installation and Trendway Field Support Trendway offers Field Technical Support for a nominal fee. Approved Trendway Technicians can take field measurements, train and assist during the actual installation at the customer location. Using this resource assures accurate product design and planning, as well as fast, expert instal- lation. Contact the Trendway Architectural Product team for more details.

Note: This is an overview summary of a typical installation. Every project is different. Detailed installation instruction documents with drawings can be found in the AP Binder and Support section of Trendealer. See sheets INS484 (Clear Wall) INS655 (Frameless Glass Sliding Door), INS660 (Wood Framed Sliding Door), INS670 (90° Frameless Glass Swing Door) and INS672 (180° Frameless Glass Swing Door) .

Note: Inspect the contents of all containers for shipping/handling damage. Make sure you have all required parts before proceeding. Recommended Installation Tools Saws Other • Hole Saw — 1" • Ladders — 2' to 6' • Miter Saw 10" or 12" with 80 to 100 Fine Tooth • Level (4' preferred) Aluminum Cutting Blades • Masking Tape • Portable Band Saw with Extension Cord • Plumb Bob (Laser preferred) • (18 or 24 Tooth Blade) • Saw Horses with drop cloth • Reciprocating Saw or Jig Saw with 4 -1/2" Blade • Combination Square Tools • Tape Measure - Steel • Allen wrenches - Standard and Metric Set • Glass cleaner and Paper towels • Channel Lock Pliers • Glass Suction Cups • Cordless Drill with Phillips Head Driver Bits - #2 • Safety Glasses and #3 • Shop Vac/Vacuum • Counter sink metal drill bit • Drill Bit Set with long 1/8" drill bit • File • Hammer Drill • Masonry Drill Bits — 5/32" and 5/16" • Nut driver — ¼" and 5/16" (magnetic preferred) • Nylon Mallet • Putty Knife — 2" and 6" • Quick Clamps — set of (2) • Screw driver — 1/8" Flat Head • Steel Hammer • Tin Snips (set) • Utility Knife • Wrench — Open end wrench – ¾" 15 mm (as thin as possible) or Crescent wrench

Clear Wall Planning Guide 27 Installation Sequence

1. Working from your Clear Wall floorplan, use tape or chalk to create a layout on the ceiling for the Upper Beam. 2. Locate and install all Hardwall Transition Posts/Wall Starts. 3. Find and mark all full height vertical connector locations. 4. Install Crown Channel components of Upper Beam between the full height connectors. 5. Mark floor layout for the Lower Beam, using a laser Plumb Bob. Mark with tape. 6. Locate and install all vertical connectors and Door Jambs which are NOT full height (they terminate below the Crown Channel). 7. Install all Lower Beam and Floor Beam components between the vertical connectors. 8. Level all Floor Beams to the same distance from the ceiling: make sure this is less than the height of the Glass Inserts. 9. Locate all Glass Inserts. Install, making sure each is plumb before installing the next. 10. Install modular power components. 11. Install Crown and Floor covers 12. Install Doors.

Marking the Layout

• All Clear Wall dimensions are based on centerline dimensioning. • Use tape to create the layout on the ceiling to indicate where the Crown Channel will be located. • Locate the centerline of the run on the wall. (NOTE: Start your installation at a corner and work back to the building wall.) • Use tape and a plumb bob or laser to locate the centerline of the floor layout inline with the centerline of the ceiling layout. • Use tape to mark the locations for all vertical posts. • Door locations are height-critical! They must be accurate. • Find and mark the high spot in the entire system, to be used when leveling the system due to floor runout.

Installing Hardwall Transition Posts/Wall Starts

• Measure and mark 1-3/4" from the centerline at the wall start to locate the perimeter edge of the Wall Channel. • Measure from the finished floor to the ceiling and cut the Hardwall Transition Post/Wall Start. PLEASE NOTE THAT ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64". • Check the fit and mount the Wall Channel to the building using either 1.5" drywall screws or a combination of wall anchors and corresponding screws, making sure it is plumb. NOTE: It is the responsibility of the installer to make sure that the mounting method is appropriate for the condition of the building wall. • Before installing the Hardwall Transition Post/Wall Start into the Wall Channel (friction fit), place a 1/2" shim (any length) between them at the floor level. Set it to the dimension on the supplied drawing (usually 3"). Make sure it is plumb, then mark the face location on the ceiling — this will indicate the Crown Channel start location. • Reference the Trendway supplied drawings to locate, measure, and mark the locations of all other full height vertical posts. DO NOT INSTALL OR CUT THESE POSTS YET. The Trendway supplied drawings will note these dimensions. However, always mark their locations and re-check the Crown and Lower Beam dimensions prior to cutting these posts. • Full height vertical posts can include Hardwall Transition Posts/Wall Starts, Transition Posts, Two-Way Corner Posts, Two-Way In-line Posts, Three-Way Posts, and Electrical Adder Posts. Refer to pages 14-16 for detailed information.

Clear Wall Planning Guide 28 Installing Upper Beam FIG A • Measure 1-3/8" from the centerline to locate the perimeter edge of the Crown Channel. • The Crown Channel cut dimensions can be pulled from the Trendway supplied drawings, however, it is highly recommended CEILING to verify the dimensions from the field marked layout. GLASS CAM ON OPPOSITE • If a Sliding Door is specified, the Glass Cam side of the SIDE OF PANEL FROM SLIDING installed Upper Beam must be on the opposite side of the DOOR panel from the installed Sliding Door (Fig A). INSTALLED • Cut the corresponding Crown Channel, starting with the piece SLIDING DOOR closest to the installation start point.

• For mitered corners, miter cut the Crown Channel to the 1-3/8" FROM specified angle on the Trendway supplied drawings. CENTERLINE TO • Measure the distance from the face of the Hardwall Transition PERIMETER EDGE Post/Wall Start to the first ceiling grid intersection. Mark this distance on the Crown Channel and drill a 1/4" clearance hole. • Measure, mark, and drill a clearance hole for all other ceiling grid intersections, typically every 2' or 4'. • Using #8 self-drilling sheet metal screws attach the Crown Channel to the ceiling grid. • NOTE: If the ceiling tile used is a tegular tile, or a recessed tile, be sure to use the appropriate Ceiling Grid Block at each hole in the crown. This will prevent the Crown Channel from pushing the ceiling tile up and out of space. • For mitered corners, use a tie bar and self-drilling sheet metal screws to secure the joint together. • Note: Crown sections must be attached only to structurally sound ceilings and connected to the ceiling grid at least every 2' or 4' as the ceiling grid allows. Once the first piece of Crown Channel is installed, it is highly recommended to install the mid-run full height post before moving on to the next Crown Channel. A ceiling grid spanner must be used in the case where the end of run is located between the ceiling grid bars, and not on a ceiling grid. Installing Mid-Run Full Height Posts

• Measure from the finished floor to the ceiling and cut the mid-run full height post. PLEASE NOTE THAT ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64". • For Electrical Adder Posts, align the two connection legs of the already cut-to-size Electrical Adder Post to the two connection grooves of the adjacent already cut-to-size post, and slide the two posts together until they become one post. NOTE: Be sure to take caution when sliding the two posts together to minimize any possible damage to either post. • Position the post in place. Install two L-Brackets to the top of the post, inside the glass channel, with the provided #10x3/4 self-drilling screws. • Plumb the post. • Continue installing the rest of the Crown Channel and mid-run full height posts until complete. • NOTE: If an Insert has a Post or Door Jamb on both sides of it, install the final Post or Door Jamb after the Lower Beam, Floor Beam, and Insert have been installed. • For inside clear corners, miter cut the Crown Channel to the angle specified on the Trendway supplied drawings. Installing Half of the Upper Beam

• Measure the distance between the full height posts and cut the Upper Beams for the half of the Crown Channel with the leg on it. PLEASE NOTE THAT ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64". • For clear corners, miter cut the Upper Beam to the angle specified on the Trendway supplied drawings. This angle must match the installed angle of the Crown Channel. • Install a Straight or Corner Alignment Bracket, if required. • Install the Upper Beam and be sure that it completely snaps into place with the Crown Channel.

Clear Wall Planning Guide 29 Installing Door Jambs and Mid-Run Sub-Crown Posts

• Locate the mid-run sub-crown post locations. The mid-run sub-crown post dimensions can be pulled from the Trendway supplied drawings, however, it is highly recommended to verify the dimensions from the field marked layout. • Measure from the finished floor to the bottom of the installed Crown at each location, then subtract 4-3/16" to determine the length to cut the post. NOTE: Due to floor run out, do not assume that every post will be cut to the same height. • Cut the corresponding Door Jamb or mid-run sub-crown post. PLEASE NOTE THAT ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64". • NOTE: The Door Jambs for Double Acting (Pivot) Doors come with pre-drilled holes for specific Double Acting Door locations. Be sure to cut the corresponding Door Jamb. • For Electrical Adder Posts, align the two connection legs of the already cut-to-size Electrical Adder Post to the two connection grooves of the adjacent already cut-to-size post, and slide the two posts together until they become one post. NOTE: Be sure to take caution when sliding the two posts together to minimize any damage to either post. • For each Door Jamb, install a Door Jamb Weldment to the top of the Door Jamb by aligning 12" steel bar and serrated tabs to the features in the Door Jamb profile. Bottom out the weldment to the Door Jamb using a hammer or mallet. The measurement from the top of the jamb to the top of the weldment is 4-3/16". • For each Door Jamb, install a Door Jamb Foot Plate to the 2-1/2" studs near the bottom. Rotate the Foot Plate into the square cut out and attach in place using 3/4" nuts. • Position the Door Jamb in place. Pre-drill 1/4” holes and anchor the Door Jamb to the Crown Channel using the provided 1/4"- 20 thread-cutting screws provided. • NOTE: If a Door Jamb creates a complete frame around a single Insert, install the Door Jamb that completes the frame after the Lower Beam, Floor Beam, and Insert have been installed. • Plumb the Door Jamb. • If a Door Jamb is cut short, run out the 2-1/2" studs to the floor to attach the Door Jamb in place. NOTE: All Door Jambs must be firmly attached to the floor to ensure adequate strength for the Door Jamb. • For all other mid-run sub-crown post, install a Vertical-to-Crown Bracket Assembly to the top of the post, inside the glass channel, with the provided #10x3/4 self-drilling screws. NOTE: The Vertical-to-Crown Bracket may need to be rotated so that the Bracket is flush to the Crown Channel Leg. • Position the mid-run sub-crown post in place and anchor the Vertical-to-Crown Bracket Assembly to the Crown Channel using the provided #10x3/4 self-drilling screws. • NOTE: If a vertical post creates a complete frame around a single Insert, install the vertical post that completes the frame after the Lower Beam, Floor Beam, and Insert have been installed. • Plumb the post.

Installing Lower Beam

• Measure 1-1/2" from the centerline to locate the edge of the Lower Beam. • The Lower Beam cut dimensions can be pulled from the Trendway supplied drawings, however, it is highly recommended to verify the dimensions from the field marked layout. NOTE: Lower Beam is 3" wide (not the full width of the systems 3-1/4" width). There will be 1/8" on both sides of the Lower Beam to account for the Floor Covers. • Cut the corresponding Lower Beam, starting with the piece closest to the installation start point. PLEASE NOTE THAT ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64”. • For clear corners, miter cut the Lower Beam to the angle specified on the Trendway supplied drawings. This angle must match the installed angle of the Crown Channel. • For Lower Beam pieces that are adjacent to a Door Jamb, drill four 5/16" clearance holes, through the Lower Beam, inline with the holes of the Door Jamb Foot Plate. Use the 1/4" Tapcon screws provided to attach the Channel to the floor.

Clear Wall Planning Guide 30 Carpet Condition

• Peel off backing of Carpet Gripper and apply to each Lower Beam. NOTE: Carpet Grippers should be applied near each end and spaced evenly along the Lower Beam. • For Lower Beams adjacent to Door Jambs, anchor all Door Jambs to the floor through the Door Jamb Foot Plate and clearance holes in the Lower Beam. Recommended anchors are 1/4" x 2-1/4" Tapcon screws which require a 3/16" pre-drill hole. NOTE: It is the responsibility of the installer to make sure that the anchoring method is appropriate for the condition of the building floor.

Non-Carpet Condition

• Drill a 5/16" clearance holes near each end of the Lower Beam. • Install the Lower Beams to the floor through the clearance holes. NOTE: It is the responsibility of the installer to make sure that the anchoring method is appropriate for the condition of the building wall. • For Lower Beams adjacent to Door Jambs, anchor all Door Jambs to the floor through the Door Jamb Foot Plate and clearance holes in the Lower Beam. Recommended anchors are 1/4" x 2-1/4" Tapcon screws which require a 3/16" pre-drill hole. NOTE: It is the responsibility of the installer to make sure that the anchoring method is appropriate for the condition of the building floor.

Installing Floor Beams

• Cut Floor Beams to match the Lower Beams, staying clear of the Leveling Bolts. NOTE: Floor Beams do not need to be miter cut. • Level all Floor Beams to the ceiling, starting at the high point in the system. This will ensure proper glass engagement and maximum leveling capability. • Ensure that every Leveling Bolt is in contact with the Lower Beam. • Install Floor Beam Saddles and Plumbing Nuts onto the Floor Beams. NOTE: Be sure that the Plumbing Nuts are completely bottomed out and position the groove parallel to, or inline with, the Floor Beam. NOTE: For Glass Inserts that are 24" wide or less, use (2) sets. For those that are larger than 24", use (3) sets.

Installing Glass Inserts

• NOTE: Glass Suction Cups are very useful when positioning the Glass Inserts into place, especially if they engage with a vertical post. • Reference the Trendway supplied drawings to determine each Insert’s location. The acknowledgement/ drawing will reflect the specified ceiling height. Please note that actual Glass sizes are 6-1/4" shorter than the specified ceiling height. • NOTE: It is recommended to install the Glass Inserts adjacent to vertical posts first and make sure there is enough open space for the remaining Insert(s), then install the remaining Insert(s). • For Glass Inserts adjacent to vertical posts, press the Insert into the post. IT IS RECOMMENDED TO USE SPRAY WINDOW CLEANER to lubricate the glass panels before insertion, for easier adjustment. • Install the Insert into position by placing it on top of the corresponding Plumbing Nuts. NOTE: Be very cautious with Glass Inserts. The edges are very sensitive and easily damaged. • If the Clear Copolymer Strip option is being used, measure and cut to match Glass Insert heights. These are installed by removing the tape from the self-adhesive surfaces of the Strip and pressing into place along the edge of an installed Insert. Stand and plumb the next adjacent Glass Insert and slide it against the strip adhesive on the previously installed Insert to seal the gap between them. • NOTE: For Glass Inserts that are 24" wide or less, there should be a Plumbing Nut near each edge of the Insert. For those that are larger than 24", there should be a Plumbing Nut near each edge of the Insert and one in the middle of the Insert.

Clear Wall Planning Guide 31 Installing Glass Inserts - continued

• NOTE: Glass has a natural deflection (bow) to it (see table, below). This may result in a noticeable gap in mitered-corner applications, especially over 8' high. (Butt joints or Corner Posts are recommended for those applications.) Be sure to note the deflection of all adjacent Glass Inserts to help optimize glass alignment. • By design, Glass Inserts inset 1/2" into the Post. • As each Insert is positioned, plumb the Insert by rotating the corresponding Plumbing Nuts. Once plumbed, ensure that all Plumbing Nuts are tight to the bottom of the Insert. • Lock the Insert in place by rotating (2) Glass Cams in the Crown Channel. • If Glass Inserts do not align due to the bow in the glass, use 3-5 pieces of the supplied double sided tape to help with alignment. If these are used, apply them in consistent locations for the best appearance. • If the system had any vertical posts that completed a frame around a single Insert, install the remaining vertical posts, as de-scribed in the “Installing Door Jambs & Mid-Run Sub-Crown Posts” section.

Glass Deflection Tolerances — Industry Standards

1/4" Glass 3/8" Glass 1/2" Glass

8' 15/32" 9/32" 13/64"

9' 17/32" 11/32" 9/32"

10' 21/32" 15/32" 3/8"

Installing Remaining Upper Beam Covers

• Measure the distance between the full height posts and cut the Upper Beam Covers for the other half of the Crown Channel. PLEASE NOTE THAT ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64". • For clear corners, miter cut the Upper Beam to the angle specified on the Trend-way supplied drawings. This angle must match the installed angle of the Upper Beam Channel. • Install a Straight or Corner Alignment Bracket, if required. • Install the Upper Beam and be sure that it completely snaps into place with the Crown Channel. Installing Lower Beam Covers

• The Floor Cover cut dimensions can be pulled from the Trendway supplied drawings, however, it is highly recommended to verify the dimensions from the field marked layout. • Measure the distance between the posts and cut the Floor Covers. PLEASE NOTE THAT ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64". • For clear corners, miter cut the Floor Cover to the angle specified on the Trendway supplied drawings. This angle must match the installed angle of the Lower Beam. • Install the Floor Covers into place by pressing them down onto the Floor Saddles. • To remove a Floor Cover, place a crowbar on the bottom leg of the Floor Cover. CAREFULLY press the Floor Cover up, working along its length.

Clear Wall Planning Guide 32 Installing Aluminum Framed and Wood Sliding Doors

NOTE: find detailed drawings in the Installation Instructions document INS660 on Trendealer.

INSTALLING THE MORTISE LOCK 1. Using a small flat screwdriver, loosen the Mortise Cylinder Set Screws enough to al-low the Mortise Cylinders to be installed. 2. Insert the Mortise Lock into the routed pocket on the side of the Sliding Door. 3. Using the wood screws provided, mount the Mortise Lock to the Door, but do not fasten completely. 4. Place the 1/2” thick trim ring on the key Mortise Cylinder and screw it into the correct side of the Door until it is snug. 5. Carefully unscrew the Key Mortise Cylinder until the key is centered at the bottom. 6. Tighten the Mortise Cylinder Set Screw and check the function of the Lock. 7. Place the 1/8” thick Trim Ring on the Thumb Turn Mortise Cylinder and screw it into the other side of the Door until it is snug. 8. Carefully unscrew the Thumb Turn Mortise Cylinder until the Thumb Turn is centered at the bottom. 9. Tighten the Mortise Cylinder Set Screw and check the function of the Lock. 10. Tighten the Wood Screws that attach the Mortise Lock to the Door. 11. Install the Faceplate.

INSTALLING THE SLIDING DOOR JAMB: 1. Put the Mortise Lock into the Locked position to expose the Deadbolt. 2. Measure the distance from the bottom of the Door to the top flat surface of the Dead bolt. 3. Add 15/16” to that dimension and make a note of this new dimension. 4. Locate the appropriate Sliding Door Jamb with the routed Lock Hole. NOTE: The Sliding Door Jambs have a routed lock hole. Be sure to cut the appropriate Sliding Door Jamb for the corresponding configuration. 5. Mark the Sliding Door Jamb with the dimension from the top of the routed Lock Hole. This will be the bottom of the Sliding Door Jamb. 6. Cut the Sliding Door Jamb at the mark. 7. Measure from the finished floor to the bottom of the installed Upper Beam at each location. NOTE: Due to floor run out, do not assume that every Jamb will be cut to the same height. 8. Cut the corresponding hole-less TrendWall Side Rail, Transition Post (if not installed), and Sliding Door Jamb off of the top of the jamb. ALL CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64”. NOTE: The Sliding Door Jambs have a routed lock hole. Be sure to cut the appropriate Sliding Door Jamb for the corresponding configuration. 9. Mount the hole-less TrendWall Side Rail to the adjacent Transition Post by drilling a 1/8” hole through the Side Rail and Transition Post near the top, middle, and bottom and then using the supplied #10x3/4” screws. NOTE: The holes will be about 3/8” off-center on both parts. 10. Measure and mark a center hole location 3/4" from the top and 1-3/32” from the back face of the door groove of the Sliding Door Jamb. 11. Drill a 3/16” hole on the mark through (2) walls. 12. Attach the Track Support Block to the Sliding Door Jamb by aligning the top hole of the Track Support Block with a provided painted 1/4"-20 flat head screw. 13. Align the top surface of the Track Support Block parallel to the top of the Sliding Door Jamb. Drill the other 3/16” hole and fasten another provided painted 1/4”-20 flat head screw. 14. Position the Sliding Door Jamb on the Side Rail so that the door groove is flush with the front face of the Upper Beam. Mark the hole locations on the Side Rail. 15. Remove the Sliding Door Jamb and drill a 3/16” hole at each mark. 16. Mount the Sliding Door Jamb to the Side Rail using the provided painted 1/4”-20 flat head screws.

Clear Wall Planning Guide 33 Installing Aluminum Framed and Wood Sliding Doors, continued

INSTALLING SLIDING DOOR TRACK: 1. Place the Track Mounting Bracket on the front surface of the (2) supporting vertical posts with one end flush to the Sliding Door Jamb. Align the top surface of the Track Mounting Bracket to the bottom surface of the Upper Beam. NOTE: There should be a 1/8” gap between the top of the Track Support Block and the bottom of the Track Mounting Bracket. 2. Attach the Track Mounting Bracket to the front surface of the (2) supporting vertical posts using the #10x3/4 self-drilling screws, with (2) screws per post. 3. Lay the Track on the ground. Thread the Track Mounting Screws through the mounting holes and into the Cam Nut, with the side of the cam nut stamped “M5” facing up. Do not completely fasten. 4. Rotate the Cam Nuts so they are parallel to the Track. 5. Position the Track in the slot of the Track Mounting Bracket and flush to the Sliding Door Jamb. 6. Completely fasten each Cam Nut.

Clear Wall Planning Guide 34 Installing Frameless Glass Sliding Doors

NOTE: find detailed drawings in the Installation Instructions document INS655 on Trendealer.

SLIDING DOOR TRACK INSTRUCTIONS

1. Measure and cut the Track to the desired length. Valances should be cut to the full desired length, and the Track should be cut an inch shorter to allow room for the End Cap. 2. On saw horses, with carpet or cloth to protect the finish, lay one of the Valances face down, then roll and snap the Track into the Valance (larger holes up). Push the Track on the Valance to ensure it is properly located on the Track, 1” from the end of the Valance that will have the End Cap attached to it. With a long or extended 3/16” Drill Bit, using the holes in the Track as a guide, drill through the Valance below, in the locations used to mount the rail and Valance. 3. Use clamps and a helper to mount the Track/Valance set onto the Crown Assembly. The top of the Track should be 1/16” below the ceiling. Line the end of the track up to be flush with the door post. Adjust across the length of the Track to make sure it is level. Predrill through the Clear Wall Upper Beam with the 3/16” Drill Bit, then, using the 10-16x1.5” Hex Head Drill Point Screws provided, attach the Track and Valance to the Crown Assembly securely. 4. Identify top and outside of Door. Bottom Pull mounting hole is 40.00” from the bottom of the Door on Doors with 18” Post Pulls, 43.75” on Doors with 36” Post Pulls, and 7” on Doors with 72” Ladder Pulls. Place Clamps on top face of door with fasteners facing the outside. The outer edges of the Clamps should be 2” from the glass sides. Tighten all set screws. 5. Slide Trolley bolts into Clamp slots, centering the Trolleys on the clamps. Tighten nuts to secure the Trolleys to the Clamps. Align top of bolt to be flush with top face of Trolley. Clamp Soft Close(s) onto Trolley(s). 6. Slide one of the Door Stops in so that the Trolleys will run into the Spring Clip first, then the bumper. 7. Lift the door and carefully slide each of the wheel sets into the track. NOTE: If Track ends are too close to a wall for door to have clearance, install Trolleys with Soft Close(s) into the Track, and tighten the Clamps onto the Door separately. Lift the Door onto the Trolley bolts and tighten the nuts. 8. The Door should be a nominal ¾” above the floor. Check to ensure the Door is plumbed. This can be adjusted by loosening the nut on the Trolley bolt, turning the bolt, and retightening the nut once leveling is achieved. NOTE: At least four full Trolley bolt threads must be engaged in each Trolley. 9. Install Clamp Covers. Slide the top flange onto the Clamp grooves and center on the glass. Use the #6-20 x 5/8” Square Drive Screws to install the End Covers. 10. Attach the Door Guide from the Mounting Hardware Kit to the Door Guide Bracket using the #8-32 x ¼” Flathead Screws. Ensure the Door Guide is fully opened by loosening the side screws. Install the Door Guide, using a level to make the Door plumb. Start by only using the fastener in the slot. This will allow adjustment later if needed. Drill a pilot hole with a 7/64” bit and thread in a #6-18 x 5/8” Square Drive Screw. 11. Measure between the floor and the bottom of the Clamp Covers and cut the Acoustic Wiper and Mount to this length. Peel the backing off the double stick tape and apply pressure for 30 seconds to properly adhere it to the Jamb Post. The Acoustic Wiper Mount should align with the back of the Door Jamb Post. 12. Insert the trailing Door Stop into the Track so that the Trolley will run into the Spring Clip first, then the bumper. 13. Install the Door Handle provided using the included set screws and Allen Wrench.

Clear Wall Planning Guide 35 Installing Frameless Glass Sliding Doors, continued

14. If installing a Patch Lock, measure from the floor to the centerline of the lock cutout in the door and subtract 1”. Measure from the bottom of the slot cutout in the receiver post downward and cut at this dimension. 15. Measure from the floor to the top of the track and cut the receiver post to that length from the top. NOTE: If installing a door with a patch lock, remove the Bumper Strip from the Receiver Post before mounting it. 16. Pre-drill (5) holes in the Strike Receiver Post, 5/8” inset from the back of the post and evenly spaced from top to bottom on the side that will mount on the Door Jamb, using the long 1/8” Drill Bit. NOTE: Once the Strike Post is drilled, it becomes handed. 17. Butt the Strike Receiver Post up to the track, flush with the opening of the door frame (ensuring the Strike Receiver Post is plumb with the level). Using the 1/8” pre-drilled holes, drill through with the long 1/8” Drill Bit and screw a minimum of five (5) equally spaced #6-18 x 1” Square Drive Screws through the back of the post and into the door frame to stabilize the post. 18. Use the Post to Track L bracket to secure the Track to the strike post using #7-19x7/16 Screws. Check that the Door fits cleanly into Receiver Post. If the Door needs to shift in or out, loosen the Trolley bolt nut and push the Door in the desired direction before tightening it. 19. Adjust the Door Stops inside the Track to stop the Door in the fully open and fully closed positions. It is suggested that, in the open position, the Door stop with 1.5" between the Handle and the Door Jamb opening. Set the Soft Close pins, following INS612. 20. If installing a patch lock, refer to INS649 for installation instructions. Use the adjustability in the Door Guide Bracket, Door Clamps, and Lock Strike Plate to ensure the Door can lock. Measure the location of the Lock Strike Plate, and mark the necessary lengths for the Bumper Strip before removing the Strike Plate, cutting the Bumper Strip, inserting the Bumper Strip into the Receiver Post through the lock slot, and replacing the Strike Plate. 21. After ensuring the functionality of the Soft Close(s), smooth operation and alignment of the Door, and, if applicable, proper locking, drill the second screw into the Door Guide Bracket to hold its position. 22. Snap on the outside Valance cover. Predrill and screw one #7-19x7/16” Screw into the leg of the Valance to hold it securely to the Track. 23. Slide the Track End Cap into the end of the Track and Valances, then pre-drill and screw it securely to the Valance leg using a #7-19x7/16” Screw.

Clear Wall Planning Guide 36 Installing 90° Frameless Glass Swing Doors

• NOTE: Door lever set is always located 39.125” from bottom of door to centerline of lever set cutout. • Secure door hinges to the hinge side jamb with 12-24 flat head thread cutting screws, 4 per hinge. Remove hinge covers, hinge plates and clear small vinyl gasket and set aside to reassemble once glass door is in place. Open hinges to nominal 90 degree position. NOTE: Leave plastic spacers in place. • Attach strike plate to strike side jamb with 12-24 thread cutting screws provided. (If Black hinges and strike plates are ordered use the Black 12-24 fasteners). • With assistance lift door and align holes in glass with studs in hinges. NOTE: Strongly recommend placing carpet piece or similar material on floor to rest bottom edge of door on to prevent breakage. • With one person holding door in place reassemble clear small vinyl gasket, hinge plates and hinge covers. Distance from vertical edge of glass door to jamb face to be nominal 3/32” to 1/8”. Tighten fasteners. • Carefully close the glass 90 degree swing door taking care to insure that glass does not strike either door jamb. Distance from lever side vertical edge to jamb face to be nominal 3/16” to 7/32”. Reference documentation in hinge box to make final adjustments. • Install lever patch lock following instructions included in lock box. • Make final adjustments as needed to insure consistent vertical gaps between frameless glass door and jambs. NOTE: Door height is based on a nominal 3/8” gap between top of door and bottom of Upper Beam and 7/8” gap from floor to bottom of door.) • With door in open position, determine desired location for 35mm door stop and drill ¼” diameter by 1 ¾” deep hole for ribbed plastic anchor. Insert anchor into drilled hole. Disassemble door stop assembly as needed and secure to plastic anchor with included screw. • NOTE: Make sure to position the Door Stop to allow door to open a full 90° to provide minimum 32” ADA clear opening.

Refer to Instruction Sheet INS672 for drawings and detailed instructions.

Clear Wall Planning Guide 37 Installing 180° Frameless Glass Swing Doors

• Mount the Door Hinges to the Door Jambs with the provided 1/4"-20 Flat Head Screws. • Remove the clamping half of the Door Hinge with a 5mm Allen Wrench and locate both the thinnest and thickest shims. • Remove the backing of the double-sided tape on both halves of the Door Hinge, and adhere the thinnest shims to the tape. • The Door Hinges lock in the 90° position. Press them into this position before installing the 180° Frameless Glass Swing Door. • Install the 180° Frameless Glass Swing Door onto the Door Hinges and mount the previously removed Door Hinge half. NOTE: Do not completely tighten the mounting screws. Tighten them to the point that the Door does not shift. • Cut the (4) legs off of the thickest shims. • Lift the 180° Frameless Glass Swing Door and wedge the shim legs between the Door Hinge and hinge cutout in the 180° Frameless Glass Swing Door, both above and below each hinge. • Carefully close the Door, making sure that it will not interfere with either Door Jamb. NOTE: As you close the 180° Frameless Glass Swing Door, the Door Hinges will make a very loud banging sound, which sounds like the glass is breaking. The glass is fine. This noise indicates that the “zero position” of the Door Hinges has not been set. NOTE: Reference the instruction sheet that is supplied with the Door Hinges for more details. • Adjust the 180° Frameless Glass Swing Door so that there is an even gap along the handle side of the door and then completely tighten the mounting screws. • Position the 180° Frameless Glass Swing Door about 1/2" from the “zero position”, or center. • Turn the set screw of the bottom Door Hinge, on one side of the 180° Frameless Glass Swing Door, clockwise with a 1/8" flat screwdriver until the 180° Frameless Glass Swing Door begins to move. • Turn the set screw of the top Door Hinge, on the same side of the 180° Frameless Glass Swing Door, clockwise until the 180° Frameless Glass Swing Door reaches the “zero position”. • Walk through the door. • Position the 180° Frameless Glass Swing Door to the “zero position” and turn the set screw of the bottom Door Hinge clockwise. • Turn the set screw of the top Door Hinge clockwise. • Walk through the door and retighten the setscrews on the first side. • Check the final “zero position” by opening the door completely and letting it shut on its own. • Install the Plastic Cover Caps on all Door Hinges.

Refer to Instruction Sheet INS670 for drawings and detailed instructions.

Clear Wall Planning Guide 38 Installing Volo to Clear Wall Transitions Posts

• Volo to Clear Wall Transition Posts are in- stalled once the first adjacent piece of Clear Wall Crown Channel or Volo Reveal or Traditional Crown is installed. • Measure from the finished floor to the ceiling and cut the post. PLEASE NOTE THAT CUT LENGTHS ARE CRITICAL. ALL GAPS SHOULD BE LESS THAN 1/64”. • Position the post in place. Install an L Bracket using (4) Self-Drilling Hex Screws. For a Clear Wall connection, the L Bracket should be installed inside the glass channel, and for a Volo connection, the L Bracket should be installed inside the Connector Clip opening. The inline and VVC posts have (1) Volo connection each that has an internal wall behind the Connector Clip opening. For these openings, place the L Bracket off center to avoid drilling into the internal wall. • Plumb the post. • Install an adjacent crown piece and attach to the Transition Post. • If necessary, repeat for the third connection. • Follow the appropriate installation instructions to continue installation. When installing adjacent pieces of Clear Wall Lower Beam, install an L Bracket inside the glass channel to connect the post to the channel. Use the 10-16"X5/8” Screws to connect the bracket to the post, and drill the 3/16"X1 -1/4" Tapcon screws through the Clear Wall Lower Beam and into the floor.

Electrical

• Be sure to consult your architect or building inspector for local code requirements. • Locate Power Blocks in the Clear Wall floorplan and install. • Drop the Ceiling Feeds to the desired Electrical Post locations according to the floorplan. • Lay wiring into the channel of the vertical Electrical Posts and . • Lay required wiring harnesses into the Electrical Posts, connect to Ceiling Feeds • Join the installed Power Blocks using the wiring harnesses.

Clear Wall Planning Guide 39 Installation Instructions

Detailed, illustrated Installation Instructions, technical Cut Sheets and an Installation Training Video are available on Trendealer or in the on-line AP Binder.

Panels Clear Wall...... INS484 Volo to Clear Wall Transition Post...... INS652 SFIC Core Assembly...... INS675

Doors, Sliding Frameless Glass Sliding Door...... INS655 Sliding Door Aluminum Framed or Wood...... INS660 Patch Lock for Frameless Glass Sliding Door...... INS649 Sliding Door Soft Close Mechanism...... INS612 Post Pull...... INS651

Doors, Swing 90° Frameless Glass Swing Door...... INS672 180° Frameless Glass Swing Door...... INS670

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PLGD-CWALL 12.2020 Clear Wall Planning Guide 41