Tissue Engineering of Multi-Zonal, Osteochondral-Like Constructs with Bone Marrow Stromal Cells
by
Whitaik David Lee
A thesis submitted in conformity with the requirements for the degree of Doctor of Philosophy Institute of Biomaterials and Biomedical Engineering University of Toronto
© Copyright by Whitaik David Lee, 2015
Tissue Engineering of Multi-Zonal, Osteochondral-Like Constructs with Bone Marrow Stromal Cells
Whitaik David Lee
Doctor of Philosophy
Institute of Biomaterials and Biomedical Engineering University of Toronto
2015 Abstract
Articular cartilage facilitates weight bearing and movement in a synovial joint. As articular cartilage does not spontaneously heal, damaged cartilage leads to loss of cartilage and subchondral bone remodelling. In previous studies we developed biphasic constructs with articular chondrocytes and porous calcium polyphosphate (CPP) substrate that could replace both damaged cartilage and bone. However, articular chondrocytes are scarce and cannot be expanded in vitro without losing their functional attributes. Since bone marrow stromal cells (BMSCs) can be expanded to large quantities and differentiated into chondrocytes, it was hypothesized that, using BMSCs as the cell source, cartilage with a multi-zonal architecture can be formed on porous CPP substrate to produce osteochondral-like constructs with biomechanical properties that approach native articular cartilage. A protocol was devised to differentiate BMSCs on collagen-coated porous membranes and harvest the cells, which were subsequently cultured on porous CPP substrates to form biphasic constructs with high compressive mechanical properties.
Implantation of BMSC-derived biphasic constructs in sheep joints revealed insufficient mechanical integration between the cartilage and the substrate. To address this limitation, a strategy was devised to generate a zone of calcified cartilage at the interface, mimicking the
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multi-zonal osteochondral architecture in healthy joints. A thin calcium hydroxyapatite film was formed on the surfaces of CPP using organic sol-gel processing method to limit the release of inorganic polyphosphates (polyP), which inhibit mineralization near the interface. Also, sequential seeding of BMSC-derived chondrocytes, in which only the interfacial layer was treated with triiodothyronine, yielded scaffold-free cartilage tissues on coated CPP substrates with distinct hyaline and calcified zones. The interfacial shear strength of constructs with the distinct calcified zone was significantly higher compared to non-calcified control. In vivo studies are warranted to investigate whether the multi-zonal constructs could effectively repair defects in a joint. Generation of anatomically shaped multi-zonal constructs for whole joint replacement are ongoing.
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Acknowledgments
In full gratitude and sincerity, I acknowledge and thank those who encouraged, inspired, supported, assisted and sacrificed themselves to enable my pursuit of the doctoral degree.
First, my thesis supervisors Dr. Rita Kandel and Dr. William Stanford: thank you for your leadership, guidance, support and patience. Under your watch I grew so much as a scholar, as a scientist and as a person. It was an honour and a privilege to be your trainee.
Dr. Bob Pilliar, thank you for your guidance and support on the sol-gel project. I am grateful for introducing me to the exciting field of biomaterials. Dr. Craig Simmons and Dr. Benjamin Alman, thank you for providing valuable feedback as members of my PhD committee through thick and thin. Dr. Mark Hurtig, Dr. Paul Zalzal, Dr. Ehsan Toyserkani and Dr. Mihaela Vlasea, thank you for the opportunity to work with you in collaboration.
I was blessed with great colleagues from both the Stanford Lab and the Kandel Lab. I enjoyed the company of everyone and I thank all of them for being helpful and supportive. In particular, thank you Tammy Reid and Dr. Lu Gan for your help in starting my project. Also, I thank Dr. Wing Chang, Dr. Kamal Garcha, Dr. Nicole Anderson, Dr. Paul Cassar, Dr. Jeffrey Kiernan and Sarah Kwon of the Stanford Lab and Dr. Amritha de Croos, Dr. Jean- Philippe St-Pierre, Dr. Nazish Ahmed, Dr. Rahul Gawri, Justin Parreno, Jonathan Iu and Vanessa Bianchi of the Kandel Lab for their valuable contributions, mentorship and friendship. I also acknowledge Steven Tong, Cheryl Cui and Nicole Tavares for their valuable contributions to the project as undergraduate students while putting up with me.
I was fortunate to receive so much encouragement and support from many mentors, friends and colleagues in the community. Every single bit was truly needed. Dr. Jim Friesen, Dr. Paul Santerre, Dr. Chul Bum Park and Dr. Cristina Amon, thank you for being my role models and generously providing your words of wisdom and support. Sandy Walker, Elizabeth Flannery, Carolyn Bryant and Jeffrey Little, thank you for all your help and support from the Institute. I also thank all those who made it possible to play music throughout my graduate studies, which provided a respite from research and help me carry on: Capt. Michael Lawson (ret.) and the 48th Highlanders of Canada military band; Capt. Graziano Brascacin (ret.), Lt.
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Nick Arrigo and the 7th Toronto Regiment, Royal Canadian Artillery military band; J-M Erlendson and Countermeasure A Cappella; Geoffrey Siu, Alessandro Ariza and the Skule Orchestra; as well as John Edward Liddle and the Etobicoke Community Concert Band.
Finally, I thank my family in our mother tongue: 어머니, 아버지, 그리고 동생 예택, 항상 격려와 위로를 아끼지 않으시고 그 많은 희생을 묵묵히 감당하셔서 제가 긴 학위의 길을 마칠 수 있게 해 주신 그 큰 은혜는 말이나 글로 형용할 수 없습니다. 이 논문은 가족의 도움 없이는 저 혼자 힘으로 완성할 수 없었을 것입니다. 감사합니다 그리고 사랑합니다. And to my fiancée wife Esther Lau, thank you for your love, support and perseverance. I love you. I dedicate this accomplishment to you and my family.
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Table of Contents
Abstract ...... ii
Acknowledgments ...... iv
Table of Contents ...... vi
List of Tables ...... xi
List of Figures ...... xii
Chapter 1 Introduction ...... 1 1.1 Articular Cartilage ...... 1 1.1.1 Structure and Function of Articular Cartilage ...... 1 1.1.2 Origin of Articular Cartilage: Articular vs. Growth Plate Cartilage ...... 4 1.1.3 Barriers to the Repair of Articular Cartilage ...... 7 1.1.4 Current Cartilage Repair Strategies ...... 9 1.2 Cells for Cartilage Repair ...... 12 1.2.1 Articular Chondrocytes ...... 12 1.2.2 Pluripotent Stem Cells ...... 12 1.2.3 Mesenchymal Stromal Cells and Bone Marrow Stromal Cells ...... 13 1.2.4 Chondrogenesis of Bone Marrow Stromal Cells ...... 15 1.3 Osteochondral-Like Constructs for Cartilage Repair ...... 18 1.3.1 A Case for Scaffold-Free Tissue Engineering of Cartilage ...... 18 1.3.2 Tissue Engineering of Osteochondral Constructs ...... 20 1.3.3 Cartilage Biomineralization ...... 22 1.3.4 Porous calcium polyphosphate (CPP) substrate and inorganic polyphosphate ...... 23 1.3.5 Effect of polyphosphates on biomineralization ...... 24 1.4 Conclusion ...... 25 1.5 Hypothesis ...... 26 1.6 Specific Aims ...... 26 1.7 References ...... 27
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Chapter 2 Membrane Culture of Bone Marrow Stromal Cells Yields Better Tissue than Pellet Culture for Engineering Cartilage-Bone Substitute Biphasic Constructs in a Two-Step Process...... 50 2.1 Abstract ...... 50 2.2 Introduction ...... 51 2.3 Material and Methods ...... 53 2.3.1 Isolation and expansion of BMSCs ...... 53 2.3.2 Chondrogenic Pre-differentiation of BMSCs ...... 53 2.3.3 Cartilage-CPP biphasic construct culture ...... 54 2.3.4 Histological and immunohistological evaluation ...... 55 2.3.5 Biochemical analysis ...... 55 2.3.6 Gene expression analysis ...... 56 2.3.7 Stress relaxation assay for compressive modulus ...... 56 2.3.8 Statistical analysis ...... 56 2.4 Results ...... 57 2.4.1 Chondrogenic predifferentiation of BMSCs in membrane and pellet cultures ...... 57 2.4.2 Predifferentiated cells from membrane cultures form better cartilage tissue in biphasic constructs ...... 59 2.4.3 Optimization of biphasic construct tissue culture protocol ...... 61 2.5 Discussion ...... 64 2.6 Author Contributions ...... 66 2.7 Acknowledgements ...... 66 2.8 References ...... 66
Chapter 3 Sol gel-derived hydroxyapatite films over porous calcium polyphosphate substrates for improved tissue engineering of osteochondral-like constructs ...... 73 3.1 Abstract ...... 73 3.2 Introduction ...... 74 3.3 Materials and Methods ...... 76 3.3.1 Sol-gel processing of porous CPP disks ...... 76 3.3.2 Characterization of HAp coating on CPP disks ...... 76 3.3.3 Quantification of released polyP, calcium and phosphate by CPP disks ...... 77 3.3.4 Tissue culture of biphasic constructs ...... 78 3.3.5 Histological and radiological analysis of constructs ...... 78 3.3.6 Biochemical analysis of extracellular matrix and mineral accumulation ...... 78
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3.3.7 Quantification of inorganic polyphosphates accumulated in tissue ...... 79 3.3.8 Alkaline phosphatase (ALP) activity assay ...... 79 3.3.9 Interfacial shear testing ...... 79 3.3.10 Statistical analysis ...... 80 3.4 Results ...... 81 3.4.1 Characterization of sol-gel-derived coatings on porous CPP disks ...... 81 3.4.2 Characterization of polyP and mineral release from coated CPP substrates ...... 81 3.4.3 Characterization of cartilage tissue formed on coated CPP substrates ...... 84 3.4.4 HAp barrier coating on the CPP substrate affected polyP accumulation in cartilage ...... 86 3.4.5 Interfacial shear strength of cartilage-CPP substrate constructs ...... 87 3.5 Discussion ...... 88 3.6 Conclusion ...... 91 3.7 Author Contributions ...... 91 3.8 Acknowledgements ...... 91 3.9 References ...... 93
Chapter 4 Engineering of Hyaline Cartilage with a Calcified Zone Using Bone Marrow Stromal Cells ...... 97 4.1 Abstract ...... 97 4.2 Introduction ...... 98 4.3 Materials and Methods ...... 100 4.3.1 Chondrogenic predifferentiation of BMSCs in membrane cultures ...... 100 4.3.2 Preparation of porous calcium polyphosphate substrates with a hydroxyapatite coating ... 100 4.3.3 Optimizing the mineralizing culture condition for predifferentiated chondrocytes ...... 101 4.3.4 Tissue culture of multiphasic constructs ...... 101 4.3.5 Visualization and quantification of alkaline phosphate (ALP) activity ...... 101 4.3.6 Gene expression analysis ...... 102 4.3.7 Micro-computed tomography (µCT) imaging ...... 103 4.3.8 Histological analysis of whole constructs ...... 103 4.3.9 Histological analysis of cartilaginous tissues ...... 103 4.3.10 Biochemical analysis of extracellular matrix and mineral accumulation ...... 103 4.3.11 Mechanical testing of multiphasic constructs ...... 104 4.3.12 Statistical testing ...... 104 4.4 Results ...... 105
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4.4.1 Generation of calcified cartilage at the calcium polyphosphate interface with predifferentiated chondrocytes ...... 105 4.4.2 Short-term treatment of predifferentiated chondrocytes with T3 was sufficient to stimulate terminal differentiation ...... 107 4.4.3 T3-treated predifferentiated chondrocytes did not induce ALP activity in non-T3-treated predifferentiated chondrocytes ...... 107 4.4.4 Characterization of the multiphasic constructs ...... 109 4.5 Discussion ...... 113 4.6 Conclusion ...... 116 4.7 Author Contributions ...... 116 4.8 Acknowledgments ...... 116 4.9 Supplementary Material ...... 117 4.9.1 Isolation and expansion of sheep BMSCs using autologous serum ...... 117 4.9.2 Immunofluorescence of histological sections ...... 117 4.9.3 Analysis of interfacial shear strength ...... 117 4.9.4 List of primers used ...... 118 4.10 References ...... 118
Chapter 5 Discussion & Conclusion ...... 123 5.1 Discussion ...... 123 5.2 Future Experiments ...... 132 5.3 Conclusion ...... 134 5.4 References ...... 136
Appendix A In Vivo Validation of Biphasic Constructs for Repair of Focal Osteochondral Defects ...... 142 A.1 Development of FBS-free protocol for biphasic construct culture ...... 142 A.2 In vivo evaluation: repair of focal defects ...... 145 A.2.1 Materials and Methods ...... 145 A.2.2 Results ...... 145 A.2.3 Discussion ...... 147 A.3 Conclusion ...... 147 A.4 References ...... 148
Appendix B Development of a High-Sensitivity Method for Isolating and Quantifying Inorganic Polyphosphates from Cartilage Tissues Using Silica Spin Columns ...... 150
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B.1 Abstract ...... 150 B.2 Introduction ...... 151 B.3 Materials and Methods ...... 153 B.3.1 Preparation of polyP standard solutions ...... 153 B.3.2 Silica spin column isolation and fluorometric quantification of polyP ...... 153 B.3.3 Determination of the polyP recovery ratios from silica spin columns ...... 154 B.3.4 Determination of potential sources of interference for the polyP quantification assay ...... 154 B.3.5 Elimination of DAPI fluorescence from DNA and RNA ...... 155 B.3.6 Elimination of DAPI fluorescence from chondroitin sulfate ...... 155 B.3.7 Proteinase K pre-treatment of samples ...... 156 B.3.8 PolyP quantification in in vitro-grown and native cartilage samples ...... 156 B.3.9 Statistical Analysis ...... 157 B.3.10 Safety Considerations ...... 157 B.4 Results ...... 158 B.4.1 Binding and recovery of polyP from silica spin columns ...... 158 B.4.2 Elimination of non-polyP interference for the polyP quantification assay ...... 160 B.4.3 Quantification of polyP added to in vitro-grown cartilage samples ...... 165 B.5 Discussion ...... 167 B.6 Author Contributions ...... 168 B.7 Acknowledgements ...... 168 B.8 References ...... 169 B.9 Additional Figures ...... 173 B.9.1 Development of the silica spin column protocol ...... 173 B.9.2 Optimizing the recovery ratios of different chain length polyP ...... 178 B.9.3 Nuclease protocol development ...... 184
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List of Tables
Table 4.1: List of Primers for Chapter 4 ...... 118
Table B.1: Potential sources of extraneous 415 nm/558 nm DAPI fluorescence present in mammalian tissues, per 106 chondrocytes in 140µL volume...... 155
Table B.2: PolyP recovery ratios of silica spin column isolation method were higher than those reported in other studies and independent of initially loaded polyP quantities...... 159
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List of Figures
Figure 2.1: The CPP disks...... 54
Figure 2.2: Histological appearance of tissue derived from membrane (left) and pellet cultures (right) of BMSCs cultured for 2 and 3 weeks in defined chondrogenic media...... 57
Figure 2.3: Accumulation of extracellular matrix in tissue derived from membrane and pellet cultures of BMSCs cultured for up to 3 weeks in defined chondrogenic media...... 58
Figure 2.4: Gene expression of chondrogenic markers by tissue derived from membrane and pellet cultures of BMSCs cultured for up to 3 weeks in defined chondrogenic media...... 59
Figure 2.5: BMSCs predifferentiated in membrane culture yielded better cartilage on CPP than those predifferentiated in pellet culture...... 60
Figure 2.6. BMSCs must be pre-differentiated for at least 2 weeks in membrane culture to form tissue on CPP after isolation...... 62
Figure 2.7. Optimal cartilage tissue was obtained by predifferentiating the BMSCs in membrane culture for 2 weeks and culturing the differentiated cells on CPP for 8 weeks...... 63
Figure 3.1: Porous CPP disks were coated using two different sol-gel thin film processing methods...... 82
Figure 3.2: Coating deposited by sol-gel thin film processing methods was HAp...... 83
Figure 3.3: In an aqueous environment, both OSG-derived and ISG-derived coating inhibited polyP release while releasing calcium and phosphate...... 83
Figure 3.4: Deep zone chondrocytes grown on OSG- and ISG-coated CPP substrates formed a ZCC in direct contact with the substrate...... 85
Figure 3.5: Sol-gel-derived coating did not affect the extracellular matrix accumulation of cartilage tissue grown on coated porous CPP substrates...... 85
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Figure 3.6: Net polyP accumulation (A) and alkaline phosphatase (ALP) activity (B) of tissues grown on coated and non-coated CPP substrates for up to 14 days...... 86
Figure 3.7: Constructs formed with OSG-coated CPP substrates withstood a greater interfacial shear load than those formed with ISG-coated or non-coated CPP substrates...... 87
Figure 4.1: Line diagram of the tissue culture protocol used for forming scaffold-free multiphasic osteochondral-like constructs...... 102
Figure 4.2: Predifferentiated chondrocytes formed cartilaginous tissues on porous calcium polyphosphate substrates with a zone of mineralized cartilage...... 106
Figure 4.3: Short term T3 treatment of predifferentiated chondrocytes was sufficient to stimulate terminal differentiation...... 108
Figure 4.4: Layer of predifferentiated chondrocytes treated with T3 did not induce the overlaid layer of non-treated predifferentiated chondrocytes to activate ALP activity...... 109
Figure 4.5. A two-step culture protocol of predifferentiated chondrocytes on porous calcium polyphosphate substrates produced cartilage tissue with a mineralized zone at the interface. ... 110
Figure 4.6: Accumulation of extracellular matrix in T3-treated (+T3) tissues was less compared to those in untreated (–T3) tissues, but comparable to native articular cartilage...... 111
Figure 4.7: T3-treated constructs (+T3) exhibited comparable compressive strength as native sheep osteochondral explants and stronger shear strength than untreated constructs (–T3)...... 112
Figure A.1: Blebbistatin treatment did not affect chondrogenic differentiation of BMSCs in membrane predifferentiation cultures...... 143
Figure A.2: Predifferentiated chondrocytes derived from FBS-free BMSCs gave rise to tissue on porous CPP substrates in serum-free media...... 144
Figure A.3: In a preliminary study, addition of L-proline in media increased extracellular matrix accumulation by 4 weeks of culture...... 144
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Figure A.4: Gross and histological images of biphasic constructs after 3 month of implantation...... 146
Figure B.1: Quantity and chain length affected the polyP recovery ratios of the silica spin column protocol at nanomole and sub-nanomole quantities...... 159
Figure B.2: DNA, chondroitin sulfate and FBS affected the DAPI fluorescence signal of polyP isolated by using silica spin columns...... 161
Figure B.3: Both nuclease treatment and Tris were required to eliminate DAPI fluorescence signals produced by DNA and RNA...... 162
Figure B.4: DAPI fluorescence signal produced by residual chondroitin sulfate (CS) in post- isolation samples were reduced by the addition of Tris...... 163
Figure B.5: Proteinase K pre-treatment enhances polyP recovery...... 164
Figure B.6: Line diagram of the complete polyP quantification method...... 165
Figure B.7: Quantification of polyP in the in vitro-formed cartilage and native cartilage tissues with correction for recovery rate...... 166
Figure B.8: Initial silca spin column trial...... 173
Figure B.9: Optimization of buffers used in the silica spin columns...... 174
Figure B.10: PolyP was consistently bound and eluted from Epoch EconoSpin DNA Mini columns ...... 176
Figure B.11: Elution volume did not significantly affect the recovery ratio ...... 176
Figure B.12: Protocol optimization for minimizing the background signal ...... 177
Figure B.13: Minor differences in quantity were observed between polyP standards with different chain lengths ...... 178
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Figure B.14: the silica spin columns did not bind well short-chain polyP (<45 chain length) and falsely amplified the DAPI fluorescence signals given off by long-chain polyP (>45 chain length) ...... 179
Figure B.15: Short-chain polyP binding is enhanced by increasing the ethanol concentration at the binding step ...... 180
Figure B.16: Presence of abundant proteoglycans limited the maximum concentration of ethanol at 40%...... 181
Figure B.17: GuSCN concentration in the desalting buffer also affected the recovery ratios shorter chain length polyP...... 182
Figure B.18: Washing the silica spin columns before loading reduced the false positive signals in longer-chain polyP samples...... 183
Figure B.19: Incubation of polyP with calcium in 37ºC for even 15 minutes results in signal degradation...... 184
Figure B.20: Preliminary data on the use of DNase I...... 185
Figure B.21: Slope of the polyP standard curve is affected by the addition of DNase and EDTA...... 186
Figure B.22: Validation of nuclease treatments in polyP and DNA/RNA samples ...... 186
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Chapter 1 Introduction
1.1 Articular Cartilage
1.1.1 Structure and Function of Articular Cartilage
Articular cartilage lines the articulating surfaces of bones in a synovial joint. In humans, the thickness of articular cartilage ranges from 1 to 5 millimetres, depending on the particular joint as well as the locations within the joint [1]. The surface of articular cartilage is low in friction [2], which allows for painless and unhindered joint movement. In addition to reducing the friction, articular cartilage must bear weight and withstand shock from joint movement, for which a high compressive strength is required.
The principal constituent of articular cartilage is water, comprising up to 80% of its wet weight [3]. Articular cartilage is noted for its extracellular matrix content, which is primarily composed of collagens and proteoglycans (60% and 25% respectively [4]). Collagen type II is the principal collagen component in cartilage, accounting for 90% of the cartilage matrix collagen mass [5]. Collagen types IX and XI are also present throughout, while collagen type I, VI and X can also be found in specific locations within cartilage. The collagens form a tight meshwork to provide the tensile stiffness and strength of articular cartilage, and contribute to the cohesiveness of the tissue by mechanically entrapping the large proteoglycans [6].
A proteoglycan consists of a protein core and one or more glycosaminoglycan (GAG) chains, which are long, unbranched polysaccharide chains that consist of repeating disaccharides that contain an amino sugar. Each disaccharide unit has at least one negatively charged carboxylate or sulfate group, which causes the polysaccharide chains to repel one another and attracts cations and water. Aggrecan is the principal proteoglycan component in cartilage. It is composed of many chondroitin sulfate and keratan sulfate chains attached to the protein core. It binds non-covalently to hyaluronan and link protein to form proteoglycan aggregates, which do not dissociate nor displace under physiological conditions [6]. They provide the osmotic 2 resistance necessary for cartilage to resist compressive loads. Many other proteoglycans have been identified in cartilage and found to have various functions [7].
Articular cartilage is neither innervated nor vascularized. Gas and nutrition exchange in articular cartilage relies on diffusion and interstitial fluid flow from the synovial fluid [8]. Mechanical loading facilitates both diffusion and the fluid flow [9, 10]. The synovial fluid is an ultrafiltrate of serum to which hyaluronan and lubricin are secreted [11]. It occupies the synovial cavity in a joint, and functions to lubricate the articular cartilage, lowering its static and dynamic friction coefficients [12]. The synovium that surrounds the synovial fluid contains dense capillary networks that are particularly close to the surface in areas adjacent to cartilage [13]. These capillary networks supply the oxygen and nutrients to the synovial fluid [14].
Articular cartilage is sparsely populated with cells. Chondrocytes, the constituent cells of articular cartilage, comprise 10% of the tissue dry weight [5]. They are characterized by their round morphology, quiescence and high metabolic activity. Articular chondrocytes are the effectors of tissue homeostasis, as they secrete the extracellular matrix components and the enzymes that remodel the cartilage tissue in response to various cytokines and chemokines [15]. Articular chondrocytes sense mechanical forces via integrins and ion channels expressed in the primary cilia, non-motile organelles that project from cells [15]. Compression of articular cartilage causes deformation of cells and matrix, hydrostatic pressure gradients, electrical current via movement of ions and various other physiochemical changes in tissue [16]. Dynamic compression stimulates the anabolic response of chondrocytes, which is dependent on its amplitude and frequency [17, 18].
Surrounding each articular chondrocyte is the pericellular matrix, whose composition differs in its composition as compared to the rest of the tissue. The pericellular matrix uniquely contains collagen type VI [19], but also possesses a high concentration of proteoglycans, including aggrecan, hyaluronan, and decorin, as well as fibronectin, and types II and IX collagen [20]. This difference in composition, and its resultant biomechanical properties, significantly alters the stress and the strain experienced by the enclosed chondrocyte, acting as a mechanical transducer [21]. The biomechanical properties of the pericellular matrix were shown to be affected by osteoarthritis, a degenerative disease of articular cartilage [22]. 3
Articular cartilage possesses a highly ordered, depth-dependent architecture, which can be divided into four zones. These zones differ in the extracellular matrix composition, collagen fibre alignment and the biomechanical properties, as well as the morphology and gene expression profiles of chondrocytes. The superficial zone (SZ) occupies the top 10-20% of the articular cartilage, which forms the gliding surface of the joint. The collagen fibrils are aligned parallel to the joint surface and crosslinked more extensively compared to other zones, which confers its high tensile strength [23, 24]. Chondrocytes in the SZ have an elongated, flatter morphology and express lubricin, also known as PRG4, that confers the tribological properties of articular cartilage [25]. Damage in the SZ caused by loss and degradation of matrix components, as well as changes in collagen organization, precedes all other degenerative events in cartilage, suggesting the importance of SZ in the overall homeostasis of articular cartilage [26, 27]. The middle zone (also known as transitional zone) occupies the next 40-60% of the articular cartilage. Its extracellular matrix has a higher accumulation of proteoglycans compared to the SZ and collagen fibrils are not oriented parallel to the joint surface [28]. Chondrocytes in the middle zone have a more round morphology compared to those of the SZ. The deep zone (DZ; also known as the radial zone) occupies the innermost 25-35% of the articular cartilage. Its collagen fibrils are oriented orthogonally to the joint surface. DZ chondrocytes are spheroidal in morphology and arranged in a columnar fashion. They uniquely express alkaline phosphatase (ALP) and type X collagen [29]. The zone of calcified cartilage (ZCC) is about 100-200µm thick [30], situated at the cartilage-bone interface. The collagen fibrils continue from the DZ running orthogonally into the ZCC. Accumulation of mineral in the cartilaginous extracellular matrix stiffens the tissue, similar to how stiff a component of an engineered composite material increases the overall stiffness of the material [31]. While it was initially reported that the elastic modulus of the calcified cartilage is an order of magnitude less than that of subchondral bone [32], nanoindentation studies of calcified cartilage revealed a depth-dependent distribution with its deepest aspect matching that of the subchondral bone [31]. The ZCC provides both a mechanical transition from cartilage to bone, as well as fixation between the two tissues [30]. The DZ and ZCC are divided by a tidemark, a demarcation that is visible when stained with hematoxylin and eosin. The tidemark is believed to serve as a barrier to vascular invasion and calcification of the hyaline cartilage, but this is controversial [30]. 4
Articular cartilage is distinct from other types of cartilage in the body. Fibrocartilage is a tissue whose structural and functional properties are intermediate between those of dense fibrous connective tissue and hyaline cartilage [33]. Fibrocartilaginous structures are found in the bone- connective tissue interface, menisci of the knee and the annulus fibrosis of the intervertebral discs. Fibrocartilage also forms as a response to injury in the articular cartilage. Owing to the collagenous makeup that includes both types I and II collagens and differences in proteoglycans, fibrocartilage and hyaline cartilage have different biomechanical properties [34]. Growth plate cartilage is found in the limbs of skeletally immature body. Growth plate cartilage undergoes endochondral ossification, in which chondrocytes proliferate, become hypertrophic, mineralize the matrix and undergo apoptosis as blood vessels and osteoprogenitors invade to lay down bone [35]. While the ZCC in articular cartilage shares some of these characteristics such as mineralized matrix with growth plate cartilage, the healthy ZCC of the articular cartilage persists.
In conclusion, articular cartilage is an extracellular matrix-rich, poorly cellularized tissue that is distinct from other cartilaginous structures of the body. The complex and intricate architecture of articular cartilage confers its capacity for handling the compressive and shear stress present in the joint.
1.1.2 Origin of Articular Cartilage: Articular vs. Growth Plate Cartilage
In development, limbs first begin as primordial buds that consist of undifferentiated mesenchymal cells from the lateral plate and the somitic mesoderm, covered by an ectodermal layer [36]. The mesenchymal cells proliferate and the buds extend distally. The limb patterning is coordinated by a multitude of signalling pathways, soluble growth factors and gene expression: BMP [37], FGF [38] and hedgehog [35] pathways and Hox genes [39] all participate in limb patterning.
The mesenchymal cells condense and express the transcription factor Sox9, causing the mesenchymal cells to differentiate to chondrocytes [40] and form the cartilage anlagen. At this time, layers of compact, avascular mesenchymal tissues also emerge at prospective joint sites. Termed interzone, this layer is composed of flat-shaped cells that align perpendicular to the 5 length of the limb and bind to each other by gap junctions. The mechanism underlying interzone formation is a highly controversial topic. Conventionally, expression of type II collagen and Sox9 throughout the anlage occurs prior to the emergence of interzone supported the understanding that a single, continuous cartilage anlage forms first, and interzones emerge at specific prospective joint sites by an unknown mechanism as cells are transdifferentiated or replaced [40-43]. This hypothesis is challenged by the observation that the previous study did not distinguish between two splice forms of collagen type II. Type IIA collagen is expressed in many other tissues during development, and therefore its expression cannot identify the tissue as articular cartilage [41, 44]. Type IIB collagen is specific to articular cartilage, but direct localization of type IIB collagen has not yet been done as the type IIB-specific collagen antibody has only been recently characterized [45]. Further, as with type IIA collagen, Sox9 expression is not specific to cartilage either [46]. Therefore, others argue that the mesenchymal cells condense in discrete units that are separated by distinct, non-cartilaginous interzones [47].
Regardless of how the interzone is formed, it is clear that articular chondrocytes originate from the interzone, while non-articular chondrocytes originate from the cartilage anlagen [47, 48]. Interzone cells express GDF5 and Wnt9a [43]. Interzone cells do not express matrilin-1: it is expressed only in non-articular chondrocytes, and this is evident from E13.5 in mouse, which demonstrates that articular chondrocytes are distinct from the rest of the chondrocytes in early stages of joint formation [49]. Interzone cells initially do not express Col2a1, but a Col2a1- expressing cell population emerges along the prospective articulating sites. The joint cavity emerges by cavitation in the presence of mechanical stimulus, and interzone cells go on to give rise to synovial tissues and ligaments that persist to adulthood [43]. A recent report identified that Prg4- expressing cells located at the joint surface in the embryo serve as a progenitor population for all deeper layers of the mature articular cartilage [48].
In contrast to articular chondrocytes that persist into adulthood and establish permanent articular cartilage, non-articular chondrocytes are transient in nature: they form the long bones of the limbs by a process called endochondral ossification [35]. Endochondral ossification takes place in the epiphyseal plate, also known as growth plate, and the resident chondrocytes are termed growth plate chondrocytes. Growth plate chondrocytes proliferate as development progresses. At the centre of each anlage, cells stop proliferating, enlarge (i.e. hypertrophy) and start synthesizing type X collagen. In addition, hypertrophic chondrocytes express MMP-9 and 6
MMP-13, alkaline phosphatase, vascular endothelial growth factor (VEGF) and osteopontin. Then, the hypertrophic chondrocytes undergo apoptosis as the matrix is vascularized, enabling the osteoprogenitors to migrate and form calcified bone. This site, situated in the middle of the anlage, is termed the primary centre of ossification. Both the proliferating chondrocytes at the ends and the ossified center extend out appositionally, lengthening the long bones. Postnatally, secondary ossification centres appear at each end of the bone. The growth plate between the primary and the secondary ossification centres continues to proliferate, lengthening the bone. Bone growth ceases in adulthood when the epiphyseal plate calcifies.
Comparing the gene expression profiles of articular chondrocytes with growth plate chondrocytes, as well as other tissues taken from 6-week-old minipigs have revealed genes such as Thbs4 and Six1 that are unique to articular chondrocytes [50]. In another study, articular chondrocytes were found to have decreased Wnt signalling, with increased expressions of Wnt inhibitors Frizzled-related protein (FRP) and Dkk1 [51]. Endochondral ossification is regulated by a feedback loop between parathyroid hormone-related protein (PTHrP) and Indian hedgehog (Ihh) [52]. PTHrP is secreted by perichondral cells during the foetal stage and early proliferative chondrocytes, and is demonstrated to be an inhibitor of chondrocyte hypertrophy. On the other hand, Ihh is secreted by post-proliferative chondrocytes and early hypertrophic chondrocytes, and is a pro-hypertrophy factor. Other signalling pathways such as FGF, Wnt and TGF-β are involved in the regulation of endochondral ossification [36, 53]. In a diseased state such as osteoarthritis, articular chondrocytes become altered and can also express growth plate chondrocyte markers [54].
In summary, chondrocytes arise from condensed mesenchymal cells. Articular chondrocytes and growth plate chondrocytes are distinct in their developmental origins, role and cell fate. The articular chondrocytes are derived from interzone. They form the articular cartilage that persists into adulthood. The growth plate chondrocytes are derived from the condensed mesenchyme and are transient in nature, giving rise to the long bones via endochondral ossification. Insight on the development of articular cartilage provides clues on how stable, persistent cartilage capable of replacing damaged articular cartilage may be generated.
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1.1.3 Barriers to the Repair of Articular Cartilage
Under normal conditions, chondrocytes in articular cartilage maintain a dynamic equilibrium state between the synthesis and degradation of extracellular matrix components, resulting in a strictly regulated matrix turnover. However, this balance is disturbed in a diseased state such as osteoarthritis, where upregulation of matrix-degrading enzymes, inhibition of matrix synthesis and excessive production of pro-inflammatory cytokines can be observed [4]. While many risk factors for osteoarthritis have been identified, its etiology is still not entirely elucidated [55].
The progressive loss of tissue starts with damage in the superficial zone (SZ). The SZ is exposed to perturbations such as mechanical insult and inflammatory cytokines. Indeed, loss of tensile strength, surface fibrillation and denaturation of type II collagen in the SZ are observed in early degenerated cartilage [26]. In a canine osteoarthritis model, SZ had decreased tensile strength and lower glysaminoglycan and collagen content as compared to healthy control [24]. Other studies have shown that collagen content remains unchanged [56] but the collagen fibrils were disorganized [57]. Further degenerative progression is characterized by deeper fibrillation of tissue past the SZ, loss of extracellular matrix and clustering of chondrocytes, as well as calcification of cartilage, chondrocyte hypertrophy, tidemark advancement, duplication and vascular penetration from the subchondral bone [15].
Other tissues in the joint can also impact cartilage damage and degeneration. Synovium plays a critical role in cartilage homeostasis by facilitating gas and nutrient exchange. Inflammation of synovium, driven by macrophages, plays a role in regulating both inflammatory and catabolic responses in osteoarthritis [58]. Many osteoarthritis patients exhibit various degrees of synovitis, whose macrophages exhibit an activated phenotype and produce both pro- inflammatory and angiogenic cytokines [59, 60]. Improper load-bearing on cartilage due to damage in ligaments, tendons and menisci as well as bone alignment have an impact on the rate of degeneration. Half of those patients who undergo anterior cruciate ligament reconstruction will develop symptomatic knee osteoarthritis 10-20 years later [61]. Varus knee (bow-leg) increases the risk of incident knee osteoarthritis [62]. Successful repair of the cartilage will therefore require systemic manipulation of both damaged cartilage itself and the joint.
Many tissues and organs respond to injury by invoking a wound healing process – hemostasis, inflammation, proliferation and remodelling. However, as articular cartilage is 8 avascular, the wound healing process cannot take place until the degeneration of tissue progresses so far that injury reaches the vascularized subchondral bone. The reparative response is the accumulation of fibrocartilage, which has inferior biomechanical properties compared to hyaline cartilage. This is in contrast to some animal models such as rabbits that are known to be capable of regenerating hyaline cartilage as a response to small focal cartilage defects less than 3mm in size [63].
Articular cartilage is profoundly affected by aging; for example, the biomechanical properties are altered during aging via changes in their proteoglycan content and collagen organization [24, 64]. Aged articular cartilage also has reduced capacity to respond to growth factors involved in cartilage homeostasis, due to decreased cell number and changes in cell signalling [65, 66]. Changes in TGF-β cell surface receptors favoured the aged chondrocytes’ catabolic response by increasing the ALK1 to ALK5 ratio, which results in an increased MMP- 13 expression [67]. Further, when chondrocytes undergo apoptosis, the lack of vascularization and tissue macrophages result in the accumulation of apoptotic bodies in the extracellular matrix, which can provide a nucleation point for ectopic mineralization [68]. Such accumulation of mineral in the cartilaginous matrix affects the mechanical properties of the tissue [69].
The limited number of resident articular chondrocytes implies that the remodelling and regeneration would take a long time. As previously noted, the number of cells also decreases with aging, making it difficult to replace in situ the lost chondrocytes to injury or disease [70]. Chondrocytes in their diseased state may proliferate, e.g. osteoarthritic chondrocytes, which is consistent with their display of growth plate chondrocyte characteristics [54]. A subpopulation of chondroprogenitors is found throughout the cartilage tissue [71], but they are concentrated in the superficial zone [72]. However, since the superficial zone is also the most prone to injury as well as loss due to aging and disease, the ability to manipulate these progenitors for in situ regeneration of chondrocytes is insufficient for clinically relevant cartilage repair [73].
The complex organization of the articular cartilage is also a barrier to cartilage repair. Each zone of articular cartilage has a specific mechanical role that, in concert, enables the articular cartilage’s function. The alignment of collagen fibres is important for the tensile strength of the SZ and the interfacial shear strength of the cartilage-subchondral bone interface: successful cartilage repair must be able to recreate this organization in order to regain function 9
[74]. Recapitulation of the articular cartilage’s organization is also critical for its self- maintenance, particularly as the zones of cartilage appear to influence each other. The SZ expresses many growth factors and receptors at their cell surface, indicating its role as a regulatory component [75, 76]. Aged/diseased ZCC expands and calcifies more densely over time [30], affecting the dynamics of the interaction between articular cartilage and subchondral bone [77].
1.1.4 Current Cartilage Repair Strategies
In adults, damaged cartilage does not spontaneously heal. The current clinical methods aim to repair the damaged tissues to prolong the use of the existing joint until the ongoing degeneration renders the replacement of the joint necessary. The methods to repair damaged cartilage can be divided into biological and non-biological approaches.
Biological approaches to cartilage repair are generally best suited for focal lesions. The marrow stimulation technique is based on the principle of penetrating the subchondral bone to induce the outflow of blood and marrow, and can take on the forms of abrasion, subchondral drilling and microfracture. This promotes the accumulation of fibrocartilage at the treatment site. These techniques are used for localized defects typically less than 3cm2 in size [78]. Clinical results after microfracture in the knee are age dependent: most favourable clinical results are seen in younger patients less than 40 years of age with isolated traumatic lesions [78]. The deterioration of the repaired cartilage begins by 18 months following the procedure and is significantly more pronounced in older patients [79]. A 10-14 year follow-up study found that, while the outcome scores of treated knees were significantly higher than the baseline scores, normal knee function was not achieved and most patients required further surgery [80]. Limitations of marrow stimulation include the inferior quality of the repair tissue, incomplete defect filling and new bone formation: in an animal model, defects such as residual unfilled gaps, cysts, and bony overgrowth were frequently observed after marrow stimulation [81].
Another biological approach is the harvest of healthy articular cartilage from non- damaged areas of the joint and transferred to the damaged site either as cells or intact tissue. Autologous chondrocyte implantation (ACI) is a surgical procedure by which articular 10 chondrocytes are isolated from the harvested cartilage, expanded ex vivo for up to 3 weeks, and implanted using a periosteal flap, bio-absorbable scaffolds or bioactive scaffolds [4]. ACI is suited for treating symptomatic ICRS grade III and IV lesions greater than 2mm2 but less than 12mm2 in size. A recent systematic review has identified a low overall failure rate of 5.8%, but a high overall re-operation rate of 33%, the most problematic of which was the hypertrophy of the periosteal flap [82]. Aside from this, delamination of neocartilage was cited as the next common mode of failure. Further, ex vivo cultured articular chondrocytes dedifferentiate as they expand [83], losing their collagen type II expression and gaining collagen type I expression [84], among many other changes. The matrix-induced autologous chondrocyte implantation, or MACI (Genzyme Biosurgery, Cambridge, MA, USA), employs a collagen type I/III scaffold on which chondrocytes are seeded. The resulting cartilage tissue is fixed to the lesion by fibrin glue [85]. MACI eliminates the use of the periosteal cover used in the conventional ACI, which undergoes hypertrophy and causes the repair tissue to fail [86]. Indeed, the overall failure and complication rates were lower, but those that failed did so by delamination [82].
Intact articular cartilage tissue may be transferred to the damage site as osteochondral grafts, also known as mosaicplasty [87] or osteochondral transfer (OCT). Unlike ACI, the pericellular and extracellular matrices of articular cartilage is preserved, thereby minimizing the disturbance to chondrocytes. The zonal architecture is also preserved. The source of the articular cartilage being transferred may be autologous, taken from non-weight-bearing locations of the joint, or allogeneic. Fixation is provided through subchondral bone ingrowth. However, transplanted cartilage tissue integrates poorly with surrounding native cartilage tissue, and lesions are partially filled with fibrocartilage, as marrow is stimulated during surgery [88]. Since the osteochondral plugs come from non-weight-bearing locations, the biomechanical properties of the cartilage tissues on the plugs are inferior from the surrounding, weight-bearing tissue [89]. Further, harvesting osteochondral plugs leads to donor site morbidity, which do not spontaneously heal [90].
Arthroplasty is a surgical procedure by which the damaged joint is replaced by non- biological, synthetic implants [91]. It may be total or partial (only parts of the damaged joint – femoral, tibial or patellar). The synthetic implants are made of metal, organic polymers, ceramic, or a combination of such material, and bone cement may be used to enhance the adhesion. While synthetic joint replacements are successful in restoring joint functionality, their lifespans are 11 limited. Arthroplasty is considered to be a major surgical procedure, and there exists a significant risk for complications. The overall clinical success rate, patient satisfaction rate and the gains in quality life were reported to be high [92], but more recent studies dispute this figure, with patient dissatisfaction rate reaching as high as 20% [93]. Failures in arthroplasty occur at an average of 5.9 years primarily due to loosening, instability, infections and arthrofibrosis and malalignment [94]. The increasing patient dissatisfaction rate and the myriad of possible complications present a significant opportunity for introducing innovative designs for devices used in the procedure [95].
Thus, all current approaches to biological cartilage repair have significant limitations. For biological approaches, there are three significant major issues to overcome: cell source to create the neocartilage, recreating the native cartilage architecture and biomechanical properties, and integration of the neocartilage with surrounding cartilage tissues. Marrow stimulation and ACI techniques cannot regenerate hyaline cartilage with a correct zonal architecture, resulting in poor biomechanical properties and failure to prevent further degeneration. OCT techniques also suffer from donor site morbidity, and although the zonal architecture of cartilage is preserved, the cartilage integrates poorly with the surrounding cartilage tissue. The subsequent sections examine the current research to overcome these issues.
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1.2 Cells for Cartilage Repair
1.2.1 Articular Chondrocytes
To overcome the previously discussed limitations on the ex vivo expanded autologous chondrocytes used in the ACI, the use of alternate sources of cells may be considered. Since the joint is an immunoprivileged site [96], allografts can be used to treat the defects [97]. Therefore, harvesting articular chondrocytes from allogeneic sources could overcome the scarcity of cells in theory. Allogeneic chondrocytes were used with or without scaffold to repair chondral defects in rabbits [97, 98], and in humans, knee osteochondral allografts have yielded satisfactory, long- term functional results [99]. However, for all transplantable organs, demand outstrips supply, and the low cell density of cartilage may require many joints to be harvested to treat a single joint, further exacerbating the supply problem. T-cell reactivity against chondrocytes were observed in patients with osteoarthritis [100], suggesting that diseased joints may no longer be immunoprivileged. Finally, as with other transplant strategies, allografts carry the risk of transmitting diseases.
Articular chondrocytes lose their phenotype after being expanded in vitro [83]. Attempts to preserve the chondrocytic phenotype while expanding in vitro were not successful [101, 102]. Instead, these expanded chondrocytes could be cultured in three-dimensional cultures to regain parts of their chondrocytic phenotype [103-106]. Expression of type I collagen, acquisition of stress fibres and spindle-shape morphology after adhering to tissue culture plastic have been likened to progenitor cells in culture, which led to them being termed “dedifferentiated” chondrocytes [103, 107, 108]. Dedifferentiated chondrocytes co-cultured with primary chondrocytes can result in cartilage tissue formation, paving a way for amplification of the cell number [109, 110]. Further work is necessary to understand how to better manipulate them for optimal tissue growth.
1.2.2 Pluripotent Stem Cells
Many researchers have turned their attention to stem cells as a source of chondrocytes. Embryonic stem cells (ESCs) are derived from the inner cell mass of a blastocyst, and can give rise to three germ layers – ectoderm, mesoderm and endoderm. Compared to somatic cells, 13 embryonic stem cells can proliferate rapidly in vitro. Since they appear much earlier in development than interzone cells that give rise to articular chondrocytes, they must have the potential to yield bona fide articular chondrocytes under the right culture conditions. Indeed, ESCs have been demonstrated to differentiate to chondrocytes through a mesodermal intermediate that recapitulate selected properties of articular chondrocytes, rather than non- articular/growth plate chondrocytes in a mouse model [111]. Currently, ESC-derived retinal pigment epithelium are undergoing clinical trials for treating various forms of macular degeneration [112], whose outcome will establish the safety of ESCs for therapeutic use.
Induced pluripotent stem cells (iPSCs) are cells that are manipulated, commonly by reprogramming, to exhibit ESC-like phenotype. In a pair of seminal papers by Takahashi and Yamanaka, iPSCs were derived from mouse and human fibroblasts by transduction of Oct3/4, Sox2, c-Myc and Klf4 [113, 114]. A number of studies have induced the expression of chondrogenic markers from iPSCs by differentiation, either directly or via mesodermal/mesenchymal intermediate, or co-culture with primary chondrocytes, but a cartilage tissue has yet to have been generated from them [115]. iPSCs have the potential to substitute ESCs for use in tissue engineering without the ethical issues associated with its procurement. In September 2014, the first iPSC clinical trial was approved in Japan, in which patient-specific iPSC-derived retinal pigment epithelium were implanted. The study is currently underway.
1.2.3 Mesenchymal Stromal Cells and Bone Marrow Stromal Cells
Mesenchymal stromal cells (MSCs) were first discovered by Friedenstein et al. in 1966 [116]. Using in vitro cultures of mice bone marrow, the authors observed that a subpopulation of highly mitotic cells within the bone marrow could form bone tissue, not hematopoietic cells. The requirement of a certain number of cells to form such osteogenic colonies were likened to those of hematopoietic stem cells (HSCs) described by Till & McCulloch a few years earlier [117], and postulated that a separate stem cell population from HSCs is responsible for the “stromal elements” of bone marrow. The multipotency of MSCs was demonstrated in the 1980s [118]. In vitro chondrogenesis was first reported in 1998 by Johnstone et al. [119], whom described the pellet culture method of rabbit MSCs in a serum-free defined media that contained 14 dexamethasone and transforming growth factor-beta 1 (TGF-β1). Hence, MSCs are said to be multipotent.
MSCs also proliferate rapidly in vitro, and the expanded cells maintain their multipotency. This was interpreted as evidence for self-renewal, which led to the term mesenchymal stem cells. However, unlike HSCs, MSCs undergo senescence in culture and lose their multipotency [120]. MSCs are defined by the demonstration of the following characteristics: adherence to plastic, specific surface antigen expression and multipotential differentiation potential [121]. Populations of cells that satisfy this set of criteria were isolated from many tissues, including bone marrow, synovium, adipose tissue, peripheral blood vessels, teeth and many others, but they appear to vary in their efficacy at differentiation and the stimuli to which they respond to differentiate – for example, adipose-derived MSCs undergo chondrogenesis in the presence of BMP6, but bone marrow-derived MSCs do not [122]. MSCs of different origins have varied expression of genes [123] and surface antigens [124]. Chondrocytes derived from MSCs of different origins also have disparate gene expression patterns [125] and efficacy in cartilage repair [126-129]. Since bone marrow-derived MSCs (bone marrow stromal cells, or BMSCs) are a de facto gold standard of MSCs [125] subsequent discussion will focus on BMSCs.
The developmental origin of BMSCs is not entirely clear. Because bone is mesodermal in origin (except craniofacial bone, which is neuroectodermal), BMSCs were also presumed to be mesodermal. In bone, BMSCs exist as a rare cell subpopulation of the marrow stroma. Using a colony forming unit-fibroblastic (CFU-F) assay, one BMSC exists for every 104–105 nucleated cells in bone marrow. Combined with the current lack of reliable MSC-specific markers, it is difficult to characterize its niche in vivo [130].
BMSCs have immunomodulative properties and are themselves immunoprivileged [131]: that is, they can manipulate the host immune system to decrease their inflammatory response, and the cells themselves will not elicit an immune response [132]. For this reason, BMSCs have been said to be the “safe” cells for transplantation in tissue engineering, and in their undifferentiated form, they are used to treat graft-versus-host disease [133], septic shock [134], and they can be co-transplanted with HSCs to augment its grafting [135]. However, BMSCs can internalize antigens such as those from the fetal bovine serum during its in vitro culture [136], 15 and they can elicit an immune response after transplantation [137]. Moreover, previous studies reported that osteoblasts differentiated from BMSCs lose their immunomodulative property while keeping its immunoprivileged nature [138], while chondrocytes differentiated from BMSCs lose both their immunomodulative and immunoprivileged properties [139, 140]. The use of autologously sourced BMSCs would minimize the cells’ immunogenic potential; for this reason, autologous BMSCs are preferred in cell therapies [141]. To mitigate the batch-to-batch variability that rises using autologously sourced BMSCs, standardizing the tissue culture conditions [120] and eliminate inherently variable reagents such as serum [142] would be beneficial.
1.2.4 Chondrogenesis of Bone Marrow Stromal Cells
The simplest example of BMSC chondrogenesis is an in situ chondrogenesis of undifferentiated BMSCs in a chondral defect. Porcine BMSCs were implanted in chondral defects without any growth factors under a collagen types I/III membrane, similar to matrix-induced ACI [143]. Patches of cartilaginous matrix were observed after 8 weeks in both BMSC implant and the sham control, demonstrating that the microenvironment of the joint itself is insufficient for BMSC chondrogenesis.
In vitro, pellet culture of BMSCs is the most common method for inducing chondrogenesis [144, 145]. To set up the pellet culture, BMSCs are simply centrifuged in a conical cube to produce a closely packed cell mass. This creates a 3-dimensional niche in which cells exist in a round morphology, with neighbouring cells as the substrate that possess a Young’s modulus in the order of kilopascals [146]. Both the stiffness of substrate and the cell shape were previously demonstrated to be determinants of BMSC differentiation [147, 148]. BMSCs in pellets are then cultured in a serum-free, defined media that consists of high-glucose Dulbecco’s modified Eagle’s medium (hgDMEM), insulin-selenium-transferrin culture supplement (ITS), ascorbic acid, dexamethasone and a pro-chondrogenic cytokine, transforming growth factor (TGF-β) isoforms 1-3 or bone morphogenic protein (BMP) isoforms 2, 4, 6 or 7.
BMSCs in chondrogenic pellet culture expresses Sox9, similar to the condensed mesenchymal cell mass in limb buds. After that, cells will express Col2a1 (type II collagen), Agc 16
(aggrecan), COMP (cartilage oligomeric matrix protein) and others, while also accumulating collagenous extracellular matrix and proteoglycans, leading to a hyaline appearance. The pellets also grow in size as matrix is accumulated. At the end of 3 weeks of culture, histological examination reveals the round morphology of cells and the presence of extracellular matrix rich in collagen type II and proteoglycans.
After the 2nd and 3rd weeks of differentiation culture, cells undergo terminal differentiation: that is, cells enlarge while also expressing genetic markers of hypertrophy – Runx2 (runt-related transcription factor isoform 2, an osteogenic transcription factor), Col10a1 (type X collagen), ALP (alkaline phosphatase), MMP13 (matrix metallopeptidase 13) and VEGF (vascular endothelial growth factor), displaying a hypertrophic chondrocyte phenotype [149]. Withdrawal of pro-chondrogenic factors TGF-β and dexamethasone, as well as introduction of β- glycerophosphate in the culture condition, produces mineralized matrix similar to growth plate undergoing calcification [150]. PTHrP, which inhibits the hypertrophic progression of growth plate chondrocytes, also prevents BMSC-derived chondrocytes from displaying this phenotype [151-153]. However, withdrawal of PTHrP from the culture media restores the hypertrophic phenotype [152].
The propensity of BMSC-derived chondrocytes to undergo this terminal differentiation is a critical limitation for cartilage tissue engineering using this cell source. Hif-1α, the principal transcription factor expressed in response to hypoxia (pO2 < 5%), was shown to regulate the differentiation of limb bud mesenchyme and joint development [154]. Indeed, BMSCs undergo chondrogenesis under hypoxia more effectively [155, 156], and their expression of Col10a1 and Runx2 were downregulated, suggesting that hypoxia may suppress terminal chondrocyte differentiation [157]. Also, decreasing the size of the pellets resulted in increased expression levels of chondrogenic markers [158], as delivery of nutrients and signalling molecules to cells in the core of larger pellets may be limited by diffusion. A recent study demonstrated the meta- aggregation of pellets to create a large-sized cartilage on joint-shaped surfaces [159]. Still, this may not be sufficient: in a combinatorial study across five pro-chondrogenic soluble factors, expression of terminal differentiation markers concomitant with in vitro chondrogenesis was unavoidable [160]. This is not limited to BMSC-derived chondrogenesis, but also for all MSCs [161, 162], as well as ESC-derived cartilage that, in principle, should be capable of differentiation to bona fide articular chondrocytes. A pharmacologic inhibitor of retinoic acid 17 receptor successfully induced chondrogenesis of BMSCs in a Sox9-independent manner that also avoided expression of terminal differentiation markers [163], but this study was not followed up further. However, multiple in vivo studies using BMSC-derived cartilage have now shown the cartilage mineralization [164-166], suggesting the importance of the orthotopic environment in preventing the terminal differentiation of these cells.
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1.3 Osteochondral-Like Constructs for Cartilage Repair
1.3.1 A Case for Scaffold-Free Tissue Engineering of Cartilage
Scaffolds are materials that act as matrices in which cells grow. An ideal scaffold must be biocompatible, biodegradable, non-cytotoxic and non-immunogenic. It must possess appropriate mechanical strength, support cell attachment, proliferation and differentiation, and allow for the transportation of nutrients and metabolic waste [167]. Scaffolds are considered by some to be an essential element of tissue engineering: scaffolds can be engineered, both macroscopically to specify the size, shape and the biochemical/biomechanical properties of the tissue-engineered implant, and microscopically to fine-tune the microenvironment presented to the resident cells. Scaffolds can also provide the fixation for the cells both to the implant site and in relation to each other, which is critical for recapitulating the zonal organization of the engineered tissue. Scaffolds can also provide spatiotemporally controlled delivery of growth factors and drugs.
Scaffolds used for BMSC chondrogenesis can be derived from natural or synthetic sources. Collagen is a naturally occurring component of joint tissues, and therefore is highly biocompatible [168]. Collagen supports the attachment and chondrogenic differentiation of BMSCs [169]. Collagen can be extracted from many different sources without adverse effects, and collagen-based materials are already in clinical use such as MACI. However, cells attached to collagen elongate [170]. Hyaluronan is a naturally occurring GAG abundant in cartilage. However, hyaluronan in its natural form has poor structural integrity, requiring it to be crosslinked or combined with other materials such as collagen [171, 172]. Other naturally scaffolds include chitosan, a cationic linear polysaccharide derived from crustacean shells, and alginate, an anionic polysaccharide derived from seaweed [173, 174]. As for synthetic scaffolds, they can be made to be biocompatible, bioresorbable and fine-tuned for various important parameters such as their mechanical properties and the pore size. Synthetic materials such as polylactic acid (PLA), polyglycolic acid (PGA), poly(lactic-co-glycolic) acid (PLGA), polycaprolactone (PCL) as well as polyethylene glycol (PEG) can also be combined with naturally occurring materials, as well as peptides for enhanced attachment, to enhance bioactivity, biocompatibility and mechanical properties [173]. Combined with techniques to spatially vary the composition, multi-layered hydrogel-based construct was used to recreate the zonal architecture of articular cartilage [175]. Hydrogel has a high affinity for water as with 19 articular cartilage, affords uniform distribution of cells throughout, and diffusivity that can be tightly controlled by the synthesis process [176].
Decellularized tissues have been successfully used as scaffolds for a range of different tissues [177]. Decellularization aims to remove all cells and antigens while retaining the bioactive cues that reside in the extracellular matrix, which supports and encourages specific tissue formation at the implantation site via constructive remodeling [178]. Such material can be harvested not only from the allogeneic human donors but also xenogeneic (e.g. porcine heart valves) or in vitro sources (e.g. Matrigel). However, the detergent-based methods for decellularization can also alter protein structures and remove proteoglycans that provide bioactive cues [179, 180]. Also, the biomechanical requirements and the zonal architecture of osteochondral implants remain unsolved challenges for this technique to be successfully applied to cartilage tissue engineering [177].
While the scaffolds facilitate the direct control of the cell niche and the organization of provisional matrix that regulate cellular organization, there are many drawbacks to their application for cartilage tissue engineering. First, scaffolds must be capable of not only withstanding the mechanical loads present in a joint, but do so while exhibiting similar biomechanical characteristics as hyaline cartilage [181]. This is a critical drawback for matrix- induced ACI techniques, because the scaffold will be exposed to mechanical stress as soon as it is implanted. To avoid this, cartilage could be cultured in vitro for cells to accumulate and assemble the cartilaginous matrix free of such mechanical stress.
The scaffold must be biodegradable to allow the space for the cartilaginous extracellular matrix to accumulate and not hinder tissue regeneration [182]. However, this raises several drawbacks: the rate of scaffold degradation must be carefully matched with the rate of ECM accumulation [183]. Mismatching these rates would compromise the mechanical integrity of the tissue. The removal of degradation by-products must also be considered [184], as they may also have unwanted side effects if not removed or metabolized appropriately. Harsh and often toxic chemicals are frequently employed in the synthesis of scaffolds, which must be thoroughly removed prior to both in vitro and in vivo manipulation [184].
Articular chondrocytes in hyaline cartilage possess a spherical morphology, and loss of this morphology is indicative of its dedifferentiation, which is in turn associated with its 20 production of fibrocartilaginous matrix. Therefore, scaffolds must promote appropriate cell shape. Also, scaffolds must provide the right environment for the cells to properly sense biomechanical cues, both intrinsic and extrinsic [185]. Since pericellular matrix acts as a transducer of mechanical signals, the scaffolds must be able to permit the accumulation of pericellular matrix that integrate with the surrounding scaffold material to allow the transmission of mechanical signals.
In development, articular cartilage arises from condensation of mesenchymal cells, getting cues from cell-cell contact, growth factors and mechanical forces, without scaffolds [184]. Therefore, applying our understanding of these factors on chondroprogenitors capable of undergoing the same developmental program should yield neocartilage with proper accumulation and organization of extracellular and pericellular matrix, as well as the zonal architecture, without the use of scaffolds. Pellet culture is the simplest approach, and mimics the mesenchyme condensation present in the limb bud generation, to induce chondrogenesis of mesenchymal stromal cells [144].
1.3.2 Tissue Engineering of Osteochondral Constructs
Tissue engineering of osteochondral constructs would alleviate one of the major drawbacks of osteochondral transfer discussed earlier: the donor site morbidity. The advantages of osteochondral transfer are also applicable to osteochondral constructs engineering: the cartilage tissue would already be established before implantation for joint repair. It could also replace the damaged subchondral bone, which appears in the late-stage osteoarthritis (ICRS grade IV) [186, 187].
There exists a multitude of strategies for tissue engineering constructs that would replace both damaged cartilage and its subchondral bone. They can be categorized by whether scaffolds or cells were used in which of the cartilage or bone phases (reviewed in [188]). Efforts to create tissue-engineered bone replacement have been met with numerous successes [184], which shifts the main foci of osteochondral tissue engineering to two aspects: creating zonally organized, biomechanically competent cartilage tissue; and good mechanical integration between the cartilage and bone phases. 21
As discussed, scaffolds can be used to create zonally organized cartilage. Nguyen et al. used multilayered hydrogel-based constructs with spatially varying materials to recreate the zonal architecture of articular cartilage [175]. Marquass et al. used a homogenous collagen type I scaffold for the cartilage phase, yet the 6-month postimplantation histology showed a zonal architecture within the cartilage phase [166]. Scaffold-free approaches are also applicable: Tuli et al. pelleted BMSCs on PLA scaffold in chondrogenic media, then on the flip side, BMSCs pre-cultured in osteogenic media were seeded to generate a biphasic construct [189]. In the Kandel lab, we created a biphasic construct that consists of scaffold-free, tissue-engineered cartilage and a cell-free bone substitute biomaterial substrate. We first demonstrated this biphasic construct by culturing primary bovine articular chondrocytes on porous calcium polyphosphate (CPP) substrate [190]. In vivo studies of the biphasic construct in sheep model has demonstrated that not only does tissue-engineered cartilage survive up to 9 months post-implantation, but its mechanical properties improved over time [191].
The cartilage-bone interface is important for the function of articular cartilage. The zone of calcified cartilage allows for a gradual transition in stiffness between the articular cartilage and the much stiffer bone. This allows the shear stress to be dissipated across a larger volume, making the tissue as a whole more resistant to delamination. Since delamination is the most common mode of failure in chondrocyte transfer strategies [82], being able to engineer a mechanically competent cartilage-bone interface is crucial to the success of cartilage repair. Cheng et al. encapsulated BMSCs in collagen type I microspheres, cultured them in either chondrogenic or osteogenic conditions, then assembled them together in more collagen type I in an osteochondral arrangement [192]. Remarkably, a layer of calcified cartilage spontaneously arose at the cartilage-bone interface.
Because BMSCs can generate calcified cartilage in vitro due to their propensity for terminal differentiation, they are suitable for engineering the biomimetic cartilage-bone interface. Thus far, approaches to induce selective mineralization of BMSC-derived cartilage for creating this interface include delivery of bioactive signals (discussed in the next section) either locally via microspheres [193] or by using gradients generated by a bioreactor [194] to undifferentiated BMSCs seeded in scaffolds. In another approach, BMSCs were predifferentiated to chondrocytes and osteoblasts and seeded into appropriate locations within scaffolds [192, 195]. For both strategies, use of exogenous scaffolds was necessary. Further, a number of strategies aim to 22 induce osteoblastic differentiation at the interface [194-196]. Calcified cartilage possesses mechanical properties that allow for a more gradual transition of stiffness from cartilage to subchondral bone [32, 69]. Hence, an interface that incorporates calcified cartilage is more desirable.
1.3.3 Cartilage Biomineralization
Mineralization is both a physiological and a pathological phenomenon. Physiological mineralization is observed in bone, teeth as well as calcified cartilage and others, but pathological mineralization may also occur in articular cartilage, arteries and aortic valves [197]. While the mechanism by which biomineral is formed is poorly understood, the dogma of biomineralization states that the nucleation, growth, morphology and assembly of the inorganic crystals are regulated by organized assemblies of organic matrix [198]. Cells synthesize the mineral crystals by concentrating calcium and phosphate ions in matrix vesicles that also have annexins and alkaline phosphatase [199], or releasing apoptotic bodies [68]. Matrix molecules could also provide nucleation sites [200].
Hydroxyapatite is a calcium-phosphate crystal found in bone and calcified cartilage. It is poorly crystalline. Hydroxyapatite is tolerant of substitution by other functional groups, and carbonates are often found in the physiological hydroxyapatite [201]. Hydroxyapatite has a characteristic Ca:P ratio of 1:1.67, and can be identified by the characteristic electron diffraction pattern observed by transmission electron microscopy (TEM).
Knockout studies in mice have demonstrated that core binding factor-β [202], MMP-9 [203] and the molecular chaperone Hsp47 [204] are necessary for cartilage mineralization, while the ablation of cathespin K activity caused hypermineralization of the growth plate [205]. Conditional deletion of β-catenin in the growth plate also reduced the calcification of cartilage [206]. On the other hand, Col10a1-null mice exhibit normal long bone growth and development [207], suggesting that type X collagen itself does not play a role in cartilage biomineralization.
In vitro chondrogenesis of BMSCs yield a cartilaginous tissue whose cells undergo spontaneous terminal differentiation. However, only under specific culture conditions does the tissue mineralize: human BMSC pellets pre-cultured in TGF-β3-containing media accumulated 23 mineral when β-glycerophosphate and 1,1’,3-triiodothyronine (T3) were added and the concentration of dexamethasone was reduced [150]. β-glycerophosphate was known to increase the rate of mineralization in calcifying cartilage culture in vitro for a long time [208], and is now used as a source of phosphates for studying culture systems that mineralize. T3 is a thyroid hormone that, among other functions, stimulates the growth and maturation of skeleton, and can induce the hypertrophy and the subsequent matrix calcification in cartilage explants in vitro more potently than thyroxine (T4) also synthesized by the thyroid [209]. Other studies that induced hypertrophy and calcification of cartilage in vitro used 1α,25-dihydroxyvitamin D3 [210] and retinoic acid [211].
1.3.4 Porous calcium polyphosphate (CPP) substrate and inorganic polyphosphate
Porous calcium polyphosphate (CPP) is a synthetic bone substitute biomaterial, first developed by the Lagow group [212]. Porous CPP can be machined, moulded [212] or “3D printed” via additive manufacturing [213], and its pore size and density can be controlled [214]. Porous CPP presents an alternative to crystalline hydroxyapatite, which possesses weak bulk strength in both compression and tension [212, 214].
Porous CPP can be formed by the gravity sintering of calcium polyphosphate powders [214]. CPP is synthesized by calcining calcium phosphate monobasic monohydrate powder at 500ºC for 10 hours. This CPP is melted at 1100ºC to form amorphous glass, which is subsequently quenched in distilled water (called frit). This frit is then dehydrated, milled and sifted to collect CPP powders with a specific range of particle size. The CPP powders are then either packed into a platinum container or bound together via additive manufacturing, and sintered to produce the porous CPP structure.
Porous CPP is well suited for use in engineering osteochondral constructs. First, the use of this synthetic material obviates the need for bone allografts, avoiding donor site morbidity. Second, porous CPP has been demonstrated to exhibit excellent osseointegrative properties. When porous CPP rods of 4mm in diameter were implanted in rabbit femurs, extensive bone ingrowth was observed 6 weeks after implantation [215]. When implanted in load-bearing sites within rabbit femurs, more extensive bone ingrowth was observed with porous CPP with 30% 24 porosity than those with 20% [216]. Porous CPP fabricated via additive manufacturing process exhibited the same extent of bone ingrowth as those conventionally fabricated by packing in platinum containers [217]. Third, CPP is biodegradable: it releases calcium and inorganic polyphosphate ions in an aqueous environment [214]. Inorganic polyphosphates are polymers of phosphate groups, linked by high-energy phosphoanhyride bonds. Inorganic polyphosphates are ubiquitous in all living organisms [218], including mammalian cells [219]. Effects of polyphosphates are well studied in bacteria, and bacterial kinases and phosphatases for inorganic polyphosphates were identified [220]. Long-chain polyphosphates were reported to have anti- microbial properties, which may be useful in preventing bacterial contamination when CPP is implanted [221]. Less is known about polyP metabolism and regulations in mammalian systems. Enzymes such as calf intestinal alkaline phosphatase (CIAP) and human metastasis regulator protein H-prune were shown to have exopolyphosphatase activity [222, 223] and mammalian homologues of yeast protein DDP1 (DIPP1, DIPP2 and DIPP3) were shown to have endopolyphosphatase activity [224]. A mammalian polyphosphate kinase has yet to be identified.
1.3.5 Effect of polyphosphates on biomineralization
Polyphosphates have been shown to inhibit biomineralization, but at a certain concentration and in the presence of polyphosphatases, enhance it [225]. The inhibitory effect of polyphosphates on deep zone articular chondrocyte mineralization in vitro has been directly demonstrated [226]. This posed a significant hurdle in recreating a zone of calcified cartilage at the cartilage-bone interface: deep zone articular chondrocytes cultured on porous CPP substrate in mineralizing tissue culture conditions show a band of mineral accumulation some distance away from the cartilage-CPP substrate interface [227]. To explain this, it was suggested that the polyphosphate accumulation in the cartilaginous matrix was a gradient. That is, the polyphosphate accumulation decreases with distance from polyphosphate-releasing CPP substrate. Given sufficient distance away from the substrate, the ALP activity of deep zone articular chondrocytes could utilize polyphosphates to enhance the mineralization. By coating the porous CPP substrate to prevent the release of polyphosphate, mineralization of the cartilage-CPP interface was achieved [228]. However, the interfacial shear strength did not improve, leading to the speculation that the coating process blocked the micron-sized pores of the CPP substrate and prevented cartilage 25 tissue ingrowth. Therefore, an alternative method to coat the CPP is required if the mineralized cartilage layer were to occur at the cartilage-bone substitute interface.
1.4 Conclusion
Articular cartilage is a tissue with a poor regenerative capacity. There are many barriers to overcome for successful cartilage repair, both intrinsic and extrinsic. Left untreated, damaged cartilage undergoes a progressive degenerative process, ultimately leading to a dysfunction of the joint that inflicts pain and limited mobility. Currently, treatments in the clinic aim to delay this degenerative process, but do so poorly due to the formation of neocartilage lacking the proper biochemical and biomechanical properties. This could be addressed by using cells and/or scaffolds to create replacement cartilage, which can be extended to creating osteochondral constructs. Scaffold-free approaches provide a viable alternative to scaffolds, and can be applied to create osteochondral constructs. The success of tissue-engineered osteochondral constructs would depend on the recapitulation of depth-dependent zonal architecture, such as the calcified cartilage-bone interface. BMSCs are a source of cells that can create both hyaline and calcified cartilage due to its propensity for terminal differentiation, and therefore could be utilized to create this osteochondral construct.
26
1.5 Hypothesis
Using BMSCs as a cell source, cartilage with a multi-zonal architecture can be formed on porous CPP substrate to produce osteochondral-like constructs with biomechanical properties that approach native articular cartilage.
1.6 Specific Aims
Specific Aim 1: Generate and characterize cartilage tissue formed by sheep BMSCs on the CPP substrate.
Specific Aim 2: Develop a mechanically competent interface between the BMSC-derived cartilage tissue and the porous CPP substrate.
Specific Aim 2.1: Investigate the use of organic-route sol gel thin film processing in coating the porous CPP substrate for limiting the inorganic polyphosphate accumulation in tissue.
Specific Aim 2.2: Induce the mineralization of BMSC-derived cartilage tissue selectively at the cartilage-CPP interface while preserving the hyaline nature of the rest of the cartilage tissue.
27
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Chapter 2 Membrane Culture of Bone Marrow Stromal Cells Yields Better Tissue than Pellet Culture for Engineering Cartilage-Bone Substitute Biphasic Constructs in a Two-Step Process.
This chapter is reprinted from Tissue Engineering Part C: Methods, September 1, 2011. Whitaik David Lee, Mark B. Hurtig, Rita A. Kandel, William L. Stanford. Membrane Culture of Bone Marrow Stromal Cells Yields Better Tissue Than Pellet Culture for Engineering Cartilage-Bone Substitute Biphasic Constructs in a Two-Step Process. Volume 17, Number 9, pages 939-948. Copyright © 2011 Mary Ann Liebert, Inc.
2.1 Abstract
Our long-term goal is to treat osteochondral lesions with bioengineered biphasic constructs. We have previously demonstrated that biphasic constructs, created in vitro with primary chondrocytes harvested from healthy joints and a porous calcium polyphosphate (CPP) substrate bone substitute, could successfully repair a focal defect in sheep joints. However, primary chondrocytes are limited in supply and cannot be used in engineering constructs large enough for clinical use. Thus, we developed a robust protocol to predifferentiate sheep bone marrow-derived stromal cells to chondrocytes on collagen-coated polytetrafluoroethane membrane inserts, and harvest the chondrocytes that develop and subsequently culturing these predifferentiated cells scaffold-free on the intended articulation surface of the CPP. Chondrocytes predifferentiated on membrane culture accumulated similar matrix as those in conventional pellet culture, but expressed less Col1a1 RNA. Membrane culture predifferentiated cells gave rise to a functionally superior hyaline cartilage tissue compared to pellet culture predifferentiated cells. Studies demonstrated that 2 weeks of membrane predifferentiation culture followed by 8 weeks of biphasic construct culture was the optimal culture period at which the compressive mechanical strength and the accumulation of extracellular matrix were maximized while avoiding tissue 51 mineralization. This protocol will be used to generate implants for preclinical study to determine their ability to repair osteochondral lesions.
2.2 Introduction
Intact synovial joints are critical to painless movement and for full mobility. Damage either by trauma or disease to the articular cartilage, a dense connective tissue that covers the articulating surfaces of the bones in a synovial joint, does not heal spontaneously in adults. The avascular nature of the tissue and the tight meshwork of the extracellular matrix limit cell migration, preventing chondrocytes and other chondroprogenitor cells from migrating to the site of injury, thereby greatly reducing the tissue’s regenerative potential [1]. This damage results in pain, deformity, and limitation of mobility that drastically reduces the quality of life.
We have previously developed a method to engineer a biological substitute for damaged cartilage by reforming cartilage tissue from chondrocytes in vitro on top of calcium polyphosphate (CPP), a porous bone substitute biomaterial with a high compressive strength that exhibits excellent osseointegrative properties as demonstrated in vivo [2, 3]. These tissue- engineered cartilage-CPP biphasic constructs could replace the osteochondral plugs currently used in mosaicplasty to treat focal joint defects, eliminating the need for harvesting the plugs from healthy joints. These constructs have been characterized [4], and used successfully in an in vivo focal defect study in sheep [5] – a clinically relevant model, as their knees’ biomechanics are similar to those of humans [6]. However, in those studies, the cartilage tissue on CPP was formed using autologous articular chondrocytes harvested from healthy cartilage. One major problem limiting the clinical application of bioengineered cartilage for joint repair is identifying a source of sufficient numbers of differentiated chondrocytes to form enough articular cartilage to repair the large defects that occur in patients. Chondrocytes de-differentiate when passaged (to expand cell number) even once in monolayer culture [7-9]. A variety of approaches have been developed to circumvent this [10-18]. Re-differentiation of passaged chondrocytes by culturing cells in a three-dimensional environment allows the cells to assume a spherical morphology [14, 18, 19] but under these conditions the cartilage phenotype is not fully restored. Alternatively, human embryonic stem cells can be induced to differentiate into chondrocytes in the presence of growth factors such as BMP-6 or when grown on scaffolds, suggesting that they may be another 52 potential source of cells for tissue engineering cartilage [20-24]. However, these cells are allogeneic and thus may require immunosuppressants or other strategies to overcome histocompatibility barriers.
Mesenchymal stromal cells (MSCs) could be an alternative cell source: they can be readily obtained from autologous donors, expanded, and differentiated into chondrocytes in vitro using pellet culture or on a biomaterial [20, 25-36]. Deriving chondrocytes from bone marrow- derived MSCs (BMSCs) obviates the need to harvest healthy cartilage, and the rapid proliferation of BMSCs in vitro expedites the process for obtaining a large number of cells to create cartilage tissue.
Thus, the aim of this study was to engineer biphasic implants consisting of cartilage formed in vitro from sheep BMSCs [37-39] on and integrated with the intended articulation surface of porous CPP substrates. We found that it was necessary to employ an intermediate step in which BMSCs were cultured on cell culture inserts [40] to induce MSC differentiation to chondrocytes before seeding on the CPP. The optimal in vitro protocol was determined to yield tissue with sufficient biochemical and biomechanical properties for use in biological repair.
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2.3 Material and Methods
2.3.1 Isolation and expansion of BMSCs
Bone marrow samples were aspirated from the humerus of male sheep into heparinzed Vacutainers (Becton Dickinson, Mississauga, ON, Canada). Aspirates were filtered through a cell strainer (70 µm pore size) (Becton Dickenson). The filtrate was centrifuged (300 × g) for 25 min at 4°C, and the pellet was subjected to red blood cell lysis using a solution of 0.144 M ammonium chloride (Sigma-Aldrich, Oakville, ON, Canada) in 17 mM Tris-HCl buffer, pH 7.7. The nucleated cells were washed and plated on monolayer at a cellular density of 2.5×105 cells/cm2 in expansion media (XM) composed of minimum essential media α (Invitrogen, Burlington, ON, Canada), 10% fetal bovine serum (FBS; Wisent Inc., St-Bruno, QC, Canada), 1 mM sodium pyruvate and 1× penicillin/streptomycin (Invitrogen). Non-adherent cells were discarded after 24 h. Media was changed every 3 days until the monolayer cultures were 80–90% confluent, at which the cells were enzymatically harvested with 0.05% trypsin-EDTA (Invitrogen) and re-plated at a cell density of 5.0×103 cells/cm2 in XM. These cells were again cultured until 90% confluency was attained, followed by enzymatic harvesting by trypsin-EDTA, washing and cryopreservation in 50% FBS, 40% XM and 10% DMSO (Sigma-Aldrich) until later use.
2.3.2 Chondrogenic Pre-differentiation of BMSCs
Cryopreserved BMSCs were thawed, plated in monolayer at a cell density of 7.5×103 cells/cm2 in XM and expanded to 90% confluence. The BMSCs were harvested and suspended in a defined chondrogenic media (CM) composed of high-glucose Dulbecco’s modified Eagle medium (DMEM), 1× ITS cell culture supplement (BD Biosciences, Bedford, MA, USA), 2 mM GlutaMAX (Invitrogen), 1 mM sodium pyruvate, 100 nM dexamethasone (Sigma-Aldrich), 100 µg/mL ascorbic acid 2-phosphate (Sigma-Aldrich) and 10 ng/mL transforming growth factor-β3 (R&D Systems, Minneapolis, MN, USA). The MSC were then cultured either as pellet or membrane culture to induce chondrogenesis (predifferentiation step). For pellet cultures, 5×105 cells were centrifuged in wells of a 96-well round-bottom nontissue culture-treated polypropylene plate (Corning, Corning, NY, USA) with 250 µL of CM and placed in culture in the incubator. At day 3, pellets were transferred to a 96-well tube rack and cultured in 500 µL of CM per tube. The medium was changed twice a week. For membrane cultures, 12 mm-diameter 54 cell culture insert membranes (0.2 µm pore size, Millipore, Billerica, MA, USA) were coated with human collagen type IV (Sigma-Aldrich) in 0.1 N acetic acid overnight. The membranes were then incubated at 37°C with 100 µL of FBS for 2 h. A 400 µL cell suspension containing 2.0×106 BMSCs was placed on the membrane, left for 3 h in the incubator before additional CM was added to a total volume of 2 mL. Medium changes were performed every 2–3 days and the cultures were grown for various times up to 3 weeks.
2.3.3 Cartilage-CPP biphasic construct culture
Cylindrical CPP rods of 4 mm diameter were prepared by gravity sintering 75–106 µm CPP powder particles in platinum containment tubes at 950ºC as previously described [4], and disks of 2 mm thickness were cut from these rods (Figure 2.1).
Figure 2.1: The CPP disks. Gravity sintering of CPP powder yielded porous, biodegradable material on which BMSC-derived cartilage was grown. Gross appearance (A) and the scanning electron microscopy image (B) are shown.
The disks were placed in Tygon tubing to create a well-like structure and subsequently γ-irradiated (2.5 MRad). The cartilage tissue generated by predifferentiation was digested in 0.5% w/v collagenase A (Roche Diagnostics, Indianapolis, IN, USA) in F12 media with periodic agitation for 90 min at 37°C. The cells were washed twice, and then placed on the top surface of CPP disks (2×106 cells/disk in 30 µL). The biphasic constructs were cultured in DMEM-F12
(50:50) media supplemented with L-glutamine (1:1; Invitrogen) and 5% FBS, 1 mM sodium pyruvate and 100 µg/mL ascorbic acid 2-phosphate. After day 4, the FBS concentration was increased to 20% and the media changed every other day. The tubing was removed at 1 week and the cultures harvested at either 4 or 8 weeks for analysis.
55
2.3.4 Histological and immunohistological evaluation
In vitro-formed tissue was removed from their substrates, either the membrane or the CPP, fixed in 10% neutral formalin buffer, and embedded in paraffin. Four-micron sections were cut and stained with hematoxylin and eosin, toluidine blue (pH 3.0), or von Kossa stain with fast red counterstain. For collagen type I immunostaining [41] paraffin-embedded sections were rehydrated and digested with 2.5 mg/mL trypsin and 25 mg/mL hyaluronidase, blocked with 20% goat serum, and incubated with antibody reactive with collagen type I (CalBioChem, La Jolla, CA, USA) overnight at 4°C. Subsequently, samples were incubated with goat anti-mouse secondary antibody labelled with Alexa Fluor 488 fluorophore (Invitrogen) and counterstained with DAPI. Collagen type II immunostaining was carried out as previously described [42]. Paraffin-embedded sections were rehydrated and digested with 10 mg/mL pepsin for 6 min at 37°C, blocked with 2% (v/v) horse serum, and incubated with an antibody reactive to collagen type II (mouse monoclonal, Labvision, Fremont, CA). Immunoreactivity was detected using biotinylated horse anti-mouse secondary antibody (Vector Laboratories, Burlington, ON, Canada), Vectastain Elite ABC kit (Vector Laboratories) and diaminobenzidine with hematoxylin counterstain.
2.3.5 Biochemical analysis
Biochemical properties of tissues were assayed as previously described [42]. Briefly, tissues were detached from their substrates and snap-frozen at –80ºC. Frozen samples were digested with 40 µg/mL papain (Sigma-Aldrich) in a buffer containing 20 mM ammonium acetate, 1 mM EDTA and 1 µM DTT for 48 h at 65°C and stored at –30°C until further analysis. The DNA content of the digest was determined by using the Hoechst 33258 dye and fluorometry with the emission wavelength of 458 nm and the excitation wavelength of 365 nm. A standard curve was generated using calf thymus DNA (Sigma-Aldrich) in PBS. The proteoglycan content of the digest was estimated by quantifying the amount of sulfated glycosaminoglycans (GAGs), using the dimethylmethlene blue dye and spectrophotometry with a wavelength of 525 nm. The standard curve for the proteoglycan content assay was generated using chondroitin sulfate (Sigma-Aldrich). Collagen content of the digest was estimated by quantifying the hydroxyproline content after acid hydrolysis at 110ºC using chloramine-T/Ehrlich’s reagent assay and spectrophotometry with a wavelength of 561 nm. The standard curve for the collagen content 56 was generated using hydroxyproline (Sigma-Aldrich). To calculate the collagen content it was assumed that hydroxyproline comprises approximately 10% of the weight of collagen.
2.3.6 Gene expression analysis
Tissues were homogenized by glass bead milling (Cole Parmer, Laval, QC, Canada). Total RNA was isolated using the Nucleospin II RNA isolation kit (Mackerey-Nagel, Duren, Germany), treated with DNase (Ambion, Austin, TX, USA) and quantified with Nanodrop (ThermoFisher, Wilmington, DE, USA). cDNA was synthesized from 500 ng of total RNA using SuperScript II (Invitrogen) and random hexamers. Quantitative PCR (qPCR) was performed using Roche LightCycler 480 (Roche Diagnostics) and a standard protocol in a reaction volume of 10 µL containing SYBR master mix (Roche Diagnostics) and 0.5 µM primers [43]. Standard curves were generated using serial dilution of cDNA to determine the efficiency of each primer pair. Products of qPCR primers were sequenced to verify the amplification of intended gene targets.
2.3.7 Stress relaxation assay for compressive modulus
The compressive modulus of cartilaginous tissue of the biphasic construct was determined using stress relaxation testing and the Mach-1 mechanical testing apparatus (BioMomentum, Laval, QC, Canada) with a 0.65 mm-diameter indenter as previously described [5]. The thickness of the cartilage tissue was estimated by measuring the thickness from the lateral aspect of the construct with a calliper. At each step, 1% strain was applied while allowing unconstrained lateral deformation, and the compressive force was allowed to relax until an equilibrium force level, defined as a change of 2 dynes/min, was reached. This was repeated 20 times, and the compressive modulus was estimated from the best-fit linear regression of stress-strain relationship containing at least 10 data points.
2.3.8 Statistical analysis
Two-way analysis of variance (ANOVA) was used to analyze the effects of culture conditions and variance among donor animals. Unbalanced two-way ANOVA with general linear tests was employed where appropriate. In all cases, outcome was attributed much more strongly to variation in culture condition than to variation among animals. Hence, biochemical and biomechanical data from various CPP culture conditions were evaluated using one-way ANOVA and Tukey post hoc testing. Significance was assigned at p < 0.05. 57
2.4 Results
2.4.1 Chondrogenic predifferentiation of BMSCs in membrane and pellet cultures
We first compared the effectiveness of membrane and pellet culture differentiation of sheep BMSCs to chondrocytes. Histological examination of 2- and 3-week cultures revealed cartilage tissues rich in extracellular matrix, the bulk of which contained cells with round morphology, whereas peripheral portions of the tissues interfacing the culture media contained cells with more flattened morphology (Figure 2.2). In membrane cultures, the distribution of cells and extracellular matrix appeared uniform through its thickness. Toluidine blue staining showed that the accumulated matrix was rich in sulfated proteoglycan, although less staining was observed at 2 weeks than 3 weeks of culture (Figure 2.2 E & F). The pellet cultures yielded a heterogeneous sphere of matrix-rich tissue in which the cells had a round morphology. However, in contrast to the membrane cultures, there was a distinct thin outer layer that was more cellular and showed weaker staining with toluidine blue suggesting that these cells were less chondrocytic (Figure 2.2 C & D).
Figure 2.2: Histological appearance of tissue derived from membrane (left) and pellet cultures (right) of BMSCs cultured for 2 and 3 weeks in defined chondrogenic media. Hematoxylin & eosin staining (H&E; A–D) showed round cell morphology and hyaline extracellular matrix. Toluidine blue staining (Tol. Blue; E–H) verified the accumulation of proteoglycans in the matrix, with different degrees of metachromasia observed between the two time points in both membrane and pellet cultures. 58
The accumulation of proteoglycan and total collagen in membrane and pellet cultures was quantified over the 3-week period (Figure 2.3). By 3 weeks, the amount of GAG and collagen in the tissues were similar in both pellet and membrane cultures when normalized to their respective DNA content. However, while membrane cultures exhibited a steadily increasing accumulation of GAG and collagen over the 3-week period, the pellet cultures exhibited a more rapid increase that reached its maximum by 2 weeks of culture and then decreased (3 weeks).
Figure 2.3: Accumulation of extracellular matrix in tissue derived from membrane and pellet cultures of BMSCs cultured for up to 3 weeks in defined chondrogenic media. Sulfated proteoglycan (A) and collagen (B) accumulation were normalized by corresponding DNA content. Tissue in both membrane and pellet cultures accumulated similar amount of matrix by 3 weeks of culture; however, while tissue in membrane cultures accumulated the matrix in a steady increasing trend over time, in pellet cultures matrix accumulation stabilized at 2 weeks. n = 6 per time point. GAG, glycosaminoglycan. Data shown as mean ± SEM. † p ≤ 0.05, * p < 0.01 between membrane and pellet culture.
Transcript levels of chondrogenic markers were assayed over a 3-week period using qPCR (Figure 2.4). Cells in membrane culture expressed a significantly lower level of Col1a1 than those in pellet cultures from day 7 onwards (Figure 2.4 A). Meanwhile, expression levels of Col2a1 and aggrecan (Agc1; Figure 2.4 B–D) increased over time up to 2 weeks in culture in both pellet and membrane culture, after which time expression levels of both began to decrease. Sox9 expression showed a biphasic peak in both cultures with levels significantly higher in pellet cultures. Expression levels of chondrocyte hypertrophic markers, Runx2 and Col10a1, also 59 increased in both culture types, suggesting that the method of culture did not significantly alter their potential to terminally differentiate as previously observed [44].
Figure 2.4: Gene expression of chondrogenic markers by tissue derived from membrane and pellet cultures of BMSCs cultured for up to 3 weeks in defined chondrogenic media. Transcript levels were assayed by qPCR with 18s rRNA as the reference gene and compared to those of native ovine chondrocytes. Cells in membrane culture expressed a lower level of Col1a1 (A) than those in pellet cultures from day 7 onward; however, only minor differences were observed in both the expression levels of other genes and the trends they displayed over time (B–F). Data shown as mean ± SEM. † p ≤ 0.05, * p < 0.01 between membrane and pellet culture. n = 6 per time point.
2.4.2 Predifferentiated cells from membrane cultures form better cartilage tissue in biphasic constructs
At first, BMSCs were seeded directly on the CPP substrate and cultured in CM to create the cartilage-CPP biphasic construct; however, this did not result in cartilage tissue formation (data not shown). Therefore, we investigated whether cells that were “predifferentiated” in membrane and pellet cultures could form tissue on the CPP substrate. After 3 weeks of differentiating sheep 60
BMSCs in pellet and membrane cultures to chondrocytes, tissues were digested using collagenase to isolate the predifferentiated cells. The cells isolated from pellet and membrane cultures were then cultured scaffold-free on the CPP substrate for 4 weeks and the resulting tissues characterized (Figure 2.5).
Figure 2.5: BMSCs predifferentiated in membrane culture yielded better cartilage on CPP than those predifferentiated in pellet culture. Cells were differentiated to chondrocytes in membrane and pellet cultures, enzymatically isolated and cultured on the CPP substrate for 4 weeks. Histology of the tissues on CPP (A) revealed that cells from both culture systems gave rise to cartilaginous tissue with similar accumulation of proteoglycans (B), but tissues made by membrane-differentiated cells accumulated more collagen type II and less collagen type I (A, lower half), they had less total collagen content (C). Stress relaxation test revealed that tissues made by membrane-differentiated cells are more mechanically competent (D). The CPP- cartilage interface is at the bottom of each histological image. Data shown as mean ± SEM. * p < 0.01. n = 8 for membrane, n = 6 for pellet. Col., collagen. 61
Histological examination showed that cartilage tissues formed by membrane predifferentiated cells yielded were comparable in thickness to those formed by pellet predifferentiated cells, but accumulated more proteoglycans and collagen type II, and less collagen type I, than the pellet predifferentiated counterpart (Figure 2.5A). However, when normalized by cellularity as reflected by the tissues’ DNA content, the difference in proteoglycan accumulation between the two types of tissues was not statistically significant (Figure 2.5B), while tissues formed by pellet pre-differentiated cells accumulated significantly more total collagen (Figure 2.5C). Stress relaxation testing showed that the tissue formed by membrane predifferentiated cells had a significantly higher compressive modulus (Figure 2.5D). This, combined with the more desirable accumulation pattern of collagen, suggested that chondrocytes predifferentiated from BMSCs in membrane culture was best suited for creating cartilage-CPP biphasic constructs than either the undifferentiated BMSCs or pellet culture-differentiated chondrocytes.
2.4.3 Optimization of biphasic construct tissue culture protocol
To optimize the membrane culture protocol for creating biphasic constructs, we first varied the duration of pre-differentiation membrane culture and histologically examined the resulting cartilage tissue formed on the CPP substrate after 3 weeks of culture. BMSCs predifferentiated for 1 week formed a thin, fibrous layer of tissue with spindle-like cell morphology, indicating the absence of cartilage tissue (Figure 2.6A). However, BMSCs predifferentiated for 2 or 3 weeks formed thick tissues rich in extracellular matrix containing cells with round morphology, suggesting that these tissues were cartilaginous (Figure 2.6 B & C, data not shown).
Subsequently, we varied the duration of post-differentiation culture on CPP and characterized the cartilage tissue histologically, biochemically and mechanically. As the difference between tissues produced by 2-week and 3-week predifferentiated BMSCs was not clear, use of cells from both predifferentiation conditions were also explored. All culture combinations yielded tissues that accumulated extracellular matrix rich in proteoglycan and collagen, which appeared to increase in thickness with time in culture (Figure 2.7A). Within the tissue, two layers could be observed: a top layer sparsely populated with cells and exhibiting weaker toluidine blue and stronger collagen type II staining, whereas the bottom layer was 62
Figure 2.6. BMSCs must be pre-differentiated for at least 2 weeks in membrane culture to form tissue on CPP after isolation. BMSCs were pre-differentiated in membrane cultures at various length of time, enzymatically isolated and cultured on the CPP substrate for 3 weeks. BMSCs pre-differentiated for 1 week yielded fibrous tissue (C); however, cells pre-differentiated for 2 or 3 weeks yielded cartilage tissue on CPP. H&E = hematoxylin & eosin.
densely populated with cells and exhibited strong toluidine blue and weaker collagen type II staining. Of the different conditions, tissues derived from cells predifferentiated for 2 weeks and cultured on CPP for 8 weeks (Figure 2.7 A, second column) appeared to be the best condition because the least accumulation of collagen type I was observed among them (Figure 2.7 A, 3rd row). The cartilage tissues cultured under this condition also had the highest proteoglycan and total collagen accumulation (Figure 2.7 C & D), as well as the highest compressive elastic modulus and tissue thickness (Figure 2.7 E & F), even when compared with the tissues formed by pellet pre-differentiated cells (Figure 2.7 B–D, data not shown). In particular, the thickness of the cartilage tissues cultured under this condition approached the thickness of sheep native cartilage measured from the femoral condyle (Figure 2.7 F; p = 0.032). Given a long in vitro culture period and the expression of Runx2 and Col10a1 in predifferentiation cultures (Figure 2.4 E & F), we confirmed that mineralization, a consequence of terminal differentiation [45], did not occur at the end of the 8-week culture period, by staining the tissues with Von Kossa, as no mineralization was detected (Figure 2.7 B). 63
Figure 2.7. Optimal cartilage tissue was obtained by predifferentiating the BMSCs in membrane culture for 2 weeks and culturing the differentiated cells on CPP for 8 weeks. To optimize the culture conditions, BMSCs were predifferentiated on membranes for 2 or 3 weeks, cells isolated and cultured on CPP for 4 or 8 weeks. Histology (A) revealed tissues that accumulated proteoglycans and collagen type II. Minimum accumulation of collagen type I was observed in tissues derived from cells predifferentiated for 2 weeks and cultured on CPP for 8 weeks (A, second column). Von kossa staining of cartilage tissue (B) revealed no evidence of mineralization. Quantification of sulfated proteoglycan (C) and collagen (D) accumulation, as well as the compressive elastic moduli (E) and tissue thickness (F) all confirmed that the aforementioned 2 week-8 week culture yielded the most biochemically and mechanically optimum tissue. The cartilage-CPP interface is at the bottom of each histological image. Data shown as mean ± SEM. † p ≤ 0.05, * p < 0.01. n as indicated.
64
2.5 Discussion
We have successfully engineered cartilage-CPP biphasic constructs in vitro using sheep BMSCs by predifferentiating them to chondrocytes in high-density membrane culture. The cells predifferentiated in membrane cultures yield better cartilaginous tissue on CPP than those grown in conventional pellet cultures, and the length of time in predifferentiation and CPP culture affects the quality of cartilage tissue formed on the CPP substrate. Accumulation of extracellular matrix and the resulting compressive mechanical strength were maximized when BMSCs were predifferentiated in membrane culture for 2 weeks, isolated, and then cultured on CPP for an additional 8 weeks.
We noted that although membrane cultures and pellet cultures of BMSCs both yielded tissues with comparable matrix accumulation and gene expression profiles by 3 weeks of culture, the predifferentiated chondrocytes isolated from these tissues subsequently formed different cartilage tissues on the CPP substrate under the same culture condition. Chondrogenesis of BMSCs are conventionally carried out in micromass or pellet cultures to mimic in vitro the cellular microenvironment of condensed mesenchyme in skeletogenesis [26-28]. While previous studies comparing alternate culture methods to conventional pellet culture [35, 40] contrasted the gene expression of the cells and the matrix they accumulated while being differentiated in different culture methods, we performed an additional step to isolate these cells and compare the cartilaginous matrix they accumulate in a subsequent culture. In doing so, we observed that predifferentiated cells isolated from the membrane culture formed a more collagen type II-rich, mechanically competent cartilage tissue than predifferentiated cells from the pellet culture: this was an unexpected observation, given that we found the tissues formed by differentiating BMSCs in membrane cultures and pellet cultures were comparable.
The cartilage tissue generated with our BMSC-derived chondrocytes did not mineralize despite the extended length of culture. Although BMSCs are well known for their chondrogenic potential, their tendency to mineralize has limited their use clinically for joint repair [44, 45]. In our protocol, no mineralized tissue developed even though cells were cultured using predifferentiated cells on CPP for up to 8 weeks in serum-supplemented media in the absence of pro-differentiation growth factors. This is not likely to be a culture artefact as previous work in our laboratory showed that deep-zone chondrocytes cultured on CPP will form a zone of 65 calcified cartilage [46]. Further, mineralization can be induced in the tissues formed by pre- differentiated BMSCs on CPP under the conditions described in this study if β-glycerophosphate is added to the culture media (data not shown). This is consistent with the in vitro hypertrophy model previously described [47]. Importantly when tissue-engineered cartilage formed by BMSCs was grafted orthotopically, Zscharnack et al. showed that these tissues do not undergo mineralization, suggesting that if the tissue does not mineralize in vitro it is unlikely to mineralize in vivo [48].
Although there still exists a disparity between the quality of the tissue formed in vitro with the currently developed protocol and the native articular cartilage, we have previously demonstrated that when placed in the in vivo environment, the biochemical and biomechanical properties of tissue-engineered cartilage will be improved [5]. This suggests that implantation of cartilage with properties less robust than native cartilage may still be sufficient; however, in vivo analyses will be required to confirm this. In contrast to scaffold-based cartilage tissue engineering strategies [29, 49, 50], the cartilage of the construct is free of artificial scaffolds as the tissue was formed by culturing a layer of cells on top of the CPP substrate.
Interestingly, while attempts to induce chondrogenesis of BMSCs directly on the CPP substrate failed, BMSCs predifferentiated to chondrocytes using either culture methods could readily establish tissues, albeit of different quality. The microenvironment of the substrate has a profound influence on the cells as has been shown for chondrocytes grown on biomaterials [51- 53]. During culture, the CPP substrate is known to release polyphosphates into the culture as it degrades hydrolytically [3]. It is not yet clear how they would affect the cells. It has been suggested that undifferentiated MSCs exposed to polyphosphates can influence the differentiation process in vitro [54]. Furthermore it may be that this release inhibits cartilage mineralization as we have shown previously in cartilage formed by deep-zone chondrocytes [46].
In summary, a method was developed that used BMSC-derived chondrocytes to substitute for articular chondrocytes in engineering a cartilage-CPP biphasic construct. This approach eliminates one of the limitations preventing clinical application of biphasic constructs. Preclinical studies are required to determine the efficacy of these constructs to repair osteochondral lesions. 66
2.6 Author Contributions The authors of the study were Whitaik David Lee, Mark B. Hurtig, Rita A. Kandel and William L. Stanford.
• Study conception and design: WDL, WLS, RAK. • Provision of study materials: MBH, WLS, RAK. • Analysis and interpretation of data: WDL, WLS, RAK. • Drafting of article: WDL, WLS, RAK. • Critical revision of the article: WDL, MBH, WLS, RAK. • Final approval of the article: WDL, WLS, RAK.
2.7 Acknowledgements
We thank Dr. Bob Pilliar for preparing the CPP substrates and also Dr. Jian Wang and Cheryl Cui for technical assistance. The research was supported by a CIHR Team grant to R.A.K. and a CIHR operating grant to W.L.S. (FRN 62788). W.D.L. is a recipient of the Ontario Graduate Scholarship and the Ontario Graduate Scholarship for Science and Technology. W.L.S. is supported by a Canadian Research Chair.
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[45] Dickhut A, Pelttari K, Janicki P, Wagner W, Eckstein V, Egermann M, et al. Calcification or dedifferentiation: requirement to lock mesenchymal stem cells in a desired differentiation stage. J Cell Physiol (2009) 219:219-26.
[46] Allan KS, Pilliar RM, Wang J, Grynpas MD, Kandel RA. Formation of biphasic constructs containing cartilage with a calcified zone interface. Tissue Eng (2007) 13:167-77.
[47] Mueller MB, Tuan RS. Functional characterization of hypertrophy in chondrogenesis of human mesenchymal stem cells. Arthritis Rheum (2008) 58:1377-88.
[48] Zscharnack M, Hepp P, Richter R, Aigner T, Schulz R, Somerson J, et al. Repair of chronic osteochondral defects using predifferentiated mesenchymal stem cells in an ovine model. Am J Sports Med (2010) 38:1857-69.
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[50] Im GI, Ahn JH, Kim SY, Choi BS, Lee SW. A hyaluronate-atelocollagen/β-tricalcium phosphate-hydroxyapatite biphasic scaffold for the repair of osteochondral defects: a porcine study. Tissue Eng Part A (2010) 16:1189-200. 72
[51] Barbero A, Grogan SP, Mainil-Varlet P, Martin I. Expansion on specific substrates regulates the phenotype and differentiation capacity of human articular chondrocytes. J Cell Biochem (2006) 98:1140-9.
[52] Kasten A, Muller P, Bulnheim U, Groll J, Bruellhoff K, Beck U, et al. Mechanical integrin stress and magnetic forces induce biological responses in mesenchymal stem cells which depend on environmental factors. J Cell Biochem (2010) 111:1586-97.
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Chapter 3 Sol gel-derived hydroxyapatite films over porous calcium polyphosphate substrates for improved tissue engineering of osteochondral-like constructs
This chapter is to be submitted to Acta Biomaterialia.
3.1 Abstract
Integration of in vitro-formed cartilage on a suitable substrate to form tissue-engineered implants for osteochondral defect repair is a considerable challenge. In healthy cartilage, a zone of calcified cartilage (ZCC) provides an intermediary for mechanical force transfer from soft to hard tissue, as well as an effective interlocking structure to better resist interfacial shear forces. We have developed biphasic constructs that consist of scaffold-free cartilage tissue grown in vitro on, and interdigitated with, porous calcium polyphosphate (CPP) substrates. However, as CPP degrades, it releases inorganic polyphosphates (polyP) that can inhibit local mineralization, thereby preventing the formation of a ZCC at the interface. To overcome this, we hypothesized that thin calcium hydroxyapatite films, formed using either inorganic or organic sol-gel processing methods, would act as barrier coating on CPP to inhibit polyP release. Both types of coating supported the formation of ZCC in direct contact with the substrate. Tissues formed on coated substrates accumulated comparable quantities of extracellular matrix and mineral, but tissues formed on organic sol-gel (OSG)-coated substrates accumulated less polyP than tissues formed on inorganic sol-gel (ISG)-coated substrates. Constructs formed with OSG-coated CPP substrates had greater interfacial shear strength than those formed with ISG-coated and non- coated substrates. These results suggest that the OSG coating method can be used to improve the mechanical integrity of tissue-engineered constructs formed on porous CPP substrates.
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3.2 Introduction
Articular cartilage covers the articulating surfaces of bones in a joint. Joint injury or disease can damage cartilage, leading to pain and limited mobility. Cartilage has little, if any, intrinsic capacity for regeneration; therefore, tissue engineering has been widely viewed as a promising approach to replace damaged tissues [1]. Since joint loading puts articular cartilage under mechanical stress, strong integration of tissue-engineered cartilage to its underlying substrate is critical for successful repair.
In healthy cartilage, a zone of calcified cartilage (ZCC) exists at the articular cartilage- subchondral bone interface. This ZCC serves as a transition region for force transmission between soft tissue (cartilage) and hard tissue (subchondral bone), laterally dissipating forces. ZCC also enhances fixation between two tissues by mechanical interdigitation at the interface region, thereby providing improved resistance to applied shearing forces [2]. We have developed biphasic constructs that consisted of scaffold-free cartilage tissue formed on and integrated to a porous bone substitute material, calcium polyphosphate (CPP) [3, 4]. The porous CPP substrate serves as a replacement for subchondral bone, which is often abnormal in osteoarthritis [5, 6] and also susceptible to damage in symptomatic joint injuries [7, 8]. The substrate is also a means of fixation between tissue-engineered cartilage and native bone, which would be achieved by bone ingrowth into the porous CPP in the subchondral region and interdigitation of cartilage and the porous CPP substrate at the interface. Incorporating a ZCC at this interface would enhance its resistance to shearing forces. However, CPP is biodegradable, resulting in the release of inorganic polyphosphates (polyP) as a degradation by-product [9]. PolyP is a known inhibitor of apatite crystal growth, and biphasic constructs grown under mineralizing conditions form a ZCC in close proximity to, but separated from, the CPP substrate by a distinct non-mineralized layer [10]. Thus, a method to limit the polyP release must be devised.
Sol-gel thin film processing is a non-line-of-sight method, suitable for coating complex surfaces such as those presented by porous CPP. Calcium phosphate sol can be synthesized from either organic or inorganic precursors to deposit a crack-free, thin calcium hydroxyapatite (HAp) coating [11]. In a previous study, porous CPP substrates were coated with HAp using the inorganic sol-gel (ISG) method, in which the coating was intended to serve as a barrier to inhibit polyP release [12]. This approach generated constructs with a ZCC forming in close proximity to
75 the substrate. However, mechanical testing did not demonstrate increased interfacial shear strength of the samples compared to constructs with a ZCC formed on CPP substrates without the HAp barrier coating. A comparative study of coating films formed using the ISG method and the organic sol-gel (OSG) method on porous-surfaced titanium implants showed that the OSG- derived coating appeared less nanoporous than the ISG-derived coating [11]. Therefore, we hypothesized that HAp barrier coating formed using the OSG method on porous CPP substrates would inhibit the polyP release more effectively and further increase the interfacial shear strength of the construct.
In this study, we directly compared the formation of HAp barrier coatings by either OSG or ISG thin film coatings applied to porous CPP substrates in order to create biphasic constructs with an enhanced capacity for withstanding shear forces at the cartilage-CPP interface.
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3.3 Materials and Methods
3.3.1 Sol-gel processing of porous CPP disks
Two different calcium phosphate sol formulations were prepared for forming thin film coating by dip-coating of porous CPP disks as previously described [11]. To prepare an organic sol, triethyl phosphite (Sigma-Aldrich, Oakville, Ontario, Canada) was first hydrolyzed in excess ddH2O for 24 h. Calcium nitrate tetrahydrate (Sigma-Aldrich) was dissolved in ethanol and added to hydrolyzed triethyl phosphite solution at a calcium-phosphate ratio of 1:1.67. The sol was sealed, aged at 40ºC for 4 days, then diluted to 67% with ethanol and further aged in room temperature for 2 days. The pH of the resulting sol was about 2. To prepare an inorganic sol, aqueous solutions of ammonium dihydrogen phosphate (Sigma-Aldrich) and calcium nitrate were mixed in the presence of ammonium hydroxide (Sigma-Aldrich) at the same calcium- phosphate ratio of 1:1.67. The sol was sealed with a porous membrane to allow for ventilation and aged in room temperature for 7 days. After removing the supernatant, the sol was diluted to 75% with distilled water. The pH of the resulting sol was about 10.
Porous CPP disks of 4 mm diameter and 2 mm height were prepared by gravity sintering 75–150µm CPP particles as previously described [13]. Disks were pre-incubated in phosphate- buffered saline for a week. Buffer was changed every other day. Each layer of film was formed by dip coating porous CPP disks with a specific withdrawal speed, followed by annealing for 15 min at 210ºC. With the organic sol, disks were sequentially coated twice using a withdrawal speed of 20 cm/min [11] while for the inorganic sol, disks were sequentially coated eight times using a withdrawal speed of 30 cm/min [12]. After the final dip coating, disks were annealed at 500ºC for 20 min (organic sol) or 60 min (inorganic sol) and gradually cooled to room temperature. The coated disks were placed in Tygon tubing to create a well-like structure and subsequently sterilized by γ-irradiation (2.5 MRad).
3.3.2 Characterization of HAp coating on CPP disks
Sol-gel-formed coatings on porous CPP disks were characterized as previously described [12]. The outer and fracture surfaces of non-coated and coated CPP substrates were sputter-coated with gold (Desk II, Denton Vacuum, Moorestown, NJ, USA) to make them electrically conducting for viewing by scanning electron microscopy (XL30, FEI, Portland, OR, USA). The
77 surface coverage and microstructure of films were examined using secondary electron imaging. Some coated porous CPP disks were purposely fractured in order to form exposed fracture surfaces across the coatings and micrographs of cross-sectional fractured regions were used to estimate the thickness of the coatings. The crystallographic form of the coatings was determined by electron diffraction (Tecnai 20, FEI) of portions of the thin coating (along with some inadvertently detached CPP particles) scraped from the coated disks. To survey the distribution of coating throughout the porous disks, coated disks were embedded in polymethyl methacrylate (Osteo-Bed bone embedding kit, Polysciences Inc., Warrington, PA), bisected and imaged using backscattered electron imaging (BSEI). Contrast and brightness were adjusted to show the coating and CPP at different signal intensities. To characterize the composition of coating, coated CPP disks were sonicated in 0.5 N hydrochloric acid for 20 min to selectively dissolve the coating. The dissolution products were neutralized with sodium hydroxide solution before analysis. Calcium content was determined using the o-cresolphthalein complexone assay and measuring absorbance at 570 nm. Phosphate content was determined using the heteropoly blue assay and measuring absorbance at 620 nm. Non-coated CPP disks were used as negative control.
3.3.3 Quantification of released polyP, calcium and phosphate by CPP disks
Coated and non-coated CPP disks were individually submerged in wells of a 24-well tissue culture plate containing 1 mL of calcium- and phosphate-free Tris-buffer saline buffer (TBS) and incubated at 37ºC in 5% CO2 for up to 3 weeks. The buffer was changed every 48 h. After each change, polyP, calcium and phosphate in the conditioned buffer were quantified. Calcium content was determined using the o-cresolphthalein complexone assay. Phosphate content was determined using malachite green assay and measuring the absorbance at 620 nm [14]. PolyP content was determined by adding 50 µg/mL DAPI to each sample and measuring its emission at 558 nm using an excitation wavelength of 415nm against a standard curve of known concentrations of polyP chain length 45 (Sigma-Aldrich, marketed as “sodium phosphate glass type 45”) [15]. The fluorescence was measured using Fluoroskan Ascent FL microplate fluorometer (Thermo Scientific, Waltham, MA, USA).
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3.3.4 Tissue culture of biphasic constructs
Deep zone articular cartilage was aseptically harvested from the metacarpal-phalangeal joint of 9–12 month old calves. Chondrocytes were isolated by sequential enzymatic digestion of 0.5% proteinase (Sigma-Aldrich) and 0.1% collagenase (Roche Diagnostics, Indianapolis, IN, USA) in Ham’s F12 media (Wisent, St-Bruno, Québec, Canada) as previously described [10]. 1×106 chondrocytes were seeded on top of each porous CPP disk and cultured in Ham’s F12 media supplemented with 5% fetal bovine serum (FBS; Wisent). After 48 h, the constructs were placed in mineralization-inducing media that consisted of high-glucose Dulbecco’s modified Eagle media (Life Technologies, Burlington, ON, Canada), 20% FBS, 100 µg/mL ascorbic acid and 10 mM β-glycerophosphate (both Sigma-Aldrich). Cultures were maintained for up to 4 weeks, with media changes every other day.
3.3.5 Histological and radiological analysis of constructs
Calcified cartilage in constructs was imaged using micro-computed tomography (µCT) and histological analysis. For µCT, whole constructs were imaged using a SkyScan 1174v2 µCT scanner (Bruker, Belgium). Scanning was performed at 50 kV and 800 µA through a 0.25 mm aluminum shield with a voxel size of 6.9 µm. After reconstruction, cross-sectional tomographs were obtained with the software provided by the manufacturer. For histological analysis, whole constructs were fixed in 10% formalin, dehydrated and embedded in polymethyl methacrylate without decalcification. Sections were cut and ground to ~50 µm thickness, stained with toluidine blue and light green and visualized by light microscopy.
3.3.6 Biochemical analysis of extracellular matrix and mineral accumulation
Tissues were removed from their substrates and digested in 40 µg/mL papain (Sigma-Aldrich) and DNA, glycosaminoglycan and hydroxyproline content were quantified as previously described [16]. Tissues used to measure mineral accumulation were lyophilized, dry weights measured, and then digested in 3N hydrochloric acid at 90ºC for 2 h. The pH was adjusted to 4.0 with 1.5 M acetate buffer. Calcium and phosphate contents were determined using the o-cresolphthalein complexone assay and the heteropoly blue assay respectively.
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3.3.7 Quantification of inorganic polyphosphates accumulated in tissue
Accumulation of polyP in tissues grown on coated and non-coated CPP was quantified over a 2-week time course. Tissues were removed from the substrates and weighed before digesting in 1mg/mL proteinase K (Life Technologies), 10 mM Tris pH 7.5 and 10 mM EDTA (Sigma- Aldrich). Buffer containing 5 M guanidine thiocyanate, 0.9 M sodium citrate, 25 mM EDTA, 1% β-mercaptoethanol and 50 mM Tris pH 6.8 (all Sigma-Aldrich), and then 100% ethanol (Commercial Alcohols, Toronto, Ontario, Canada), were sequentially added to the digested samples, passed through a DNA-binding silica column (Epoch Life Science, Sugar Land, TX, USA), washed with buffer containing 1 M guanidine thiocyanate in 80% ethanol, then washed twice with a buffer containing 150 mM sodium chloride, 80% ethanol and 10 mM Tris pH 7.5. PolyP was eluted with 10 mM Tris pH 7.2, and then incubated with DNase and RNase A (both Roche Diagnostics) for 60 min at 37ºC. Concentrated Tris buffer was added to a final Tris concentration of 0.5 M, and emission at 558 nm was measured with an excitation wavelength of 415 nm using the Fluoroskan Ascent FL microplate fluorometer (Thermo Scientific). The amount of polyP was estimated against a standard curve of known concentrations of polyP chain length 45.
3.3.8 Alkaline phosphatase (ALP) activity assay
To quantify ALP activity in tissues, cells were isolated by digestion in 0.5% collagenase for 2 h and lysed by sonication for 15 min in 0.2 M Tris pH 7.4 buffer. Activity levels were quantified with p-nitrophenol phosphate (Sigma-Aldrich) and measuring the absorbance at 405 nm against a standard curve of p-nitrophenol [10]. The values were normalized to the DNA content (see Biochemical Analysis).
3.3.9 Interfacial shear testing
Interfacial shear strength was determined by applying a force at the interface region of cartilage- CPP constructs using a specially designed sample holder attached to an Instron universal testing machine as previously described [10, 12, 17]. Constructs were placed in a tight-fitting copper sleeve, and a shear load was directly applied to the interface with a constant rate of displacement (1 mm/min) until a sudden decrease in resisting force was measured. The interface was considered to have failed at this point. The energy absorbed by the interface before failure was calculated by integrating the force-displacement curve.
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3.3.10 Statistical analysis
All experiments were repeated at least three times and each condition done in triplicates. Student’s t test was used for comparing dissolved calcium and phosphate of the coating. The polyP, calcium and phosphate release in buffer data, as well as biochemical and biomechanical data were evaluated using univariate analysis of variance (ANOVA) and Tukey post-hoc test. The data from polyphosphate accumulation experiments were analyzed using repeated measures ANOVA and Tukey post-hoc test, as data were animal-matched. Statistical significance was assigned at p < 0.05.
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3.4 Results
3.4.1 Characterization of sol-gel-derived coatings on porous CPP disks
Scanning electron micrographs (secondary electron imaging) of the disk surfaces are shown in Figure 3.1 A–C. Organic sol-gel (OSG)-derived and inorganic sol-gel (ISG)-derived coatings were observed on the outer surface of porous CPP disks (Figure 3.1 A & B), somewhat masking the surface morphology of the CPP particles (Figure 3.1C). The thickness of coating, as determined by viewing fractured disks, was in the order of 1 µm (Figure 3.1 D–F). Backscattered electron microscopy of the disk cross-section confirmed the presence of coating throughout (Figure 3.1 G–I). The sol-gel-derived films formed web-like layers between closely positioned surface regions of sintered CPP particles in both OSG-coated and ISG-coated disks; however, the web-like layers formed in ISG-coated disks appeared slightly larger. The rings seen on the electron diffraction patterns obtained from OSG-derived and ISG-derived coatings both corresponded to d-spacings representing different crystallographic planes for HAp (Figure 3.2 A & B). Analysis of dissolution products collected from coated CPP disks in hydrochloric acid indicated no significant difference in the calcium-to-phosphate ratios of OSG-derived and ISG-derived coatings (Figure 3.2C), which corresponded to that of pure calcium HAp (1.67).
3.4.2 Characterization of polyP and mineral release from coated CPP substrates
The amount of polyP released from coated and non-coated CPP disks into the buffered solution every 48 hours over 21 days is shown in Figure 3.3A. PolyP release was not detected (less than 1nmol) from either OSG-coated or ISG-coated CPP disks, while non-coated CPP disks released about 100–150 nmol phosphate units of polyP. The ISG-coated CPP disks released more calcium and phosphate compared with OSG-coated CPP disks, with the exception of the first 24 h (Figure 3.3 B & C). Non-coated CPP disks released significantly less calcium and phosphate than either OSG-coated or ISG-coated CPP disks, suggesting that the released calcium and phosphate from coated CPP disks originated mainly from the coatings.
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Figure 3.1: Porous CPP disks were coated using two different sol-gel thin film processing methods. (A-C) Secondary electron (SE) images were taken from the outer surface of coated and non-coated porous CPP disks. 1500× magnification, scale bar = 50µm. (D-F) Coating thickness and surface topology were observed with high-magnification SE images of cross-sectional, fractured surfaces. 50,000× magnification, scale bar = 1µm, coating and CPP as denoted on images. (G-I) Distribution of coating was observed with backscatter SE imaging of bisected CPP disks at the middle of the cross-section. Coating accumulated between closely positioned CPP particles to form “necks” (arrows on G and H). 300× magnification, scale bar = 100µm.
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Figure 3.2: Coating deposited by sol-gel thin film processing methods was HAp. (A-B) Representative electron diffraction patterns of OSG-derived (A) and ISG-derived (B) coating scraped off the CPP disks corresponded to d-spacings that represent different crystallographic planes for HAp. (C) Coating on porous CPP disks were dissolved in hydrochloric acid, and calcium (Ca) and phosphate (Pi) were measured to calculate the calcium-phosphate ratio. n = 6, data shown as mean ± SD. Difference was not statistically significant.