energies
Communication Measurement Uncertainty Estimation for Laser Doppler Anemometer
Karolina Weremijewicz 1 and Andrzej Gajewski 2,*
1 Students’ Scientific Society “Heat Engineer”, Faculty of Civil Engineering and Environmental Sciences, Bialystok University of Technology, Wiejska Street 45 A, 15-351 Białystok, Poland; [email protected] 2 Department of HVAC Engineering, Faculty of Civil Engineering and Environmental Sciences, Bialystok University of Technology, Wiejska Street 45 A, 15-351 Białystok, Poland * Correspondence: [email protected]; Tel.: +48-797-995-923
Abstract: Twenty percent of global electricity supplied to the buildings is used for preventing air temperature increase; its consumption for this prevention will triple by 2050 up to China’s present needs. Heat removed from the thermal power plants may drive cold generation in the absorption devices where mass and heat transfer are two-phase phenomena; hence liquid film break-up into the rivulets is extensively investigated, which needs knowledge of the velocity profiles. Laminar flow in a pipe is used in the preliminary study, velocity profile of developed flow is used as a benchmark. The study account writes the applied apparatus with their calibration procedure, and the uncertainty estimation algorithm. The calibration regression line with the slope close to one and a high Pearson’s coefficient value is the final outcome. Therefore, the apparatus may be applied in the principal research. Keywords: liquid film break down; rivulet; velocity profile; laminar flow; surface tension
Citation: Weremijewicz, K.; Gajewski, A. Measurement Uncertainty Estimation for Laser Doppler Anemometer. Energies 2021, 1. Introduction 14, 3847. https://doi.org/10.3390/ Crisis in cold generation approaches the world’s economy, for the air conditioners and en14133847 electric fans working against air temperature increase need nearly 20% of the total electrical energy used in buildings in the world. Electricity demands for these purposes is forecasted Academic Editor: Adrian Ilinca to triple by 2050, which would equal China’s present usage [1]. These demands reach the winter and summer peaks. Figure1 shows the former in December and January and the Received: 26 May 2021 latter in July and August; these seasonal peaks concern total energy production and its part Accepted: 23 June 2021 generated in thermal power plants, from fossil fuels combustion, or radioactive decay [2]. Published: 25 June 2021 Thermal power plants, in accordance with the second law of thermodynamics, need to remove heat to a heat sink which can be either surface water or a district heating system. Publisher’s Note: MDPI stays neutral However, in summer time, these systems supply heat only for generating domestic hot with regard to jurisdictional claims in water, which may be insufficient; this insufficiency might be overcome with cold produc- published maps and institutional affil- iations. tion, in the absorption refrigeration systems, from the removed heat temperatures of at least 80 ◦C[3]. In other words, the absorption refrigeration system might utilize heat that is removed from the thermal power plant during electricity generation. Absorption refrigeration systems might alternate from the traditional ones if they are equipped with compact and high-performance heat and mass exchangers [4]. A low usage of the ab- Copyright: © 2021 by the authors. sorption refrigeration systems stems from high ratio between the volume and the cooling Licensee MDPI, Basel, Switzerland. capacity [5]. For this reason, they are also experimentally studied [6,7]. An absorption This article is an open access article refrigerator uses two fluids, which change phases, and concentration flowing through the distributed under the terms and conditions of the Creative Commons absorber, generator, evaporator, and condenser [8,9]. Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/).
Energies 2021, 14, 3847. https://doi.org/10.3390/en14133847 https://www.mdpi.com/journal/energies Energies 2021, 14, 3847 2 of 11 Energies 2021, 14, 3847 2 of 11
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Figure 1. A report of International Energy Agency [2] into monthly electricity production. Figure 1. A report of International Energy Agency [2] into monthly electricity production. The change of phase or concentration occurs due to heat and mass transfer in thin liquidThe layers, change which of phase flow or down concentration a solid surface occurs (cf. due Figure to heat 3 in and [4]). mass Firstly, transfer these in layers thin liquidwere investigatedlayers, which because flow down of the a burnoutsolid surface in the (cf. steam Figure boilers 3 in or[4]). distillatory Firstly, these equipment. layers wereHartley investigated and Murgatroyd because [10of ]the investigated burnout in liquid the steam film breakboilers away or distillatory into the rivulets equipment. using Hartleytwo approaches: and Murgatroyd the first [10] one investigated is mechanical liquid equilibrium film break in away the highest into the point rivulets of the using dry twopatch, approaches: which results the first in the one force is mechanical balance in thisequilibrium point named in the stagnation highest point point; of the the other dry patch,method which employs results energy in the minimization, force balance assuming in this point the sum named of kinetic stagnation energy point; across the a other plane methodand the employs surface energy energy approaches minimization, minimum. assuming Bankoff the sum [11] balancedof kineticflow energy rates across and energiesa plane andof the the film surface and energy rivulets approaches at the critical minimum. film thickness; Bankoff it[11] was balanced assumed flow that rates a segment and ener- of giescircle of asthe a film cross-section and rivulets of theat the rivulet, critical and film the thickness; velocity it profiles was assumed in film, that and a in segment each slice of circleof the as rivulet, a cross-section are the same. of the Mikielewicz rivulet, and andthe velocity Moszynski profiles [12,13 in] appliedfilm, and minimization in each slice of of theenergy rivulet, extended are the bysame. surface Mikielewicz energy of and the Mo solid-gasszynski interface.[12,13] applied A common minimization feature of of en- the ergyinvestigations extended by presented surface energy above, inof the this soli paragraph,d-gas interface. is assumed A common laminar feature velocity of the profile in- vestigationsderived by Nusseltpresented (1916) above, (cf. in Madejski this paragraph, [14]); additionally, is assumed Hartley laminar and velocity Murgatroyd profile [de-10] rivedassumed by Nusselt a linear (1916) laminar (cf. profile Madejski for film, [14]); motivated additionally, by surface Hartley shear and only Murgatroyd or a von Karman[10] as- sumeduniversal a linear velocity laminar profile profile for turbulent for film, flow.motivated by surface shear only or a von Karman universalEl-Genk velocity and Saberprofile [15 for] continued turbulent researchflow. into film breakdown, applying the energetic approach;El-Genk their and analysis Saber [15] includes continued a two-dimensional research into film velocity breakdown, profile applying solved using the ener- Ritz geticmethod. approach; Perazzo their and analysis Gratton [includes16] derived a two-dimensional another two-dimensional velocity velocityprofile profile,solved whichusing Ritzis solved method. in closed Perazzo form, and forGratton both the[16] rivulet derived and another film, flowingtwo-dimensional along a vertical velocity plate; profile, the whichcontact is anglesolved was in closed assumed form, to be for either both perpendicularthe rivulet and to film, the flowing plate for along the rivulet a vertical or parallel plate; thefor contact the film. angle While was Tanasijczuk assumed etto al.be [ 17either] derived perpendicular a two-dimensional to the plate velocity for the profile rivulet for or a parallelrivulet pendingfor the film. from While a horizontal Tanasijczuk plate. et al. [17] derived a two-dimensional velocity pro- file forAtaki a rivulet and pending Bart [18] from applied a horizontal a velocity plate. profile for a gravity driven rivulet along an inclined plate in the analysis of their experiments. Another assumption was the static contact angle value 56◦.
Energies 2021, 14, 3847 3 of 11
Charogiannis et al. [19] experimentally determined laminar velocity profile for a gravity driven rivulet along an inclined plate for a Reynolds number less than 5.9 and Kapitza number equal to 1.4 following its definition: σ Ka = (1) ρ(g sin αν4)1/3
where σ is surface tension, g is gravitational acceleration, α is an inclination of film to the horizon, and ν is kinematic viscosity; they also obtain a profile for wavy flow forced with frequencies 2 and 6 Hz, when the Reynolds number was about 5.2. The very familiar configurations of the absorbers, applied in the absorption cooling systems, consists of the horizontal tubes, which are covered with falling liquid film; this film is an absorbent solution that, flowing across the tubes, absorbs the vapor of a re- frigerant [4]. The flow divides into three regimes: falling-film flowing around the tubes, droplet-formation flow that occurs on, and in, the vicinity of the lowest tube generatrix, and the droplet-fall flow that appears between two tubes; these regimes exist for LiBr/water [20] and aqueous alkaline nitrate solution [4]. When the absorbent solution is overflowing the tubes, two phenomena are occur- ring simultaneously: heat and mass exchange, which are mathematically modeled using two different algorithms; modelling heat exchange needs a knowledge of film thickness, which is computed from a velocity profile. Despite different geometry, both Alvarez and Bourouis [4] and Jeong and Garimella [20] apply, in their models, a laminar velocity profile derived by Nusselt, mentioned above, derived for a flow along the vertical plate. Accordingly, the film thickness δ is obtained from formula
3µΓ 1/3 δ(α) = . (2) ρ2g sin α
where µ is dynamic viscosity, Γ is mass flowrate per unit of wetted tube, ρ is solution density. Reynolds number for flowing film is defined by Equation [21]
4Γ Re = (3) µ
Combining Equations (2) and (3) we obtain a formula for film thickness as a function of the Reynolds number: 1/3 3µ2Re δ(α) = . (4) 4ρ2g sin α Figure2 shows a solution of Equation (4) for two Reynolds numbers: 100 and 1600; the latter is thought as the critical Reynolds number for films [21] which, under laminar flow, seems to be very thin, e.g., 0.5 mm or less under vertical flow; for the thicker films, a flow should not be laminar. Therefore, an in-depth research into the velocity profiles of thin liquid layers would be helpful in modelling absorbers; it should indicate whether the velocity profile, beyond lam- inar flow, is two dimensional, turbulent, and whose formula models best model the flows. The experimental investigations of the velocity profiles in the rivulets and liquid films, for a Reynolds number in range from 400 to 3000 and Kapitza number 3000–6000, determined with laser Doppler anemometer (LDA) usage, is the main area of the investigation, which will be done for water flows along copper, aluminum, brass, and stainless steel plates. The particular goal of the published preliminary studies is measurement uncertainty estimation and calibration of an applied LDA system. EnergiesEnergies2021 2021, 14, ,14 3847, 3847 4 of4 of 11 11
2.0
1.5
1.0 [mm] δ
Re=1600 0.5
Re=100
0.0 0 102030405060708090α [°] FigureFigure 2. 2.Film Film thickness thicknessδ asδ as a functiona function of of surface surface inclination inclination towards towards the the horizon. horizon.
2. MaterialsTherefore, and Methodsan in-depth research into the velocity profiles of thin liquid layers would be helpfulThe presented in modelling experimental absorbers; investigations it should indicate are carried whether out with the an velocity existing profile, pipeline beyond [22] thatlaminar is shown flow, as is an two internal dimensional, loop in Figureturbulent,3. A and researcher whose formula plugs in models a pump best (10) model supply- the ingflows. water, The through experimental a discharge investigations pipe (11), of an the upper velocity tank profiles (12), and in the an inletrivulets pipe and (13), liquid to afilms, transparent for a Reynolds pipe (15). number When in the range upper from tank 400 (12) to is3000 full and and Kapitza water is number overflowing 3000–6000, the brimdetermined of a pipe with (22), laser and returningDoppler anemometer to a bottom tank(LDA (21),) usage, a valve is the (16) main is opening. area of the Then investi- the assumedgation, which flow is will fixed be usingdone fo ther water needle flows valve along (19) copper, and the aluminum, flow meter brass, (20). Afterwardsand stainless thesteel researcher plates. The runs particular a computer goal program, of the publ whichished sends preliminary out the properstudies signals is measurement to the Burst un- Spectrumcertainty Analyzer estimation (BSA) and (5)calibration and the stepperof an applied motor LDA controller system. (6). BSA (5) sends, through an optical fiber (3), two coherent laser beams to the flow explorer (2). These beams intersect in2. the Materials assumed and point Methods after crossing the lens system in the front part of the flow explorer (2). PositioningThe presented the intersecting experimental beam in investigations the assumed pointsare carried is provided out with by an the existing stepper pipeline motor controller[22] that (6)is shown sending as the an signals,internal through loop in theFigure wires 3. (7),A researcher to the spindle plugs drives; in a pump these (10) drivers sup- shiftplying assembled water, through elements a of discharge linear stroke pipe (8) (11), along an x,upper y, and tank z axis. (12), It and turned an inlet out that pipe milk (13), is to thea transparent most effective pipe seeding (15). When substance. the upper tank (12) is full and water is overflowing the brim of aForasmuch pipe (22), and as the returning velocity to profile a bottom of the tank laminar (21), a flowvalve is (16) derived is opening. theoretically, Then the and as- provedsumed experimentally, flow is fixed using it is used the asneedle a benchmark valve (19) for and the the fluids flow flow meter velocity (20). measurements; Afterwards the aresearcher velocity profile runs isa determinedcomputer program, with a Hagen-Poiseuille which sends out equation the proper signals to the Burst Spectrum Analyzer (BSA) (5) and the stepper motor controller (6). BSA (5) sends, through 1 ∂p an optical fiber (3), two coherentv =laser beams tor2 the− R flow2 , explorer (2). These beams inter- (5) b 4µ ∂x sect in the assumed point after crossing the lens system in the front part of the flow ex- plorer (2).p Positioning the intersecting beam in the assumed points is provided by the where ∂ means pressure gradient, r is radial distance, and R is the internal tube radius. stepper∂ xmotor controller (6) sending the signals, through the wires (7), to the spindle drives; these drivers shift assembled elements of linear stroke (8) along x, y, and z axis. It turned out that milk is the most effective seeding substance.
Energies 2021, 14, 3847 5 of 11 Energies 2021, 14, 3847 5 of 11
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9 22 13 10 21 20 14 19 8 2 5 1 18 Z 15 X 6 16 Y 14 17 3 7 4
FigureFigure 3. 3.TheThe applied applied setup: setup: 1—intercrossing 1—intercrossing laser beam lasers, beams, 2—flow 2—flow explorer explorer with optics with system, optics 3— system, optical3—optical fiber, fiber, 4—signal 4—signal wire wireto photo-multiplie to photo-multiplier,r, 5—The 5—The Burst BurstSpectrum Spectrum Analyzer, Analyzer, 6—the 6—the stepper stepper motor controller, 7—x,y,z movement signal wires, 8—the elements of linear stroke along x,y,z axis Energies 2021, 14, 3847 motor controller, 7—x,y,z movement signal wires, 8—the elements of linear stroke along x,y,z6 of axis 11 with spindle drives, 9—personal computer, 10—pump, 11—discharge pipe, 12—upper tank, 13— with spindle drives, 9—personal computer, 10—pump, 11—discharge pipe, 12—upper tank, 13—inlet inlet pipe, 14—straight pipe coupler, 15—transparent tube, 16—valve, 17—temperature meter, 18— outletpipe, pipe, 14—straight 19—needle pipe valve, coupler, 20—float 15—transparent meter, 21—bottom tube, 16—valve, tank, 22—overflow 17—temperature pipe. meter, 18—outlet pipe, 19—needle valve, 20—float meter, 21—bottom tank, 22—overflow pipe. =arcsin sin , (10) 2.1.Forasmuch The Optics Systemas the velocity Adjustment profile of the laminar flow is derived theoretically, and proved experimentally, it is used as a benchmark for the fluids flow velocity measure- After a connection of the system =arcsin of apparatus sin the laser. beams intersect in any point; ments; a velocity profile is determined with a Hagen-Poiseuille equation (11) their intersection in the desired points is obtained as follows. Figure4 shows the laser beams refract four times, from right to1 left, passing three isotropic media: air, Plexiglas, Figure 4 shows every beam to =intersect must − cover , a fixed length d/2 along x (5)axis and water, so the basic equations system4 results from the law of refraction: = + + + + , (12) where means pressure gradient, r is radial distance, θ and R is the internal tube radius. θa p na sin = np sin , (6) where di = 30 mm is the internal tube diameter,2 and w2 = 5 mm is the tube wall thickness. 2.1. TheSubstituting Optics System Equations Adjustment (8)–(12) we obtain θp θw After a connection of the systemn pofsin apparatus= nw thesin laser, beams intersect in any point; (7) 2 2 their intersection in= the desired+ points + is ob tained + as follows. + −2 − Figure 4 shows the, laser (13) beamswhere refractna, np ,fournw are times, the from refractive right indexesto left, passing in air, Plexiglas,three isotropic and water,media: respectively;air, Plexiglas,θ a, θp, andwhereand water,θw a, = are 116.11so thethe angles basicmm isequations between measured system the with laser resultscalipers. beams from in thesethe law media. of refraction:
p sin = sin , a (6) w n =1.003 n =1.33 sin = sin , (7) 1 a 1 w 2 where na, np, nw are the refractive indexes2 in air, Plexiglas,1 p and water, respectively; θa, θp, 2 and θw, are the angles between the laser beams in these media. The angle between the laser beams in air θa is obtained from the equation 1 y d = = , (8)
where d is a distance between the laser beams in the optics, f is the focal length of the optics in air. After solving the Equations (6)–(8) we obtain the half angles of inclination in each medium: i n a =arctan , y d w (9) a
FigureFigure 4. 4. AA fragment fragment of of the the horizontal horizontal cross-section cross-section in in the the experimental experimental space. space.
Since d, f, w, di are known from the manufacturers’ data, a is measured, and the half angles are computed earlier Equation (13) is solved for ya.